CN116423214A - Steel pipe forming device with correct locate function - Google Patents
Steel pipe forming device with correct locate function Download PDFInfo
- Publication number
- CN116423214A CN116423214A CN202310617417.1A CN202310617417A CN116423214A CN 116423214 A CN116423214 A CN 116423214A CN 202310617417 A CN202310617417 A CN 202310617417A CN 116423214 A CN116423214 A CN 116423214A
- Authority
- CN
- China
- Prior art keywords
- positioning
- seat
- steel pipe
- induction
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 156
- 239000010959 steel Substances 0.000 title claims abstract description 156
- 230000007246 mechanism Effects 0.000 claims abstract description 148
- 238000003466 welding Methods 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 238000004513 sizing Methods 0.000 claims abstract description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000006698 induction Effects 0.000 claims description 53
- 238000001514 detection method Methods 0.000 claims description 37
- 238000005096 rolling process Methods 0.000 claims description 30
- 238000003860 storage Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 19
- 238000004381 surface treatment Methods 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 9
- 238000012937 correction Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims 3
- 241001330002 Bambuseae Species 0.000 claims 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 3
- 239000011425 bamboo Substances 0.000 claims 3
- 230000008859 change Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 238000000429 assembly Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 206010028980 Neoplasm Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/18—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for positioning only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
本发明涉及钢管成型技术领域,具体为一种具有校正定位功能的钢管成型装置,所述钢管成型装置包括卷放机构,所述卷放机构的侧端依次设置有矫平机构、压卷机构、高频焊接机构、定径机构和定尺机构,本发明相比于目前的钢管成型装置设置有定位组件和输送组件,通过定位组件内部定位块和定位弹簧起到夹持定位钢带的目的,避免钢带在移动时轻易发生偏移,当钢带发生偏移时,通过复位线圈、铁芯和磁块的相互配合能够使得定位块恢复到初始位置,进而纠正钢带的偏移,本发明中输送组件内设置有切割组件,通过切割组件能够在满足国家标准的基础上,进一步缩减钢带标准值与实际值之间的距离,进而提高产品的稳定性和整体质量。
The present invention relates to the technical field of steel pipe forming, in particular to a steel pipe forming device with the function of correcting and positioning. The high-frequency welding mechanism, the sizing mechanism and the sizing mechanism, compared with the current steel pipe forming device, the present invention is provided with a positioning component and a conveying component, and the positioning block and the positioning spring inside the positioning component are used to clamp and position the steel belt. To prevent the steel strip from easily shifting when it moves, when the steel strip deviates, the positioning block can be restored to the original position through the mutual cooperation of the reset coil, the iron core and the magnetic block, thereby correcting the deviation of the steel strip. The middle conveying component is equipped with a cutting component, which can further reduce the distance between the standard value and the actual value of the steel strip on the basis of meeting the national standard, thereby improving the stability and overall quality of the product.
Description
技术领域technical field
本发明涉及钢管成型技术领域,具体为一种具有校正定位功能的钢管成型装置。The invention relates to the technical field of steel pipe forming, in particular to a steel pipe forming device with the function of correcting and positioning.
背景技术Background technique
钢管通过分为无缝钢管和有缝钢管,其中有缝钢管大部分都采用钢管成型装置对钢带进行加工,具体步骤如下:先矫平,然后压卷、焊接,最后通过修边、冷却以及切断形成特定尺寸的钢管。Steel pipes are divided into seamless steel pipes and seamed steel pipes. Most of the seamed steel pipes are processed by steel pipe forming devices. The specific steps are as follows: first, leveling, then rolling, welding, and finally through trimming, cooling and Steel pipes are cut to form specific dimensions.
目前市面上的钢管成型装置采用的技术方案大致和下面几个专利中的技术方案类似“CN113695433A钢管成型设备(公开日2021.11.26)”、“CN215355520U钢管的成型模具(公开日2021.12.31)”,但在实际工作中经常会遇到以下一些问题:第一,钢带在运动过程中有时会因外界因素或者机器设备本身的因素而发生偏移,而现有的钢管成型装置通常并未有校正定位功能,进而影响后续加工;第二,根据国家标准,钢带的宽度具有一定的允许偏差,随着钢带的宽度提高,允许的偏差也会随之提高,目前钢管成型装置通常对钢带不经过处理直接使用,进而造成产品的质量不稳定,而且不利于提高产品的品质;第三,钢带经过压卷会形成管坯,而管坯在经过高频焊接机构时会成型为钢管,此时钢管表面会携带有焊瘤,目前钢管成型装置通常直接使用刮刀去除焊瘤,当刮刀损坏时,往往需要停机更换刮刀,进而极大的影响了工作效率。The technical solutions adopted by the steel pipe forming devices currently on the market are roughly similar to the technical solutions in the following patents "CN113695433A steel pipe forming equipment (disclosure date 2021.11. 26)", "CN215355520U steel pipe forming die (disclosure date 2021.12. 31)" , but in actual work, the following problems are often encountered: first, the steel belt sometimes deviates due to external factors or the factors of the machine itself during the movement, and the existing steel pipe forming device usually does not have Correct the positioning function, and then affect the subsequent processing; second, according to the national standard, the width of the steel strip has a certain allowable deviation. As the width of the steel strip increases, the allowable deviation will also increase. The belt is used directly without treatment, which causes the quality of the product to be unstable, and is not conducive to improving the quality of the product; third, the steel belt will form a tube blank after being rolled, and the tube blank will be formed into a steel pipe when it passes through a high-frequency welding mechanism At this time, the surface of the steel pipe will carry welding lumps. At present, the steel pipe forming device usually directly uses a scraper to remove the welding lumps. When the scraper is damaged, it is often necessary to stop the machine to replace the scraper, which greatly affects the work efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种具有校正定位功能的钢管成型装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a steel pipe forming device with the function of correcting and positioning, so as to solve the problems raised in the above-mentioned background technology.
为了解决上述技术问题,本发明提供如下技术方案:一种具有校正定位功能的钢管成型装置,所述钢管成型装置包括卷放机构,所述卷放机构的侧端依次设置有矫平机构、压卷机构、高频焊接机构、定径机构和定尺机构,所述卷放机构上设置有钢带,所述钢带依次穿过矫平机构、压卷机构、高频焊接机构、定径机构和定尺机构,所述矫平机构与压卷机构之间设置有预处理机构,所述预处理机构包括定位组件、输送组件和预处理座,所述定位组件设置在预处理座内部靠近矫平机构的一端,所述输送组件设置在预处理座内部靠近压卷机构的一端,通过所述定位组件对偏移的钢带进行校正和定位,所述高频焊接机构远离压卷机构的一端设置有表面处理机构,所述表面处理机构靠近定径机构的一端设置有冷却机构。In order to solve the above technical problems, the present invention provides the following technical solutions: a steel pipe forming device with the function of correcting and positioning. Rolling mechanism, high-frequency welding mechanism, sizing mechanism and sizing mechanism, the rolling and unwinding mechanism is provided with a steel strip, and the steel strip passes through the leveling mechanism, rolling mechanism, high-frequency welding mechanism, and sizing mechanism in sequence and a sizing mechanism, a pretreatment mechanism is arranged between the leveling mechanism and the rolling mechanism, and the pretreatment mechanism includes a positioning assembly, a conveying assembly and a pretreatment seat, and the positioning assembly is arranged inside the pretreatment seat near the One end of the flat mechanism, the conveying assembly is set inside the pretreatment seat near the end of the rolling mechanism, and the offset steel strip is corrected and positioned through the positioning assembly, and the high-frequency welding mechanism is far away from the end of the rolling mechanism A surface treatment mechanism is provided, and one end of the surface treatment mechanism close to the sizing mechanism is provided with a cooling mechanism.
