CN116408964A - Wireless earphone charging box iron sheet and protective film assembly machine - Google Patents

Wireless earphone charging box iron sheet and protective film assembly machine Download PDF

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Publication number
CN116408964A
CN116408964A CN202111662175.5A CN202111662175A CN116408964A CN 116408964 A CN116408964 A CN 116408964A CN 202111662175 A CN202111662175 A CN 202111662175A CN 116408964 A CN116408964 A CN 116408964A
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tray
charging box
iron sheet
protective film
detection
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CN202111662175.5A
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CN116408964B (en
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景余祥
吴士春
张岩
唐志跃
姜大春
张渊
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Jiangsu Justech Precision Industry Co ltd
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Jiangsu Justech Precision Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices

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  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

本发明公开了一种无线耳机充电盒铁片和保护膜组装机,包括用于定位耳机充电盒的耳机充电盒定位装置、用于定位摆放有铁片的铁片料盘的铁片料盘定位装置、用于提供保护膜料带的保护膜供料盘、回收保护膜底纸的保护膜底纸回收料盘、用于将保护膜料带上的保护膜从底纸上剥离的保护膜剥离机构、用于将贴在耳机充电盒上的保护膜表面的离型膜撕下的离型膜撕离机构、用于将保护膜剥离机构上预剥离的保护膜彻底撕下并贴在耳机充电盒上的第一机械手机构、用于将铁片料盘上的铁片逐个组装到耳机充电盒上贴好的保护膜表面的第二机械手机构和用于控制第一、二机械手动作的控制系统,本发明实现了耳机充电盒上保护膜和铁片的全自动组装,节省了人工。

Figure 202111662175

The invention discloses a wireless earphone charging box iron sheet and protective film assembly machine, comprising an earphone charging box positioning device for positioning the earphone charging box, and an iron sheet material tray for positioning the iron sheet material tray on which the iron sheet is placed Positioning device, protective film supply tray for supplying protective film strips, protective film backing paper recovery tray for recycling protective film backing paper, protective film for peeling the protective film on the protective film strip from the backing paper Peeling mechanism, used to tear off the release film on the surface of the protective film attached to the earphone charging box, used to completely tear off the pre-peeled protective film on the protective film peeling mechanism and stick it on the earphone The first manipulator mechanism on the charging box, the second manipulator mechanism for assembling the iron sheets on the iron plate to the surface of the protective film pasted on the earphone charging box one by one, and the control for controlling the actions of the first and second manipulators system, the invention realizes the automatic assembly of the protective film and iron sheet on the earphone charging box, saving labor.

Figure 202111662175

Description

无线耳机充电盒铁片和保护膜组装机Wireless earphone charging box iron sheet and protective film assembly machine

技术领域technical field

本发明涉及一种自动化设备的技术领域,特别是指一种无线耳机充电盒铁片和保护膜组装机。The invention relates to the technical field of automation equipment, in particular to a wireless earphone charging box iron sheet and protective film assembly machine.

背景技术Background technique

耳机充电盒在生产过程中需要在耳机充电盒内的电路班上贴保护膜,然后组装铁片产品到保护膜上,保护膜用于隔离铁片产品和电路板,目前都是采用人工操作的模式,即由人工撕取一片保护膜贴到耳机充电盒内指定位置上,然后人工将铁片产品从料盘内取出,将其贴到保护膜上侧,人工贴保护膜和组装铁片的效率极低,而且由于每个人贴保护膜和组装铁片的效果不同,导致保护膜和铁片产品组装后位置不准确、稳定性难以保证,如果保护膜和铁片错位,还容易导致电路板短路,保护膜贴合过程中还容易受到人手的污染,给耳机充电盒后续使用稳定性造成困扰。In the production process of the earphone charging box, a protective film needs to be pasted on the circuit board in the earphone charging box, and then the iron sheet product is assembled on the protective film. The protective film is used to isolate the iron sheet product and the circuit board. Currently, it is manually operated. Mode, that is, manually tear off a piece of protective film and paste it on the designated position in the earphone charging box, then manually take out the iron sheet product from the material tray, paste it on the upper side of the protective film, manually paste the protective film and assemble the iron sheet The efficiency is extremely low, and because each person has a different effect of attaching the protective film and assembling the iron sheet, the position of the protective film and the iron sheet after assembly is not accurate, and the stability is difficult to guarantee. If the protective film and the iron sheet are misaligned, it is easy to cause the circuit board Short circuit, the protective film is also easily contaminated by human hands during the bonding process, which will cause trouble for the stability of the subsequent use of the earphone charging box.

发明内容Contents of the invention

为了克服上述缺陷,本发明提供一种无线耳机充电盒铁片和保护膜组装机,该无线耳机充电盒铁片和保护膜组装机实现了耳机充电盒全自动贴保护膜并组装铁片,避免了人工操作,提高了保护膜和铁片组装效率、组装位置准确性和稳定性。In order to overcome the above-mentioned defects, the present invention provides a wireless earphone charging box iron sheet and protective film assembly machine. Manual operation is eliminated, and the assembly efficiency, assembly position accuracy and stability of the protective film and iron sheet are improved.

本发明为了解决其技术问题所采用的技术方案:一种无线耳机充电盒铁片和保护膜组装机,包括机架、耳机充电盒定位装置、铁片料盘定位装置、保护膜供料盘、保护膜底纸回收料盘、保护膜剥离机构、离型膜撕离机构、第一机械手机构、第二机械手机构和控制系统,所述耳机充电盒定位装置设于机架上,耳机充电盒定位装置能够止动定位耳机充电盒,保护膜供料盘和保护膜底纸回收料盘分别能够转动的安装于机架上,保护膜供料盘上卷绕有保护膜料卷,保护膜底纸回收料盘能够主动缠绕从保护膜供料盘上引出并经过保护膜剥离机构的保护膜料卷的底纸,保护膜剥离机构能够将保护膜产品及其上的离型膜一起与底纸分离,第一机械手机构能够抓取经过保护膜分离机构分离的保护膜产品并将其贴至耳机充电盒定位装置上的耳机充电盒指定位置上,离型膜撕离机构包括撕离机械手,撕离机械手能够将贴合于耳机充电盒上的保护膜表面的离型膜撕离,铁片料盘定位装置能够止动定位铁片料盘,第二机械手机构能够逐个抓取铁片料盘上的铁片产品并将其装至铁片上,控制系统控制保护膜底纸回收料盘、撕离机械手、第一机械手机构和第二机械手机构动作。The technical solution adopted by the present invention to solve its technical problems: a wireless earphone charging box iron sheet and protective film assembly machine, including a frame, an earphone charging box positioning device, an iron sheet material tray positioning device, a protective film feeding tray, Protective film bottom paper recovery tray, protective film peeling mechanism, release film tearing mechanism, first manipulator mechanism, second manipulator mechanism and control system, the earphone charging box positioning device is set on the frame, and the earphone charging box is positioned The device can stop and position the earphone charging box. The protective film feeding tray and the protective film backing paper recovery tray are respectively rotatably installed on the frame. The protective film feeding tray is wound with a protective film material roll and a protective film backing paper. The recovery tray can actively wrap the backing paper of the protective film roll that is drawn from the protective film supply tray and passes through the protective film peeling mechanism. The protective film peeling mechanism can separate the protective film product and the release film on it from the backing paper , the first manipulator mechanism can grab the protective film product separated by the protective film separation mechanism and stick it to the designated position of the earphone charging box on the earphone charging box positioning device. The manipulator can tear off the release film attached to the surface of the protective film on the earphone charging box, the iron sheet material tray positioning device can stop and position the iron sheet material tray, and the second manipulator mechanism can grab the iron sheet material tray one by one The iron sheet product is installed on the iron sheet, and the control system controls the recovery tray of the protective film bottom paper, the tear-off manipulator, the first manipulator mechanism and the second manipulator mechanism.

作为本发明的进一步改进,所述铁片料盘定位装置包括能够止动定位于机架一侧的定位托板,定位托板上设有至少两个定位销,铁片料盘能够托持于定位托板上侧,定位销能够插设于铁片料盘的定位孔内。As a further improvement of the present invention, the iron sheet material tray positioning device includes a positioning pallet capable of stopping and positioning on one side of the frame, at least two positioning pins are arranged on the positioning pallet, and the iron sheet material tray can be held on the On the upper side of the positioning pallet, the positioning pin can be inserted in the positioning hole of the iron sheet material tray.

作为本发明的进一步改进,还设有铁片料盘自动上料机构,包括上料输送机构、上料仓、托盘叉、托盘叉伸缩驱动装置、上料支架、上料升降驱动装置、插料支架和插料升降驱动装置,呈筒状的上料仓固定安装于机架上,上料仓内能够供叠放的铁片料盘在水平方向止动容纳,上料支架能够升降运动的安装于机架上,上料升降驱动装置驱动上料支架升降运动,插料支架能够升降运动一个铁片料盘厚度的安装于上料支架上,插料升降驱动装置驱动插料支架往复升降运动,至少两个托盘叉能够在水平方向相对运动的安装于插料支架上,各个托盘叉水平滑动能够插入上料仓下端指定高度处的铁片料盘下侧并将整叠的铁片料盘托起,托盘叉伸缩驱动装置驱动托盘叉往复滑动实现对整叠铁片料盘的托起或放下,所述上料输送机构能够带动定位托板在上料仓正下方和指定位置之间往复运动,控制系统控制托盘叉伸缩驱动装置、上料升降驱动装置、插料升降驱动装置和上料输送机构启停动作。As a further improvement of the present invention, there is also an automatic feeding mechanism for iron sheet trays, including a feeding conveying mechanism, a feeding bin, a pallet fork, a telescopic driving device for a pallet fork, a feeding bracket, a feeding lifting driving device, a feeding Bracket and inserting lifting drive device, the cylindrical upper material bin is fixedly installed on the frame, the upper material bin can hold the stacked iron sheet material trays in the horizontal direction, and the loading bracket can be lifted and moved. On the frame, the feeding lifting drive device drives the lifting movement of the feeding bracket, and the inserting bracket can move up and down and is installed on the feeding bracket with a thickness of an iron sheet tray, and the inserting lifting drive device drives the inserting bracket to reciprocate and lift. At least two pallet forks can be installed on the inserting bracket for relative movement in the horizontal direction. Each pallet fork can slide horizontally and insert into the lower side of the iron sheet material tray at the specified height at the lower end of the upper hopper and support the stacked iron sheet material trays. The pallet fork telescopic drive device drives the pallet fork to slide back and forth to lift up or put down the whole stack of iron sheet trays, and the feeding conveying mechanism can drive the positioning pallet to reciprocate between the directly below the loading bin and the designated position , The control system controls the start and stop actions of the pallet fork telescopic drive device, the feeding lifting drive device, the inserting lifting drive device and the feeding conveying mechanism.

