CN116427083A - A kind of elastic fabric and its production method - Google Patents
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
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- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
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- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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Abstract
本发明公开了本发明提供了一种弹力面料及其制作方法,该弹力面料由莫代尔纤维筒子纱、海藻炭纤维筒子纱、涤纶高弹丝和弹力纱组成,具有稳定的弹力性能和柔软舒适的手感。其中,莫代尔纤维筒子纱和海藻炭纤维筒子纱作为经纱,涤纶高弹丝和弹力纱作为纬纱,采用特定的纱线组合和织造工艺,制成了该弹力面料。本发明的制作方法简单易行,可实现工业化生产,成品质量稳定可靠。该弹力面料广泛适用于服装、家居纺织等领域。The invention discloses that the invention provides an elastic fabric and a manufacturing method thereof. The elastic fabric is composed of modal fiber cheese, seaweed carbon fiber cheese, polyester high elastic yarn and elastic yarn, and has stable elastic performance and soft and comfortable texture. feel. Among them, modal fiber cheese and seaweed carbon fiber cheese are used as warp yarn, polyester high elastic yarn and elastic yarn are used as weft yarn, and the elastic fabric is made by using specific yarn combination and weaving process. The preparation method of the invention is simple and easy, can realize industrialized production, and the quality of the finished product is stable and reliable. The elastic fabric is widely used in the fields of clothing, household textiles and the like.
Description
技术领域technical field
本发明涉及面料加工相关技术领域,具体为一种弹力面料及其制作方法。The invention relates to the technical field related to fabric processing, in particular to an elastic fabric and a manufacturing method thereof.
背景技术Background technique
当今市场上广泛使用的弹力面料,尤其是含有氨纶等高弹性纤维的面料,虽然在提供优异的伸缩性和舒适性方面表现出色,但在弹性稳定性方面存在问题。这些面料在使用过程中可能会因为多次洗涤、穿着和拉伸等因素而失去弹性,导致面料的外观和性能受损。这不仅会影响产品的外观和质量,还可能对用户的体验造成负面影响,降低产品的市场竞争力。Stretch fabrics widely used in the market today, especially those containing highly elastic fibers such as spandex, although excellent in providing excellent stretch and comfort, have problems in terms of elastic stability. During use, these fabrics may lose their elasticity due to factors such as multiple washings, wearing and stretching, resulting in impaired appearance and performance of the fabric. This will not only affect the appearance and quality of the product, but may also have a negative impact on the user experience and reduce the market competitiveness of the product.
为了解决这个问题,现有的技术已经尝试了许多方法,包括改变纤维材料的组成、结构和形态、使用不同的加工工艺和化学处理等。然而,这些方法都存在一些局限性,比如在提高弹性稳定性的同时可能会影响面料的舒适性和柔软性,或者需要使用一些不环保的化学剂等。因此,需要寻找一种更加高效、可靠、环保的解决方案来提高弹力面料的弹性稳定性,从而满足市场和消费者的需求。In order to solve this problem, the existing technology has tried many methods, including changing the composition, structure and morphology of fiber materials, using different processing techniques and chemical treatments, etc. However, these methods all have some limitations, such as improving the elastic stability may affect the comfort and softness of the fabric, or need to use some environmentally friendly chemical agents. Therefore, it is necessary to find a more efficient, reliable and environmentally friendly solution to improve the elastic stability of elastic fabrics, so as to meet the needs of the market and consumers.
发明内容Contents of the invention
本发明的目的在于提供一种弹力面料及其制作方法,以解决背景技术中提出的问题。The purpose of the present invention is to provide an elastic fabric and its manufacturing method to solve the problems raised in the background technology.
