CN116420783A - A yogurt fermenter for preventing yogurt from sticking on the inner wall - Google Patents
A yogurt fermenter for preventing yogurt from sticking on the inner wall Download PDFInfo
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- 235000013618 yogurt Nutrition 0.000 title claims abstract description 115
- 238000003756 stirring Methods 0.000 claims abstract description 66
- 238000000855 fermentation Methods 0.000 claims abstract description 26
- 230000004151 fermentation Effects 0.000 claims abstract description 26
- 238000007790 scraping Methods 0.000 claims description 35
- 238000007599 discharging Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 2
- 244000309464 bull Species 0.000 claims 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims 3
- 241001330002 Bambuseae Species 0.000 claims 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 3
- 239000011425 bamboo Substances 0.000 claims 3
- 230000000149 penetrating effect Effects 0.000 claims 2
- 235000021262 sour milk Nutrition 0.000 claims 2
- 230000002265 prevention Effects 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 208000028659 discharge Diseases 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- 238000004659 sterilization and disinfection Methods 0.000 description 1
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Abstract
本发明涉及一种防内壁粘留酸奶的酸奶发酵罐,包括罐体、进料管以及出料管,所述罐体的下面边沿处通过支撑腿支撑,所述罐体的上面中间处安装有电机,所述罐体上面处于电机的一侧处连接有进料管,所述罐体上面处于电机的另一侧处设置有无菌呼吸器,所述罐体的下面中间处连接有出料管,所述电机的输出端连接有转杆,所述转杆插进罐体内的底端处设置有多根搅拌杆,所述罐体内壁延其径向连接有两组固定块,在启动电机时,不但可带动转杆以及搅拌杆转动搅拌,还可带动刮环贴紧罐体的内侧壁上下移动,来刮下罐体内壁粘接的酸奶,减少在发酵罐上对电机的安装数量,在可搅拌以及清理的基础上,降低了能耗以及噪音,并且也减少了该发酵罐的制造成本。
The invention relates to a yogurt fermenter for preventing yogurt from sticking to the inner wall, comprising a tank body, a feed pipe and a discharge pipe, the bottom edge of the tank body is supported by supporting legs, and the upper middle of the tank body is installed with a A motor, the top of the tank body is connected with a feed pipe at one side of the motor, the top of the tank body is at the other side of the motor with a sterile respirator, and the bottom middle of the tank body is connected with a discharge pipe The output end of the motor is connected with a rotating rod, and the bottom end of the rotating rod inserted into the tank is provided with a plurality of stirring rods. The inner wall of the tank is connected with two sets of fixed blocks along its radial direction. When the motor is used, it can not only drive the rotating rod and stirring rod to rotate and stir, but also drive the scraper ring to move up and down close to the inner wall of the tank to scrape off the yogurt adhered to the inner wall of the tank, reducing the number of motors installed on the fermentation tank , on the basis of stirring and cleaning, energy consumption and noise are reduced, and the manufacturing cost of the fermenter is also reduced.
Description
技术领域technical field
本发明涉及发酵罐的技术领域,尤其是涉及一种防内壁粘留酸奶的酸奶发酵罐。The invention relates to the technical field of fermentation tanks, in particular to a yoghurt fermentation tank for preventing yoghurt from sticking on the inner wall.
