CN116408871A - Building engineering concrete prefabricated plate shaping processing equipment - Google Patents
Building engineering concrete prefabricated plate shaping processing equipment Download PDFInfo
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- CN116408871A CN116408871A CN202310367999.2A CN202310367999A CN116408871A CN 116408871 A CN116408871 A CN 116408871A CN 202310367999 A CN202310367999 A CN 202310367999A CN 116408871 A CN116408871 A CN 116408871A
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- 238000007493 shaping process Methods 0.000 title claims description 4
- 238000005096 rolling process Methods 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims abstract description 27
- 238000001125 extrusion Methods 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 15
- 239000000428 dust Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000014759 maintenance of location Effects 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 13
- 239000010959 steel Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000000717 retained effect Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
Description
技术领域technical field
本发明涉及混凝土预制板相关技术领域,特别涉及一种建筑工程混凝土预制板成型加工设备。The invention relates to the related technical field of concrete prefabricated slabs, in particular to a forming and processing equipment for concrete prefabricated slabs in construction engineering.
背景技术Background technique
空心水泥预制板是一种预制楼板,内设一个或多个总纵向孔道,以节省材料,并减轻重量,其尺寸根据房屋开间大小和吊装机械的能力而定,空心水泥预制板的孔道有利于隔声和隔热,一般为了增强其强度,通常会在其内部设置钢筋,然后将混凝土浇筑至成型模具中,然后使其凝固,以完成空心水泥预制板的成型。Hollow cement prefabricated slab is a prefabricated floor slab with one or more total longitudinal channels inside to save material and reduce weight. Its size depends on the size of the room and the capacity of the hoisting machine. For sound insulation and heat insulation, generally in order to enhance its strength, steel bars are usually set inside it, and then concrete is poured into the forming mold and then allowed to solidify to complete the forming of the hollow cement precast slab.
在对预制板成型过程中通常将混凝土倒入到模具中进行压平,传统的压平通常为工作人员手持压平工具对混凝土进行区域式压平,再压平定型后再将模具拆开脱模,但是这种方式在实际过程中往往会遇到一系列问题:In the process of forming prefabricated panels, concrete is usually poured into the mold for flattening. In traditional flattening, the staff usually hold a flattening tool to carry out regional flattening of the concrete, and then disassemble the mold after flattening and finalizing the shape. model, but this method often encounters a series of problems in the actual process:
1、人工压平的区域面较小,容易出现压平的区域之间的平整面不是处于同一平面上,且压制的力度总体较小,容易造成压制的密度较小,难以定型,且人工压平的效率较低,不利于大批量预制板的成型;1. The artificially flattened area is small, and the flat surfaces between the areas that are prone to flattening are not on the same plane, and the overall pressing force is small, which may easily cause the pressed density to be small, difficult to shape, and manual pressing The flat efficiency is low, which is not conducive to the forming of large quantities of prefabricated panels;
2、对于压制后多余的混凝土通常将其向模具外侧推出的方式,从而造成混凝土料浪费的情况,即使将这些落入到地面的混凝土回收使用,混凝土中掺杂着尘土也容易影响其粘性,从而影响了定型后预制板的质量。2. For the excess concrete after pressing, it is usually pushed out to the outside of the mold, resulting in a waste of concrete materials. Even if the concrete that falls on the ground is recycled, the concrete mixed with dust will easily affect its viscosity. Thereby affecting the quality of the prefabricated panel after finalizing.
发明内容Contents of the invention
(一)技术方案(1) Technical solution
为了实现上述目的,本发明采用以下技术方案:一种建筑工程混凝土预制板成型加工设备,包括牵引车、连接板、内芯模具、浇筑框架、侧边收纳装置、滚压装置、末尾收纳装置,牵引车的后端安装有连接板,连接板上均匀安装有内芯模具,连接板与浇筑框架之间通过锁定件连接,浇筑框架的左右两侧安装有侧边收纳装置,浇筑框架的前端安装有滚压装置,浇筑框架的后端安装有末尾收纳装置。In order to achieve the above object, the present invention adopts the following technical solutions: a construction engineering concrete prefabricated panel forming processing equipment, including a tractor, a connecting plate, an inner core mold, a pouring frame, a side storage device, a rolling device, and an end storage device, The rear end of the tractor is equipped with a connecting plate, and the inner core mold is evenly installed on the connecting plate. The connecting plate and the pouring frame are connected by locking pieces. There is a rolling device, and the rear end of the pouring frame is equipped with an end storage device.