作为本发明的进一步改进,还设有空料盘自动回收装置,包括空料盘托盘、托盘升降驱动装置、升降滑道、提料框、吸盘、提升驱动装置、空料盘输送带和空料盘限位挡板,所述升降滑道固定安装于机架指定位置上,空料盘托盘能够沿纵向滑动的安装于升降滑道上,空料盘托盘能够托持空料盘,托盘升降驱动装置驱动空料盘托盘间歇下降或直线上升运动,提料框能够能升降运动的安装于升降滑道上,提料框位于空料盘托盘正上方,若干吸盘固定安装于提料框下侧,各个吸盘与负压气路连通,吸盘能够负压吸附定位托板上铁片料盘边缘,提升驱动装置驱动提料框升降往复运动,所述空料盘输送带安装于机架上,空料盘输送带起始端位于升降滑道正下方,空料片输送带中间设有用于避让空料盘托盘的镂空部,空料盘托盘上托持的空料盘下侧边缘恰能够托持于空料盘输送带上,空料盘限位挡板固定安装于空料盘输送到输送末端两侧,空料盘限位挡板能够阻止空料盘沿空料盘输送带继续向前输送,控制系统控制托盘升降驱动装置、吸盘、提升驱动装置和空料盘输送带动作。As a further improvement of the present invention, there is also an automatic empty tray recovery device, including an empty tray tray, tray lifting drive, lifting slide, lifting frame, suction cup, lifting drive, empty tray conveyor belt and empty tray The disk limit baffle, the lifting slideway is fixedly installed on the designated position of the frame, the empty material tray tray can be installed on the lifting slideway sliding along the longitudinal direction, the empty material tray tray can support the empty material tray, and the tray lifting drive device Drive the empty material tray to move down intermittently or straight up. The lifting frame can be moved up and down and installed on the lifting slide. The lifting frame is located directly above the empty material tray. Several suction cups are fixed on the lower side of the lifting frame. Connected with the negative pressure air circuit, the suction cup can absorb and position the edge of the iron plate on the pallet under negative pressure, and the lifting drive device drives the lifting frame to move up and down. The starting end of the belt is located directly below the lifting slide, and there is a hollow part in the middle of the empty sheet conveyor belt to avoid the empty tray tray, and the lower edge of the empty tray held on the empty tray tray can just be held on the empty tray On the conveyor belt, the empty tray limit baffle is fixedly installed on both sides of the empty tray to the conveying end, the empty tray limit baffle can prevent the empty tray from continuing to be conveyed along the empty tray conveyor belt, and the control system controls Tray lift drive, suction cups, lift drive and empty tray conveyor action.

作为本发明的进一步改进,保护膜剥离机构包括剥离支架、剥离滑台和保护膜接料平台,所述剥离滑台固定安装于剥离支架两侧壁之间,剥离滑台一端形成尖角结构,保护膜接料平台固定安装于剥离支架上,保护膜接料平台与剥离滑台具有尖角结构的一端衔接,从保护膜供料盘上引出的料带撕离离型膜后绕过剥离滑台的尖角结构,料带的底纸经剥离滑台的尖角结构和保护膜接料平台之间的间隙转向并最终缠绕于保护膜底纸回收料盘上,保护膜产品与底纸分离的一端恰托持于保护膜接料平台表面上。As a further improvement of the present invention, the protective film peeling mechanism includes a peeling bracket, a peeling slide and a protective film receiving platform, the peeling slide is fixedly installed between the two side walls of the peeling bracket, and one end of the peeling slide forms a sharp angle structure, The protective film feeding platform is fixedly installed on the peeling bracket. The protective film feeding platform is connected with one end of the peeling slide table with a sharp angle structure. The sharp corner structure of the table, the backing paper of the strip is turned through the gap between the sharp corner structure of the peeling slide table and the protective film receiving platform, and finally wound on the protective film backing paper recycling tray, and the protective film product is separated from the backing paper One end is held on the surface of the protective film receiving platform.

作为本发明的进一步改进,所述剥离滑台上侧表面上有若干负压气孔,所述负压气孔与外界负压气路连通,剥离滑台上侧表面位于料带宽度方向两侧还分别固定设有呈L形的压料块,所述料带的底纸两侧边缘恰插设于压料块与剥离滑台之间形成的通道内。As a further improvement of the present invention, there are a number of negative pressure air holes on the upper surface of the peeling slide table, and the negative pressure air holes communicate with the external negative pressure air passage, and the upper surface of the peeling slide table is located on both sides of the width direction of the material strip. An L-shaped pressing block is fixedly arranged, and the edges on both sides of the backing paper of the material belt are just inserted into the channel formed between the pressing block and the peeling slide table.

作为本发明的进一步改进,还设有保压机构,包括保压支架、压头、压头驱动装置、压力保持装置、压力感应装置和施压计时装置,所述保压支架固定安装于机架上,压头能够沿纵向升降运动的安装于保压支架上,压头驱动装置驱动压头升降运动,所述压头能够压紧位于耳机充电盒指定位置上的铁片表面,压力感应装置能够感应铁片与压头之间的压力并传信于控制系统,压力保持装置固定安装于机架上,压力保持装置能够给压头提供设定的下压力,施压计时装置能够对压合时间进行计时并与控制系统电性连接通信,控制系统控制压头驱动装置和压力保持装置启停动作。As a further improvement of the present invention, a pressure maintaining mechanism is also provided, including a pressure maintaining bracket, a pressure head, a pressure head driving device, a pressure maintaining device, a pressure sensing device and a pressure timing device, and the pressure maintaining bracket is fixedly installed on the frame On the top, the indenter can be installed on the pressure holding bracket that can move up and down in the longitudinal direction. The indenter driving device drives the indenter to move up and down. The indenter can press the iron surface at the designated position of the earphone charging box. The pressure sensing device can The pressure between the iron sheet and the indenter is sensed and transmitted to the control system. The pressure maintaining device is fixedly installed on the frame. The pressure maintaining device can provide the set down force for the indenter, and the pressure timing device can monitor the pressing time. Timing and electrical communication with the control system, the control system controls the start and stop of the pressure head driving device and the pressure maintaining device.

作为本发明的进一步改进,所述耳机充电盒定位装置包括耳机充电盒定位载具、载具定位机构、来料感应装置和主流线,所述耳机充电盒定位载具能够固定定位待组装的耳机充电盒,主流线设于机架上,主流线能够将耳机充电盒定位载具向前输送顺序经过用于组装铁片和贴保护膜的指定位置以及与保压机构正对的保压位置,来料感应装置固定安装于主流线侧壁上,来料感应装置能够感应即将到达指定位置和保压位置的耳机充电盒定位载具并传信于控制系统,所述载具定位机构包括载具止挡装置、固定安装于主流线侧壁上的固定框、设于主流线下方的顶升托盘和固定安装于机架上的顶升驱动装置以及止挡驱动装置,载具止挡装置能够运动的安装于机架上,载具止挡装置运动能够止挡或脱离主流线上的耳机充电盒定位载具沿输送方向前方一侧的侧壁,主流线上设有与耳机充电盒定位载具正对的上下贯穿的镂空部,所述顶升托盘能够升降运动的设于主流线正下方,顶升托盘能够经主流线上的镂空部向上运动托起主流线上指定位置的耳机充电盒定位载具,所述耳机充电盒定位载具上侧壁紧抵于固定框下侧表面上,所述固定框下侧表面上还设有定位插槽,所述耳机充电盒定位载具上侧壁紧上设有定位凸起,所述定位凸起能够插设于固定框下侧面上的定位插槽内,顶升驱动装置和止挡驱动装置分别驱动顶升托盘和载具止挡装置往复运动,控制系统控制顶升驱动装置和止挡驱动装置启停动作。As a further improvement of the present invention, the earphone charging box positioning device includes an earphone charging box positioning carrier, a carrier positioning mechanism, an incoming material sensing device and a main line, and the earphone charging box positioning carrier can fix and position the earphone to be assembled The charging box, the main line is set on the frame, and the main line can transport the earphone charging box positioning carrier forward sequentially through the designated position for assembling the iron sheet and pasting the protective film and the pressure holding position facing the pressure holding mechanism. The incoming material sensing device is fixedly installed on the side wall of the main flow line. The incoming material sensing device can sense the positioning carrier of the earphone charging box that is about to reach the designated position and the holding position and send a signal to the control system. The carrier positioning mechanism includes a carrier The stop device, the fixed frame fixedly installed on the side wall of the main flow line, the lifting tray arranged under the main flow line, the jacking drive device and the stop drive device fixedly installed on the frame, the carrier stop device can move Installed on the frame, the movement of the carrier stop device can stop or break away from the side wall of the earphone charging box positioning carrier on the main line along the front side of the conveying direction, and the earphone charging box positioning carrier is provided on the main line The hollow part that runs through the top and bottom of the opposite, the lifting tray can be moved up and down and placed directly below the main line, and the jacking tray can move upward through the hollow part on the main line to hold the earphone charging box at the designated position on the main line for positioning The carrier, the upper side wall of the positioning carrier of the earphone charging box is tightly pressed against the lower surface of the fixed frame, the lower surface of the fixed frame is also provided with a positioning slot, and the upper side wall of the positioning carrier of the earphone charging box There is a positioning protrusion on the top, and the positioning protrusion can be inserted into the positioning slot on the lower side of the fixed frame. The jacking drive device and the stop drive device respectively drive the jacking tray and the carrier stop device to reciprocate , the control system controls the start and stop actions of the jacking drive device and the stopper drive device.

作为本发明的进一步改进,所述离型膜撕离机构的撕离机械手运动端上安装有夹爪,所述夹爪能够加紧伸出保护膜产品边缘的离型膜侧边,离型膜撕离机构还还设有吸尘模组,吸尘模组包括吸尘支架、吸尘罩、吸风管道和负压风机,所述吸尘支架固定安装于机架上,吸尘罩安装于吸尘支架上,吸尘罩开口与耳机充电盒定位装置上的耳机充电盒产品正对,吸风管道两端分别与负压风机盒吸尘罩连通,吸风管道能够供离型膜通过,控制系统控制负压风机运行。As a further improvement of the present invention, a gripper is installed on the moving end of the tear-off manipulator of the release film tear-off mechanism, and the gripper can tighten the side edge of the release film stretching out from the edge of the protective film product, and the release film is torn off. The separation mechanism is also provided with a dust collection module, the dust collection module includes a dust suction bracket, a dust suction cover, a suction duct and a negative pressure fan, the dust suction bracket is fixedly installed on the frame, and the dust collection cover is installed on On the dust bracket, the opening of the dust collection cover is directly facing the product of the earphone charging box on the positioning device of the earphone charging box. The system controls the operation of the negative pressure fan.