背景技术Background technique
酸奶生产是一个复杂的过程,发酵是酸奶制作的一个必要步骤,需要将酸奶装入到发酵罐中进行发酵工作,发酵罐一般用不锈钢板制成的主式圆柱,其结构紧密,密封性好,能耐受蒸汽灭菌,具有一定操作弹性,物料与能量传递性能强,能够来更好的对酸奶进行发酵工作;Yogurt production is a complicated process. Fermentation is a necessary step in the production of yogurt. It is necessary to put the yogurt into the fermenter for fermentation. The fermenter is generally a main column made of stainless steel plate, which has a tight structure and good airtightness. , can withstand steam sterilization, has certain operating flexibility, strong material and energy transfer performance, and can better ferment yogurt;
经检索,现有技术中的酸奶发酵罐,在罐体的上方安装的动力电机,动力电机的输出端连接插进罐体内的搅拌轴,搅拌轴插进罐体内的部分上设置有搅拌叶,在动力电机作用下,带动搅拌轴和搅拌叶整体在罐体内进行转动,对酸奶进行搅拌发酵工作,在罐体侧面上方处的安装板上安装有第一电机,通过启动第一电机,来带动刮环贴紧罐体的内壁上下移动来刮除粘接在罐体内侧壁上的酸奶,在罐体的下方处设置有第二电机,第二电机的输出端连接贴紧在罐体下内壁上的刮板,通过启动罐体下方的第二电机,带动刮板贴紧罐体的下内壁转动,来刮除粘接在罐体下内壁上的酸奶,进而来防止发酵罐罐体内壁粘留有酸奶,减少酸奶生产过程中的浪费情况;After retrieval, the yogurt fermentation tank in the prior art has a power motor installed above the tank body, the output end of the power motor is connected to the stirring shaft inserted into the tank body, and the part of the stirring shaft inserted into the tank body is provided with a stirring blade. Under the action of the power motor, the stirring shaft and the stirring blade are driven to rotate in the tank as a whole, and the yogurt is stirred and fermented. The first motor is installed on the mounting plate above the side of the tank, and the first motor is started to drive The scraping ring is close to the inner wall of the tank and moves up and down to scrape off the yogurt adhered to the inner wall of the tank. A second motor is installed below the tank, and the output end of the second motor is connected to the lower inner wall of the tank. The scraper on the top, by starting the second motor below the tank, drives the scraper to rotate against the lower inner wall of the tank to scrape off the yogurt adhered to the lower inner wall of the tank, thereby preventing the inner wall of the fermentation tank from sticking Keep the yogurt to reduce the waste in the yogurt production process;
但是该发酵罐在生产酸奶时,在罐体内对酸奶的搅拌,以及对罐体内侧壁以及下内壁上酸奶残留的清除,需要分别在三个电机的驱动下才可实现,由于电机在工作时会产生较大的噪音以及消耗电能,造成噪音污染的同时,还增加了生产酸奶时产生的能耗,并且也增加了该发酵罐的制造成本,同时由于酸奶比较粘稠,容易造成发酵罐内管道的堵塞,因此,存在有可改进之处。But when this fermenter produces yogurt, the stirring of yogurt in the tank body, and the removal of yogurt residue on the inner wall of the tank body and the lower inner wall, need to be driven by three motors respectively. It will generate a lot of noise and consume electric energy, causing noise pollution, but also increases the energy consumption produced when producing yogurt, and also increases the manufacturing cost of the fermenter. At the same time, because the yogurt is relatively sticky, it is easy to cause Clogging of the pipes, therefore, has room for improvement.
发明内容Contents of the invention
为了解决上述背景技术中提出的问题,本发明提供一种防内壁粘留酸奶的酸奶发酵罐。In order to solve the problems raised in the above-mentioned background technology, the present invention provides a yogurt fermenter that prevents yogurt from sticking to the inner wall.
本发明提供的一种防内壁粘留酸奶的酸奶发酵罐采用如下的技术方案:A kind of yogurt fermenter that prevents yogurt from sticking to the inner wall provided by the invention adopts the following technical scheme:
一种防内壁粘留酸奶的酸奶发酵罐,包括罐体、进料管以及出料管,所述罐体的下面边沿处通过支撑腿支撑,所述罐体的上面中间处安装有电机,所述罐体上面处于电机的一侧处连接有进料管,所述罐体上面处于电机的另一侧处设置有无菌呼吸器,所述罐体的下面中间处连接有出料管,所述电机的输出端连接有转杆,所述转杆插进罐体内的底端处设置有多根搅拌杆,所述罐体内壁延其径向连接有两组固定块,每组竖直方向上的两块所述固定块上均可转动的穿过有往复丝杆,所述往复丝杆的顶端上套有第一齿轮,所述罐体的内壁上贴紧设置有刮环,所述刮环上开设有供往复丝杆穿过的螺纹孔,所述转杆上靠近顶端处固定的穿过有横杆,所述横杆的两端连接在圆环上,所述圆环的侧面上设置有与第一齿轮啮合连接的齿牙,所述罐体内处于出料管的上方处设置有疏通结构。A yogurt fermentation tank for preventing yogurt from sticking on the inner wall, comprising a tank body, a feed pipe and a discharge pipe, the bottom edge of the tank body is supported by supporting legs, and a motor is installed in the middle of the top of the tank body. A feeding pipe is connected to one side of the motor above the tank body, a sterile respirator is arranged on the other side of the motor above the tank body, and a discharge pipe is connected to the middle of the bottom of the tank body, so The output end of the motor is connected with a rotating rod, and the bottom end of the rotating rod inserted into the tank is provided with a plurality of stirring rods. The inner wall of the tank is connected with two groups of fixed blocks along its radial direction, and each group of vertical direction The reciprocating screw mandrel can be rotatably passed through the two fixed blocks on the top, the top of the reciprocating screw mandrel is covered with a first gear, and the inner wall of the tank body is provided with a scraping ring. The scraper ring is provided with a threaded hole for the reciprocating screw to pass through, and a cross bar is fixed on the top of the rotating rod. The two ends of the cross bar are connected to the ring, and the side of the ring Teeth meshed with the first gear are provided on the top, and a dredging structure is provided above the discharge pipe in the tank.