为实现目的,本发明提供如下技术方案,一种弹力面料,所述弹力面料由经纱和纬纱交织而成,所述经纱占面料总重的60-70%,且经纱包括有第一经纱和第二经纱,所述第一经纱采用莫代尔纤维原纱经过卷绕形成的莫代尔纤维筒子纱,且第二经纱采用海藻炭纤维原纱经过卷绕形成的海藻炭纤维筒子纱,所述纬纱占面料总重的30-40%,且纬纱包括有第一纬纱和第二纬纱,所述第一纬纱采用75D/24F涤纶高弹丝,且第二纬纱采用尼龙低弹丝为外包纤维、以莱卡为芯线制成且加强捻的包缠丝。In order to achieve the purpose, the present invention provides the following technical solutions, a stretch fabric, the stretch fabric is formed by interweaving warp yarns and weft yarns, the warp yarns account for 60-70% of the total weight of the fabric, and the warp yarns include the first warp yarn and the second warp yarn. Two warp yarns, the first warp yarn adopts the modal fiber package yarn formed by winding the modal fiber original yarn, and the second warp yarn adopts the seaweed carbon fiber package yarn formed by winding the seaweed carbon fiber original yarn, and the weft yarn accounts for the total amount of the fabric. The weight is 30-40%, and the weft yarn includes the first weft yarn and the second weft yarn, the first weft yarn is made of 75D/24F polyester high elastic yarn, and the second weft yarn is made of nylon low elastic yarn as the outer fiber, with Lycra as the core Wrapped yarn made of thread and enhanced twist.
优选的,所述弹力面料的经密度为65~70根/厘米。Preferably, the elastic fabric has a warp density of 65-70 threads/cm.
优选的,所述弹力面料的纬密度为40~45根/厘米。Preferably, the weft density of the elastic fabric is 40-45 threads/cm.
优选的,所述弹力面料为为1/1平纹加提花结构。Preferably, the elastic fabric is a 1/1 plain weave plus jacquard structure.
一种弹力面料的制作方法,该制作方法包括有以下步骤:A method for making an elastic fabric, the method comprising the following steps:
S1:松式络筒:莫代尔纤维原纱和海藻炭纤维通过松式络筒机卷绕在松式管上,得到莫代尔纤维筒子纱和海藻炭纤维筒子纱;S1: Loose winding: Modal fiber raw yarn and seaweed charcoal fiber are wound on the loose tube through a loose winder to obtain modal fiber cheese and seaweed carbon fiber cheese;
S2:包缠纱:将尼龙低弹丝与经过牵伸的莱卡包缠成弹力纱,作为第二纬纱;S2: wrapping yarn: nylon low elastic yarn and stretched Lycra are wrapped into elastic yarn, which is used as the second weft yarn;
S3:漂染:将莫代尔纤维筒子纱、海藻炭纤维筒子纱、75D/24F涤纶高弹丝和步骤S2得到的弹力纱进行漂染和脱水,得到染色后的纱线;S3: bleaching and dyeing: bleaching and dehydrating the modal fiber cheese, seaweed carbon fiber cheese, 75D/24F polyester high elastic yarn and the elastic yarn obtained in step S2 to obtain dyed yarn;
S4:织造:将上述步骤得到的染色纱线按照经纬走线织造成弹力面料;S4: weaving: weaving the dyed yarn obtained in the above steps into elastic fabric according to the warp and weft;
S5:整理:将步骤S4得到的弹力面料依次经过烧毛退浆、干定型、超柔软、拉幅和预缩处理,得到弹力面料成品。S5: Finishing: the elastic fabric obtained in step S4 is sequentially subjected to singeing and desizing, dry setting, super softness, tentering and pre-shrinking treatment to obtain a finished elastic fabric.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.提高弹力稳定性:采用莫代尔纤维和海藻炭纤维作为经纱,以及高弹性涤纶和尼龙低弹纤维作为纬纱,结合特定的织造工艺,可以使弹力面料具有更加稳定的弹性,减少因使用过程中的拉伸、洗涤和穿着等因素导致的弹性降低问题。1. Improve elastic stability: Using modal fiber and seaweed charcoal fiber as warp yarn, and high elastic polyester and nylon low elastic fiber as weft yarn, combined with specific weaving process, can make elastic fabric have more stable elasticity and reduce the risk of damage caused during use. The problem of reduced elasticity caused by factors such as stretching, washing and wearing.
2.提高舒适性和柔软性:采用莫代尔纤维作为第一经纱,具有柔软、舒适的特性,同时采用海藻炭纤维作为第二经纱,具有排汗、抗菌、防臭的特性,可以提高面料的舒适性和抗菌性能。2. Improve comfort and softness: Modal fiber is used as the first warp yarn, which has the characteristics of softness and comfort. At the same time, seaweed charcoal fiber is used as the second warp yarn, which has the characteristics of perspiration, antibacterial and deodorization, which can improve the comfort of the fabric and antibacterial properties.
3.环保可持续:采用莫代尔纤维和海藻炭纤维作为经纱,这些纤维来源于天然植物和海洋资源,具有可再生性和可降解性,对环境友好。3. Environmentally friendly and sustainable: Modal fibers and seaweed charcoal fibers are used as warp yarns. These fibers are derived from natural plants and marine resources, are renewable and degradable, and are environmentally friendly.