作为本发明的进一步改进,还设有耳机充电盒位置检测装置、保护膜位置检测装置、贴膜位置检测装置、铁片抓取位置检测装置和铁片检测装置,所述耳机充电盒位置检测装置包括第一滑轨、第一检测支架、第一检测驱动装置、第一光源和第一检测相机,第一滑轨沿主流线输送方向延伸的固定安装于主流线侧壁上,第一检测支架能够滑动的安装于第一检测支架上,第一检测驱动装置驱动第一检测支架沿第一滑轨延伸方向运动,第一光源和第一检测相机固定安装于第一检测支架上,所述第一检测相机和第一光源能够位于指定位置的耳机充电盒正上方,第一光源能够对处于指定位置的耳机充电盒进行照射,第一检测相机能够对位于其正下方的耳机充电盒进行成像并传信于控制系统;As a further improvement of the present invention, an earphone charging box position detection device, a protective film position detection device, a film pasting position detection device, an iron sheet grasping position detection device, and an iron sheet detection device are also provided. The earphone charging box position detection device includes The first slide rail, the first detection bracket, the first detection drive device, the first light source and the first detection camera, the first slide rail extending along the conveying direction of the main flow line are fixedly installed on the side wall of the main flow line, and the first detection bracket can Slidingly installed on the first detection bracket, the first detection driving device drives the first detection bracket to move along the extension direction of the first slide rail, the first light source and the first detection camera are fixedly installed on the first detection bracket, the first The detection camera and the first light source can be located directly above the earphone charging box at the designated position, the first light source can illuminate the earphone charging box at the designated position, and the first detection camera can image and transmit the image to the earphone charging box directly below it. Believe in the control system;

保护膜位置检测装置包括第二滑轨、第二检测支架、第二检测相机、第二光源和第二检测驱动装置,所述第二滑轨沿保护膜剥离方向延伸的固定安装于机架上,第二检测支架能够滑动的安装于第二滑轨上,第二检测相机和第二光源固定安装于第二检测支架上,第二检测驱动装置驱动第二检测支架沿第二滑轨延伸方向运动,第二光源能够照射底纸上撕离的保护膜,第二检测相机能够对从底纸上撕离的保护膜进行实时成像并传信于控制系统;The protective film position detection device includes a second slide rail, a second detection bracket, a second detection camera, a second light source and a second detection drive device, and the second slide rail extends along the peeling direction of the protective film and is fixedly installed on the frame , the second detection bracket is slidably installed on the second slide rail, the second detection camera and the second light source are fixedly installed on the second detection bracket, and the second detection driving device drives the second detection bracket along the extending direction of the second slide rail Movement, the second light source can illuminate the protective film torn off from the backing paper, and the second detection camera can perform real-time imaging of the protective film torn off from the backing paper and send a signal to the control system;

贴膜位置检测装置包括第三检测支架、第三检测相机、第三光源和棱镜,第三检测支架固定安装于指定位置的主流线侧壁上,第三检测相机、第三光源和棱镜分别固定安装于第三检测支架上,第三光源能够照射主流线上指定位置的耳机充电盒产品侧面,棱镜一侧与主流线上指定位置的耳机充电盒产品侧面正对,棱镜另一侧与第三检测相机正对,第三检测相机能够对棱镜折射的图像进行成像并传信于控制系统;The film sticking position detection device includes a third detection bracket, a third detection camera, a third light source and a prism, the third detection bracket is fixedly installed on the side wall of the main line at a designated position, and the third detection camera, the third light source and the prism are respectively fixedly installed On the third detection bracket, the third light source can illuminate the side of the earphone charging box product at the designated position on the mainstream line. One side of the prism is directly facing the side of the earphone charging box product at the designated position on the main line. The camera is facing directly, and the third detection camera can image the image refracted by the prism and send a signal to the control system;

铁片抓取位置检测装置包括第四检测支架、第四检测相机和第四光源,所述第四检测支架固定安装于机架上,第四检测支架位于铁片料盘定位装置和保护膜剥离机构正上方,第四光源能够对铁片料盘定位装置上的铁片料盘表面以及保护膜剥离机构表面进行照射,第四检测相机能够对位于其正下方的铁片料盘和保护膜进行成像并传信于控制系统;The iron sheet grasping position detection device includes a fourth detection bracket, a fourth detection camera and a fourth light source, the fourth detection bracket is fixedly installed on the frame, and the fourth detection bracket is located between the iron sheet tray positioning device and the protective film stripping Directly above the mechanism, the fourth light source can irradiate the surface of the iron sheet tray on the iron sheet tray positioning device and the surface of the protective film peeling mechanism, and the fourth detection camera can irradiate the iron sheet tray and protective film located directly below it. Imaging and signaling to the control system;

铁片检测装置包括第五光源和第五检测相机,所述第五光源能够对位于第五检测相机正上方的第二机械手机构抓取的圆弧磁铁产品进行照射,第五检测相机能够对位于其正上方的铁片产品进行成像并出传信于控制系统,The iron sheet detection device includes a fifth light source and a fifth detection camera, the fifth light source can irradiate the arc magnet product grabbed by the second manipulator mechanism directly above the fifth detection camera, and the fifth detection camera can irradiate the product located at The iron sheet product directly above it is imaged and transmitted to the control system,

控制系统能够控制第一检测驱动装置和第二检测驱动装置启停动作,控制系统还能够对第一检测相机、第二检测相机、第三检测相机、第四检测相机和第五检测相机传输的图像进行分析和计算获得耳机充电盒在主流线上的位置数据、铁片产品在铁片料盘上的位置数据、铁片是否合格数据、铁片再第二机械手上的位置和角度数据、保护膜在保护膜剥离机构上预剥离位置数据、保护膜剥离完成后的位置数据以及耳机充电盒上贴好的保护膜贴合位置数据。The control system can control the start and stop actions of the first detection drive device and the second detection drive device, and the control system can also control the data transmitted by the first detection camera, the second detection camera, the third detection camera, the fourth detection camera and the fifth detection camera. The image is analyzed and calculated to obtain the position data of the earphone charging box on the mainstream line, the position data of the iron sheet product on the iron sheet tray, the data of whether the iron sheet is qualified, the position and angle data of the iron sheet on the second manipulator, and the protection The pre-peeling position data of the film on the protective film peeling mechanism, the position data after the protective film is peeled off, and the bonding position data of the protective film pasted on the earphone charging box.

本发明的有益效果是:本发明实现了保护膜和铁片产品的全自动供料,以及保护膜和铁片产品在耳机充电盒内自动、精确组装,保护膜和铁片贴合位置精确,耳机充电盒实现了全自动输送和定位,避免了人工上料,本发明实现了保护膜和铁片产品在耳机充电盒内的精确组装,确保每一个耳机充电盒内保护膜和铁片产品组装位置准确,避免了组装不到位后续发生脱离以及保护膜和铁片错位短路的情况发生,保证了耳机充电盒后期使用稳定,本发明还避免了耳机充电盒人工组装铁片产品盒贴保护膜,避免了人工贴保护膜对保护膜造成污染,提高了耳机充电盒组装质量,大大节省了人工,降低了了企业生产成本。The beneficial effects of the present invention are: the present invention realizes the automatic feeding of protective film and iron sheet products, and the automatic and precise assembly of protective film and iron sheet products in the earphone charging box, and the bonding position of protective film and iron sheet is accurate, The earphone charging box realizes automatic conveying and positioning, and avoids manual feeding. The invention realizes the precise assembly of protective film and iron sheet products in the earphone charging box, ensuring the assembly of protective film and iron sheet products in each earphone charging box The position is accurate, which avoids the subsequent detachment of the improper assembly and the misalignment and short circuit of the protective film and the iron sheet, which ensures the stability of the earphone charging box in the later use. It avoids the pollution of the protective film caused by manual sticking of the protective film, improves the assembly quality of the earphone charging box, greatly saves labor, and reduces the production cost of the enterprise.

附图说明Description of drawings

图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;

图2为本发明的主视图;Fig. 2 is the front view of the present invention;

图3为本发明的俯视图;Fig. 3 is the top view of the present invention;

图4为本发明的右视图;Fig. 4 is the right view of the present invention;

图5为本发明的保护膜供料机构立体图;Fig. 5 is a perspective view of the protective film feeding mechanism of the present invention;

图6为本发明的离型膜撕离机构立体图;Fig. 6 is a three-dimensional view of the release film tearing mechanism of the present invention;

图7为本发明的离型膜撕离机构主视图;Fig. 7 is a front view of the release film tearing mechanism of the present invention;

图8为本发明的耳机充电盒定位装置;Fig. 8 is the positioning device of the earphone charging box of the present invention;

图9为本发明的回流线立体图;Fig. 9 is a three-dimensional view of the return line of the present invention;

图10为本发明铁片上料机构立体图;Fig. 10 is a perspective view of the iron sheet feeding mechanism of the present invention;

图11为本发明的上料输送机构立体图;Fig. 11 is a perspective view of the feeding and conveying mechanism of the present invention;

图12为本发明的空料盘自动回收装置第一部分立体图;Fig. 12 is a perspective view of the first part of the automatic empty tray recovery device of the present invention;

图13为本发明的空料盘自动回收装置第一部分立体图;Fig. 13 is a perspective view of the first part of the automatic empty tray recovery device of the present invention;

图14为本发明的保压机构立体图;Fig. 14 is a perspective view of the pressure maintaining mechanism of the present invention;

图15为本发明的压力保持装置立体图;Fig. 15 is a perspective view of the pressure maintaining device of the present invention;

图16为本发明的载具止挡装置立体图;Fig. 16 is a perspective view of the carrier stop device of the present invention;

图17为本发明的耳机充电盒位置检测装置立体图;Fig. 17 is a perspective view of the position detection device of the earphone charging box of the present invention;

图18为本发明的保护膜位置检测装置立体图;18 is a perspective view of the protective film position detection device of the present invention;

图19为本发明的贴膜位置检测装置立体图;Fig. 19 is a perspective view of the film sticking position detection device of the present invention;

图20为本发明的铁片抓取位置检测装置立体图。Fig. 20 is a perspective view of the iron sheet grasping position detection device of the present invention.