优选的,所述圆环的上面处连接有两根上刮条,两根所述上刮条分别贴紧在罐体侧面上方以及上内壁处。Preferably, two upper scraping strips are connected to the top of the circular ring, and the two upper scraping strips are respectively attached to the upper side of the tank body and the upper inner wall.
优选的,所述转杆的底端连接有底杆,所述底杆的两个底端均连接有下刮条,两根所述下刮条贴紧在罐体的下内壁上。Preferably, the bottom end of the rotating rod is connected with a bottom bar, and both bottom ends of the bottom bar are connected with lower scraping strips, and the two lower scraping strips are closely attached to the lower inner wall of the tank body.
优选的,所述刮环内壁靠近两根往复丝杆的位置处均设置有翻搅杆,每根所述翻搅杆上均连接有两个翻搅框。Preferably, stirring rods are provided at positions close to the two reciprocating screw rods on the inner wall of the scraping ring, and two stirring frames are connected to each of the stirring rods.
优选的,所述刮环上靠近往复丝杆的位置处穿过有固定条,所述固定条的两端分别连接在固定块上,所述翻搅杆的一端插进固定条中,所述翻搅杆的一端套有第二齿轮,所述第二齿轮与固定条内壁上齿牙之间啮合连接。Preferably, a fixing strip passes through the scraping ring at a position close to the reciprocating screw rod, and the two ends of the fixing strip are respectively connected to the fixing blocks, and one end of the stirring rod is inserted into the fixing strip, and the One end of the stirring rod is sheathed with a second gear, and the second gear is meshed with teeth on the inner wall of the fixing bar.
优选的,所述疏通结构包括U形架、疏通杆以及疏通块,所述U形架连接在罐体的下内壁上,所述U形架的中间处设置有疏通杆,所述疏通杆的底端连接有疏通块。Preferably, the dredging structure includes a U-shaped frame, a dredging rod and a dredging block, the U-shaped frame is connected to the lower inner wall of the tank body, a dredging rod is arranged in the middle of the U-shaped frame, and the dredging rod The bottom end is connected with a dredge block.
优选的,所述U形架上的中间处固定穿过有固定筒,所述固定筒的顶端插进有T形杆,所述疏通杆插进固定筒内的顶端连接在T形杆上,所述T形杆侧面延其径向连接有两根轴杆,两根所述轴杆的一端连接在固定环上。Preferably, the middle part of the U-shaped frame is fixed through a fixed tube, the top of the fixed tube is inserted with a T-shaped bar, and the top end of the dredging bar inserted into the fixed tube is connected to the T-shaped bar, Two shaft rods are connected along the side of the T-shaped rod along its radial direction, and one end of the two shaft rods is connected to the fixing ring.
优选的,所述底杆上穿过有竖杆,所述竖杆延伸至固定环的底端处连接有U形座,所述固定环的上面圆周等角度分布有多块凸块。Preferably, a vertical rod passes through the bottom rod, and a U-shaped seat is connected to the bottom end of the vertical rod extending to the fixing ring, and a plurality of projections are equiangularly distributed on the upper circumference of the fixing ring.
优选的,所述竖杆的顶端活动穿过底杆,所述竖杆上靠近顶端处套有两个限位套,两根所述限位套分布在底杆的上下两侧,所述U形座两侧内壁之间连接的中间杆上套有滚轮。Preferably, the top of the vertical bar moves through the bottom bar, and two spacer sleeves are set on the vertical bar near the top, and the two spacer sleeves are distributed on the upper and lower sides of the bottom bar, and the U Rollers are sleeved on the intermediate rod connected between the inner walls on both sides of the shaped seat.
优选的,所述疏通杆上套有弹簧,所述弹簧的两端分别连接在固定筒的下内壁以及T形杆的底端。Preferably, the dredging rod is covered with a spring, and the two ends of the spring are respectively connected to the lower inner wall of the fixing cylinder and the bottom end of the T-shaped rod.