压卷机构为本发明的工作基础,卷放机构上设置有钢带,工作时,钢带依次穿过矫平机构、压卷机构、高频焊接机构、定径机构和定尺机构,通过压卷机构将钢带连续卷成管坯,通过高频焊接机构对管坯进行焊接从而形成钢管,通过定径机构和定尺机构调整钢管的直径和长度,通过定位组件对偏移的钢带进行校正和定位,通过输送组件稳定输送钢带,通过表面处理机构去除钢管表面的焊瘤,通过冷却机构对钢管进行冷却。The rolling mechanism is the working basis of the present invention. The rolling mechanism is provided with a steel strip. During work, the steel strip passes through the leveling mechanism, the rolling mechanism, the high-frequency welding mechanism, the sizing mechanism and the sizing mechanism successively, and passes through the pressing mechanism. The rolling mechanism continuously rolls the steel strip into a tube blank, and the tube blank is welded by a high frequency welding mechanism to form a steel pipe. Calibration and positioning, the steel belt is stably conveyed by the conveying component, the welding bump on the surface of the steel pipe is removed by the surface treatment mechanism, and the steel pipe is cooled by the cooling mechanism.
进一步的,所述定位组件设置有两组,两组所述定位组件相对设置在预处理座的内部两端,所述定位组件包括定位座,所述定位座靠近钢带的一端设置有定位槽,所述定位座远离钢带的一端设置有复位槽,所述定位槽的内部设置有滑轮支架和定位块,所述复位槽的内部设置有磁块和铁芯,所述铁芯靠近磁块的一端设置有橡胶垫,所述定位块通过导杆与磁块相连接,所述磁块与橡胶垫之间通过定位弹簧相连接,所述钢带的侧端与定位块相接触。Further, the positioning assembly is provided with two groups, and the two groups of positioning assemblies are relatively arranged at both ends inside the pretreatment seat. The positioning assembly includes a positioning seat, and the end of the positioning seat close to the steel belt is provided with a positioning groove. , the end of the positioning seat away from the steel belt is provided with a reset groove, the inside of the positioning groove is provided with a pulley bracket and a positioning block, the inside of the reset groove is provided with a magnetic block and an iron core, and the iron core is close to the magnetic block One end of the steel belt is provided with a rubber pad, the positioning block is connected with the magnetic block through a guide rod, the magnetic block is connected with the rubber pad through a positioning spring, and the side end of the steel strip is in contact with the positioning block.
工作时,钢带的两端位于两组定位槽内且与两组定位块相接触,同时滑轮支架通过支撑弹簧架与定位座相连接,通过滑轮支架一方面起到支撑钢带的作用,另一方面方便不同厚度的钢带穿过定位组件,通过定位块和定位弹簧起到夹持定位钢带的目的,避免钢带在移动时轻易发生偏移,进而保证了产品的质量。When working, the two ends of the steel belt are located in the two sets of positioning grooves and are in contact with the two sets of positioning blocks. At the same time, the pulley bracket is connected with the positioning seat through the supporting spring frame. On the one hand, it is convenient for steel strips of different thicknesses to pass through the positioning assembly, and the purpose of clamping and positioning the steel strips is achieved by the positioning block and the positioning spring, so as to prevent the steel strips from easily shifting when moving, thereby ensuring the quality of the product.
进一步的,所述磁块的外侧设置有感应线圈,所述铁芯的外侧设置有复位线圈,所述定位槽的内部还设置有两组环形导电块,其中一组所述环形导电块设置在定位块上,另外一组所述环形导电块设置在定位槽靠近复位槽的一端,两组所述环形导电块之间通过导电杆相连接,所述预处理座的外侧设置有两组外界电源,复位线圈和两组环形导电块各与一组外界电源相连接。Further, an induction coil is arranged on the outside of the magnetic block, a reset coil is arranged on the outside of the iron core, and two sets of ring-shaped conductive blocks are arranged inside the positioning groove, and one set of the ring-shaped conductive blocks is set on On the positioning block, another group of annular conductive blocks is arranged at one end of the positioning groove close to the reset groove, and the two groups of annular conductive blocks are connected by conductive rods, and two sets of external power sources are arranged on the outside of the pretreatment seat , the reset coil and the two sets of annular conductive blocks are respectively connected with a set of external power sources.
本发明还设置有第一电流检测设备和第二电流检测设备,本发明在工作过程中,两组环形导电块和第一电流检测设备、其中一组外界电源形成回路,同时感应线圈与第二电流检测设备相连接,当钢带因外界因素或者机器设备本身的因素而发生偏移时,其中一组定位块会向靠近复位槽的方向移动,此时两组环形导电块之间的距离会变短,通过第一电流检测设备能够检测两组环形导电块之间的距离变化,工作人员通过第一电流检测设备上的数值变化可向复位线圈上输入相对应的电流(具体电流的数值根据实验测得),此时铁芯会磁化并产生排斥磁块的磁场,通过该组磁场使得磁块和定位块恢复到初始位置,以纠正钢带的偏移,本发明中的钢带在偏移过程中,除了两组环形导电块之间的距离会发生变化外,磁块还会插入到感应线圈内,此时感应线圈上会产生感应电流,通过该组感应电流一方面起到阻碍磁块和定位块移位的目的,另一方面根据感应电流的大小能够起到校准和冗余保护的目的,避免第一电流检测设备出现故障以至于失灵或失效。The present invention is also provided with a first current detection device and a second current detection device. During the working process of the present invention, two sets of ring-shaped conductive blocks and the first current detection device and one of the external power sources form a loop, and the induction coil and the second current detection device form a loop at the same time. The current detection equipment is connected. When the steel belt is offset due to external factors or the factors of the machine itself, one set of positioning blocks will move towards the direction close to the reset groove. At this time, the distance between the two sets of annular conductive blocks will change. become shorter, the distance change between the two groups of annular conductive blocks can be detected by the first current detection device, and the staff can input the corresponding current to the reset coil through the numerical change on the first current detection device (the value of the specific current depends on Experimentally measured), at this time, the iron core will be magnetized and generate a magnetic field that repels the magnetic block. Through this set of magnetic fields, the magnetic block and the positioning block will return to their original positions to correct the deviation of the steel strip. During the moving process, in addition to the change of the distance between the two sets of ring-shaped conductive blocks, the magnetic block will also be inserted into the induction coil. At this time, an induced current will be generated on the induction coil. The purpose of shifting the block and the positioning block, on the other hand, can achieve the purpose of calibration and redundant protection according to the magnitude of the induced current, and prevent the first current detection device from malfunctioning or failing.