所述的浇筑框架包括前侧挡板、固定板、气缸一、侧端挡板、翻转架、转动轴、电机一、气缸二、后侧挡板,前侧挡板与连接板之间通过锁定件连接,前侧挡板的左右两端对称安装有固定板,固定板与侧端挡板之间连接有气缸一,固定板的后端之间通过轴承连接有转动轴,转动轴上安装有翻转架,转动轴的一端与电机一的输出轴连接,电机一通过底座安装在固定板上,翻转架与后侧挡板之间通过气缸二连接,且前侧挡板、侧端挡板与后侧挡板呈回型布置,从而形成料槽,将混凝土倒入料槽中,通过滚压装置将混凝土进行滚压定型,定型后通过气缸二带动后侧挡板向后移动使其与内芯模具的后端分离(后侧挡板的后移是为了保证后侧挡板翻转时不会破坏定型后的混凝土的后端部分),之后通过电机一带动翻转架以及后移的后侧挡板向上翻转,之后通过牵引车带动连接板、内芯模具前移,当前移的内芯模具的后端与前侧挡板卡接后二者一同前移,从而带动浇筑框架与定型后的混凝土脱模,通过牵引车带动浇筑框架移动到下一处预制位置,移动到指定位置后停止前行,翻转架、后侧挡板依次复位,通过牵引车带动连接板、内芯模具后退直到内芯模具的后端重新套设在后侧挡板上。The pouring frame includes a front side baffle, a fixed plate, a cylinder one, a side end baffle, an overturn frame, a rotating shaft, a motor one, a cylinder two, and a rear side baffle, and the front side baffle and the connecting plate are locked The left and right ends of the front side baffle are symmetrically installed with a fixed plate, the cylinder one is connected between the fixed plate and the side end baffle, and the rear end of the fixed plate is connected with a rotating shaft through a bearing. One end of the rotating shaft is connected to the output shaft of the motor one, the motor one is installed on the fixed plate through the base, the flipping frame and the rear side baffle are connected through the cylinder two, and the front side baffle, the side end baffle and the The rear side baffle is arranged in a reverse shape to form a material trough. Pour concrete into the material trough and roll the concrete to shape through the rolling device. After setting, the rear side baffle is driven by
所述的侧边收纳装置包括留置框、推动板、复位弹簧、壳体、齿条板一、齿轮、齿条板二和挤压块,留置框安装在侧端挡板的上端,留置框与推动板之间为滑动配合连接,在混凝土倒入时,推动板处于最内侧位置,此时留置框上没有多余的空间,保证了混凝土内部倒入到料槽中,在后期滚压时,推动板向外侧移动一小段距离,此时推动板的内侧部分与留置框之间空出一部分空间,从而保证了滚压后多余混凝土可挤压流动到储存空间内进行临时的留置,且留置框与推动板之间连接有复位弹簧,复位弹簧起到复位的作用,推动板的前端与齿条板一连接,齿条板一位于壳体内,壳体安装在留置框的外侧壁上,齿条板一与齿轮的后端啮合,齿轮通过销轴与壳体连接,齿轮的前端与齿条板二相啮合,齿条板二与壳体之间为左右滑动配合连接,齿条板二的内端安装有挤压块。The side storage device includes a retaining frame, a push plate, a return spring, a housing, a rack plate one, a gear, a rack plate two and an extruding block, the retaining frame is installed on the upper end of the side end baffle, and the retaining frame and the The push plates are connected by a sliding fit. When the concrete is poured, the push plate is at the innermost position. At this time, there is no extra space on the retention frame, which ensures that the concrete is poured into the trough. When rolling in the later stage, push The board moves to the outside for a short distance. At this time, a part of the space is left between the inner part of the push board and the retaining frame, so as to ensure that the excess concrete can be squeezed and flowed into the storage space for temporary retention after rolling, and the retaining frame and retaining frame A return spring is connected between the push plates, and the return spring plays the role of reset. The front end of the push plate is connected to the rack plate one, the rack plate one is located in the housing, the housing is installed on the outer wall of the retention frame, and the rack plate One meshes with the rear end of the gear, the gear is connected with the housing through the pin shaft, the front end of the gear meshes with the second rack plate, the second rack plate and the housing are connected by sliding left and right, and the inner end of the second rack plate Extruded blocks are installed.