综上所述,本发明包括以下有益技术效果:In summary, the present invention includes the following beneficial technical effects:
1、本发明通过在罐体上方电机输出端连接有转杆,转杆插进罐体内的底端上圆周等角度分布有多根搅拌杆,转杆上靠近顶端穿过的横杆两端连接有圆环,罐体内壁延同一径向连接的两组固定块上可转动穿过有往复丝杆,罐体内壁贴紧设置的刮环上开设有供往复丝杆穿过的螺纹孔,往复丝杆顶端套设的第一齿轮与圆环上齿牙之间啮合连接,在启动电机时,不但可带动转杆以及搅拌杆转动搅拌,还可带动刮环贴紧罐体的内侧壁上下移动,来刮下罐体内壁粘接的酸奶,减少在发酵罐上对电机的安装数量,在可搅拌以及清理的基础上,降低了能耗以及噪音,并且也减少了该发酵罐的制造成本;1. In the present invention, a rotating rod is connected to the output end of the motor above the tank body. There are multiple stirring rods distributed equiangularly on the circumference of the bottom end of the rotating rod inserted into the tank body. The two ends of the horizontal bar passing through the rotating rod near the top are connected There is a circular ring, and the two sets of fixed blocks connected in the same radial direction along the inner wall of the tank can rotate through the reciprocating screw rod. The first gear set on the top of the screw rod meshes with the upper teeth of the ring. When the motor is started, it can not only drive the rotating rod and stirring rod to rotate and stir, but also drive the scraper ring to move up and down against the inner wall of the tank. , to scrape off the yogurt adhered to the inner wall of the tank, reduce the number of motors installed on the fermenter, reduce energy consumption and noise on the basis of stirring and cleaning, and also reduce the manufacturing cost of the fermenter;
2、圆环上连接有贴紧在罐体上内壁处的两根上刮条,转杆底端连接的底杆两个底端处均连接有贴紧在罐体下内壁上的下刮条,使得转杆在转动时,带动下刮条贴紧罐体的下内壁转动,通过圆环带动上刮条贴紧罐体的上内壁进行转动,进而对罐体内壁粘接的酸奶清理的更加彻底,来更好的减少酸奶生产过程中产生的浪费;2. The circular ring is connected with two upper scraping strips that are attached to the upper inner wall of the tank body, and the two bottom ends of the bottom rod connected to the bottom of the rotating rod are connected with lower scraping strips that are attached to the lower inner wall of the tank body. When the rotating rod is rotating, it drives the lower scraper to rotate against the lower inner wall of the tank, and the ring drives the upper scraper to rotate against the upper inner wall of the tank, thereby cleaning the yogurt adhered to the inner wall of the tank more thoroughly , to better reduce the waste generated in the yogurt production process;
3、刮环上靠近两根往复丝杆的位置处均可转动穿过有翻搅杆,每组两块固定块之间连接有供翻搅杆一端插进的固定条,固定条内壁上齿牙与翻搅杆一端的第二齿轮之间啮合连接,在每根翻搅杆上均连接有两个翻搅框,在刮环上下移动清理罐体内壁上酸奶,带动翻搅杆和翻搅框整体上下移动的同时,利用第二齿轮在固定条内壁齿牙上的滚动,可带动翻搅杆以及翻搅框整体进行转动,来配合搅拌杆的转动,使得可在罐体内的不同位置处对酸奶搅拌,使得在罐体内酸奶搅拌的更加彻底,搅拌效率更高,提高在罐体内对酸奶的发酵生产工作效率;3. The positions on the scraping ring close to the two reciprocating screw rods can be rotated to pass through the turning rods. There is a fixing bar for inserting one end of the turning rods between each set of two fixed blocks. The teeth on the inner wall of the fixing bars The teeth are meshed with the second gear at one end of the stirring rod, and each stirring rod is connected with two stirring frames, which move up and down on the scraper ring to clean the yogurt on the inner wall of the tank, driving the stirring rod and stirring While the frame moves up and down as a whole, the second gear rolls on the teeth of the inner wall of the fixed bar, which can drive the stirring rod and the stirring frame to rotate as a whole to match the rotation of the stirring rod, so that it can be used at different positions in the tank. Stirring the yogurt makes the yogurt in the tank more thoroughly stirred, the stirring efficiency is higher, and the work efficiency of the fermentation production of yogurt in the tank is improved;
4、罐体下内壁处于出料管位置处连接的U形架上穿过有固定筒,固定筒内活动的插进有T形杆,T形杆的底端连接有穿过固定筒的疏通杆,在疏通杆的底端连接有疏通块,利用疏通杆在固定筒内带动疏通块的上下移动,可在出料时,在出料管处起到疏通酸奶的作用,减少出料堵塞的情况,使得出料更加的顺畅,出料的更加彻底;4. The U-shaped frame connected to the lower inner wall of the tank body at the position of the discharge pipe passes through a fixed cylinder, and a T-shaped rod is inserted into the fixed cylinder, and the bottom end of the T-shaped rod is connected with a dredge that passes through the fixed cylinder. The dredging rod is connected with a dredging block at the bottom of the dredging rod, and the dredging rod is used to drive the dredging block to move up and down in the fixed cylinder, which can play a role in dredging the yogurt at the discharge pipe during discharge, reducing the risk of discharge blockage The situation makes the discharge smoother and the discharge more thorough;