4.可适用于多种应用领域:该弹力面料适用于服装、家纺、医疗和运动等多种应用领域,具有广泛的市场应用前景。4. Applicable to a variety of application fields: the elastic fabric is suitable for various application fields such as clothing, home textiles, medical care and sports, and has broad market application prospects.
具体实施方式Detailed ways
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供一种技术方案:下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The present invention provides a technical solution: the technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
一种弹力面料,弹力面料由经纱和纬纱交织而成,其特征在于:经纱占面料总重的60-70%,且经纱包括有第一经纱和第二经纱,第一经纱采用莫代尔纤维原纱经过卷绕形成的莫代尔纤维筒子纱,且第二经纱采用海藻炭纤维原纱经过卷绕形成的海藻炭纤维筒子纱,纬纱占面料总重的30-40%,且纬纱包括有第一纬纱和第二纬纱,第一纬纱采用75D/24F涤纶高弹丝,且第二纬纱采用尼龙低弹丝为外包纤维、以莱卡为芯线制成且加强捻的包缠丝。An elastic fabric, the elastic fabric is interwoven by warp yarns and weft yarns, characterized in that: the warp yarns account for 60-70% of the total weight of the fabric, and the warp yarns include first warp yarns and second warp yarns, and the first warp yarns use modal fiber raw yarns The modal fiber package yarn formed by winding, and the second warp yarn adopts the seaweed charcoal fiber package yarn formed by winding the seaweed carbon fiber original yarn, the weft yarn accounts for 30-40% of the total weight of the fabric, and the weft yarn includes the first weft yarn and The second weft yarn, the first weft yarn is made of 75D/24F polyester high elastic yarn, and the second weft yarn is made of nylon low elastic yarn as the outer fiber, with Lycra as the core thread and reinforced twisted wrapping yarn.
弹力面料的经密度为65~70根/厘米。The warp density of the elastic fabric is 65-70 threads/cm.
弹力面料的纬密度为40~45根/厘米。The weft density of the elastic fabric is 40-45 threads/cm.
弹力面料为为1/1平纹加提花结构。The stretch fabric is 1/1 plain weave plus jacquard structure.
一种弹力面料的制作方法,该制作方法包括有以下步骤:A method for making an elastic fabric, the method comprising the following steps:
S1:松式络筒:莫代尔纤维原纱和海藻炭纤维通过松式络筒机卷绕在松式管上,得到莫代尔纤维筒子纱和海藻炭纤维筒子纱;S1: Loose winding: Modal fiber raw yarn and seaweed charcoal fiber are wound on the loose tube through a loose winder to obtain modal fiber cheese and seaweed carbon fiber cheese;
S2:包缠纱:将尼龙低弹丝与经过牵伸的莱卡包缠成弹力纱,作为第二纬纱;S2: wrapping yarn: nylon low elastic yarn and stretched Lycra are wrapped into elastic yarn, which is used as the second weft yarn;
S3:漂染:将莫代尔纤维筒子纱、海藻炭纤维筒子纱、75D/24F涤纶高弹丝和步骤S2得到的弹力纱进行漂染和脱水,得到染色后的纱线;S3: bleaching and dyeing: bleaching and dehydrating the modal fiber cheese, seaweed carbon fiber cheese, 75D/24F polyester high elastic yarn and the elastic yarn obtained in step S2 to obtain dyed yarn;
S4:织造:将上述步骤得到的染色纱线按照经纬走线织造成弹力面料;S4: weaving: weaving the dyed yarn obtained in the above steps into elastic fabric according to the warp and weft;
S5:整理:将步骤S4得到的弹力面料依次经过烧毛退浆、干定型、超柔软、拉幅和预缩处理,得到弹力面料成品。S5: Finishing: the elastic fabric obtained in step S4 is sequentially subjected to singeing and desizing, dry setting, super softness, tentering and pre-shrinking treatment to obtain a finished elastic fabric.