所述的滚压装置包括固定架、电动滑块、移动框、活动板、压平板、挤压杆、凸轮、电机二、工作弹簧和滚压轮,固定架安装在固定板上,固定架的侧壁上安装有电动滑块,电动滑块的设置起到了带动移动框前后移动的作用,电动滑块之间设置有移动框,移动框与活动板之间为滑动配合连接,活动板安装在压平板的上端,压平板与移动框之间连接有工作弹簧,工作弹簧起到复位的作用,压平板上安装有挤压杆,挤压杆的上端面与凸轮相贴合,凸轮安装在电机二的输出轴上,电机二通过电机座安装在移动框上,通过电机二带动凸轮转动,根据凸轮原理以及工作弹簧的弹性复位连接下,挤压杆以及压平板呈上下振动,移动框内通过销轴连接有滚压轮,且滚压轮与压平板之间为前后布置。The rolling device comprises a fixed frame, an electric slider, a moving frame, a movable plate, a pressing plate, an extrusion rod, a cam, a motor two, a working spring and a rolling wheel, the fixed frame is installed on the fixed plate, and the fixed frame The electric slider is installed on the side wall. The setting of the electric slider plays a role in driving the moving frame to move forward and backward. There is a moving frame between the electric sliders. The moving frame and the movable plate are connected by sliding fit. On the upper end of the pressing plate, there is a working spring connected between the pressing plate and the moving frame. The working spring plays the role of reset. An extrusion rod is installed on the pressing plate. The upper end surface of the extrusion rod fits the cam, and the cam is installed on the On the output shaft of the second motor, the second motor is installed on the moving frame through the motor base, and the cam is driven to rotate through the second motor. According to the principle of the cam and the elastic reset connection of the working spring, the extrusion rod and the pressing plate vibrate up and down, and the moving frame passes The pin shaft is connected with a rolling wheel, and the rolling wheel and the pressing plate are arranged front and back.
所述的末尾收纳装置包括连接架、连接弹簧、折叠板、收纳框,连接架安装在固定板的后端之间,连接架与收纳框的中部之间连接有连接弹簧,连接弹簧起到复位的作用,收纳框通过滑动配合的方式与固定板连接,连接架与收纳框的上端之间连接有折叠板,折叠板起到防尘美观的效果。The end storage device includes a connecting frame, a connecting spring, a folding plate, and a storage frame. The connecting frame is installed between the rear ends of the fixing plates, and a connecting spring is connected between the connecting frame and the middle part of the storage frame, and the connecting spring plays a reset role. The storage frame is connected to the fixed plate through a sliding fit, and a folding plate is connected between the connecting frame and the upper end of the storage frame, and the folding plate has a dust-proof and beautiful effect.
作为优选,所述的前侧挡板包括板体、进入孔、锁定板、定位板、内置弹簧、内凹槽,板体的中部均匀开设有进入孔,进入孔的上下两端对称开设有内凹槽,内凹槽与锁定板之间通过销轴连接,内凹槽与锁定板之间连接有内置弹簧,内置弹簧起到复位的作用,且内凹槽的内侧壁上安装有定位板,定位板的设置保证了锁定板在弹性作用下转动到锁定槽内后呈垂直状态,此时,随着内芯模具的前移,锁定板与内芯模具之间呈卡接锁定状态,二者一同前移,但是当内芯模具后移时,锁定板失去了锁定效果,内芯模具单独向后移动。Preferably, the front side baffle includes a plate body, an entry hole, a locking plate, a positioning plate, a built-in spring, and an inner groove. The middle part of the plate body is uniformly provided with an entry hole, and the upper and lower ends of the entry hole are symmetrically provided with inner holes. Groove, the inner groove and the locking plate are connected by a pin shaft, and a built-in spring is connected between the inner groove and the locking plate, and the built-in spring plays the role of reset, and a positioning plate is installed on the inner wall of the inner groove, The setting of the positioning plate ensures that the locking plate is in a vertical state after being rotated into the locking groove under the action of elasticity. At this time, as the inner core mold moves forward, the locking plate and the inner core mold are in a locked state. They move forward together, but when the inner core mold moves backward, the locking plate loses its locking effect, and the inner core mold moves backward independently.
作为优选,所述的内芯模具后端的上下两侧开设有锁定槽,且锁定槽与锁定板之间的位置相对应,初始状态的内置弹簧为压缩状态,保证了内芯模具开设的锁定槽进入到进入孔内时,锁定板能够转动到锁定槽内。As a preference, the upper and lower sides of the rear end of the inner core mold are provided with locking grooves, and the positions between the locking grooves and the locking plates are corresponding. When entering the access hole, the locking plate can be rotated into the locking groove.