具体实施方式Detailed ways

实施例:一种无线耳机充电盒铁片和保护膜组装机,包括机架1、耳机充电盒定位装置、铁片料盘定位装置、保护膜供料盘2、保护膜底纸回收料盘3、保护膜剥离机构4、离型膜撕离机构5、第一机械手机构6、第二机械手机构7和控制系统,所述耳机充电盒定位装置设于机架1上,耳机充电盒定位装置能够止动定位耳机充电盒,保护膜供料盘2和保护膜底纸回收料盘3分别能够转动的安装于机架1上,保护膜供料盘2上卷绕有保护膜料卷,保护膜底纸回收料盘3能够主动缠绕从保护膜供料盘2上引出并经过保护膜剥离机构4的保护膜料卷的底纸,保护膜剥离机构4能够将保护膜产品及其上的离型膜一起与底纸分离,第一机械手机构6能够抓取经过保护膜分离机构分离的保护膜产品并将其贴至耳机充电盒定位装置上的耳机充电盒指定位置上,离型膜撕离机构5包括撕离机械手8,撕离机械手8能够将贴合于耳机充电盒上的保护膜表面的离型膜撕离,铁片料盘定位装置能够止动定位铁片料盘,第二机械手机构7能够逐个抓取铁片料盘上的铁片产品并将其装至铁片上,控制系统控制保护膜底纸回收料盘3、撕离机械手8、第一机械手机构6和第二机械手机构7动作。Embodiment: A wireless earphone charging box iron sheet and protective film assembly machine, including a frame 1, an earphone charging box positioning device, an iron sheet material tray positioning device, a protective film feeding tray 2, and a protective film bottom paper recycling tray 3 , a protective film peeling mechanism 4, a release film tearing mechanism 5, a first manipulator mechanism 6, a second manipulator mechanism 7 and a control system, the earphone charging box positioning device is arranged on the frame 1, and the earphone charging box positioning device can Stopping and positioning the earphone charging box, the protective film feeding tray 2 and the protective film bottom paper recovery tray 3 are respectively rotatably installed on the frame 1, and the protective film feeding tray 2 is wound with a protective film material roll, and the protective film The backing paper recovery tray 3 can actively wrap the backing paper of the protective film material roll drawn from the protective film feeding tray 2 and passes through the protective film peeling mechanism 4, and the protective film peeling mechanism 4 can remove the protective film product and the release film on it. The film is separated from the bottom paper together. The first manipulator mechanism 6 can grab the protective film product separated by the protective film separation mechanism and stick it to the designated position of the earphone charging box on the earphone charging box positioning device. The release film tearing mechanism 5 includes a tear-off manipulator 8, which can tear off the release film attached to the surface of the protective film on the earphone charging box, the iron sheet material tray positioning device can stop and position the iron sheet material tray, and the second manipulator mechanism 7. It can grab the iron sheet products on the iron sheet tray one by one and install them on the iron sheet. The control system controls the protective film bottom paper recovery tray 3, the tear-off manipulator 8, the first manipulator mechanism 6 and the second manipulator mechanism 7 action.

耳机充电盒在耳机充电盒定位装置上被定位,保护膜料带从保护膜供料盘2上引出后,经过一个或多个导向辊导向后进入保护膜剥离机构4,保护膜剥离机构4将保护膜产品及其表面的离型膜从底纸上一起剥离下来,底纸最终缠绕于保护膜底纸回收料盘3上,第一机械手机构6上设置有吸嘴,吸嘴则将从底纸上剥离下来的保护膜产品及其表面的离型膜一起吸住,并将其贴合于耳机充电盒指定位置上,然后离型膜撕离机构5的撕离机械手8将保护膜表面的离型膜撕掉,同时,用于摆放铁片的铁片料盘在铁片料盘定位装置上被固定定位,第二机械手机构7上也设有吸嘴,第二机械手机构7将铁片料盘上的铁片逐个吸取并组装到耳机充电盒定位装置上的机充电盒贴有保护膜的位置上,保护膜实现了对铁片和电路板的隔离,该设备实现耳机充电盒上保护膜和铁片的全自动组装,组装效率高,组装位置准确,节省人工,降低了生产成本。The earphone charging box is positioned on the earphone charging box positioning device. After the protective film material tape is drawn out from the protective film feeding tray 2, it enters the protective film peeling mechanism 4 after being guided by one or more guide rollers. The protective film peeling mechanism 4 will The protective film product and the release film on its surface are peeled off from the backing paper, and the backing paper is finally wound on the protective film backing paper recycling tray 3, and the first manipulator mechanism 6 is provided with a suction nozzle, which will pull it from the bottom The protective film product peeled off from the paper and the release film on the surface are sucked together, and it is attached to the designated position of the earphone charging box, and then the tear-off manipulator 8 of the release film tear-off mechanism 5 removes the surface of the protective film. The release film is torn off, and meanwhile, the iron sheet material tray for placing the iron sheet is fixedly positioned on the iron sheet material tray positioning device, and the second manipulator mechanism 7 is also provided with a suction nozzle, and the second manipulator mechanism 7 puts the iron sheet into position. The iron sheets on the sheet material tray are sucked one by one and assembled to the location where the charging box of the earphone charging box is attached with a protective film on the positioning device of the earphone charging box. The protective film realizes the isolation of the iron sheet and the circuit board. Fully automatic assembly of protective film and iron sheet, high assembly efficiency, accurate assembly position, saving labor and reducing production costs.

所述铁片料盘定位装置包括能够止动定位于机架1一侧的定位托板9,定位托板9上设有至少两个定位销,铁片料盘能够托持于定位托板9上侧,定位销能够插设于铁片料盘的定位孔内。铁片料盘放到定位托板9上后,定位托板9上的定位销插在铁片料盘的定位孔内,实现对铁片料盘的止动定位。The iron sheet material tray positioning device includes a positioning pallet 9 that can be stopped and positioned on one side of the frame 1. The positioning pallet 9 is provided with at least two positioning pins, and the iron sheet material tray can be supported on the positioning pallet 9. On the upper side, the positioning pin can be inserted into the positioning hole of the iron sheet material tray. After the iron sheet material tray is put on the positioning supporting plate 9, the positioning pin on the positioning supporting plate 9 is inserted in the positioning hole of the iron sheet material tray, so as to realize the stop positioning of the iron sheet material tray.

还设有铁片料盘自动上料机构64,包括上料输送机构10、上料仓11、托盘叉12、托盘叉伸缩驱动装置13、上料支架14、上料升降驱动装置15、插料支架16和插料升降驱动装置17,呈筒状的上料仓11固定安装于机架1上,上料仓11内能够供叠放的铁片料盘在水平方向止动容纳,上料支架14能够升降运动的安装于机架1上,上料升降驱动装置15驱动上料支架14升降运动,插料支架16能够升降运动一个铁片料盘厚度的安装于上料支架14上,插料升降驱动装置17驱动插料支架16往复升降运动,至少两个托盘叉12能够在水平方向相对运动的安装于插料支架16上,各个托盘叉12水平滑动能够插入上料仓11下端指定高度处的铁片料盘下侧并将整叠的铁片料盘托起,托盘叉伸缩驱动装置13驱动托盘叉12往复滑动实现对整叠铁片料盘的托起或放下,所述上料输送机构10能够带动定位托板9在上料仓11正下方和指定位置之间往复运动,控制系统控制托盘叉伸缩驱动装置13、上料升降驱动装置15、插料升降驱动装置17和上料输送机构10启停动作。整叠的满料铁片料盘放在上料仓11内,且被托盘叉12托住,当定位托板9到达上料仓11正下方后,上料支架14和插料支架16均下降到位,同时托盘叉12水平滑动收缩,将整叠的满料铁片托盘放在定位托板9上,最下一个铁片托盘刚好在定位托板9上固定定位,然后插料支架16复位上升一个铁片托盘厚度的高度,托盘叉12水平滑动伸出,插入整叠铁片托盘最下方第二个托盘下端,最后上料支架14复位上升一定高度,托盘叉12将除去最下面一个料盘以外的所有料盘整叠托起,此时整叠的托盘与定位底板及其上的单个料盘之间形成一定的高度差,定位底板可以顺利将一个铁片料盘运离上料仓11,并将其运到指定位置等待第一机械手机构6取料,上料输送机构10可以为输送带机构也可以通过电机带动丝杆螺母机构实现定位底板在直线导轨上直线往复运动,或通过气缸机构实现定位底板在直线导轨上直线往复运动,此类都是本领域技术人员根据本专利很容易想到的等同替换结构,属于本专利保护范围,该结构实现了铁片料盘的单盘自动出料,无需人工连续放料,节省上料成本,且该种方式铁片料盘上料过程中不会与第一机械手机构6发生干涉,上料安全、方便。There is also an automatic feeding mechanism 64 for iron sheet material trays, including a feeding conveying mechanism 10, a feeding bin 11, a pallet fork 12, a pallet fork telescopic drive device 13, a feeding bracket 14, a feeding lifting drive device 15, a material inserting Bracket 16 and material insertion lifting drive device 17, the upper feeding bin 11 that is cylindrical is fixedly installed on the frame 1, and the stacked iron sheet feeding trays can be stopped and accommodated in the horizontal direction in the upper feeding bin 11, and the feeding bracket 14 is installed on the frame 1 that can move up and down, and the lifting and lowering drive device 15 drives the lifting movement of the feeding bracket 14, and the inserting bracket 16 is installed on the feeding bracket 14 that can lift and move an iron plate thickness. The lifting drive device 17 drives the insertion bracket 16 to move up and down reciprocally. At least two pallet forks 12 can be installed on the insertion bracket 16 for relative movement in the horizontal direction. The lower side of the iron sheet material tray and hold up the entire stack of iron sheet material trays. The pallet fork telescopic drive device 13 drives the pallet fork 12 to reciprocate and slide to realize the lifting or lowering of the entire stack of iron sheet material trays. The mechanism 10 can drive the positioning pallet 9 to reciprocate between the directly below the loading bin 11 and the designated position, and the control system controls the pallet fork telescopic driving device 13, the feeding lifting driving device 15, the inserting lifting driving device 17 and the feeding and conveying Mechanism 10 starts and stops action. The whole stack of full iron sheet trays is placed in the upper material bin 11 and is held by the pallet fork 12. When the positioning pallet 9 reaches the bottom of the upper material bin 11, both the feeding bracket 14 and the insertion bracket 16 are lowered. When it is in place, the pallet fork 12 slides and shrinks horizontally at the same time, put the entire stack of full iron sheet pallets on the positioning pallet 9, the last iron pallet is just fixed on the positioning pallet 9, and then the inserting bracket 16 resets and rises The height of the thickness of an iron pallet, the pallet fork 12 slides out horizontally, inserts the lower end of the second pallet at the bottom of the whole stack of iron pallets, and finally the loading bracket 14 resets and rises to a certain height, and the pallet fork 12 will remove the bottom one tray All other trays are stacked up. At this time, a certain height difference is formed between the stacked trays, the positioning bottom plate and the single tray on it, and the positioning bottom plate can smoothly transport an iron sheet tray away from the upper bin 11. And transport it to the designated position and wait for the first manipulator mechanism 6 to take the material. The feeding conveyor mechanism 10 can be a conveyor belt mechanism or a screw nut mechanism driven by a motor to realize the linear reciprocating motion of the positioning bottom plate on the linear guide rail, or through the cylinder mechanism Realize the linear reciprocating motion of the positioning bottom plate on the linear guide rail. This kind of equivalent replacement structure is easy for those skilled in the art to think of according to this patent. It belongs to the protection scope of this patent. This structure realizes the single-disk automatic discharge of the iron plate , without manual continuous feeding, saving the cost of feeding, and in this way, the iron sheet tray will not interfere with the first manipulator mechanism 6 during the feeding process, and the feeding is safe and convenient.

