CN116424856A - A double Y-axis online suction device and its working method - Google Patents

Abstract

The invention discloses a double Y-axis online sticking device and a working method thereof. The device includes a frame on which two parallel Y-axis sliding tables, a feeding assembly and an X-axis working mechanism are installed. The feeding assembly and the X-axis working mechanism are respectively located at both ends of the two Y-axis sliding tables. Wherein, the two Y-axis sliding tables are equipped with a material suction mechanism, the bottom end of the material suction mechanism is connected with a large-size mold plate, and a plate groove is arranged on the large-size mold plate. In the present invention, a double-Y-axis online sticking device and its working method are equipped with a large-size mold plate on the suction mechanism for suction and transfer, and can be applied to suction of sheet products of various types and sizes Work, and set up two Y-axis sliding mechanisms that can operate independently, which improves the efficiency of product suction.

Description

A double Y-axis online suction device and its working method

technical field

The invention relates to the field of sticking devices, in particular to a dual Y-axis online sticking device and a working method thereof.

Background technique

During the processing of sheet products such as patches, steel sheets and chips, the products need to be sucked and transferred. However, some sheet products often have holes of various shapes, and the distance between the holes and the edge of the product is small, so it is difficult to absorb it with a general suction head.

A common solution to the above problems is to stick a layer of protective film on the product, and use a suction head to directly absorb the protective film, but this will also increase the film sticking and peeling process, and film waste will be generated during processing. In order to solve this problem, you can also choose to install a special mold that matches the product on the suction head for suction.

However, due to the different sizes of various types of sheet products, it is often necessary to use different special molds, which not only consumes more materials for making molds, but also increases the cost of processing, and often replaces different molds , thereby affecting the processing efficiency.

Contents of the invention

In order to solve the above problems, the present invention provides a double Y-axis online sticking device and its working method.

According to one aspect of the present invention, a double Y-axis online sticking device and its working method are provided, including:

frame,

Two Y-axis slides, the two Y-axis slides are installed on the frame and extend parallel to each other, and on the opposite surfaces of the two Y-axis slides are installed slide plate that slides on;

A plurality of suction mechanisms, each of which is slidably mounted on each of the sliding plates and can slide in the Z-axis direction;

a feeding assembly, the feeding assembly is installed on the frame, it is located at one end of each of the shaft slides, and is located below each of the suction mechanisms;

X-axis working mechanism, the X-axis working mechanism is installed on the frame, which is located at the other end of each of the axis slides and below each of the suction mechanisms;

A plurality of large-size mold plates, each of the large-size mold plates is respectively connected to the bottom end of each of the suction mechanisms, and the large-size mold plates are provided with plate grooves.

In some embodiments, an outer cover is provided on the outside of the rack, and a switch door is arranged on the outer cover, and the inside of the rack is hollow and provided with a plurality of electric control boards. It is beneficial in that other structures on the frame are described, which can be used to protect the various mechanisms, and the electric control board is used to control the operation of the various mechanisms.

In some embodiments, each of the Y-axis sliding tables is installed on the frame through two support columns, and the X-axis working mechanism is located between the two support columns. It is useful to describe how each Y-axis slide is mounted.

In some embodiments, the sliding plate is slidably installed on the Y-axis slide table through a Y-axis slide rail, and the material suction mechanism is slidably installed on the slide plate through a Z-axis slide rail. It is beneficial in that it specifically describes the specific manner in which the sliding plate and the material suction mechanism are slidably installed.

In some embodiments, each of the suction mechanisms is provided with a pressure sensor, a suction head and a servo motor, wherein the suction head is connected to the servo motor, and each of the large-size mold plates is connected to on each of the tips. Its benefit is that it describes the structure on the suction mechanism and the installation position of the large-size mold plate. When the suction head takes material, the product can be sucked up by the large-size mold plate.

In some embodiments, a camera and a light source assembly are installed on the sliding board. The benefit is that a camera and light assembly can be set up for inspection of the product.

In some embodiments, the feeding assembly includes two feeding tables arranged side by side, both of the feeding tables are slidably installed on the frame through the X-axis material slide rail, and the two feeding tables are The feeding table is provided with a table top, a traction mechanism, a feeding cylinder, a feeding tray and a feeding roller. It is beneficial in that it describes the specific structure of the feeding assembly, which is used to feed the product.