作为优选,所述的前侧挡板的上下两端均匀开设有插孔一,侧端挡板的上下两端均匀开设有插孔二,后侧挡板的上下两端均匀开设有插孔三,插孔一、插孔二、插孔三的开设是方便钢筋的插入,需要插入钢筋时,此时内芯模具未处于浇筑框架内,且侧端挡板在气缸一向两侧移动,后侧挡板在气缸二的带动下向后侧移动,这样做的目的是为了保证钢筋的顺利插入,在钢筋插入且绑定完成后,侧端挡板相向运动,后侧挡板复位,从而对绑定后的钢筋网定位,在后期混凝土成型后,两侧布置的侧端挡板仍需要反向移动且后侧挡板向后移动,从而与钢筋网分离,保证了本发明与初步定型的预制板的分离,后侧挡板的中部均匀开设有内嵌孔,且初始位置的内芯模具的后端位于内嵌孔中,对内芯模具的后端起到套设支撑的效果。As a preference, the upper and lower ends of the front side baffle are uniformly provided with socket one, the upper and lower ends of the side end baffle are evenly provided with socket two, and the upper and lower ends of the rear side baffle are evenly provided with socket three , Jack 1,
作为优选,所述的挤压块的倾斜面由外向内为逐渐向前倾斜的结构,减小了挤压难度,且复位弹簧的初始状态为拉伸状态。Preferably, the inclined surface of the pressing block is gradually inclined forward from the outside to the inside, which reduces the difficulty of pressing, and the initial state of the return spring is stretched.
作为优选,所述的滚压轮的外表面铺设有光滑层,压平板的后端设置有刮除块,且刮除块抵在光滑层上,光滑层与刮除块的设计是为了避免混凝土长期粘在滚压轮上的情况,光滑层的光滑程度增加了混凝土脱落的可能性,刮除块是直接对光滑层上的混凝土铲除。As a preference, the outer surface of the rolling wheel is laid with a smooth layer, the rear end of the pressing plate is provided with a scraping block, and the scraping block is against the smooth layer, the design of the smooth layer and the scraping block is to avoid concrete In the case of sticking to the rolling wheel for a long time, the smoothness of the smooth layer increases the possibility of concrete falling off, and the scraping block is to directly remove the concrete on the smooth layer.
作为优选,所述的收纳框的底端面从后往前为逐渐向下倾斜的结构,降低了多余混凝土铲入到收纳框内部的难度,且同时也降低了后期收纳框内混凝土重新落入到料槽时的难度。As a preference, the bottom surface of the storage frame has a structure that gradually slopes downward from the back to the front, which reduces the difficulty of shoveling excess concrete into the storage frame, and at the same time reduces the re-falling of concrete in the storage frame to the inside of the storage frame. Difficulty when troughing.
作为优选,所述的锁定件穿过连接板后与前侧挡板之间通过螺纹配合的方式连接,在本发明不使用时将连接板与前侧挡板锁定,保证了牵引车拉动时,内芯模具能够处于浇筑框架内部,减小了本发明移动时的长度,当本发明在使用时,需要将锁定件取出,从而保证本发明的正常工作。As a preference, after the locking piece passes through the connecting plate, it is connected with the front side baffle in a threaded manner, and when the present invention is not in use, the connecting plate and the front side baffle are locked to ensure that when the tractor pulls, The inner core mold can be inside the pouring frame, which reduces the length of the present invention when it moves. When the present invention is in use, the locking part needs to be taken out, thereby ensuring the normal operation of the present invention.