进一步的,所述预处理座的侧端设置有齿轮传动组件和驱动电机,所述输送组件包括第一辊筒和第二辊筒,所述驱动电机通过齿轮传动组件驱动第一辊筒和第二辊筒旋转,所述钢带连续在第一辊筒和第二辊筒之间移动,所述第二辊筒的两端各设置有一组固定筒,所述固定筒通过固定支架与预处理座的内壁相连接,每组所述固定筒的内部均设置有一组切割组件,通过所述切割组件稳定钢带的宽度。Further, the side end of the pretreatment seat is provided with a gear transmission assembly and a driving motor, the conveying assembly includes a first roller and a second roller, and the driving motor drives the first roller and the second roller through the gear transmission assembly. The two rollers rotate, and the steel belt continuously moves between the first roller and the second roller. A set of fixed cylinders are arranged at both ends of the second roller, and the fixed cylinders pass through the fixed bracket and the pretreatment The inner walls of the seats are connected, and a set of cutting assemblies are arranged inside each set of the fixing cylinders, and the width of the steel strip is stabilized by the cutting assemblies.
根据国家标准可知,钢带的宽度具有一定的允许偏差,即,钢带的宽度越大,允许的偏差也就越大,本发明设置有切割组件,通过切割组件能够在满足国家标准的基础上,进一步缩减钢带标准值与实际值之间的距离,进而提高产品的稳定性和整体质量,本发明在工作时切割组件与第一电流检测设备相连接,同时切割组件收缩在固定筒,钢带在经过定位组件时,若宽度趋近标准值,则切割组件持续收缩在固定筒,避免切割组件与钢带侧端接触而发生摩擦,影响钢带的质量和切割组件的寿命,若钢带的宽度偏大较多时,第一电流检测设备会向切割组件输送一组命令,此时切割组件会从固定筒内伸出,通过切割组件切除掉多余的钢带。According to the national standard, the width of the steel strip has a certain allowable deviation, that is, the larger the width of the steel strip, the greater the allowable deviation. The present invention is provided with a cutting assembly, and the cutting assembly can satisfy the national standard. , to further reduce the distance between the standard value and the actual value of the steel strip, thereby improving the stability and overall quality of the product. The cutting assembly of the present invention is connected with the first current detection device during operation, and the cutting assembly is shrunk in the fixed cylinder at the same time. When the belt passes through the positioning component, if the width approaches the standard value, the cutting component will continue to shrink in the fixed cylinder to avoid friction between the cutting component and the side end of the steel belt, which will affect the quality of the steel belt and the life of the cutting component. If the steel belt When the width of the steel belt is relatively large, the first current detection device will send a set of commands to the cutting assembly. At this time, the cutting assembly will protrude from the fixed cylinder, and the excess steel strip will be cut off by the cutting assembly.
进一步的,所述切割组件包括蓄液槽和第一滑槽,所述第一滑槽和蓄液槽分别设置在固定筒的上下两端,所述第一滑槽的外侧设置有矫正电机,所述蓄液槽的外侧设置有第一气缸,所述第一滑槽的内部设置有丝杠和第一刀座,所述矫正电机通过丝杠驱动第一刀座在第一滑槽内移动,所述蓄液槽的内部设置有密封板,所述第一气缸与密封板相连接,所述第一刀座的内部设置有第一刀具,所述蓄液槽内设置有传动液,所述蓄液槽通过弧形槽和软管与第一刀座的底端相连接。Further, the cutting assembly includes a liquid storage tank and a first chute, the first chute and the liquid storage tank are respectively arranged at the upper and lower ends of the fixed cylinder, and the outer side of the first chute is provided with a straightening motor, The outside of the liquid storage tank is provided with a first cylinder, and the inside of the first chute is provided with a lead screw and a first knife seat, and the correction motor drives the first knife seat to move in the first chute through the lead screw , the inside of the liquid storage tank is provided with a sealing plate, the first cylinder is connected to the sealing plate, the inside of the first knife seat is provided with a first tool, and the inside of the liquid storage tank is provided with a transmission fluid, so The liquid storage tank is connected with the bottom end of the first knife seat through an arc-shaped groove and a flexible pipe.
本发明在未工作时,通过矫正电机和丝杠驱动第一刀座移动,以使得两组第一刀具之间的距离符合钢带的标准值,本发明在工作时,若宽度趋近标准值,在收缩弹簧的作用下第一刀具会始终位于第一刀座内,避免第一刀具与钢带侧端接触而发生摩擦,若钢带的宽度偏大较多时,第一电流检测设备会向第一气缸发出命令,以使得蓄液槽内设置的传动液通过弧形槽和软管进入到第一刀座内,在液压的作用下,第一刀具会从第一刀座内伸出,通过第一刀具切除掉多余的钢带。When the present invention is not working, the first tool seat is driven by the correction motor and the lead screw to move, so that the distance between the two groups of first cutters meets the standard value of the steel strip. When the present invention is working, if the width approaches the standard value , under the action of the contraction spring, the first knife will always be located in the first knife seat, so as to avoid friction between the first knife and the side end of the steel strip. If the width of the steel strip is too large, the first current detection device will The first cylinder issues a command, so that the transmission fluid set in the liquid storage tank enters the first tool seat through the arc groove and the hose, and under the action of hydraulic pressure, the first tool will protrude from the first tool seat, The excess steel strip is cut off by the first cutter.
进一步的,所述表面处理机构包括支撑架、第二刀座、支撑座和换向组件,所述支撑座设置在支撑架的内部下端,所述第二刀座设置有两组,两组所述第二刀座通过换向组件设置在支撑架的内部上端,每组所述第二刀座的上下两端均设置有一组第二刀具,靠近高频焊接机构的一组第二刀座外侧设置有表面检测组件。Further, the surface treatment mechanism includes a support frame, a second knife seat, a support seat and a reversing assembly, the support seat is arranged at the inner lower end of the support frame, and the second knife seat is provided with two groups. The second knife seat is arranged on the inner upper end of the support frame through the reversing assembly, and a set of second knives is arranged on the upper and lower ends of each group of the second knife seat, which is close to the outer side of a group of second knife seats of the high-frequency welding mechanism. A surface detection component is provided.
