Disclosure of Invention
The present application aims to solve, at least to some extent, one of the technical problems in the related art.
Therefore, an object of the application is to provide a metal pipe processing equipment, which not only can effectively avoid the scrap iron generated by polishing the metal pipe to be processed from splashing on the target metal pipe, but also can improve the polishing quality of the metal pipe to be processed, and can be suitable for polishing the metal pipe to be processed with various pipe diameters and has the advantage of wide application range.
To achieve the above object, an embodiment of a first aspect of the present application provides a metal pipe processing apparatus, including a supporting table, a conveying device, a supporting device, a polishing device and a blowing device, where the supporting table is vertically disposed relative to the ground, and the conveying device is rotatably disposed on the supporting table, and is used for conveying a metal pipe to be processed; the supporting device is movably arranged on the supporting table, and is arranged close to one side of the conveying device, and comprises a supporting plate, a supporting roller and an adjusting mechanism, wherein the supporting plate is slidably arranged on the supporting table; the supporting roller is rotatably arranged on the supporting plate, a plurality of inclined holes are formed in the supporting roller in a circumferential array, and the supporting roller is used for supporting the metal pipe to be processed; the adjusting mechanism is rotatably arranged on the supporting table and is in threaded connection with the supporting plate, wherein the adjusting mechanism is used for adjusting the position distance between the supporting roller and the conveying device so as to be suitable for supporting the metal pipes to be processed in different sizes; the polishing device is pivotally arranged on the supporting table, and is arranged close to the other side of the conveying device, wherein the polishing device is used for polishing the metal pipe to be processed to obtain a target metal pipe; the blowing device is detachably arranged on the supporting table, and is movably connected with one end of the supporting roller through a connecting pipeline, wherein the blowing device is used for blowing air to the target metal pipe through the supporting roller so as to blow away polishing scrap iron.
The metal pipe processing equipment of this application embodiment not only can effectively avoid polishing the produced iron fillings of waiting to handle metal pipe to splash on the target metal pipe, and then improves the polishing quality of waiting to handle metal pipe, but also can be suitable for the polishing of waiting to handle metal pipe of multiple different pipe diameter sizes, has the advantage that application scope is wide.
In addition, the metal pipe processing equipment provided by the application can also have the following additional technical characteristics:
in one embodiment of the present application, the conveying device comprises two supporting blocks, a spiral conveying roller and a first driving mechanism, wherein the two supporting blocks are arranged on the supporting table side by side and detachably; the spiral conveying roller is rotatably arranged between the two supporting blocks, and is close to the supporting roller and is parallel to the supporting roller; one end of the first driving mechanism is detachably connected with the supporting table, and the other end of the first driving mechanism is connected with one end of the spiral conveying roller through a first belt transmission mechanism, wherein the first driving mechanism is used for driving the spiral conveying roller to rotate.
In an embodiment of the application, be equipped with the spout on the brace table, the backup pad slidable sets up in the spout, adjustment mechanism includes threaded rod and actuating handle, wherein, the threaded rod rotationally sets up in the spout, just the one end of threaded rod runs through in proper order the backup pad with the brace table and with actuating handle links to each other, wherein, the threaded rod with backup pad threaded connection, the threaded rod with the brace table activity links to each other.
In one embodiment of the present application, the inclined direction of the inclined hole is opposite to the conveying direction of the screw conveying roller, and the inclined angle of the inclined hole is any one of 30 to 60 °.
In one embodiment of the present application, the polishing device includes two support frames, a worm wheel, a support rod, a polishing wheel, a second driving mechanism and a worm, wherein the two support frames are arranged on the support table side by side; the worm wheel is rotatably arranged between the two supporting frames; one end of the supporting rod is connected with the worm wheel, and the other end of the supporting rod extends to the upper part of the spiral conveying roller; the polishing wheel is rotatably arranged on the supporting rod and is used for polishing the metal pipe to be processed to obtain a target metal pipe; one end of the second driving mechanism is connected with the supporting rod, and the other end of the second driving mechanism is connected with the rotating shaft of the polishing wheel through a second belt transmission mechanism, wherein the second driving mechanism is used for driving the polishing wheel to rotate; the worm is rotatably arranged on the supporting table, the worm is meshed with the worm wheel, and one end of the worm extends out of the supporting table and is connected with the turntable.
In one embodiment of the present application, the connecting pipe includes a first pipe, a hose, and a second pipe, wherein one end of the first pipe penetrates into the supporting roller, and the first pipe is movably connected with the supporting roller; one end of the hose is connected with the other end of the first pipeline, and the other end of the hose is connected with one end of the second pipeline; the other end of the second pipeline is connected with the blowing device.
In an embodiment of the present application, the metal pipe processing apparatus further includes a protective cover, wherein the protective cover is covered on the grinding wheel, and the protective cover is detachably connected with the support rod.
Additional aspects and advantages of the application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the application.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and intended for the purpose of explaining the present application and are not to be construed as limiting the present application. On the contrary, the embodiments of the present application include all alternatives, modifications, and equivalents as may be included within the spirit and scope of the appended claims.