(二)有益效果(2) Beneficial effects
1、本发明所述的一种建筑工程混凝土预制板成型加工设备,采用自动化压平脱模对预制板进行成型处理,工作人员只需将混凝土倒入即可,大大节省了人力,且对于多余的混凝土料采用短暂留置的方式,在脱模后将留置的混凝土料重新输入到浇筑框架内,从而提高了混凝土的利用率,且短暂留置的混凝土也不会混入尘土,从而维持了混凝土的粘性,避免了预制板质量降低的情况;1. A kind of construction engineering concrete prefabricated slab forming processing equipment described in the present invention adopts automatic flattening and demoulding to form the prefabricated slab, and the staff only need to pour the concrete, which greatly saves manpower, and for redundant The concrete material is temporarily retained, and the retained concrete material is reintroduced into the pouring frame after demoulding, thereby improving the utilization rate of the concrete, and the temporarily retained concrete will not be mixed with dust, thereby maintaining the viscosity of the concrete , to avoid the reduction of the quality of prefabricated panels;
2、本发明所述的一种建筑工程混凝土预制板成型加工设备,本发明采用自动化滚压、脱模一体化的设计理念,在混凝土倒入后进行大面积滚压,提高了表面的平整度,且自动化滚压提高了混凝土的密实度,多余的混凝土流入到储存空间以及收纳框中,滚压定型后,后侧挡板后退翻转,侧端挡板外侧移动,进行脱模处理,将内芯模具、浇筑框架先后有序退出从而降低了脱模后定型后混凝土破损的可能性,自动化成型处理降低了人力成本,提高了成型效率,适用于大批量的预制板的成型;2. A kind of construction engineering concrete prefabricated slab forming processing equipment described in the present invention, the present invention adopts the design concept of automatic rolling and demoulding integration, after the concrete is poured, large-area rolling is carried out, which improves the flatness of the surface , and the automatic rolling improves the compactness of the concrete, and the excess concrete flows into the storage space and the storage frame. The core mold and pouring frame are withdrawn in an orderly manner, which reduces the possibility of concrete damage after demoulding and setting. The automatic forming process reduces labor costs and improves forming efficiency. It is suitable for forming large quantities of prefabricated panels;
3、本发明所述的一种建筑工程混凝土预制板成型加工设备,所述的侧边收纳装置采用结构联动化的设计理念,在混凝土倒入以及后期成型过程中处于两种形态,在混凝土倒入时,推动板处于最内侧位置,此时留置框内不存在储存空间,保证了混凝土完全倒入到浇筑框架内部,在后期滚压成型时,推动板向外侧移动,此时推动板的内侧部分与留置框之间形成储存空间,从而给予余料一定的留置空间,无需将余料推入到地面上,在本发明移动到下一处预制点时,这部分留置的余料会被重新推入到浇筑框架内,从而提高了混凝土的利用率;3. A kind of construction engineering concrete prefabricated slab forming processing equipment according to the present invention, the side storage device adopts the design concept of structural linkage, and is in two forms during the concrete pouring and post-forming process. When entering, the push plate is at the innermost position. At this time, there is no storage space in the retention frame, which ensures that the concrete is completely poured into the pouring frame. When rolling forming in the later stage, the push plate moves to the outside. A storage space is formed between the part and the retaining frame, so as to give the remaining material a certain retention space, without pushing the remaining material to the ground. When the present invention moves to the next prefabrication point, this part of the left remaining material will be redistributed. Push into the pouring frame, thus improving the utilization rate of concrete;
4、本发明所述的一种建筑工程混凝土预制板成型加工设备,所述的末尾收纳装置对未流入到储存空间的余料进行临时收集,其在本发明移动到下一处预制点时,也会被重新推入到浇筑框架内。4. A construction engineering concrete prefabricated slab molding processing equipment according to the present invention, the end storage device temporarily collects the remaining materials that have not flowed into the storage space, and when the present invention moves to the next prefabricated point, It is also pushed back into the pour frame.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的俯视图;Fig. 2 is a top view of the present invention;
图3是本发明图2的A-A剖视图;Fig. 3 is the A-A sectional view of Fig. 2 of the present invention;
图4是本发明内芯模具、前侧挡板、固定板、气缸一、侧端挡板与后侧挡板之间的结构示意图;Fig. 4 is the structural representation between inner core mold of the present invention, front side baffle, fixed plate, cylinder one, side end baffle and rear side baffle;
图5是本发明连接板与内芯模具之间的结构示意图;Fig. 5 is the structural representation between connecting plate and inner core mold of the present invention;
图6是本发明侧边收纳装置的剖视图(从上往下看);Fig. 6 is a cross-sectional view of the side storage device of the present invention (viewed from top to bottom);
图7是本发明图3的X处局部放大图;Fig. 7 is a partial enlarged view at X of Fig. 3 of the present invention;
图8是本发明图3的Y处局部放大图;Fig. 8 is a partial enlarged view at the Y place of Fig. 3 of the present invention;
图9是本发明图3的Z处局部放大图。Fig. 9 is a partially enlarged view of Z in Fig. 3 of the present invention.
实施方式Implementation
下面参考附图对本发明的实施例进行说明。在此过程中,为确保说明的明确性和便利性,我们可能对图示中线条的宽度或构成要素的大小进行夸张的标示。Embodiments of the present invention will be described below with reference to the drawings. In the process, in order to ensure the clarity and convenience of illustration, we may exaggerate the width of the lines or the size of the constituent elements in the diagram.