In some embodiments, the X-axis working mechanism includes a bottom platform, the bottom platform is slidably installed on the frame through the X-axis working slide rail and connected with a working motor, and the bottom platform is installed There is a connected working cylinder and a plurality of working rollers, and a heating plate is installed on each of the working rollers. It is beneficial in that it describes the specific structure of the X-axis working mechanism, which is used to process products.

According to one aspect of the present invention, a working method of the above-mentioned double Y-axis online sticking device is provided, which includes the following steps:

1) Lay and operate the material belt on the feeding assembly, put the product to be processed on the material belt and move with the material belt;

2) each of the suction mechanisms slides above the feeding assembly, and uses each of the large-size mold plates to sequentially suck up the products on the material belt;

3) Each suction mechanism rises and slides horizontally above the X-axis working mechanism;

4) Each of the suction mechanisms is lowered, and each of the large-size mold plates sticks the product on the X-axis working mechanism;

5) The X-axis working mechanism operates to process the product and unloads the product after processing.

In some embodiments, in step 2) and step 3), a camera is also used to detect the product, and the unqualified product is put into the waste box on the rack. It is beneficial in that it describes what to do with non-conforming products.

In the present invention, a double-Y-axis online sticking device and its working method are equipped with a large-size mold plate on the suction mechanism for suction and transfer, and can be applied to suction of sheet products of various types and sizes Work, and set up two Y-axis sliding mechanisms that can operate independently, which improves the efficiency of product suction.

Description of drawings

Fig. 1 is a structural schematic diagram of a double Y-axis online sticking device and its working method according to an embodiment of the present invention;

Fig. 2 is a schematic diagram of the structure of a double Y-axis online suction device shown in Fig. 1 after removing the outer cover;

Fig. 3 is a structural schematic diagram of the Y-axis slide table and the suction mechanism shown in Fig. 2;

Fig. 4 is the structural representation of the large-size mold plate shown in Fig. 3;

Fig. 5 is a schematic structural view of the feeding assembly shown in Fig. 2;

FIG. 6 is a schematic structural diagram of the X-axis working mechanism shown in FIG. 2 .

In the figure: Frame 1, Y-axis sliding table 2, suction mechanism 3, feeding assembly 4, X-axis working mechanism 5, large-size mold plate 6, waste box 7, outer cover 11, switch door 12, electric control panel 13 , sliding plate 21, support column 22, Y-axis slide rail 23, Z-axis slide rail 24, camera 25, light source assembly 26, pressure sensor 31, suction head 32, servo motor 33, feeding table 41, X-axis transport slide Rail 42, table top 43, traction mechanism 44, feeding cylinder 45, feeding tray 46, feeding roller 47, base 51, X-axis working slide rail 52, working motor 53, working cylinder 54, working roller 55, heating Plate 56, plate groove 61.

Detailed ways

The present invention will be described in further detail below in conjunction with the accompanying drawings.

As shown in Figure 1-3, the double Y-axis online sticking device includes a frame 1, and other main mechanisms, mainly including two Y-axis sliding tables 2, multiple suction mechanisms 3, and a feeding assembly 4 And an X-axis working mechanism 5 etc. are all installed on the frame 1 directly or indirectly.

As shown in FIG. 1 , an outer cover 11 is provided on the outside of the frame 1 for isolating and protecting the above-mentioned mechanisms (partial structure of the outer cover 11 is omitted in FIG. 1 ), and a switch door 12 is arranged on the outer cover 11 . Wherein, the inside of the frame 1 is hollow and provided with a plurality of electric control boards 13, which can be used to control the operation of the above-mentioned mechanisms.

As shown in FIGS. 2-3 , two Y-axis sliding tables 2 are installed on the frame 1 and extend parallel to each other, wherein each Y-axis sliding table 2 is installed on the frame 1 through two support columns 22 . Y-axis slide rails 23 are arranged on opposite surfaces of the two Y-axis slide tables 2 , and slide plates 21 are slidably installed on each Y-axis slide rail 23 . In addition, each slide plate 21 is provided with a Z-axis slide rail 24 , and each Z-axis slide rail 24 is slidably installed with a suction mechanism 3 . Thus, each sliding plate 21 can slide in the Y-axis direction along each Y-axis slide rail 23, and each suction mechanism 3 can slide in the Z-axis direction along each Z-axis slide rail 24, thereby realizing Y-Z dual Axis operation for suction and discharge.