还设有空料盘自动回收装置65,包括空料盘托盘18、托盘升降驱动装置19、升降滑道20、提料框21、吸盘22、提升驱动装置23、空料盘输送带24和空料盘限位挡板25,所述升降滑道20固定安装于机架1指定位置上,空料盘托盘18能够沿纵向滑动的安装于升降滑道20上,空料盘托盘18能够托持空料盘,托盘升降驱动装置19驱动空料盘托盘18间歇下降或直线上升运动,提料框21能够能升降运动的安装于升降滑道20上,提料框21位于空料盘托盘18正上方,若干吸盘22固定安装于提料框21下侧,各个吸盘22与负压气路连通,吸盘22能够负压吸附定位托板9上铁片料盘边缘,提升驱动装置23驱动提料框21升降往复运动,所述空料盘输送带24安装于机架1上,空料盘输送带24起始端位于升降滑道20正下方,空料片输送带中间设有用于避让空料盘托盘18的镂空部,空料盘托盘18上托持的空料盘下侧边缘恰能够托持于空料盘输送带24上,空料盘限位挡板25固定安装于空料盘输送到输送末端两侧,空料盘限位挡板25能够阻止空料盘沿空料盘输送带24继续向前输送,控制系统控制托盘升降驱动装置19、吸盘22、提升驱动装置23和空料盘输送带24动作。铁片料盘自动上料机构64将定位托板9及其上的铁片料盘送到空料盘托盘18正上方,第二机械手机构7将铁片料盘上的铁片都取走后,提料框21上的吸盘22吸住空料盘的边缘位置,然后提料框21上升,使得空料盘脱离定位托板9,定位托板9随上料输送机构10返回复位,提料框21下降将空料盘放在空料盘托盘18上,空料盘托盘18接收空料盘后下降一个料盘厚度的高度,等待定位托板9送来下一个铁片料盘,当铁片料盘上铁片全部取走后,提料框21再次将空料盘提起,待定位托板9复位离开口,提料框21再次将空料盘叠放在空料盘托盘18上的空料盘上,空料盘托盘18再次下降一个料盘厚度的高度,如此循环往复,实现对空料盘的自动回收叠放,形成整叠的空料盘,当空料盘托盘18下降到指定高度后,空料盘进入输送带中间的镂空部内,空料盘托盘18上整叠的空料盘被平放在空料盘输送带24上,随着空料盘输送带24向设备外侧输送,当其输送到空料盘输送带24末端后,被空料盘限位挡板25挡住,无法继续向前输送,此时可以将整叠的空料盘取走,空料盘托盘18上升复位,优选的,在空料盘输送带24两侧设置导向挡板,使得整叠的空料盘可以保持稳定有序的整叠状态向前输送,放置在输送过程中散落。Also be provided with empty material tray automatic recovery device 65, comprise empty material tray tray 18, tray lifting drive device 19, lift slideway 20, material lifting frame 21, suction cup 22, lifting drive device 23, empty material tray conveyer belt 24 and empty material tray. Tray limit baffle 25, the lifting slideway 20 is fixedly installed on the designated position of the frame 1, the empty tray tray 18 can be longitudinally slid on the lifting slideway 20, and the empty tray tray 18 can hold Empty material tray, tray lifting drive device 19 drives the empty material tray tray 18 to descend intermittently or straight up, and the material lifting frame 21 can be installed on the lifting slideway 20 capable of lifting and moving, and the material lifting frame 21 is located at the front of the empty material tray tray 18. Above, several suction cups 22 are fixedly installed on the lower side of the lifting frame 21, and each suction cup 22 is connected with the negative pressure air circuit. The suction cups 22 can absorb and position the edge of the iron sheet material tray on the pallet 9 under negative pressure, and the lifting drive device 23 drives the lifting frame 21 lifting and reciprocating movement, the empty material tray conveyor belt 24 is installed on the frame 1, the starting end of the empty material tray conveyor belt 24 is located directly below the lifting slideway 20, and there is a tray for avoiding the empty material tray in the middle of the empty sheet conveyor belt 18, the lower edge of the empty tray supported on the empty tray tray 18 can just be supported on the empty tray conveyor belt 24, and the empty tray limit baffle 25 is fixedly installed on the empty tray to convey to the conveyor belt. On both sides of the end, the empty tray limit baffle 25 can prevent the empty tray from being conveyed forward along the empty tray conveyor belt 24, and the control system controls the tray lifting drive device 19, the suction cup 22, the lifting drive device 23 and the empty tray conveying With 24 actions. The iron sheet material tray automatic feeding mechanism 64 sends the iron sheet material tray on the positioning pallet 9 and the empty material tray tray 18 directly above, and the second manipulator mechanism 7 takes away all the iron sheets on the iron sheet material tray , the suction cup 22 on the material lifting frame 21 sucks the edge position of the empty material tray, then the material lifting frame 21 rises, so that the empty material tray is separated from the positioning pallet 9, and the positioning pallet 9 returns to reset with the feeding conveying mechanism 10, and the material is lifted Frame 21 descends and empty material tray is placed on empty material tray tray 18, and empty tray tray 18 drops the height of a tray thickness after receiving empty tray, waits for positioning pallet 9 to send next iron sheet tray, when iron After the iron sheets on the sheet material tray were all taken away, the empty material tray was lifted by the lifting frame 21 again, and the pallet 9 to be positioned was reset and left the opening, and the empty material tray was stacked on the empty material tray tray 18 by the lifting frame 21 again. On the empty material tray, the empty material tray tray 18 is lowered to a height of the tray thickness again, and in this way, the automatic recycling and stacking of the empty trays is realized to form a whole stack of empty trays. When the empty tray tray 18 drops to the specified After the height is reached, the empty tray enters the hollow part in the middle of the conveyor belt, and the stacked empty trays on the empty tray tray 18 are placed flat on the empty tray conveyor belt 24, and are transported to the outside of the equipment along with the empty tray conveyor belt 24 , when it is delivered to the end of the empty tray conveyor belt 24, it is blocked by the empty tray limit baffle 25 and cannot continue to be conveyed forward. At this time, the entire stack of empty trays can be taken away, and the empty tray tray 18 rises Resetting, preferably, guide baffles are set on both sides of the empty tray conveyor belt 24, so that the entire stack of empty trays can be transported forward in a stable and orderly stacked state, and placed in the conveying process to scatter.

保护膜剥离机构4包括剥离支架26、剥离滑台27和保护膜接料平台28,所述剥离滑台27固定安装于剥离支架26两侧壁之间,剥离滑台27一端形成尖角结构,保护膜接料平台28固定安装于剥离支架26上,保护膜接料平台28与剥离滑台27具有尖角结构的一端衔接,从保护膜供料盘2上引出的料带撕离离型膜后绕过剥离滑台27的尖角结构,料带的底纸经剥离滑台27的尖角结构和保护膜接料平台28之间的间隙转向并最终缠绕于保护膜底纸回收料盘3上,保护膜产品与底纸分离的一端恰托持于保护膜接料平台28表面上。The protective film peeling mechanism 4 includes a peeling bracket 26, a peeling slide 27 and a protective film receiving platform 28. The peeling slide 27 is fixedly installed between the two side walls of the peeling bracket 26, and one end of the peeling slide 27 forms a sharp angle structure. The protective film material receiving platform 28 is fixedly installed on the peeling bracket 26, the protective film material receiving platform 28 is connected with one end of the peeling slide table 27 with a sharp angle structure, and the material tape drawn from the protective film feeding tray 2 is torn off the release film After bypassing the sharp corner structure of the stripping slide 27, the backing paper of the material tape is turned through the gap between the sharp corner structure of the stripping slide 27 and the protective film receiving platform 28 and finally wound on the protective film backing paper recovery tray 3 On the top, the end of the protective film product separated from the backing paper is just supported on the surface of the protective film receiving platform 28 .

底纸及其表面贴附的保护膜产品沿剥离滑台27向前输送,当其到达剥离滑台27一端的尖角结构处后,底纸沿尖角结构转向,由于保护膜产品及其上的离型膜具有一定的硬度,其无法随底纸一同转向,进而其一端脱离底纸形成翘起状态,并由保护膜接料平台28表面进行托持,便于第一机械手机构6对其进行抓取和撕离,该机构实现了保护膜的自动剥离,此外也可以是其他剥离方式,如吸盘22将其从底纸上吸取下来,此类都属于本领域技术人员根据本专利很容易想到的等同替换结构,属于本专利保护范围。The backing paper and the protective film products attached to its surface are transported forward along the peeling slide 27. When it reaches the sharp corner structure at one end of the peeling slide 27, the backing paper turns along the sharp corner structure. The release film has a certain hardness, and it cannot turn with the backing paper, and then one end of it is separated from the backing paper to form a tilted state, and is supported by the surface of the protective film receiving platform 28, which is convenient for the first manipulator mechanism 6 to carry out Grabbing and tearing off, this mechanism realizes the automatic peeling off of the protective film. In addition, it can also be other peeling methods, such as suction cup 22 sucking it from the backing paper, which belongs to those skilled in the art according to this patent. The equivalent replacement structure belongs to the protection scope of this patent.

所述剥离滑台27上侧表面上有若干负压气孔,所述负压气孔与外界负压气路连通,剥离滑台27上侧表面位于料带宽度方向两侧还分别固定设有呈L形的压料块,所述料带的底纸两侧边缘恰插设于压料块与剥离滑台27之间形成的通道内。There are several negative pressure air holes on the upper side surface of the stripping slide table 27, and the negative pressure air holes are connected with the external negative pressure air circuit. Shaped pressing block, the edges on both sides of the backing paper of the strip are just inserted in the channel formed between the pressing block and the peeling slide 27.

底纸在剥离滑台27上向前滑动时,受到负压气孔的负压吸力,其紧贴在剥离滑台27表面上,同时底纸通过压料块与剥离滑台27之间形成导向的通道,实现了对料带的导向,上述结构使得底纸在剥离滑台27上不会发生翘曲,确保了保护膜剥离位置准确、剥离稳定,避免了无效剥离。When the backing paper slides forward on the peeling slide 27, it is subjected to the negative pressure suction of the negative pressure air hole, and it is close to the surface of the peeling slide 27, and the backing paper passes between the binder block and the peeling slide 27 to form a guide. The channel realizes the guidance of the material belt, and the above structure prevents the backing paper from warping on the peeling slide 27, ensures accurate peeling position of the protective film, stable peeling, and avoids invalid peeling.