另外,下文中的用语基于本发明中的功能而定义,可以根据使用者、运用者的意图或惯例而不同。因此,这些用语基于本说明书的全部内容进行定义。In addition, the following terms are defined based on the functions in the present invention, and may be different according to the user's or operator's intention or practice. Therefore, these terms are defined based on the entire content of this specification.
如图1至图9所示,一种建筑工程混凝土预制板成型加工设备,包括牵引车1、连接板2、内芯模具3、浇筑框架4、侧边收纳装置5、滚压装置6、末尾收纳装置7,牵引车1的后端安装有连接板2,连接板2上均匀安装有内芯模具3,连接板2与浇筑框架4之间通过锁定件连接,浇筑框架4的左右两侧安装有侧边收纳装置5,浇筑框架4的前端安装有滚压装置6,浇筑框架4的后端安装有末尾收纳装置7。As shown in Figures 1 to 9, a construction engineering concrete prefabricated slab forming processing equipment includes a tractor 1, a connecting
所述的浇筑框架4包括前侧挡板41、固定板42、气缸一43、侧端挡板44、翻转架45、转动轴46、电机一47、气缸二48、后侧挡板49,前侧挡板41与连接板2之间通过锁定件连接,前侧挡板41的左右两端对称安装有固定板42,固定板42与侧端挡板44之间连接有气缸一43,固定板42的后端之间通过轴承连接有转动轴46,转动轴46上安装有翻转架45,转动轴46的一端与电机一47的输出轴连接,电机一47通过底座安装在固定板42上,翻转架45与后侧挡板49之间通过气缸二48连接,且前侧挡板41、侧端挡板44与后侧挡板49呈回型布置,从而形成料槽,将混凝土倒入料槽中,通过滚压装置6将混凝土进行滚压定型,定型后通过气缸二48带动后侧挡板49向后移动使其与内芯模具3的后端分离(后侧挡板49的后移是为了保证后侧挡板49翻转时不会破坏定型后的混凝土的后端部分),之后通过电机一47带动翻转架45以及后移的后侧挡板49向上翻转,之后通过牵引车1带动连接板2、内芯模具3前移,当前移的内芯模具3的后端与前侧挡板41卡接后二者一同前移,从而带动浇筑框架4与定型后的混凝土脱模,通过牵引车1带动浇筑框架4移动到下一处预制位置,移动到指定位置后停止前行,翻转架45、后侧挡板49依次复位,通过牵引车1带动连接板2、内芯模具3后退直到内芯模具3的后端重新套设在后侧挡板49上。The pouring frame 4 includes a
所述的前侧挡板41包括板体411、进入孔412、锁定板413、定位板414、内置弹簧415、内凹槽416,板体411的中部均匀开设有进入孔412,进入孔412的上下两端对称开设有内凹槽416,内凹槽416与锁定板413之间通过销轴连接,内凹槽416与锁定板413之间连接有内置弹簧415,内置弹簧415起到复位的作用,且内凹槽的内侧壁上安装有定位板414,定位板414的设置保证了锁定板413在弹性作用下转动到锁定槽内后呈垂直状态,此时,随着内芯模具3的前移,锁定板413与内芯模具3之间呈卡接锁定状态,二者一同前移,但是当内芯模具3后移时,锁定板413失去了锁定效果,内芯模具3单独向后移动,具体工作时,在混凝土被压制定型后,通过牵引车1带动连接板2、内芯模具3单独向前移动,从而脱模处理,当内芯模具3后端的开设的锁定槽移动到进入孔412时,在内置弹簧415的弹性下以及定位板414的限位下锁定板413卡入到锁定槽内从而与内芯模具3发生卡接关系,此时,内芯模具3的后端与板体411之间的位置临时锁住,二者一同向前移动,当本发明整体移动到下一处预制位置时,通过牵引车1带动连接板2、内芯模具3向后移动,此时,内芯模具3与板体411不能形成卡接关系,随着内芯模具3的向后移动,锁定板413会被挤压到内凹槽416内部。The