Preferably, one material suction mechanism 3 can be installed on each Y-axis slide table 2, or more than two material suction mechanisms 3 can be arranged side by side.

The suction mechanism 3 is provided with a pressure sensor 31, a suction head 32 and a servo motor 33, wherein the suction head 32 is connected to the bottom of the servo motor 33, and the suction head 32 is connected with a large-size mold plate 6, and the large-size mold The dimensions of the plate 6 are larger than the dimensions of the respective types of products to be processed.

As shown in FIG. 4 , the large-size mold plate 6 is provided with a long strip-shaped plate groove 61 processed by laser, which can be used to improve the adsorption effect on products.

In addition, a camera 25 and a light source assembly 26 are installed on each sliding plate 21 , and the camera 25 is located right above the light source assembly 26 . Wherein, each camera 25 and light source assembly 26 are used to cooperate to detect the product.

As shown in FIG. 5 , the feeding assembly 4 is installed on the frame 1 and located at one end of each shaft slide 2 . Specifically, the feeding assembly 4 includes two feeding platforms 41 arranged side by side, and an X-axis material delivery slide rail 42 is arranged on the frame 1, and the two feeding platforms 41 are all slidably installed on the X-axis material delivery slide. on track 42. Wherein, various structures such as table top 43, traction mechanism 44, feed cylinder 45, material tray 46 and feed roller 47 are arranged on two feeding table 41, and table top 43 is used for laying material belt, and with other each structure Together, they play the role of pulling the material tape, and the table top 43 and the material tape on it are located below the moving range of each suction mechanism 3 .

As shown in Figure 6, the X-axis working mechanism 5 is installed on the frame 1 and located at the other end of each axis slide table 2, wherein the X-axis working mechanism 5 is located between the two support columns 22 of each Y-axis slide table 2 , and the X-axis working slide rail 52 is also arranged on the frame 1, and the X-axis working mechanism 5 includes a base 51, a working cylinder 54 and a plurality of working rollers 55, and the base 51 is slidably installed on the X-axis. The slide rail 52 is connected with a working motor 53 and can slide along the X-axis direction under the operation of the working motor 53 .

The working cylinder 54 and each working roller 55 are installed on the base 51 and are connected by transmission. In addition, a heating plate 56 is installed on each working roller 55, and the operation of the working cylinder 54 can make each working roller 55 roll and drive the heating plate 56 to slide. The heating plate 56 is located under each suction mechanism 3 And it can be used to heat the product.

Preferably, a waste material box 7 is also installed on the frame 1 , and the waste material box 7 is located between the two Y-axis slide tables 2 and below the movement range of each suction mechanism 3 .

The steps of the operation process of the double Y-axis online sticking device for a production process are as follows.

S1, material delivery by the feeding assembly 4: Lay the material belt on the table 43 of the feeding assembly 4, and make the feeding assembly 4 operate to pull the material belt, put the product to be processed on the material belt, and make it follow Belt movement;

S2, suction mechanism 3 suction: each suction mechanism 3 slides to the top of the feeding assembly 4 along each Y-axis slide table 2, and then lowers it, and uses the suction head 32 and the large-size mold plate 6 to sequentially remove the materials on the material belt. product suction;

S3, feeding by suction mechanism 3: each suction mechanism 3 rises, and then slides along each Y-axis slide table 2 to the top of the X-axis working mechanism 5;

S4, material suction mechanism 3 paste: each material suction mechanism 3 is lowered, and then the product is pasted on the heating plate 56 of the X-axis working mechanism 5 using the mold plate 6 of various sizes;

S5, X-axis working mechanism 5 processing: X-axis working mechanism 5 operates to process the product, wherein, during processing, you can choose whether to use the heating plate 56 to heat the product according to the situation, and after processing, the heating plate 56 can be used Slide to unload the product.