还设有保压机构66,包括保压支架29、压头30、压头驱动装置31、压力保持装置32、压力感应装置和施压计时装置,所述保压支架29固定安装于机架1上,压头30能够沿纵向升降运动的安装于保压支架29上,压头驱动装置31驱动压头30升降运动,所述压头30能够压紧位于耳机充电盒指定位置上的铁片表面,压力感应装置能够感应铁片与压头30之间的压力并传信于控制系统,压力保持装置32固定安装于机架1上,压力保持装置32能够给压头30提供设定的下压力,施压计时装置能够对压合时间进行计时并与控制系统电性连接通信,控制系统控制压头驱动装置31和压力保持装置32启停动作。耳机充电盒上保护膜与铁片顺序贴完后,由压头30压紧铁片表面,并保持一定的压力设定时间,实现铁片在耳机充电盒内稳定的贴合,避免受到震动等等发生脱落。A pressure maintaining mechanism 66 is also provided, including a pressure maintaining bracket 29, a pressure head 30, a pressure head driving device 31, a pressure maintaining device 32, a pressure sensing device and a pressure timing device. The pressure maintaining bracket 29 is fixedly installed on the frame 1 On the top, the indenter 30 is installed on the pressure holding bracket 29, which can move up and down in the longitudinal direction, and the indenter driving device 31 drives the indenter 30 to move up and down, and the indenter 30 can press the iron sheet surface at the designated position of the earphone charging box , the pressure sensing device can sense the pressure between the iron sheet and the indenter 30 and transmit it to the control system, the pressure maintaining device 32 is fixedly installed on the frame 1, and the pressure maintaining device 32 can provide the set down force for the indenter 30 , The pressure timing device can time the pressing time and is electrically connected and communicated with the control system, and the control system controls the start and stop actions of the pressure head driving device 31 and the pressure holding device 32 . After the protective film and the iron sheet on the earphone charging box are pasted sequentially, the surface of the iron sheet is pressed by the pressure head 30, and a certain pressure is maintained for a set time to realize the stable bonding of the iron sheet in the earphone charging box, avoiding vibration, etc. Wait for it to fall off.

所述耳机充电盒定位装置包括耳机充电盒定位载具33、载具定位机构、来料感应装置34和主流线35,所述耳机充电盒定位载具33能够固定定位待组装的耳机充电盒,主流线35设于机架1上,主流线35能够将耳机充电盒定位载具33向前输送顺序经过用于组装铁片和贴保护膜的指定位置以及与保压机构66正对的保压位置,来料感应装置34固定安装于主流线35侧壁上,来料感应装置34能够感应即将到达指定位置和保压位置的耳机充电盒定位载具33并传信于控制系统,所述载具定位机构包括载具止挡装置36、固定安装于主流线35侧壁上的固定框37、设于主流线35下方的顶升托盘38和固定安装于机架1上的顶升驱动装置39以及止挡驱动装置40,载具止挡装置36能够运动的安装于机架1上,载具止挡装置36运动能够止挡或脱离主流线35上的耳机充电盒定位载具33沿输送方向前方一侧的侧壁,主流线35上设有与耳机充电盒定位载具33正对的上下贯穿的镂空部,所述顶升托盘38能够升降运动的设于主流线35正下方,顶升托盘38能够经主流线35上的镂空部向上运动托起主流线35上指定位置的耳机充电盒定位载具33,所述耳机充电盒定位载具33上侧壁紧抵于固定框37下侧表面上,所述固定框37下侧表面上还设有定位插槽,所述耳机充电盒定位载具33上侧壁紧上设有定位凸起,所述定位凸起能够插设于固定框37下侧面上的定位插槽内,顶升驱动装置39和止挡驱动装置40分别驱动顶升托盘38和载具止挡装置36往复运动,控制系统控制顶升驱动装置39和止挡驱动装置40启停动作。通过耳机充电盒定位载具33提前将耳机充电盒进行固定定位,耳机充电盒定位载具33上可以通过与耳机充电盒外形一致的定位槽和压紧机构实现耳机充电盒与耳机充电盒定位载具33精确、稳定的定位成一体结构,通过在机架1上设置主流线35,实现耳机充电盒载具的自动向前输送,当其输送到指定位置后,被载具止挡装置36挡住,无法继续向前输送,然后顶升托盘38上升顶起耳机充电盒载具,最终耳机充电盒载具被夹紧在顶升托盘38和固定框37之间,同时耳机充电盒载具上的定位凸起于定位框上的定位插槽插接实现水平方向定位,进而形成对耳机充电盒载具的精确稳定的定位,该机构实现了耳机充电盒全自动连续上料和定位,避免了人工上料和定位操作,还可以设置于主流线35平行间隔反向输送的回流线,当耳机充电盒上贴完铁片盒保护膜并保压后,到达下一工站时,工人将耳机充电盒从耳机充电盒载具上取下,将空的耳机充电盒载具放在回流线41上运回,实现耳机充电盒载具的循环使用,无需人工搬运周转,节省人工和周转箱。The earphone charging box positioning device includes an earphone charging box positioning carrier 33, a carrier positioning mechanism, an incoming material sensing device 34, and a main line 35. The earphone charging box positioning carrier 33 can fix and position the earphone charging box to be assembled, The main line 35 is set on the frame 1, and the main line 35 can transport the positioning carrier 33 of the earphone charging box forward sequentially through the designated position for assembling the iron sheet and pasting the protective film and the holding pressure facing the pressure holding mechanism 66. position, the incoming material sensing device 34 is fixedly installed on the side wall of the main flow line 35, the incoming material sensing device 34 can sense the positioning carrier 33 of the earphone charging box that is about to reach the designated position and the pressure holding position and send a signal to the control system, the said carrier The tool positioning mechanism includes a carrier stop device 36, a fixed frame 37 fixedly installed on the side wall of the main flow line 35, a jacking tray 38 arranged below the main line line 35, and a jacking drive device 39 fixedly installed on the frame 1 And the stop driving device 40, the carrier stop device 36 is movably installed on the frame 1, the movement of the carrier stop device 36 can stop or break away from the earphone charging box positioning carrier 33 on the main line 35 along the conveying direction On the side wall on the front side, the mainstream line 35 is provided with a hollowed-out part that runs up and down directly opposite to the positioning carrier 33 of the earphone charging box. The tray 38 can move upward through the hollow part on the main line 35 to hold up the earphone charging box positioning carrier 33 at the specified position on the main line 35 , and the upper side wall of the earphone charging box positioning carrier 33 is tightly against the lower side of the fixed frame 37 On the surface, the lower surface of the fixed frame 37 is also provided with a positioning slot, and the upper side wall of the positioning carrier 33 of the earphone charging box is provided with a positioning protrusion, and the positioning protrusion can be inserted into the fixed frame In the positioning slot on the lower side of 37, the jacking drive device 39 and the stopper drive device 40 respectively drive the jacking tray 38 and the carrier stopper device 36 to reciprocate, and the control system controls the jacking drive device 39 and the stopper drive device 40 start and stop action. The earphone charging box is fixed and positioned in advance by the earphone charging box positioning carrier 33, and the earphone charging box and the earphone charging box can be positioned on the earphone charging box positioning carrier 33 through a positioning slot and a pressing mechanism that are consistent with the shape of the earphone charging box. The tool 33 is precisely and stably positioned into an integrated structure. By setting the main line 35 on the frame 1, the automatic forward transport of the earphone charging box carrier is realized. When it is transported to the designated position, it is blocked by the carrier stopper 36 , cannot continue to be transported forward, then the jacking tray 38 rises to jack up the earphone charging box carrier, and finally the earphone charging box carrier is clamped between the jacking tray 38 and the fixed frame 37, while the earphone charging box carrier The positioning protrusion is plugged into the positioning slot on the positioning frame to achieve horizontal positioning, thereby forming an accurate and stable positioning of the earphone charging box carrier. This mechanism realizes automatic continuous feeding and positioning of the earphone charging box, avoiding manual The feeding and positioning operations can also be set on the return line of the main line 35 parallel and reversely conveyed. When the earphone charging box is pasted with the protective film of the iron sheet box and kept under pressure, when it arrives at the next station, the worker puts the earphone The charging box is removed from the earphone charging box carrier, and the empty earphone charging box carrier is placed on the return line 41 to transport it back to realize the recycling of the earphone charging box carrier, without manual handling and turnover, saving labor and turnover boxes .

所述离型膜撕离机构5的撕离机械手8运动端上安装有夹爪,所述夹爪能够加紧伸出保护膜产品边缘的离型膜侧边,离型膜撕离机构5还还设有吸尘模组,吸尘模组包括吸尘支架、吸尘罩42、吸风管道和负压风机,所述吸尘支架固定安装于机架1上,吸尘罩42安装于吸尘支架上,吸尘罩42开口与耳机充电盒定位装置上的耳机充电盒产品正对,吸风管道两端分别与负压风机盒吸尘罩42连通,吸风管道能够供离型膜通过,控制系统控制负压风机运行。保护膜贴到耳机充电盒上后,撕离机械手8上的夹爪夹住伸出保护膜边缘设定距离的上离型膜边缘,随着撕离机械手8运动,将离型膜从保护膜表面撕离,然后夹爪松开离型膜,离型膜在吸尘罩42内负压作用下被快速吸走,其中,撕离机械手8包括沿横向和竖向运动的横向滑块43和竖向滑块68、夹爪固定座69、横向滑块驱动装置、竖向滑块驱动装置、旋转驱动装置,通过横向滑块驱动装置驱动横向滑块在水平方向移动,通过竖向滑块驱动装置驱动竖向滑块在纵向滑动使得夹爪与离型膜边缘正对加紧,然后旋转驱动装置驱动夹爪固定座绕水平轴转动一定的角度,先将离型膜撕开一个角度,然后再横向和纵向运动撕离离型膜,实现离型膜快速撕离,撕离机械手8还可以为多轴铰接机械手,此类都属于本领域技术人员根据本专利很容易想到的等同替换结构,属于本专利保护范围。The tear-off manipulator 8 moving end of described release film tear-off mechanism 5 is equipped with gripper, and described gripper can tighten the release-type film side that stretches out protective film product edge, and release-type film tear-off mechanism 5 also returns A dust collection module is provided. The dust collection module includes a dust suction bracket, a dust suction cover 42, a suction duct and a negative pressure fan. The dust suction bracket is fixedly installed on the frame 1, and the dust suction cover 42 is installed on the On the bracket, the opening of the dust collection cover 42 is directly facing the earphone charging box product on the positioning device of the earphone charging box. The control system controls the operation of the negative pressure fan. After the protective film is attached to the earphone charging box, the jaws on the tear-off manipulator 8 clamp the edge of the upper release film that extends out of the edge of the protective film at a set distance. With the movement of the tear-off manipulator 8, the release film is removed from the protective film. The surface is torn off, and then the jaws loosen the release film, and the release film is quickly sucked away under the negative pressure in the dust cover 42, wherein the tear-off manipulator 8 includes a horizontal slide 43 and a horizontal slide 43 that move horizontally and vertically. The vertical slider 68, the jaw fixing seat 69, the horizontal slider driving device, the vertical slider driving device, and the rotary driving device drive the horizontal slider to move in the horizontal direction through the horizontal slider driving device, and drive the horizontal slider to move in the horizontal direction through the vertical slider driving device. The device drives the vertical slider to slide in the longitudinal direction so that the jaws and the edge of the release film are facing and tightened, and then the rotating drive device drives the clamping jaw holder to rotate a certain angle around the horizontal axis, first tearing the release film at an angle, and then The release film is torn off by horizontal and vertical motions, and the release film is quickly torn off. The tear-off manipulator 8 can also be a multi-axis hinged manipulator. This type of structure belongs to the equivalent replacement structure that can be easily imagined by those skilled in the art according to this patent. The protection scope of this patent.