管坯在经过高频焊接机构时会成型为钢管,此时钢管表面会携带有焊瘤,当钢管上的焊瘤在经过表面处理机构时,通过第二刀座上的第二刀具能够去除钢管表面的焊瘤,其中靠近高频焊接机构的一组第二刀具由于工作强度最大,易发生损坏,因此本发明在靠近高频焊接机构的一组第二刀座外侧设置有表面检测组件,表面检测组件可选用现有技术,例如视觉检测技术或者红外检测技术等,当表面检测组件检测到钢管经过靠近高频焊接机构的一组第二刀具后,钢管上的焊瘤未完全去除时,通过换向组件驱动两组第二刀座向远离高频焊接机构的方向移动,同时两组第二刀座会发生转动,以使得未工作的新刀具接触钢管上的焊瘤,最后两组第二刀座的移动速度大于钢管的速度,相比于目前停机更换刀具,本发明工作效率有了极大的提升。When the tube blank passes through the high-frequency welding mechanism, it will be formed into a steel pipe. At this time, the surface of the steel pipe will carry a weld spatula. When the weld spatula on the steel pipe passes through the surface treatment mechanism, the steel pipe can be removed by the second tool on the second knife seat. Welding bumps on the surface, where a group of second knives close to the high-frequency welding mechanism are prone to damage due to the highest working intensity, so the present invention is provided with a surface detection component on the outside of a group of second tool holders close to the high-frequency welding mechanism, the surface The detection component can choose the existing technology, such as visual detection technology or infrared detection technology, etc., when the surface detection component detects that the welding spar on the steel pipe is not completely removed after the steel pipe passes through a group of second cutters close to the high-frequency welding mechanism, pass The reversing assembly drives the two sets of second tool holders to move away from the high-frequency welding mechanism. At the same time, the two sets of second tool holders will rotate so that the new tools that are not working will contact the weld on the steel pipe. The last two sets of second tool holders The moving speed of the knife seat is greater than the speed of the steel pipe. Compared with the current machine tool to be stopped to change the knife, the working efficiency of the present invention has been greatly improved.
进一步的,所述换向组件包括第一滑座、第二滑座和第二气缸,所述支撑架的内部上端设置有两组第二滑槽,所述第一滑座设置在其中一组第二滑槽内,所述第二滑座设置在另外一组第二滑槽内,所述第二气缸设置有两组,两组所述第二气缸分别设置在两组第二滑槽的外侧,通过所述第二气缸驱动第一滑座和第二滑座在两组第二滑槽内移动,所述第一滑座内设置有换向电机,所述第二滑座内设置有感应组件,所述换向电机通过第一锥齿轮传动组件与两组第二刀具的一端相连接,所述感应组件通过第二锥齿轮传动组件与两组第二刀具的另一端相连接。Further, the reversing assembly includes a first sliding seat, a second sliding seat and a second cylinder, two sets of second sliding slots are provided on the inner upper end of the support frame, and the first sliding seat is arranged in one of the In the second chute, the second sliding seat is arranged in another group of second chute, the second cylinder is provided with two groups, and the two groups of second cylinders are respectively arranged in two groups of second chute On the outside, the first sliding seat and the second sliding seat are driven to move in two sets of second slide grooves through the second cylinder, a reversing motor is arranged in the first sliding seat, and a reversing motor is arranged in the second sliding seat. An induction assembly, the reversing motor is connected to one end of the two groups of second knives through the first bevel gear transmission assembly, and the induction assembly is connected to the other end of the two groups of second knives through the second bevel gear transmission assembly.
当靠近高频焊接机构的一组第二刀具发生损坏时,通过第二气缸驱动第一滑座和第二滑座在两组第二滑槽内移动,然后通过换向电机和第一锥齿轮传动组件使得两组第二刀具旋转,进而改变损坏的刀具与新刀具的位置,通过上述技术方案,实现不停机换刀的目的,进而提高工作效率。When a group of second cutters close to the high-frequency welding mechanism is damaged, the first sliding seat and the second sliding seat are driven by the second cylinder to move in the two sets of second slide slots, and then the reversing motor and the first bevel gear The transmission assembly makes the two sets of second cutters rotate, thereby changing the positions of the damaged cutter and the new cutter. Through the above technical solution, the purpose of non-stop tool change is realized, thereby improving work efficiency.
进一步的,所述感应组件包括活动板、第一感应块、第二感应块和感应槽,所述感应槽设置在第二滑座的内部,所述活动板设置在感应槽的内部,所述活动板的两端分别通过两组第二锥齿轮传动组件与两组第二刀具相连接,所述第一感应块设置在活动板的两端,所述第二感应块设置在感应槽的两端,所述表面处理机构工作时第一感应块与第二感应块相对齐。Further, the sensing assembly includes a movable plate, a first sensing block, a second sensing block and a sensing slot, the sensing slot is set inside the second sliding seat, the movable plate is set inside the sensing slot, the The two ends of the movable plate are respectively connected with two groups of second cutters through two sets of second bevel gear transmission assemblies, the first induction block is arranged at both ends of the movable plate, and the second induction block is arranged at both ends of the induction groove. When the surface treatment mechanism is working, the first induction block is aligned with the second induction block.
本发明还设置有感应组件,同时第二滑座内还设置有水平感应器和蓄电池,正常工作时,第一感应块、第二感应块、水平感应器和蓄电池形成一组回路,通过水平感应器检测活动板的位置,而活动板的位置又与第二刀具的位置相关,即活动板为水平状态时,第二刀具为竖直状态,当换向组件工作发生意外导致第二刀具偏斜时,活动板会同步偏斜,此时第一感应块与第二感应块将无法相对齐,第一感应块、第二感应块、水平感应器和蓄电池形成一组回路也将断开,工作人员通过感应组件能够及时判断第二刀具的位置,以避免第二刀具不仅无法去除钢管表面的焊瘤还对钢管造成损伤。The present invention is also equipped with an induction component, and at the same time, a horizontal sensor and a storage battery are installed in the second sliding seat. During normal operation, the first induction block, the second induction block, the horizontal inductor and the storage battery form a group of loops, and the horizontal induction The detector detects the position of the movable plate, and the position of the movable plate is related to the position of the second tool, that is, when the movable plate is in a horizontal state, the second tool is in a vertical state, and when an accident occurs in the reversing assembly, the second tool is deflected At this time, the movable plate will be deflected synchronously. At this time, the first induction block and the second induction block will not be able to align, and a group of loops formed by the first induction block, the second induction block, the level sensor and the battery will also be disconnected, and the working The personnel can judge the position of the second cutter in time through the sensing component, so as to prevent the second cutter from not only being unable to remove the weld bump on the surface of the steel pipe but also causing damage to the steel pipe.