5、T形杆的顶端通过两根轴杆连接有固定环,固定环的上面设置有多块凸块,底杆上处于固定环的上方位置处穿过有竖杆,竖杆的底端连接有U形座,并且套设在疏通杆上的弹簧两端分别连接在固定筒和T形杆上,转杆带动U形座在固定环和凸块上滑动时,配合弹簧的弹力,可带动疏通杆和疏通块整体上下移动,在出料实现自动疏通工作;竖杆靠近顶端处的两个限位套分布在底杆的上下两侧,U形座内的中间杆上套有滚轮,利用滚轮在固定环上的滚动,以及竖杆在底杆上的转动,使得U形座可更顺利的在固定环上移动来推动疏通杆下移。5. The top of the T-shaped rod is connected with a fixed ring through two shaft rods. There are multiple bumps on the fixed ring. The bottom rod is above the fixed ring. A vertical rod passes through the bottom of the vertical rod. There is a U-shaped seat, and the two ends of the spring sleeved on the dredging rod are respectively connected to the fixed cylinder and the T-shaped bar. When the rotating rod drives the U-shaped seat to slide on the fixed ring and the bump, it can drive the U-shaped seat with the elastic force of the spring. The dredging rod and the dredging block move up and down as a whole, and the automatic dredging work is realized in the discharge; the two limit sleeves near the top of the vertical rod are distributed on the upper and lower sides of the bottom rod, and the middle rod in the U-shaped seat is covered with rollers. The rolling of the roller on the fixed ring and the rotation of the vertical bar on the bottom bar make the U-shaped seat more smoothly move on the fixed ring to push the dredge bar to move down.
附图说明Description of drawings
图1是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的结构示意图;Fig. 1 is a schematic structural view of a yogurt fermenter for preventing yogurt from sticking to the inner wall in an embodiment of the present invention;
图2是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的罐体内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of a yogurt fermentation tank that prevents yogurt from sticking to the inner wall in an embodiment of the present invention;
图3是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的A处结构放大图;Figure 3 is an enlarged view of the structure at A of a yogurt fermenter that prevents yogurt from sticking to the inner wall in an embodiment of the present invention;
图4是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的罐体上内壁处结构示意图;Fig. 4 is a schematic diagram of the structure of the upper inner wall of a yogurt fermenter for preventing yogurt from sticking to the inner wall in an embodiment of the present invention;
图5是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的B处结构放大图;Fig. 5 is an enlarged view of the structure at B of a yogurt fermenter that prevents yogurt from sticking to the inner wall in an embodiment of the present invention;
图6是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的固定条处结构示意图;Fig. 6 is a schematic diagram of the structure at the fixing strip of a yogurt fermenter for preventing yogurt from sticking to the inner wall in an embodiment of the present invention;
图7是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的罐体下内壁处结构示意图;Fig. 7 is a schematic diagram of the structure at the lower inner wall of a yogurt fermentation tank for preventing yogurt from sticking to the inner wall in an embodiment of the present invention;
图8是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的C处结构放大图;Fig. 8 is an enlarged view of the structure at C of a yogurt fermenter that prevents yogurt from sticking to the inner wall in an embodiment of the present invention;
图9是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的疏通杆和固定环处结构示意图;Fig. 9 is a structural schematic diagram of a dredging rod and a fixing ring of a yogurt fermenter for preventing yogurt from sticking to the inner wall in an embodiment of the present invention;
图10是本发明实施例中一种防内壁粘留酸奶的酸奶发酵罐的固定筒处结构剖面图。Fig. 10 is a sectional view of the structure at the fixed cylinder of a yogurt fermenter for preventing yogurt from sticking to the inner wall in an embodiment of the present invention.