还设有耳机充电盒位置检测装置44、保护膜位置检测装置45、贴膜位置检测装置46、铁片抓取位置检测装置47和铁片检测装置67,所述耳机充电盒位置检测装置44包括第一滑轨48、第一检测支架49、第一检测驱动装置50、第一光源51和第一检测相机52,第一滑轨48沿主流线35输送方向延伸的固定安装于主流线35侧壁上,第一检测支架49能够滑动的安装于第一检测支架49上,第一检测驱动装置50驱动第一检测支架49沿第一滑轨48延伸方向运动,第一光源51和第一检测相机52固定安装于第一检测支架49上,所述第一检测相机52和第一光源51能够位于指定位置的耳机充电盒正上方,第一光源51能够对处于指定位置的耳机充电盒进行照射,第一检测相机52能够对位于其正下方的耳机充电盒进行成像并传信于控制系统;It is also provided with an earphone charging box position detection device 44, a protective film position detection device 45, a film position detection device 46, an iron sheet grasping position detection device 47 and an iron sheet detection device 67. The earphone charging box position detection device 44 includes a first A slide rail 48, a first detection bracket 49, a first detection drive device 50, a first light source 51 and a first detection camera 52, the first slide rail 48 extending along the conveying direction of the main flow line 35 is fixedly installed on the side wall of the main flow line 35 Above, the first detection bracket 49 is slidably mounted on the first detection bracket 49, the first detection driving device 50 drives the first detection bracket 49 to move along the extending direction of the first slide rail 48, the first light source 51 and the first detection camera 52 is fixedly installed on the first detection bracket 49, the first detection camera 52 and the first light source 51 can be located directly above the earphone charging box at the designated position, and the first light source 51 can illuminate the earphone charging box at the designated position, The first detection camera 52 can image the earphone charging box directly below it and send a signal to the control system;

保护膜位置检测装置45包括第二滑轨53、第二检测支架54、第二检测相机55、第二光源56和第二检测驱动装置57,所述第二滑轨53沿保护膜剥离方向延伸的固定安装于机架1上,第二检测支架54能够滑动的安装于第二滑轨53上,第二检测相机55和第二光源56固定安装于第二检测支架54上,第二检测驱动装置57驱动第二检测支架54沿第二滑轨53延伸方向运动,第二光源56能够照射底纸上撕离的保护膜,第二检测相机55能够对从底纸上撕离的保护膜进行实时成像并传信于控制系统;The protective film position detection device 45 includes a second slide rail 53, a second detection bracket 54, a second detection camera 55, a second light source 56 and a second detection drive device 57, and the second slide rail 53 extends along the peeling direction of the protective film is fixedly installed on the frame 1, the second detection bracket 54 is slidably mounted on the second slide rail 53, the second detection camera 55 and the second light source 56 are fixedly installed on the second detection bracket 54, and the second detection drive The device 57 drives the second detection bracket 54 to move along the extension direction of the second slide rail 53, the second light source 56 can irradiate the protective film torn off on the backing paper, and the second detection camera 55 can detect the protective film torn off from the backing paper. Real-time imaging and transmission to the control system;

贴膜位置检测装置46包括第三检测支架58、第三检测相机59、第三光源和棱镜60,第三检测支架58固定安装于指定位置的主流线35侧壁上,第三检测相机59、第三光源和棱镜60分别固定安装于第三检测支架58上,第三光源能够照射主流线35上指定位置的耳机充电盒产品侧面,棱镜60一侧与主流线35上指定位置的耳机充电盒产品侧面正对,棱镜60另一侧与第三检测相机59正对,第三检测相机59能够对棱镜60折射的图像进行成像并传信于控制系统;Film sticking position detection device 46 comprises the 3rd detection support 58, the 3rd detection camera 59, the 3rd light source and prism 60, the 3rd detection support 58 is fixedly installed on the side wall of the main flow 35 of designated position, the 3rd detection camera 59, the 3rd detection camera 59, the 3rd detection camera 59, the 3rd light source and prism 60, The three light sources and the prism 60 are respectively fixedly installed on the third detection bracket 58, the third light source can illuminate the side of the earphone charging box product at the specified position on the main line 35, and the side of the prism 60 and the earphone charging box product at the specified position on the main line 35 The side is facing directly, and the other side of the prism 60 is facing the third detection camera 59, and the third detection camera 59 can image the image refracted by the prism 60 and send a signal to the control system;

铁片抓取位置检测装置47包括第四检测支架61、第四检测相机62和第四光源63,所述第四检测支架61固定安装于机架1上,第四检测支架61位于铁片料盘定位装置和保护膜剥离机构4正上方,第四光源63能够对铁片料盘定位装置上的铁片料盘表面以及保护膜剥离机构4表面进行照射,第四检测相机62能够对位于其正下方的铁片料盘和保护膜进行成像并传信于控制系统;The iron sheet grasping position detection device 47 includes a fourth detection bracket 61, a fourth detection camera 62 and a fourth light source 63. The fourth detection bracket 61 is fixedly installed on the frame 1, and the fourth detection bracket 61 is located on the iron sheet material. Right above the disc positioning device and the protective film peeling mechanism 4, the fourth light source 63 can irradiate the surface of the iron sheet material tray on the iron sheet material tray positioning device and the surface of the protective film peeling mechanism 4, and the fourth detection camera 62 can irradiate the surface located on the iron sheet material tray positioning device. The iron plate and protective film directly below are imaged and sent to the control system;

铁片检测装置67包括第五光源和第五检测相机,所述第五光源能够对位于第五检测相机正上方的第二机械手机构7抓取的圆弧磁铁产品进行照射,第五检测相机能够对位于其正上方的铁片产品进行成像并出传信于控制系统,Iron sheet detection device 67 comprises the 5th light source and the 5th detection camera, and described 5th light source can be positioned at the arc magnet product that the second manipulator mechanism 7 grabs of the 5th detection camera directly above is irradiated, and the 5th detection camera can Imaging the iron sheet product directly above it and sending a signal to the control system,

控制系统能够控制第一检测驱动装置50和第二检测驱动装置57启停动作,控制系统还能够对第一检测相机52、第二检测相机55、第三检测相机59、第四检测相机62和第五检测相机传输的图像进行分析和计算获得耳机充电盒在主流线35上的位置数据、铁片产品在铁片料盘上的位置数据、铁片是否合格数据、铁片再第二机械手上的位置和角度数据、保护膜在保护膜剥离机构4上预剥离位置数据、保护膜剥离完成后的位置数据以及耳机充电盒上贴好的保护膜贴合位置数据。控制系统根据第一、二、三、四检测相机图像判断耳机充电盒在主流线35上的待组装位置、铁片在铁片料盘上的抓取位置、保护膜在保护膜剥离机构4上预剥离待抓取位置、保护膜撕离底纸后的位置以及组装到耳机充电盒内准备贴铁片的保护膜位置,来控制第一机械手机构6和第二机械手机构7再三维空间的运动以及第二、二机械手上吸嘴绕竖直转轴转动对铁片角度调整,实现保护膜精确贴合以及铁片精确组装,避免出现组装错位。The control system can control the first detection drive device 50 and the second detection drive device 57 to start and stop actions, and the control system can also control the first detection camera 52, the second detection camera 55, the third detection camera 59, the fourth detection camera 62 and The image transmitted by the fifth detection camera is analyzed and calculated to obtain the position data of the earphone charging box on the main line 35, the position data of the iron sheet product on the iron sheet tray, the data on whether the iron sheet is qualified, and the iron sheet is placed on the second manipulator. The position and angle data of the protective film, the pre-peeling position data of the protective film on the protective film peeling mechanism 4, the position data after the protective film is peeled off, and the pasting position data of the protective film pasted on the earphone charging box. The control system judges the to-be-assembled position of the earphone charging box on the main line 35, the grasping position of the iron sheet on the iron sheet tray, and the protective film on the protective film peeling mechanism 4 according to the images of the first, second, third, and fourth detection cameras The pre-stripped position to be grasped, the position where the protective film is torn off the backing paper, and the position where the protective film is assembled into the earphone charging box to be attached to the iron sheet are used to control the movement of the first manipulator mechanism 6 and the second manipulator mechanism 7 in three-dimensional space And the second and second manipulators rotate the suction nozzle around the vertical shaft to adjust the angle of the iron sheet, so as to realize the precise bonding of the protective film and the precise assembly of the iron sheet to avoid assembly misalignment.

Claims (10)