与现有技术相比,本发明所达到的有益效果是:本发明相比于目前的钢管成型装置设置有定位组件和输送组件,钢带在穿过定位组件和输送组件时,通过定位组件内部定位块和定位弹簧起到夹持定位钢带的目的,避免钢带在移动时轻易发生偏移,当钢带因外界因素或者机器设备本身的因素而发生偏移时,通过复位线圈、铁芯和磁块的相互配合能够使得定位块恢复到初始位置,进而纠正钢带的偏移,另外本发明中的钢带在偏移过程中,通过磁块和感应线圈一方面起到阻碍定位块移位的目的,另一方面还能起到校准和冗余保护的目的,避免第一电流检测设备出现故障以至于失灵或失效,本发明中输送组件内设置有切割组件,通过切割组件能够在满足国家标准的基础上,进一步缩减钢带标准值与实际值之间的距离,进而提高产品的稳定性和整体质量,最后本发明在靠近高频焊接机构的一组第二刀座外侧设置有表面检测组件,同时还在第二滑座内设置有感应组件,当表面检测组件检测到钢管经过靠近高频焊接机构的一组第二刀具后,钢管上的焊瘤未完全去除时,通过换向组件驱动两组第二刀座向远离高频焊接机构的方向移动,同时两组第二刀座会发生转动,以使得未工作的新刀具接触钢管上的焊瘤,通过感应组件能够及时判断第二刀具的位置,本发明不仅实现了不停机换刀的目的,而且避免了换刀过程中第二刀具发生偏斜。Compared with the prior art, the beneficial effect achieved by the present invention is that compared with the current steel pipe forming device, the present invention is provided with a positioning assembly and a conveying assembly, and when the steel belt passes through the positioning assembly and the conveying assembly, it passes through the interior of the positioning assembly The positioning block and the positioning spring serve the purpose of clamping and positioning the steel belt to prevent the steel belt from easily shifting when moving. The mutual cooperation with the magnetic block can make the positioning block return to the original position, thereby correcting the offset of the steel strip. In addition, the steel strip in the present invention can prevent the positioning block from moving through the magnetic block and the induction coil during the offset process. On the other hand, it can also serve the purpose of calibration and redundant protection, so as to prevent the first current detection device from malfunctioning or failing. In the present invention, a cutting assembly is arranged in the conveying assembly, and the cutting assembly can meet the On the basis of the national standard, the distance between the standard value and the actual value of the steel strip is further reduced, thereby improving the stability and overall quality of the product. Finally, the present invention is provided with a surface The detection component is also equipped with an induction component in the second sliding seat. When the surface detection component detects that the welding spar on the steel pipe has not been completely removed after the steel pipe has passed a group of second cutters close to the high-frequency welding mechanism, it will pass the reversing The component drives the two sets of second tool holders to move away from the high-frequency welding mechanism, and at the same time, the two sets of second tool holders will rotate so that the unworked new tools touch the welding spar on the steel pipe, and the sensor components can be used to judge the first welding spot in time. For the position of the second tool, the present invention not only realizes the purpose of tool change without stopping the machine, but also avoids the second tool from being deflected during the tool change process.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明的预处理机构内部附视图;Fig. 2 is the internal drawing of the pretreatment mechanism of the present invention;
图3是本发明的图2中A-A部结构示意图;Fig. 3 is a structural schematic diagram of part A-A in Fig. 2 of the present invention;
图4是本发明的图2中B-B部结构示意图;Fig. 4 is a schematic structural view of B-B part in Fig. 2 of the present invention;
图5是本发明的定位组件结构示意图;Fig. 5 is a schematic structural view of the positioning assembly of the present invention;
图6是本发明的输送组件结构示意图;Fig. 6 is a structural schematic diagram of the conveying assembly of the present invention;
图7是本发明的图6中D部结构示意图;Fig. 7 is a schematic diagram of the structure of part D in Fig. 6 of the present invention;
图8是本发明的图6中C-C部结构示意图;Fig. 8 is a schematic diagram of the structure of part C-C in Fig. 6 of the present invention;
图9是本发明的表面处理机构正视图;Fig. 9 is a front view of the surface treatment mechanism of the present invention;
图10是本发明的表面处理机构附视图;Fig. 10 is the attached view of the surface treatment mechanism of the present invention;
图11是本发明的感应组件结构示意图。Fig. 11 is a schematic structural diagram of the induction component of the present invention.
图中:1-卷放机构、2-矫平机构、3-预处理机构、31-定位组件、311-定位座、312-滑轮支架、313-定位块、314-定位槽、315-磁块、316-复位槽、3161-感应线圈、3162-复位线圈、317-铁芯、32-输送组件、321-第一辊筒、322-第二辊筒、3221-固定筒、3222-矫正电机、3223-蓄液槽、3224-第一气缸、3225-丝杠、3226-第一刀座、3227-第一滑槽、3228-第一刀具、33-预处理座、4-压卷机构、5-高频焊接机构、6-表面处理机构、61-支撑架、611-第二滑槽、62-第二刀座、621-第二刀具、63-支撑座、64-换向组件、641-第一滑座、6411-换向电机、642-第二滑座、6421-感应组件、64211-活动板、64212-第一感应块、64213-第二感应块、6422-感应槽、643-第二气缸、7-冷却机构、8-定径机构、9-定尺机构。In the figure: 1-rolling mechanism, 2-leveling mechanism, 3-pretreatment mechanism, 31-positioning component, 311-positioning seat, 312-pulley bracket, 313-positioning block, 314-positioning groove, 315-magnetic block , 316-reset groove, 3161-induction coil, 3162-reset coil, 317-iron core, 32-conveyor assembly, 321-first roller, 322-second roller, 3221-fixed cylinder, 3222-correction motor, 3223-liquid storage tank, 3224-first cylinder, 3225-lead screw, 3226-first knife seat, 3227-first chute, 3228-first knife, 33-pretreatment seat, 4-rolling mechanism, 5 -High-frequency welding mechanism, 6-surface treatment mechanism, 61-support frame, 611-second chute, 62-second knife seat, 621-second tool, 63-support seat, 64-reversing assembly, 641- The first slide, 6411-reversing motor, 642-the second slide, 6421-induction assembly, 64211-movable plate, 64212-the first induction block, 64213-the second induction block, 6422-induction groove, 643-the first Two cylinders, 7-cooling mechanism, 8-sizing mechanism, 9-sizing mechanism.