附图标记说明:1、罐体;101、横杆;102、圆环;2、支撑腿;201、固定块;202、往复丝杆;203、第一齿轮;3、进料管;301、翻搅杆;302、翻搅框;4、出料管;401、固定条;402、第二齿轮;5、无菌呼吸器;501、U形架;502、固定筒;503、疏通杆;504、疏通块;6、电机;601、T形杆;602、轴杆;603、固定环;604、弹簧;7、转杆;701、竖杆;702、U形座;703、凸块;704、滚轮;705、限位套;8、搅拌杆;9、上刮条;10、刮环;11、底杆;12、下刮条。Explanation of reference signs: 1, tank body; 101, cross bar; 102, ring; 2, support leg; 201, fixed block; 202, reciprocating screw rod; 203, first gear; 3, feed pipe; 301, 302, stirring frame; 4, discharge pipe; 401, fixed bar; 402, second gear; 5, sterile respirator; 501, U-shaped frame; 502, fixed cylinder; 503, dredging rod; 504, dredging block; 6, motor; 601, T-shaped bar; 602, axle bar; 603, fixed ring; 604, spring; 7, rotating bar; 701, vertical bar; 702, U-shaped seat; 703, bump; 704, roller; 705, limit sleeve; 8, stirring rod; 9, upper scraping strip; 10, scraping ring; 11, bottom bar; 12, following scraping strip.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "sleeved/connected", "connected", etc. should be understood in a broad sense, such as " Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以下结合附图1-10对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with accompanying drawings 1-10.
本发明实施例公开一种防内壁粘留酸奶的酸奶发酵罐,包括罐体1、进料管3以及出料管4,罐体1的下面边沿处通过三根支撑腿2支撑,支撑腿2的顶端焊接在罐体1上,三根支撑腿2在罐体1的下面沿圆周等角度分布,罐体1的上面中间处安装有电机6,罐体1上面处于电机6一侧处的进料口中连接有进料管3,进料管3上设置有进料阀,罐体1上面处于电机6另一侧的呼吸孔中设置有无菌呼吸器5,罐体1的下面中间处连接有出料管4,出料管4上设置有出料阀,电机6的输出端连接有转杆7,转杆7可转动插进罐体1内的底端边沿处连接有多根搅拌杆8,多根搅拌杆8的顶端连接在转杆7的侧面上,转杆7为圆柱形杆,多根搅拌杆8在转杆7的底端圆周等角度分布,罐体1内壁延其径向连接有两组固定块201,每组的两块固定块201分布在罐体1内壁的同一竖直方向上,每组竖直方向上的两块固定块201上均可转动的穿过有往复丝杆202,往复丝杆202的顶端上固定的套有第一齿轮203,罐体1的内壁上贴紧设置有刮环10,刮环10内侧面的上下两侧边沿处均呈倾斜面,来更好的刮落粘接在罐体1内壁上残留的酸奶,刮环10上开设有供往复丝杆202穿过的螺纹孔,转杆7上靠近顶端处固定的穿过有横杆101,转杆7上开设有供横杆101固定穿过的通孔,横杆101的两端连接在圆环102上,圆环102的侧面上设置有与第一齿轮203啮合连接的齿牙,罐体1内处于出料管4的上方处设置有疏通结构,在罐体1内发酵酸奶时,可启动电机6带动转杆7以及搅拌杆8整体在罐体1内转动,对酸奶进行搅拌,来加快酸奶的发酵效率,同时在罐体1内发酵结束后,进行出料时,可继续启动电机6带动横杆101端部的圆环102转动,圆环102上的齿牙带动第一齿轮203转动,来带动往复丝杆202转动,使得刮环10在往复丝杆202上上下移动,即可刮下粘接在罐体1内侧壁上残留的酸奶,出料更加彻底,减少因酸奶残留在罐体1内壁而导致浪费的情况。The embodiment of the present invention discloses a yogurt fermentation tank for preventing yogurt from sticking on the inner wall, which includes a