The metal pipe processing apparatus of the embodiment of the present application is described below with reference to the accompanying drawings.
The metal pipe processing equipment provided by the embodiment of the application can be applied to polishing treatment of the outer surface of the metal pipe, polishing rust removal treatment of the outer surface of the metal pipe, scratch polishing treatment of the outer surface of the metal pipe and the like.
As shown in fig. 1 to 3, the metal pipe processing apparatus of the embodiment of the present application may include a support table 10, a conveying device 20, a support device 30, a polishing device 40, and a blowing device 50.
Wherein the supporting table 10 is vertically arranged relative to the ground, and the conveying device 20 is rotatably arranged on the supporting table 10 and is used for conveying the metal pipe to be treated.
The supporting device 30 is movably disposed on the supporting table 10, and the supporting device 30 is disposed near one side of the conveying device 20, and the supporting device 30 may include a supporting plate 31, a supporting roller 32, and an adjusting mechanism 33.
The support plate 31 is slidably disposed on the support table 10, the support roller 32 is rotatably disposed on the support plate 31, and a plurality of inclined holes 321 are circumferentially arrayed on the support roller 32, for example, the plurality of inclined holes 321 may be 8, 9, 10, 11, 12 inclined holes 321, etc., and the plurality of inclined holes 321 are equally spaced and circumferentially arrayed on the support roller 32 side by side, and the specific number of the use may be selected according to the actual situation, where the support roller 32 is not limited herein, and is used for supporting the metal pipe to be processed. That is, the supporting rollers 32 support the metal pipe to be processed in cooperation with the conveying device 20.
It should be noted that, the supporting roller 32 in this embodiment is made of rubber material, i.e. a rubber supporting roller. It can be understood that the metal pipe to be treated is supported and conveyed by the rubber supporting roller 32, so that damage to the polished target metal pipe can be avoided.
The adjusting mechanism 33 is rotatably arranged on the supporting table 10, and the adjusting mechanism 33 is in threaded connection with the supporting plate 31, wherein the adjusting mechanism 33 is used for adjusting the position distance between the supporting roller 32 and the conveying device 20 so as to be suitable for supporting metal pipes to be processed with different sizes. It will be appreciated that when the worker drives the support roller 32 away from the conveyor 20 by driving the adjustment mechanism 33, the distance between the support roller 32 and the conveyor 20 becomes larger, which can support the metal pipe with a larger diameter, and when the distance between the support roller 32 and the conveyor 20 becomes smaller, which can support the metal pipe with a smaller diameter. And the polishing device is further suitable for polishing the metal pipes to be treated with various pipe diameters, and effectively improves the applicability of the polishing device to the metal pipes to be treated with various pipe diameters.
The polishing device 40 is pivotally arranged on the supporting table 10, and the polishing device 40 is arranged near the other side of the conveying device 20, wherein the polishing device 40 is used for polishing a metal pipe to be processed to obtain a target metal pipe.
It should be noted that the target metal pipe described in this embodiment may be a polished metal pipe, i.e., a polished metal pipe.
The blowing device 50 is detachably arranged on the supporting table 10, and the blowing device 50 is movably connected with one end of the supporting roller 32 through the connecting pipeline 60, wherein the blowing device 50 is used for blowing air to the target metal pipe through the supporting roller 32 so as to blow away polishing scrap iron, and further, the scrap iron generated in the polishing process can be prevented from splashing on the target metal pipe, so that the polishing quality of the target metal pipe is improved.
It should be noted that, the air blowing device 50 in this embodiment may be an air supply fan, and an air outlet of the air supply fan is movably connected to one end of the supporting roller 32 through a connecting pipe 60.
Further, one end of the supporting roller 32 described in the above embodiment is provided with a through hole (not specifically identified in the figure) communicating with the inner cavity thereof, one end of the connecting pipe 60 extends into the supporting roller 32 through the through hole, and the connecting pipe 60 is movably connected with one end of the supporting roller 32 through a bearing (not shown in the figure).
Specifically, when the metal pipe to be processed needs to be polished, the related worker first needs to set the metal pipe processing apparatus at the position of the metal pipe to be processed (the position may be a factory building for processing the metal pipe), and then, the worker conveys the metal pipe to be processed between the conveying device 20 and the supporting roller 32 by controlling a belt conveyor (not shown in the figure).
Then, the worker polishes and polishes the metal pipe to be treated by controlling the polishing device 40, and at the same time, the worker drives the metal pipe to be treated to rotate between the supporting roller 32 and the conveying device 20 and move along the conveying direction by controlling the conveying device 20, the metal pipe to be treated which rotates and moves is sufficiently polished and polished by the polishing device 40, and a target metal pipe is obtained, and the processed target metal pipe falls onto a belt output machine (not shown in the figure) to be conveyed and output.