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1-图3、图9所示,一种具有校正定位功能的钢管成型装置,钢管成型装置包括卷放机构1,卷放机构1的侧端依次设置有矫平机构2、压卷机构4、高频焊接机构5、定径机构8和定尺机构9,矫平机构2与压卷机构4之间设置有预处理机构3,预处理机构3包括定位组件31、输送组件32和预处理座33,定位组件31设置在预处理座33内部靠近矫平机构2的一端,输送组件32设置在预处理座33内部靠近压卷机构4的一端,高频焊接机构5远离压卷机构4的一端设置有表面处理机构6,表面处理机构6靠近定径机构8的一端设置有冷却机构7。As shown in Figure 1-Figure 3 and Figure 9, a steel pipe forming device with the function of correcting and positioning, the steel pipe forming device includes a winding mechanism 1, and the side end of the rolling mechanism 1 is sequentially provided with a
压卷机构4为本发明的工作基础,卷放机构1上设置有钢带,工作时,钢带依次穿过矫平机构2、压卷机构4、高频焊接机构5、定径机构8和定尺机构9,通过压卷机构4将钢带连续卷成管坯,通过高频焊接机构5对管坯进行焊接从而形成钢管,通过定径机构8和定尺机构9调整钢管的直径和长度,通过定位组件31对偏移的钢带进行校正和定位,通过输送组件32稳定输送钢带,通过表面处理机构6去除钢管表面的焊瘤,通过冷却机构7对钢管进行冷却。Rolling mechanism 4 is the working basis of the present invention, and rolling mechanism 1 is provided with steel strip, and during work, steel strip passes through
如图2-图4所示,定位组件31设置有两组,两组定位组件31相对设置在预处理座33的内部两端,定位组件31包括定位座311,定位座311靠近钢带的一端设置有定位槽314,定位座311远离钢带的一端设置有复位槽316,定位槽314的内部设置有滑轮支架312和定位块313,复位槽316的内部设置有磁块315和铁芯317,铁芯317靠近磁块315的一端设置有橡胶垫,定位块313通过导杆与磁块315相连接,磁块315与橡胶垫之间通过定位弹簧相连接。As shown in Fig. 2-Fig. 4, two sets of
工作时,钢带的两端位于两组定位槽314内且与两组定位块313相接触,同时滑轮支架312通过支撑弹簧架与定位座311相连接,通过滑轮支架312一方面起到支撑钢带的作用,另一方面方便不同厚度的钢带穿过定位组件31,通过定位块313和定位弹簧起到夹持定位钢带的目的,避免钢带在移动时轻易发生偏移,进而保证了产品的质量。During work, the two ends of the steel belt are located in two sets of positioning
如图2-图4所示,复位槽316的内部还设置有感应线圈3161和复位线圈3162,感应线圈3161设置在磁块315的外侧,复位线圈3162设置在铁芯317的外侧,定位槽314的内部还设置有两组环形导电块,其中一组环形导电块设置在定位块313上,另外一组环形导电块设置在定位槽314靠近复位槽316的一端,两组环形导电块之间通过导电杆相连接,预处理座33的外侧设置有两组外界电源,复位线圈3162和两组环形导电块各与一组外界电源相连接。As shown in Figures 2-4, an
本发明还设置有第一电流检测设备和第二电流检测设备,本发明在工作过程中,两组环形导电块和第一电流检测设备、其中一组外界电源形成回路,同时感应线圈3161与第二电流检测设备相连接,当钢带因外界因素或者机器设备本身的因素而发生偏移时,其中一组定位块313会向靠近复位槽316的方向移动,此时两组环形导电块之间的距离会变短,通过第一电流检测设备能够检测两组环形导电块之间的距离变化,工作人员通过第一电流检测设备上的数值变化可向复位线圈3162上输入相对应的电流(具体电流的数值根据实验测得),此时铁芯317会磁化并产生排斥磁块315的磁场,通过该组磁场使得磁块315和定位块313恢复到初始位置,以纠正钢带的偏移,本发明中的钢带在偏移过程中,除了两组环形导电块之间的距离会发生变化外,磁块315还会插入到感应线圈3161内,此时感应线圈3161上会产生感应电流,通过该组感应电流一方面起到阻碍磁块315和定位块313移位的目的,另一方面根据感应电流的大小能够起到校准和冗余保护的目的,避免第一电流检测设备出现故障以至于失灵或失效。The present invention is also provided with a first current detection device and a second current detection device. During the working process of the present invention, two sets of ring-shaped conductive blocks and the first current detection device and one of the external power sources form a loop, and the
如图5-图7所示,预处理座33的侧端设置有齿轮传动组件和驱动电机,输送组件32包括第一辊筒321和第二辊筒322,第一辊筒321和第二辊筒322均通过传动轴和齿轮传动组件相连接,驱动电机通过齿轮传动组件驱动第一辊筒321和第二辊筒322旋转,钢带连续在第一辊筒321和第二辊筒322之间移动,第二辊筒322的两端各设置有一组固定筒3221,固定筒3221通过固定支架与预处理座33的内壁相连接,每组固定筒3221的内部均设置有一组切割组件,通过切割组件稳定钢带的宽度。As shown in Figures 5-7, the side end of the
根据国家标准可知,钢带的宽度具有一定的允许偏差,即,钢带的宽度越大,允许的偏差也就越大,本发明设置有切割组件,通过切割组件能够在满足国家标准的基础上,进一步缩减钢带标准值与实际值之间的距离,进而提高产品的稳定性和整体质量,本发明在工作时切割组件与第一电流检测设备相连接,同时切割组件收缩在固定筒3221,钢带在经过定位组件31时,若宽度趋近标准值,则切割组件持续收缩在固定筒3221,避免切割组件与钢带侧端接触而发生摩擦,影响钢带的质量和切割组件的寿命,若钢带的宽度偏大较多时,第一电流检测设备会向切割组件输送一组命令,此时切割组件会从固定筒3221内伸出,通过切割组件切除掉多余的钢带。According to the national standard, the width of the steel strip has a certain allowable deviation, that is, the larger the width of the steel strip, the greater the allowable deviation. The present invention is provided with a cutting assembly, and the cutting assembly can satisfy the national standard. , to further reduce the distance between the standard value and the actual value of the steel strip, thereby improving the stability and overall quality of the product. The cutting assembly of the present invention is connected with the first current detection device during operation, and the cutting assembly is shrunk in the fixed
如图5-图7所示,切割组件包括蓄液槽3223和第一滑槽3227,第一滑槽3227和蓄液槽3223分别设置在固定筒3221的上下两端,第一滑槽3227的外侧设置有矫正电机3222,蓄液槽3223的外侧设置有第一气缸3224,第一滑槽3227的内部设置有丝杠3225和第一刀座3226,矫正电机3222通过丝杠3225驱动第一刀座3226在第一滑槽3227内移动,蓄液槽3223的内部设置有密封板,第一气缸3224与密封板相连接,第一刀座3226的内部设置有第一刀具3228,第一刀座3226与第一刀具3228之间通过收缩弹簧相连接,蓄液槽3223内设置有传动液,蓄液槽3223通过弧形槽和软管与第一刀座3226的底端相连接。As shown in Figures 5-7, the cutting assembly includes a
本发明在未工作时,通过矫正电机3222和丝杠3225驱动第一刀座3226移动,以使得两组第一刀具3228之间的距离符合钢带的标准值,本发明在工作时,若宽度趋近标准值,在收缩弹簧的作用下第一刀具3228会始终位于第一刀座3226内,避免第一刀具3228与钢带侧端接触而发生摩擦,若钢带的宽度偏大较多时,第一电流检测设备会向第一气缸3224发出命令,以使得蓄液槽3223内设置的传动液通过弧形槽和软管进入到第一刀座3226内,在液压的作用下,第一刀具3228会从第一刀座3226内伸出,通过第一刀具3228切除掉多余的钢带。When the present invention is not working, the
如图8-图9所示,表面处理机构6包括支撑架61、第二刀座62、支撑座63和换向组件64,支撑座63设置在支撑架61的内部下端,第二刀座62设置有两组,两组第二刀座62通过换向组件64设置在支撑架61的内部上端,每组第二刀座62的上下两端均设置有一组第二刀具621。As shown in Figures 8-9, the