参见图2、4和7,圆环102的上面处连接有两根上刮条9,两根上刮条9分别贴紧在罐体1侧面上方以及上内壁处,两根上刮条9的形状适配罐体1上内壁的形状,使得上刮条9的上面可更好的贴合在罐体1的上内壁处,圆环102在带动往复丝杆202转动的同时,带动两根上刮条9贴紧罐体1的上内壁进行转动,来刮落粘接在罐体1上内壁上的酸奶,转杆7底端的中间处连接有底杆11,底杆11的两个底端均连接有下刮条12,两根下刮条12贴紧在罐体1的下内壁上,下刮条12的形状适配罐体1下内壁的形状,使得下刮条12可更好的贴合在罐体1的下内壁上,使得转杆7在转动的同时,可通过底杆11来带动两根下刮条12贴紧罐体1的下内壁转动,来对罐体1下内壁上粘接的酸奶进行清理,这样在同一电机6的驱动下,可对罐体1的内侧壁以及上下内壁上残留的酸奶进行刮除工作,使得对罐体1内壁上粘接的酸奶刮除的更加彻底,进一步的减少了罐体1内壁因酸奶的残留而导致浪费的问题。Referring to Figures 2, 4 and 7, two upper scraping strips 9 are connected to the top of the
参见图4、5和6,刮环10内壁靠近两根往复丝杆202的位置处均设置有翻搅杆301,每根翻搅杆301上均连接有两个翻搅框302,两个翻搅框302在翻搅杆301上相对设置,两根翻搅框302均呈“U”形状,在罐体1内对酸奶搅拌时,利用刮环10的上下移动,来带动翻搅杆301和翻搅框302在罐体1内上下移动,可在罐体1内延其高度方向对酸奶进行搅拌,配合搅拌杆8的搅拌功能,在罐体1内的不同位置处进行酸奶的搅拌工作,使得对酸奶搅拌的更加彻底,刮环10上靠近往复丝杆202的位置处穿过有固定条401,固定条401远离往复丝杆202的一侧面上开设有凹槽,刮环10上开设有供固定条401穿过的通孔,固定条401的两端分别连接在每组的两块固定块201上,翻搅杆301的一端插进固定条401中,翻搅杆301可转动的穿过刮环10,翻搅杆301插进固定条401内的一端上固定的套有第二齿轮402,固定条401上凹槽的一侧槽壁上设置有若干齿牙,第二齿轮402与固定条401内壁上齿牙之间啮合连接,刮环10在带动翻搅杆301上下移动的同时,翻搅杆301一端的第二齿轮402在固定条401内壁上的齿牙上下滚动,来自动带动翻搅杆301和翻搅框302在上下移动的同时,还可进行转动,进而在罐体1内不同高度位置处,来彻底的翻搅酸奶,大大的提高在罐体1内对酸奶的发酵效率。Referring to Figures 4, 5 and 6, a stirring
参见图7-10,疏通结构包括U形架501、疏通杆503以及疏通块504,U形架501连接在罐体1的下内壁上,U形架501的两底端分布在出料管4顶端的两侧处,U形架501处于出料管4的正上方处,U形架501的中间处设置有疏通杆503,疏通杆503的底端连接有疏通块504,疏通块504呈锥台形状,疏通块504越往上外径越小,疏通杆503和疏通块504均处于出料管4的正上方位置处,在出料管4处进行酸奶的出料工作时,可在U形架501上上下移动疏通杆503,带动疏通块504在出料管4的位置上下移动,进而在出料管4中出料的过程中,可起到疏通酸奶的作用,在加快酸奶出料的同时,还可用于粘稠的酸奶在出料管4中出料发生堵塞时,来起到疏通的作用,使得在出料管4中可顺利的放出罐体1内发酵后的酸奶,提高出料效率,U形架501上的中间处固定连接有固定筒502,固定筒502的顶端活动的插进有T形杆601,疏通杆503插进固定筒502内的顶端连接在T形杆601上,固定筒502的下内壁中间处开设有供疏通杆503活动穿过的通孔,T形杆601侧面延其径向连接有两根轴杆602,两根轴杆602的一端连接在固定环603上,固定环603在上下移动时,通过两根轴杆602带动T形杆601在固定筒502内上下移动,进而来带动疏通杆503和疏通块504在固定筒502处进行上下移动的疏通工作,底杆11上穿过有两根竖杆701,竖杆701延伸至固定环603处的底端上连接有U形座702,固定环603的上面圆周等角度分布有多块凸块703,凸块703的上面一侧呈弧形面,凸块703远离弧形面的一侧面呈竖直面,转杆7在带动底杆11转动时,当底杆11上两根竖杆701底端的U形座702从固定环603上滑动到凸块703上时,利用U形座702在凸块703的弧形面上滑动,U形座702可向下挤压凸块703和固定环603整体,推动着固定环603向下移动,进而来自动的推动着疏通杆503和疏通块504下移进行疏通,竖杆701的顶端活动穿过开设在底杆11通孔,竖杆701上靠近顶端处固定的套有两个限位套705,两个呈圆盘状的限位套705之间的间距大小与底杆11的外径大小相同,两根限位套705分布在底杆11的上下两侧,U形座702两侧内壁之间连接有中间杆,在中间杆上活动的套有滚