所述的内芯模具3后端的上下两侧开设有锁定槽,且锁定槽与锁定板413之间的位置相对应,初始状态的内置弹簧415为压缩状态,保证了内芯模具3开设的锁定槽进入到进入孔412内时,锁定板413能够转动到锁定槽内,所述的前侧挡板41的上下两端均匀开设有插孔一,侧端挡板44的上下两端均匀开设有插孔二,后侧挡板49的上下两端均匀开设有插孔三,插孔一、插孔二、插孔三的开设是方便钢筋的插入,需要插入钢筋时,此时内芯模具3未处于浇筑框架4内,且侧端挡板44在气缸一43向两侧移动,后侧挡板49在气缸二48的带动下向后侧移动,这样做的目的是为了保证钢筋的顺利插入,在钢筋插入且绑定完成后,侧端挡板44相向运动,后侧挡板49复位,从而对绑定后的钢筋网定位,在后期混凝土成型后,两侧布置的侧端挡板44仍需要反向移动且后侧挡板49向后移动,从而与钢筋网分离,保证了本发明与初步定型的预制板的分离,后侧挡板49的中部均匀开设有内嵌孔,且初始位置的内芯模具3的后端位于内嵌孔中,对内芯模具3的后端起到套设支撑的效果,所述的锁定件穿过连接板2后与前侧挡板41之间通过螺纹配合的方式连接,在本发明不使用时将连接板2与前侧挡板41锁定,保证了牵引车1拉动时,内芯模具3能够处于浇筑框架4内部,减小了本发明移动时的长度,当本发明在使用时,需要将锁定件取出,从而保证本发明的正常工作。The upper and lower sides of the rear end of the
所述的侧边收纳装置5包括留置框51、推动板52、复位弹簧53、壳体54、齿条板一55、齿轮56、齿条板二57和挤压块58,留置框51安装在侧端挡板44的上端,留置框51与推动板52之间为滑动配合连接,在混凝土倒入时,推动板52处于最内侧位置,此时留置框51上没有多余的空间,保证了混凝土内部倒入到料槽中,在后期滚压时,推动板52向外侧移动一小段距离,此时推动板52的内侧部分与留置框51之间空出一部分空间,从而保证了滚压后多余混凝土可挤压流动到储存空间内进行临时的留置,且留置框51与推动板52之间连接有复位弹簧53,复位弹簧53起到复位的作用,推动板52的前端与齿条板一55连接,齿条板一55位于壳体54内,壳体54安装在留置框51的外侧壁上,齿条板一55与齿轮56的后端啮合,齿轮56通过销轴与壳体54连接,齿轮56的前端与齿条板二57相啮合,齿条板二57与壳体54之间为左右滑动配合连接,齿条板二57的内端安装有挤压块58,所述的挤压块58的倾斜面由外向内为逐渐向前倾斜的结构,减小了挤压难度,且复位弹簧53的初始状态为拉伸状态,具体工作时,初始位置的移动框63位于最前侧,此时对挤压块58进行挤压使其隐藏在壳体54内,在齿条板一55、齿轮56、齿条板二57之间的啮合配合下,推动板52处于最内侧使得推动板52与对应位置的侧端挡板44之间的内表面处于同一平面(此时的复位弹簧53处于拉伸状态),当移动框63向后移动时,当移动框63不再对挤压块58挤压时,在复位弹簧53的复位下,推动板52向外侧移动,此时推动板52的内侧位置与留置框51之间形成储存空间,方便滚压装置6滚压时余料向两侧流动从而达到临时储存的目的。The
所述的滚压装置6包括固定架61、电动滑块62、移动框63、活动板64、压平板65、挤压杆66、凸轮67、电机二68、工作弹簧69和滚压轮70,固定架61安装在固定板42上,固定架61的侧壁上安装有电动滑块62,电动滑块62的设置起到了带动移动框63前后移动的作用,电动滑块62之间设置有移动框63,移动框63与活动板64之间为滑动配合连接,活动板64安装在压平板65的上端,压平板65与移动框63之间连接有工作弹簧69,工作弹簧69起到复位的作用,压平板65上安装有挤压杆66,挤压杆66的上端面与凸轮67相贴合,凸轮67安装在电机二68的输出轴上,电机二68通过电机座安装在移动框63上,通过电机二68带动凸轮67转动,根据凸轮原理以及工作弹簧69的弹性复位连接下,挤压杆66以及压平板65呈上下振动,移动框63内通过销轴连接有滚压轮70,且滚压轮70与压平板65之间为前后布置,所述的滚压轮70的外表面铺设有光滑层,压平板65的后端设置有刮除块,且刮除块抵在光滑层上,光滑层与刮除块的设计是为了避免混凝土长期粘在滚压轮70上的情况,光滑层的光滑程度增加了混凝土脱落的可能性,刮除块是直接对光滑层上的混凝土铲除,具体工作时,在混凝土倒入后,通过电动滑块62带动移动框63向后移动,此时通过上下振动的压平板65对混凝土进行高频式振动压平,再配合滚压轮70的滚动,从而对混凝土进行滚压定型。Described rolling
所述的末尾收纳装置7包括连接架71、连接弹簧72、折叠板73、收纳框74,连接架71安装在固定板42的后端之间,连接架71与收纳框74的中部之间连接有连接弹簧72,连接弹簧72起到复位的作用,收纳框74通过滑动配合的方式与固定板42连接,连接架71与收纳框74的上端之间连接有折叠板73,折叠板73起到防尘美观的效果,所述的收纳框74的底端面从后往前为逐渐向下倾斜的结构,降低了多余混凝土铲入到收纳框74内部的难度,且同时也降低了后期收纳框74内混凝土重新落入到料槽时的难度,具体工作时,当移动框63向后移动中与收纳框74接触时,此时,一部分未向两侧流出的余料会被铲入到收纳框74内,在移动框63与收纳框74接触后二者一同向后运动,直至滚压轮70的位置位于定型后的预制板的后侧。The end storage device 7 includes a connecting
工作时:in working:
S1、取下锁定件从而解锁连接板2、前侧挡板41;S1. Take off the locking piece to unlock the connecting
S2、将钢筋插入并绑定成网状结构,绑定后的钢筋网分布在浇筑框架4上下两侧;S2. Inserting and binding steel bars into a mesh structure, and the bound steel bars are distributed on the upper and lower sides of the pouring frame 4;
S3、内芯模具3进入到浇筑框架4内,倒入混凝土;S3, the
S4、滚压定型;S4, Rolling and shaping;
a、通过电动滑块62带动移动框63向后移动,向后移动过程中,移动框63与挤压块58之间分离,在复位弹簧53的复位下,推动板52向外侧移动,此时推动板52的内侧部分与留置框51之间形成储存空间;a. Drive the moving
b、移动框63继续移动,通过上下振动的压平板65对混凝土进行高频式振动压平,再配合滚压轮70的滚动,从而对混凝土进行滚压定型,部分多余的混凝土流入到储存空间内;b. The moving
c.向后移动的移动框63与收纳框74接触时,此时,一部分未向两侧流出的余料会被铲入到收纳框74内,在移动框63与收纳框74接触后二者一同向后运动,直至滚压轮70的位置位于定型后的预制板的后侧,移动框63停止移动;c. When the moving
S5、定型后通过气缸二48带动后侧挡板49向后移动使其与内芯模具3的后端分离,后侧挡板49与预制板后侧分离,且给予了充足的翻转空间,之后通过电机一47带动翻转架45以及后移的后侧挡板49向上翻转,且通过气缸一43带动侧端挡板44向外侧移动,使其与钢筋端部以及预制板的侧面分离;S5, after finalizing the shape, drive the
S6、通过牵引车1带动连接板2、内芯模具3前移,从而与定型后的预制板逐渐脱模,此时,位于最后侧的滚压轮70重新接触定型后的混凝土并进行二次滚压,当前移的内芯模具3的后端与前侧挡板41卡接后二者一同前移,从而带动浇筑框架4与定型后的混凝土脱模;S6. The tractor 1 drives the connecting
S7、通过牵引车1带动浇筑框架4移动到下一处预制位置,移动到指定位置后停止前行,翻转架45、后侧挡板49依次复位,且通过电动滑块62带动移动框63向前移动复位,此时,收纳框74在弹性作用下前移,且收纳框74内的混凝土重新落入到料槽中,且复位后的移动框63对挤压块58挤压使其隐藏在壳体54内,在齿条板一55、齿轮56、齿条板二57之间的啮合配合下,推动板52向内侧移动,通过推动板52的移动将留置在存储空间内的混凝土重新推入到料槽中;S7. The pouring frame 4 is driven by the tractor 1 to move to the next prefabricated position. After moving to the designated position, it stops moving forward. The overturning
S8、等待下一批的混凝土的倒入;S8, waiting for the pouring of the next batch of concrete;
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (8)
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| CN117260941A (en) * | 2023-10-13 | 2023-12-22 | 海安时新机械制造有限公司 | Stone-like brick mold for building and application method thereof |
| CN119871663A (en) * | 2025-01-24 | 2025-04-25 | 中铁四局集团有限公司 | Machining device for prefabricated bridge components |
| CN120056249A (en) * | 2025-04-30 | 2025-05-30 | 浙江惠禾源环境科技有限公司 | Fly ash brickmaking machine special for fly ash smelting |
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| CN116408871B (en) | 2025-04-25 |
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