In addition, when the suction mechanism 3 sucks the product from the feeding assembly 4, the camera 25 can be used to detect the product first, and when the suction mechanism 3 is used to transport the product, the unqualified product waste box 7 can be .

What have been described above are only some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.

Claims (10)

1. A double Y-axis online suction device, characterized in that: comprising Rack(1), Two Y-axis slides (2), the two Y-axis slides (2) are installed on the frame (1) and extend parallel to each other, and the two Y-axis slides (2) A sliding plate (21) capable of sliding in the Y-axis direction is installed on the opposite surfaces; A plurality of suction mechanisms (3), each of the suction mechanisms (3) is slidably mounted on each of the sliding plates (21) and can slide in the Z-axis direction; A feeding assembly (4), the feeding assembly (4) is installed on the frame (1), it is located at one end of each of the shaft slides (2), and is located at each of the suction mechanisms ( 3) below; The X-axis working mechanism (5), the X-axis working mechanism (5) is installed on the frame (1), it is located at the other end of each of the shaft slides (2), and is located at each of the suction below the mechanism (3); A plurality of large-size mold plates (6), each of the large-size mold plates (6) is respectively connected to the bottom end of each of the suction mechanism (3), and the large-size mold plate (6) is provided with a plate Groove (61). 2. A double Y-axis online sticking device according to claim 1, characterized in that: a cover (11) is provided outside the frame (1), and a switch is provided on the cover (11) The door (12), the interior of the frame (1) is hollow and provided with a plurality of electric control panels (13). 3. A double Y-axis online sticking device according to claim 1, characterized in that: each of the Y-axis slides (2) is mounted on the frame through two support columns (22) (1), the X-axis working mechanism (5) is located between the two support columns (22). 4. A double Y-axis online sticking device according to claim 1, characterized in that: the sliding plate (21) is slidably installed on the Y-axis slide table (2) through the Y-axis slide rail (23) ), the suction mechanism (3) is slidably installed on the slide plate (21) through the Z-axis slide rail (24). 5. A double Y-axis online suction device according to claim 1, characterized in that: each of the suction mechanisms (3) is provided with a pressure sensor (31), a suction head (32) and a servo A motor (33), wherein the suction head (32) is connected to the servo motor (33), and each of the large-size mold plates (6) is connected to each of the suction heads (32). 6. The double Y-axis online sticking device according to claim 1, characterized in that: a camera (25) and a light source assembly (26) are mounted on the sliding plate (21). 7. A double Y-axis online sticking device according to claim 1, characterized in that: the feeding assembly (4) includes two feeding tables (41) arranged side by side, and the two feeding tables (41) The material table (41) is all slidably installed on the frame (1) by the X-axis material delivery slide rail (42), and two described feeding tables (41) are provided with a table (43), a traction mechanism ( 44), feed cylinder (45), feed pan (46) and feed roller (47). 8. A double Y-axis online sticking device according to claim 1, characterized in that: the X-axis working mechanism (5) includes a base (51), and the base (51) passes through the X The shaft working slide rail (52) is slidably installed on the frame (1) and connected with a working motor (53), and a connected working cylinder (54) is installed on the base (51) With a plurality of working rollers (55), a heating plate (56) is commonly installed on each of the working rollers (55). 9. A working method of the double Y-axis online sticking device according to any one of claims 1-8, characterized in that: comprising the following steps 1) Lay and operate a material belt on the feeding assembly (4), put the product to be processed on the material belt and move with the material belt; 2) each of the suction mechanisms (3) slides above the feeding assembly (4), and uses each of the large-size mold plates (6) to sequentially suck up the products on the material belt; 3) Each of the suction mechanisms (3) rises and slides horizontally above the X-axis working mechanism (5); 4) Each of the suction mechanisms (3) is lowered, and each of the large-size mold plates (6) sticks the product on the X-axis working mechanism (5); 5) The X-axis working mechanism (5) operates to process the product and unload after processing. 10. The working method of a kind of dual-Y-axis online sticking device according to claim 9, characterized in that: in step 2) and step 3), a camera (25) is also used to detect the product, and the Unqualified products are thrown into the waste box (7) on the frame (1).

Images