轮704,滚轮704滚动设置在固定环603上,利用竖杆701在底杆11上的转动,使得U形座702可顺利的在固定环603,和凸块703上进行顺利的转动,并且利用滚轮704在固定环603和凸块703上的滚动,可减少U形座702在滑动时产生的静摩擦,使得对疏通杆503的推动更加顺畅,疏通杆503上插进固定筒502内的部分上套有弹簧604,弹簧604的两端分别连接在固定筒502的下内壁以及T形杆601的底端,U形座702在推动固定环603和T形杆601,来带动疏通杆503和疏通块504向下移动时,挤压弹簧604压缩,弹簧604产生弹力,当U形座702上的滚轮704随着底杆11的转动,从凸块703上脱离时,可在处于压缩状态的弹簧604的弹力作用下,自动推动着疏通杆503、疏通块504、T形杆601和固定环603整体上移复位,固定环603上移贴紧到滚轮704上,进而来自动带动疏通杆503和疏通块504上下移动,即可实现在出料管4处的自动疏通功能,同时弹簧604还可在固定筒502上对固定环603起到支撑的作用,使得滚轮704可顺利的在固定环603上滚动。Referring to Figures 7-10, the dredging structure includes a
本发明实施例一种防内壁粘留酸奶的酸奶发酵罐的实施原理为:首先,打开进料管3上的进料阀,将待发酵的酸奶通过进料管3通入到罐体1内,接着关闭进料管3上的进料阀,在酸奶生产过程中,当需要在罐体1内对酸奶进行搅拌发酵时,可启动罐体1上方处的电机6,电机6带动转杆7以及其底端的多根搅拌杆8在罐体1内转动,在罐体1内对酸奶进行搅拌发酵工作,提高发酵工作效率,并且转杆7在转动的同时,通过横杆101带动圆环102在罐体1内的上方处进行转动,利用圆环102侧面的齿牙,带动第一齿轮203转动,进而来带动往复丝杆202在固定块201上进行转动,此时贴紧在罐体1内壁上的刮环10在转动的往复丝杆202上上下往复移动,并且带动翻搅杆301一端的第二齿轮402在固定条401内壁的齿牙上滚动,使得刮环10在带动翻搅杆301上下移动的同时,带动翻搅杆301和翻搅框302整体进行转动,可在罐体1内的不同位置处对酸奶进行彻底的翻搅,配合搅拌杆8的搅拌,提高了在罐体1内对酸奶的发酵工作效率,加快了酸奶的生产,当在罐体1内对酸奶发酵工作结束后,需要从出料管4中放出发酵后的酸奶时,在出料管4上打开出料阀,将罐体1内的酸奶从出料管4处放出,并且还可继续启动电机6,利用电机6带动刮环10的贴紧罐体1内侧壁的上下移动,通过刮环10来刮落粘接在罐体1内侧壁上残留的酸奶,并且圆环102在带动往复丝杆202转动的同时,带动两根上刮条9贴紧罐体1的上内壁进行转动,来刮落粘接在罐体1上内壁处残留的酸奶,电机6在带动转杆7转动时,通过底杆11来带动两根下刮条12贴紧罐体1的下内壁进行旋转,对粘接在罐体1下内壁上残留的酸奶进行刮除工作,使得对罐体1内壁酸奶刮除的更加彻底,减少酸奶在罐体1内壁上残留而导致浪费的问题,出料更加的彻底,并且出料管4在放出罐体1的酸奶时,由于转杆7带动底杆11的转动,底杆11带动竖杆701底端U形座702内的滚轮704在固定环603上滚动,当滚轮704从固定环603上滚动到凸块703上时,滚轮704向下挤压凸块703,通过轴杆602推动T形杆601在固定筒502中向下挤压弹簧604移动,来带动疏通杆503和疏通块504在出料管4的上方处向下移动,当滚轮704从凸块703上脱落时,在弹簧604的弹力作用下,推动着疏通杆503和疏通块504整体上移复位,使得在出料时,利用疏通杆503和疏通块504整体在出料管4的上方处上下移动,来起到加快出料的同时,还可在出料管4中发生堵塞时进行疏通,提高出料工作效率,这样即可实现对酸奶的发酵工作。The implementation principle of a yogurt fermentation tank that prevents yogurt from sticking to the inner wall of the embodiment of the present invention is as follows: first, open the feed valve on the
以上均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, so: all equivalent changes made according to the structure, shape and principle of the present invention should be covered by the protection scope of the present invention Inside.
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