管坯在经过高频焊接机构5时会成型为钢管,此时钢管表面会携带有焊瘤,当钢管上的焊瘤在经过表面处理机构6时,通过第二刀座62上的第二刀具621能够去除钢管表面的焊瘤,其中靠近高频焊接机构5的一组第二刀具621由于工作强度最大,易发生损坏,因此本发明在靠近高频焊接机构5的一组第二刀座62外侧设置有表面检测组件,表面检测组件可选用现有技术,例如视觉检测技术或者红外检测技术等,当表面检测组件检测到钢管经过靠近高频焊接机构5的一组第二刀具621后,钢管上的焊瘤未完全去除时,通过换向组件64驱动两组第二刀座62向远离高频焊接机构5的方向移动,同时两组第二刀座62会发生转动,以使得未工作的新刀具接触钢管上的焊瘤,最后两组第二刀座62的移动速度大于钢管的速度,相比于目前停机更换刀具,本发明工作效率有了极大的提升。When the tube blank passes through the high-
如图8-图10所示,换向组件64包括第一滑座641、第二滑座642和第二气缸643,支撑架61的内部上端设置有两组第二滑槽611,第一滑座641设置在其中一组第二滑槽611内,第二滑座642设置在另外一组第二滑槽611内,第二气缸643设置有两组,两组第二气缸643分别设置在两组第二滑槽611的外侧,第一滑座641内设置有换向电机6411,第二滑座642内设置有感应组件6421,换向电机6411通过第一锥齿轮传动组件与两组第二刀具621的一端相连接,感应组件6421通过第二锥齿轮传动组件与两组第二刀具621的另一端相连接。As shown in Figures 8-10, the reversing
当靠近高频焊接机构5的一组第二刀具621发生损坏时,通过第二气缸643驱动第一滑座641和第二滑座642在两组第二滑槽611内移动,然后通过换向电机6411和第一锥齿轮传动组件使得两组第二刀具621旋转,进而改变损坏的刀具与新刀具的位置,通过上述技术方案,实现不停机换刀的目的,进而提高工作效率。When a group of
如图9-图11所示,感应组件6421包括活动板64211、第一感应块64212、第二感应块64213和感应槽6422,感应槽6422设置在第二滑座642的内部,活动板64211设置在感应槽6422的内部,活动板64211的两端分别通过两组第二锥齿轮传动组件与两组第二刀具621相连接,第一感应块64212设置在活动板64211的两端,第二感应块64213设置在感应槽6422的两端,表面处理机构6工作时第一感应块64212与第二感应块64213相对齐。As shown in Figures 9-11, the
本发明还设置有感应组件6421,同时第二滑座642内还设置有水平感应器和蓄电池,正常工作时,第一感应块64212、第二感应块64213、水平感应器和蓄电池形成一组回路,通过水平感应器检测活动板64211的位置,而活动板64211的位置又与第二刀具621的位置相关,即活动板64211为水平状态时,第二刀具621为竖直状态,当换向组件64工作发生意外导致第二刀具621偏斜时,活动板64211会同步偏斜,此时第一感应块64212与第二感应块64213将无法相对齐,第一感应块64212、第二感应块64213、水平感应器和蓄电池形成一组回路也将断开,工作人员通过感应组件6421能够及时判断第二刀具621的位置,以避免第二刀具621不仅无法去除钢管表面的焊瘤还对钢管造成损伤。The present invention is also provided with an
本发明的工作原理:本发明在卷放机构1上设置有钢带,工作时,钢带依次穿过矫平机构2、预处理机构3、压卷机构4、高频焊接机构5、表面处理机构6、冷却机构7、定径机构8和定尺机构9,通过预处理机构3对偏移的钢带进行校正和定位,同时预处理机构3内设置有切割组件,通过切割组件能够在满足国家标准的基础上,进一步缩减钢带标准值与实际值之间的距离,进而提高产品的稳定性和整体质量,通过压卷机构4将钢带连续卷成管坯,管坯在经过高频焊接机构5时会成型为钢管,此时钢管表面会携带有焊瘤,当钢管上的焊瘤在经过表面处理机构6时,通过第二刀座62上的第二刀具621能够去除钢管表面的焊瘤,本发明在靠近高频焊接机构5的一组第二刀座62外侧设置有表面检测组件,当表面检测组件检测到钢管经过靠近高频焊接机构5的一组第二刀具621后,钢管上的焊瘤未完全去除时,通过换向组件64驱动两组第二刀座62向远离高频焊接机构5的方向移动,同时两组第二刀座62会发生转动,以使得未工作的新刀具接触钢管上的焊瘤,通过冷却机构7对钢管进行冷却,通过定径机构8和定尺机构9调整钢管的直径和长度。The working principle of the present invention: the present invention is provided with a steel strip on the unwinding mechanism 1. When working, the steel strip passes through the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310617417.1A CN116423214A (en) | 2023-05-29 | 2023-05-29 | Steel pipe forming device with correct locate function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310617417.1A CN116423214A (en) | 2023-05-29 | 2023-05-29 | Steel pipe forming device with correct locate function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116423214A true CN116423214A (en) | 2023-07-14 |
Family
ID=87090965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310617417.1A Pending CN116423214A (en) | 2023-05-29 | 2023-05-29 | Steel pipe forming device with correct locate function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116423214A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117862545A (en) * | 2024-03-12 | 2024-04-12 | 江苏三耐特种设备制造有限公司 | Turning device for processing steel pipe perforating plug |
| CN119001314A (en) * | 2024-08-30 | 2024-11-22 | 广东合晟新能源科技有限公司 | Shaping conveying testing device for new energy battery fixing steel belt |
| CN119115043A (en) * | 2024-11-14 | 2024-12-13 | 江苏甬金金属科技有限公司 | A steel strip shearing device with surface defect detection function |
| CN119347439A (en) * | 2024-10-29 | 2025-01-24 | 青岛富柯林新能源有限公司 | Metal cutting equipment with edge trimming function |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3460412A (en) * | 1965-09-22 | 1969-08-12 | Heidenreich & Harbeck Gmbh | Tool-changing devices for machine tools |
| CN203973257U (en) * | 2014-07-08 | 2014-12-03 | 常州市新墅机床数控设备有限公司 | The tangential tool changing device of Digit Control Machine Tool power cutter |
| CN108673058A (en) * | 2018-04-17 | 2018-10-19 | 山东舜世高科实业有限公司 | Automobile buffer beam straight seam welding Rollforming Shaped Tube technique and die-changing apparatus |
| CN210755613U (en) * | 2019-09-27 | 2020-06-16 | 天津市世纪格林农业科技发展有限公司 | Auxiliary clamping device for steel pipe forming processing |
| CN213052764U (en) * | 2020-09-24 | 2021-04-27 | 广州宇凡自动化科技有限公司 | Numerical control automatic feeder for steel plate |
| CN113695433A (en) * | 2021-08-20 | 2021-11-26 | 石家庄中泰制管技术开发有限公司 | Steel pipe forming equipment |
| CN215355520U (en) * | 2021-07-19 | 2021-12-31 | 无锡圣唐液压成型精密钢管有限公司 | Forming die of steel pipe |
| CN114109954A (en) * | 2021-12-10 | 2022-03-01 | 刘霄宇 | Direct-acting overflow valve with buffering and pressure relief reminding functions |
| CN114939902A (en) * | 2022-04-02 | 2022-08-26 | 江门市格雷亚特流体密封技术有限公司 | Shaping device for machining guide belt with width cutting and chamfering self-adjusting functions |
| CN115012280A (en) * | 2022-07-21 | 2022-09-06 | 台州市新绿程园林景观工程有限公司 | Concrete building template for civil road engineering and use method thereof |
| CN218800734U (en) * | 2022-05-10 | 2023-04-07 | 苏州慧博精密钣金有限公司 | Can change blade holder for sheet metal component processing of cutter automatically |
| CN218965569U (en) * | 2022-12-19 | 2023-05-05 | 保康欣润茶叶有限公司 | Brick tea deburring device |
-
2023
- 2023-05-29 CN CN202310617417.1A patent/CN116423214A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3460412A (en) * | 1965-09-22 | 1969-08-12 | Heidenreich & Harbeck Gmbh | Tool-changing devices for machine tools |