实施例1Example 1
弹力牛仔布:该弹力面料的经纱和纬纱都采用上述方案中所述的原材料和纺织工艺,制成密度分别为68根/厘米和42根/厘米的1/1平纹加提花结构的弹力牛仔布。该牛仔布不仅具有弹性和舒适感,而且还具有很好的抗皱性和耐磨性,适合用于制作紧身牛仔裤和牛仔外套等服装。Stretch denim: The warp and weft yarns of the stretch fabric use the raw materials and textile processes described in the above scheme to make stretch denim with a density of 68 threads/cm and 42 threads/cm respectively in a 1/1 plain weave plus jacquard structure . The denim is not only elastic and comfortable, but also has good wrinkle resistance and abrasion resistance, which is suitable for making garments such as skinny jeans and denim jackets.
实施例2Example 2
运动裤面料:该弹力面料的经纱和纬纱同样采用上述方案中所述的原材料和纺织工艺,但经密度为70根/厘米,纬密度为45根/厘米,同时在织造过程中加入了透气网眼,以提高面料的透气性和舒适性。该面料适合用于制作运动裤、健身服和休闲裤等服装。Sweatpants fabric: The warp and weft yarns of the elastic fabric also use the raw materials and textile technology described in the above scheme, but the warp density is 70 threads/cm, the weft density is 45 threads/cm, and breathable mesh is added in the weaving process , to improve the breathability and comfort of the fabric. The fabric is suitable for garments such as sports pants, gym wear and casual pants.
实施例3Example 3
高弹性床品面料:该弹力面料的经纱和纬纱同样采用上述方案中所述的原材料和纺织工艺,但经密度为65根/厘米,纬密度为40根/厘米。该面料经过超柔软和拉幅处理,手感柔软丝滑,同时具有很好的弹性,适合用于制作床上用品如床单、被套、枕套等。High-elastic bedding fabric: The warp and weft yarns of the elastic fabric also use the raw materials and textile processes described in the above scheme, but the warp density is 65 threads/cm, and the weft density is 40 threads/cm. The fabric is super soft and stentered, soft and silky to the touch, and has good elasticity, suitable for making bedding such as bed sheets, quilt covers, pillowcases, etc.
本发明所制备的弹性面料应用范围广泛,在作为弹力牛仔布、运动裤面料和高弹性床品面料时均具有良好的弹性。The elastic fabric prepared by the invention has a wide range of applications, and has good elasticity when used as elastic denim fabric, sports pants fabric and highly elastic bedding fabric.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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| CN203187862U (en) * | 2013-03-18 | 2013-09-11 | 吴江市大龙喷织有限公司 | Elastic fabric |
| CN103767200A (en) * | 2014-01-06 | 2014-05-07 | 浙江金三发粘合衬有限公司 | Preparation process of modal double-point liner |
| CN103898660A (en) * | 2014-04-01 | 2014-07-02 | 江西百宏纺织有限公司 | Production method of seaweed carbon fiber blended fabric |
| CN107574536A (en) * | 2017-09-21 | 2018-01-12 | 江苏顺远新材料科技股份有限公司 | A kind of manufacture method of elastic fabric |
| CN109505045A (en) * | 2018-12-27 | 2019-03-22 | 嘉兴市鸣竣纺织有限公司 | A kind of production technology of nylon four sides stretch yarn dyed fabric |
| CN109722763A (en) * | 2018-12-29 | 2019-05-07 | 广东前进牛仔布有限公司 | A kind of elastic fabric and its method for weaving |
| CN112981665A (en) * | 2021-02-04 | 2021-06-18 | 鲁泰纺织股份有限公司 | Preparation method of flax elastic fabric |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187862U (en) * | 2013-03-18 | 2013-09-11 | 吴江市大龙喷织有限公司 | Elastic fabric |
| CN103767200A (en) * | 2014-01-06 | 2014-05-07 | 浙江金三发粘合衬有限公司 | Preparation process of modal double-point liner |
| CN103898660A (en) * | 2014-04-01 | 2014-07-02 | 江西百宏纺织有限公司 | Production method of seaweed carbon fiber blended fabric |
| CN107574536A (en) * | 2017-09-21 | 2018-01-12 | 江苏顺远新材料科技股份有限公司 | A kind of manufacture method of elastic fabric |
| CN109505045A (en) * | 2018-12-27 | 2019-03-22 | 嘉兴市鸣竣纺织有限公司 | A kind of production technology of nylon four sides stretch yarn dyed fabric |
| CN109722763A (en) * | 2018-12-29 | 2019-05-07 | 广东前进牛仔布有限公司 | A kind of elastic fabric and its method for weaving |
| CN112981665A (en) * | 2021-02-04 | 2021-06-18 | 鲁泰纺织股份有限公司 | Preparation method of flax elastic fabric |
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