1. A wireless earphone charging box iron sheet and protection film kludge, its characterized in that: including frame (1), earphone charging box positioner, iron sheet charging tray positioner, protection film feed tray (2), protection film base stock retrieves charging tray (3), protection film peeling mechanism (4), tear from release mechanism (5), first manipulator mechanism (6), second manipulator mechanism (7) and control system from the type membrane, earphone charging box positioner locates in the frame, and earphone charging box positioner can stop location earphone charging box, and protection film feed tray and protection film base stock retrieve the charging tray and can pivoted install in the frame respectively, and the winding has the protection film feed reel on the protection film feed tray, and protection film base stock retrieves the base stock that the charging tray can initiatively twine from the protection film feed tray and draw forth and pass through protection film peeling mechanism, and protection film peeling mechanism can separate from the type membrane on with the base stock together, and first manipulator mechanism can snatch the protection film product that separates through protection film separating mechanism and paste it to earphone charging box on the earphone charging box positioner pointed position, and release mechanism includes that the type membrane feed tray and protection film base stock roll can rotate respectively, tear from mechanical hand mechanism and release mechanism from the second manipulator mechanism to release mechanism from the type membrane control film base stock reel, tear off mechanism and can take off mechanical hand mechanism from the second manipulator mechanism to release film base stock reel surface to the protection film roll, tear off mechanism from the second manipulator mechanism and can take one by one piece of protection film to control mechanism from the second.
2. The wireless headset charging box iron sheet and protective film assembly machine of claim 1, wherein: the iron sheet tray positioning device comprises a positioning supporting plate (9) capable of being stopped and positioned on one side of the frame, at least two positioning pins are arranged on the positioning supporting plate, the iron sheet tray can be supported on the upper side of the positioning supporting plate, and the positioning pins can be inserted into positioning holes of the iron sheet tray.
3. The wireless headset charging box iron sheet and protective film assembly machine of claim 2, wherein: the automatic feeding mechanism for the iron sheet material tray is further provided with the automatic feeding mechanism (64), the automatic feeding mechanism comprises a feeding conveying mechanism (10), a feeding bin (11), a tray fork (12), a tray fork telescopic driving device (13), a feeding support (14), a feeding lifting driving device (15), a material inserting support (16) and a material inserting lifting driving device (17), the cylindrical feeding bin is fixedly arranged on a rack, the iron sheet material tray which can be stacked can be held by the feeding bin in a stopping manner in the horizontal direction, the feeding support can be arranged on the rack in a lifting manner, the feeding lifting driving device drives the feeding support to move in a lifting manner, the material inserting support can move in a lifting manner, the tray fork telescopic driving device drives the material inserting support to move in a reciprocating manner, at least two tray forks can move relatively in the horizontal direction and are arranged on the material inserting support, the iron sheet material tray lower side of a specified height of the feeding bin can be inserted into the water smoothing kinetic energy of each tray fork, the iron sheet material tray stack is lifted up, the tray telescopic driving device drives the tray fork to slide reciprocally to realize the lifting of the stacking of the iron sheet material tray or the tray can move reciprocally in the lifting mechanism in the vertical direction, the lifting driving device can control the lifting mechanism to move reciprocally, and the lifting device can move reciprocally, and the tray lifting device can move reciprocally and control and can move and control the lifting device.
4. The wireless headset charging box iron sheet and protective film assembly machine of claim 3, wherein: the automatic empty tray recycling device (65) is also arranged, and comprises an empty tray (18), a tray lifting driving device (19), a lifting slideway (20), a lifting frame (21), suckers (22), a lifting driving device (23), an empty tray conveying belt (24) and an empty tray limit baffle (25), wherein the lifting slideway is fixedly arranged at a specified position of the frame, the empty tray can be longitudinally and slidably arranged on the lifting slideway, the empty tray can be supported by the empty tray lifting driving device, the tray lifting driving device drives the empty tray to intermittently descend or linearly ascend, the lifting frame can be arranged on the lifting slideway in a lifting manner, the lifting frame is positioned right above the empty tray, a plurality of suckers are fixedly arranged at the lower side of the lifting frame, each sucker is communicated with a negative pressure air channel, the sucking disc can negative pressure adsorb iron sheet charging tray edge on location layer board, promotes drive arrangement drive and carries the lifting reciprocating motion of material frame, empty charging tray conveyer belt is installed in the frame, and empty charging tray conveyer belt initiating terminal is located under the lifting slideway, is equipped with the fretwork portion that is used for dodging empty charging tray in the middle of the empty charging tray conveyer belt, and empty charging tray lower side limit that holds on the empty charging tray just can hold on empty charging tray conveyer belt, and empty charging tray limit baffle fixed mounting carries to the terminal both sides of transportation in empty charging tray, and empty charging tray limit baffle can prevent empty charging tray to continue to carry forward along empty charging tray conveyer belt, and control system control tray lifting drive device, sucking disc, lifting drive device and empty charging tray conveyer belt action.
5. The wireless headset charging box iron sheet and protective film assembly machine of claim 1, wherein: the protection film stripping mechanism comprises a stripping support (26), a stripping sliding table (27) and a protection film receiving platform (28), wherein the stripping sliding table is fixedly arranged between two side walls of the stripping support, a sharp angle structure is formed at one end of the stripping sliding table, the protection film receiving platform is fixedly arranged on the stripping support, one end of the protection film receiving platform, which is provided with the sharp angle structure, is connected with one end of the stripping sliding table, a material belt led out from a protection film feeding disc is torn off from a release film and bypasses the sharp angle structure of the stripping sliding table, base paper of the material belt is diverted through a gap between the sharp angle structure of the stripping sliding table and the protection film receiving platform and finally wound on a protection film base paper recovery tray, and one end, which is separated from the base paper, of the protection film product is just supported on the surface of the protection film receiving platform.
6. The wireless headset charging box iron sheet and protective film assembly machine of claim 5, wherein: the upper side surface of the stripping sliding table is provided with a plurality of negative pressure air holes which are communicated with an external negative pressure air passage, the two sides of the upper side surface of the stripping sliding table, which are positioned in the direction of the width of the material belt, are respectively and fixedly provided with L-shaped material pressing blocks, and the edges of the two sides of the base paper of the material belt are just inserted into a channel formed between the material pressing blocks and the stripping sliding table.
7. The automatic film laminating device for the earphone charging case according to claim 1, wherein: the pressure maintaining mechanism (66) is further arranged and comprises a pressure maintaining support (29), a pressure head (30), a pressure head driving device (31), a pressure retaining device (32), a pressure sensing device and a pressure applying timing device, wherein the pressure maintaining support is fixedly arranged on the frame, the pressure head can be arranged on the pressure maintaining support along the longitudinal lifting motion, the pressure head driving device drives the pressure head to move in a lifting mode, the pressure head can compress the surface of an iron sheet positioned at the appointed position of the earphone charging box, the pressure sensing device can sense the pressure between the iron sheet and the pressure head and transmit signals to the control system, the pressure retaining device is fixedly arranged on the frame, the pressure retaining device can provide set down force for the pressure head, the pressure applying timing device can time the pressing time and is in electric connection communication with the control system, and the control system controls the pressure head driving device and the pressure retaining device to start and stop.
8. The wireless headset charging box iron sheet and protective film assembly machine of claim 7, wherein: the earphone charging box positioning device comprises an earphone charging box positioning carrier (33), a carrier positioning mechanism, an incoming material sensing device (34) and a main flow line (35), wherein the earphone charging box positioning carrier can fixedly position an earphone charging box to be assembled, the main flow line is arranged on a frame, the main flow line can sequentially convey the earphone charging box positioning carrier forwards through a designated position for assembling an iron sheet and a protective film and a pressure maintaining position opposite to the pressure maintaining mechanism, the incoming material sensing device is fixedly arranged on the side wall of the main flow line, the incoming material sensing device can sense the earphone charging box positioning carrier which is about to reach the designated position and the pressure maintaining position and transmits signals to a control system, the carrier positioning mechanism comprises a carrier stop device (36), a fixed frame (37) fixedly arranged on the side wall of the main flow line, a jacking tray (38) arranged below the main flow line, a jacking driving device (39) fixedly arranged on the frame and a stop driving device (40), the carrier stop device can move on the frame or be separated from the earphone charging box positioning carrier on the main flow line, the carrier can move towards the front side of the main flow line along the main flow line, the front side wall opposite to the main flow line is provided with a hollow carrier positioning tray, the carrier can move towards the front side of the main flow line, the main flow line can move towards the upper side of the main flow line, the charging box positioning tray is arranged on the side opposite to the main flow line, the surface of the main flow line is fixedly arranged on the side of the main flow line, the carrier positioning tray can move towards the front side of the main flow line, and the charging box positioning tray is positioned on the front side of the main flow line, and the front side of the carrier positioning device, and the earphone charging box is positioned on the front side. The earphone charging box positioning carrier upper side wall is tightly provided with a positioning bulge, the positioning bulge can be inserted into a positioning slot on the lower side surface of the fixed frame, the jacking driving device and the stopping driving device respectively drive the jacking tray and the carrier stopping device to reciprocate, and the control system controls the jacking driving device and the stopping driving device to start and stop.
9. The wireless headset charging cartridge iron sheet and protective film assembly machine of claim 1 or 8, wherein: install the clamping jaw from tearing from the mechanical hand motion end of tearing from the mould film and leaving the mechanism, the clamping jaw can tighten and stretch out the mould film side from the protection film product edge, still is equipped with dust absorption module from the mould film and tears from the mechanism, and dust absorption module includes dust absorption support, suction hood (42), induced draft pipeline and negative pressure fan, dust absorption support fixed mounting is in the frame, and the suction hood is installed on the dust absorption support, and the suction hood opening is just right with the earphone charging box product on the earphone charging box positioner, and the suction hood both ends communicate with negative pressure fan box suction hood respectively, and the suction hood can supply to pass through from the mould film, control system control negative pressure fan operation.
10. The wireless headset charging box iron sheet and protective film assembly machine of claim 9, wherein: the earphone charging box position detection device comprises a first sliding rail (48), a first detection support (49), a first detection driving device (50), a first light source (51) and a first detection camera (52), the first sliding rail is fixedly arranged on the side wall of a main streamline along the conveying direction of the main streamline, the first detection support can be slidably arranged on the first detection support, the first detection driving device drives the first detection support to move along the extending direction of the first sliding rail, the first light source and the first detection camera are fixedly arranged on the first detection support, the first detection camera and the first light source can be positioned right above the earphone charging box at the designated position, the first light source can irradiate the earphone charging box at the designated position, and the first detection camera can image and signal the earphone charging box right below the earphone charging box and is positioned on the control system;
The protective film position detection device comprises a second sliding rail (53), a second detection support (54), a second detection camera (55), a second light source (56) and a second detection driving device (57), wherein the second sliding rail is fixedly arranged on the frame and extends along the stripping direction of the protective film, the second detection support can be slidably arranged on the second sliding rail, the second detection camera and the second light source are fixedly arranged on the second detection support, the second detection driving device drives the second detection support to move along the extending direction of the second sliding rail, the second light source can irradiate the protective film torn off from the base paper, and the second detection camera can image the protective film torn off from the base paper in real time and transmit signals to the control system;
the film pasting position detection device comprises a third detection support (58), a third detection camera (59), a third light source and a prism (60), wherein the third detection support is fixedly arranged on the side wall of a main flow line at a specified position, the third detection camera, the third light source and the prism are respectively fixedly arranged on the third detection support, the third light source can irradiate the side surface of an earphone charging box product at the specified position on the main flow line, one side of the prism is opposite to the side surface of the earphone charging box product at the specified position on the main flow line, the other side of the prism is opposite to the third detection camera, and the third detection camera can image an image refracted by the prism and transmit the image to a control system;
The iron sheet grabbing position detection device comprises a fourth detection support (61), a fourth detection camera (62) and a fourth light source (63), wherein the fourth detection support is fixedly arranged on the frame, the fourth detection support is positioned right above the iron sheet tray positioning device and the protective film stripping mechanism, the fourth light source can irradiate the surface of the iron sheet tray on the iron sheet tray positioning device and the surface of the protective film stripping mechanism, and the fourth detection camera can image the iron sheet tray and the protective film which are positioned right below the fourth detection camera and transmit signals to the control system;
the iron sheet detection device comprises a fifth light source and a fifth detection camera, the fifth light source can irradiate the arc magnet product which is positioned right above the fifth detection camera and grabbed by the second manipulator mechanism, the fifth detection camera can image the iron sheet product which is positioned right above the fifth detection camera and send out signals to the control system,
the control system can control the first detection driving device and the second detection driving device to start and stop, and can analyze and calculate the images transmitted by the first detection camera, the second detection camera, the third detection camera, the fourth detection camera and the fifth detection camera to obtain the position data of the earphone charging box on the main flow line, the position data of the iron sheet product on the iron sheet charging tray, whether the iron sheet is qualified or not, the position and angle data of the iron sheet on the second manipulator, the pre-stripping position data of the protective film on the protective film stripping mechanism, the position data after the stripping of the protective film is completed and the laminating position data of the protective film on the earphone charging box.
CN202111662175.5A 2021-12-30 2021-12-30 Wireless earphone charging box iron sheet and protective film assembly machine Active CN116408964B (en)

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CN118701376A (en) * 2024-06-27 2024-09-27 歌尔股份有限公司 Electronic product processing equipment
CN120422458A (en) * 2025-07-04 2025-08-05 歌尔股份有限公司 Assembling equipment

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WO2019127033A1 (en) * 2017-12-26 2019-07-04 深圳市柔宇科技有限公司 Film affixing apparatus
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CN120422458A (en) * 2025-07-04 2025-08-05 歌尔股份有限公司 Assembling equipment

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