| CN203973257U (en) * | 2014-07-08 | 2014-12-03 | 常州市新墅机床数控设备有限公司 | The tangential tool changing device of Digit Control Machine Tool power cutter |
| CN108673058A (en) * | 2018-04-17 | 2018-10-19 | 山东舜世高科实业有限公司 | Automobile buffer beam straight seam welding Rollforming Shaped Tube technique and die-changing apparatus |
| CN210755613U (en) * | 2019-09-27 | 2020-06-16 | 天津市世纪格林农业科技发展有限公司 | Auxiliary clamping device for steel pipe forming processing |
| CN213052764U (en) * | 2020-09-24 | 2021-04-27 | 广州宇凡自动化科技有限公司 | Numerical control automatic feeder for steel plate |
| CN215355520U (en) * | 2021-07-19 | 2021-12-31 | 无锡圣唐液压成型精密钢管有限公司 | Forming die of steel pipe |
| CN113695433A (en) * | 2021-08-20 | 2021-11-26 | 石家庄中泰制管技术开发有限公司 | Steel pipe forming equipment |
| CN114109954A (en) * | 2021-12-10 | 2022-03-01 | 刘霄宇 | Direct-acting overflow valve with buffering and pressure relief reminding functions |
| CN114939902A (en) * | 2022-04-02 | 2022-08-26 | 江门市格雷亚特流体密封技术有限公司 | Shaping device for machining guide belt with width cutting and chamfering self-adjusting functions |
| CN218800734U (en) * | 2022-05-10 | 2023-04-07 | 苏州慧博精密钣金有限公司 | Can change blade holder for sheet metal component processing of cutter automatically |
| CN115012280A (en) * | 2022-07-21 | 2022-09-06 | 台州市新绿程园林景观工程有限公司 | Concrete building template for civil road engineering and use method thereof |
| CN218965569U (en) * | 2022-12-19 | 2023-05-05 | 保康欣润茶叶有限公司 | Brick tea deburring device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117862545A (en) * | 2024-03-12 | 2024-04-12 | 江苏三耐特种设备制造有限公司 | Turning device for processing steel pipe perforating plug |
| CN117862545B (en) * | 2024-03-12 | 2024-05-28 | 江苏三耐特种设备制造有限公司 | Turning device for processing steel pipe perforating plug |
| CN119001314A (en) * | 2024-08-30 | 2024-11-22 | 广东合晟新能源科技有限公司 | Shaping conveying testing device for new energy battery fixing steel belt |
| CN119001314B (en) * | 2024-08-30 | 2025-03-11 | 广东合晟新能源科技有限公司 | Shaping conveying testing device for new energy battery fixing steel belt |
| CN119347439A (en) * | 2024-10-29 | 2025-01-24 | 青岛富柯林新能源有限公司 | Metal cutting equipment with edge trimming function |
| CN119115043A (en) * | 2024-11-14 | 2024-12-13 | 江苏甬金金属科技有限公司 | A steel strip shearing device with surface defect detection function |
| CN119115043B (en) * | 2024-11-14 | 2025-06-10 | 江苏甬金金属科技有限公司 | Steel band shearing mechanism with surface defect detects function |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116423214A (en) | Steel pipe forming device with correct locate function | |
| CN113770722B (en) | Cylinder rolling laser welding equipment | |
| CN211052819U (en) | Steel band overlap joint weldment work station | |
| CN215432003U (en) | Welding device for steel pipe machining | |
| JP2010260088A (en) | Rectangular steel pipe manufacturing equipment | |
| CN111570528B (en) | A method for calibrating the roll gap curve of pinch rolls in a fully continuous hot-rolled thin strip line | |
| CN112935500B (en) | A roll welding device | |
| CN119216782B (en) | A laser welding machine for alloy resistance | |
| CN111872679B (en) | Method for automatically centering, cutting and welding strip steel on spiral steel pipe production line | |
| CN211034607U (en) | Slitting device for transfer paper | |
| CN210618732U (en) | Automatic labeling machine convenient to adjustment is pasted mark position | |
| CN117123836B (en) | Unpowered laser welding pipeline steel band edge milling device | |
| CN114476807B (en) | An automatic slitting and rewinding device for prepreg | |
| CN108326400B (en) | Automatic repair welding device for spiral welding pipe and use method of automatic repair welding device | |
| CN214558260U (en) | Laser continuous welding H-shaped steel production device | |
| CN116810235A (en) | Non-notch steel pipe welding equipment and welding process | |
| CN117299855A (en) | Steel coil centering adjusting device and method for spiral welding steel pipe unit | |
| CN212552684U (en) | Spiral welded pipe production line | |
| CN210967513U (en) | Spiral pipe laser tracking online laser cutting device | |
| CN110586706B (en) | U-shaped rib production system and method | |
| CN209887645U (en) | Cutting device is used in production of paper angle bead | |
| CN112390061B (en) | Automatic unloader that goes up of accurate roll-to-roll | |
| CN219005781U (en) | Longitudinal follow-up positioning mechanism | |
| CN112171134B (en) | Clamping and welding mechanism for tubular pile plate skirt coil welding equipment | |
| CN215699033U (en) | Can body welding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: 214000 no.8-4, South Weiye Road, qianqiaoxi, Huishan District, Wuxi City, Jiangsu Province Applicant after: Wuxi Shengtang New Technology Co.,Ltd. Address before: 214000 no.8-4, South Weiye Road, qianqiaoxi, Huishan District, Wuxi City, Jiangsu Province Applicant before: WUXI SHENGTANG HYDRAULIC FORMING PRECISION STEEL PIPE CO.,LTD. Country or region before: China |
|
| CB02 | Change of applicant information |