Meanwhile, when the polishing device 40 polishes the metal pipe to be treated, the worker blows air into the supporting roller 32 by controlling the air supply fan (the air blowing device 50), and the air enters the supporting roller 32 and then is blown to the metal pipe to be treated in the polishing process through the inclined holes 321 arranged on the supporting roller 32, so that the iron filings generated by polishing are blown out of the supporting table 10 (namely, the iron filings generated by polishing are always blown to the opposite direction of the moving direction of the metal pipe to be treated), and further, the iron filings can be prevented from splashing on the target metal pipe after polishing, and the polishing quality of the target metal pipe can be effectively improved.
In one embodiment of the present application, as shown in fig. 1, the conveying device 20 may include two support blocks 21, a screw conveying roller 22, and a first driving mechanism 23.
Wherein, two supporting blocks 21 are arranged side by side and detachably on the supporting table 10, the screw conveying roller 22 is rotatably arranged between the two supporting blocks 21, and the screw conveying roller 22 is arranged close to the supporting roller 32 and parallel to the supporting roller 32.
One end of the first driving mechanism 23 is detachably connected to the support table 10, and the other end of the first driving mechanism 23 is connected to one end of the spiral conveying roller 22 through a first belt transmission mechanism (not specifically shown), wherein the first driving mechanism 23 is used for driving the spiral conveying roller 22 to rotate. It will be appreciated that the first drive mechanism 23 described in this embodiment is detachably connected to the support table 10 to facilitate the installation and replacement of the first drive mechanism 23. For example, the first driving mechanism 23 may be connected to the support table 10 by a screw, or a bolt, or the like, with a threaded fastener.
It should be noted that, the first driving mechanism 23 described in this embodiment may be a stepper motor, and the body of the stepper motor is connected to the support stand 10 through a threaded fastener.
Further, as shown in fig. 2 and 3, the first belt transmission mechanism described in the above embodiment may include a first driving pulley (not specifically shown in the drawings), a first driven pulley (not specifically shown in the drawings), which is provided on the output shaft of the stepping motor, a first driven pulley provided on the rotation shaft of the screw conveyor roller 22, and a first belt (not specifically shown in the drawings), which is looped over the first driving pulley and the first driven pulley. That is, when the stepping motor is started to drive the first driving pulley to rotate, the rotating first driving pulley drives the first driven pulley to rotate through the first belt, and the rotating first driven pulley drives the screw conveyor roller 22 to rotate. It should be noted that the direction in which the spiral conveying roller 22 rotates to convey the metal pipe to be processed is opposite to the inclined direction of the inclined hole 321.
Specifically, when the metal pipe to be processed is conveyed between the screw conveying roller 22 and the supporting roller 32, the worker drives the screw conveying roller 22 to rotate by controlling the stepping motor (the first driving mechanism 23), the rotating screw conveying roller 22 drives the metal pipe to be processed to rotate between the screw conveying roller 22 and the supporting roller 32, and at the same time, the screw conveying roller 22 pushes the metal pipe to be processed to move (the moving direction of the metal pipe to be processed is opposite to the tilting direction of the inclined hole 321 on the supporting roller 32). And further, the metal pipe to be treated is sufficiently and uniformly polished by the polishing device 40 in the process of rotating and moving.
In one embodiment of the present application, as shown in fig. 2, a chute 11 is provided on the support stand 10, and a support plate 31 is slidably disposed in the chute 11, and the adjusting mechanism 33 may include a threaded rod 331 and a driving handle 332.
The threaded rod 331 is rotatably disposed in the chute 11, and one end of the threaded rod 331 sequentially penetrates through the support plate 31 and the support table 10 and is connected with the driving handle 332, wherein the threaded rod 331 is in threaded connection with the support plate 31, and the threaded rod 331 is movably connected with the support table 10.
Specifically, when the metal pipe to be processed with a larger diameter needs to be polished, a worker can rotate the threaded rod 331 by holding the driving handle 332, and the rotating threaded rod 331 drives the supporting roller 32 to move away from the spiral conveying roller 22 in the chute 11 through the supporting plate 31, so that the distance between the spiral conveying roller 22 and the supporting roller 32 becomes larger. It will be appreciated that as the distance between the auger roller 22 and the support roller 32 becomes greater, a larger diameter of metal tubing to be treated can be carried between the auger roller 22 and the support roller 32.
Otherwise, if the metal pipe to be processed with smaller diameter needs to be carried, the worker can adjust the distance between the spiral conveying roller 22 and the supporting roller 32 by rotating the threaded rod 331, so that the conveying support for the metal pipe to be processed with different sizes is suitable. And then can realize bearing polishing to the metal tubular product of waiting to handle of multiple different pipe diameter sizes, have the wide advantage of application scope.
In one embodiment of the present application, as shown in fig. 2, the inclined direction of the inclined hole 321 is opposite to the conveying direction of the screw conveying roller 22, and the inclined angle of the inclined hole 321 is any one of 30 to 60 °.
It can be appreciated that the inclined direction of the inclined hole 321 on the supporting roller 32 is set to be opposite to the direction of conveying the metal pipe to be processed by the spiral conveying roller 22, so that in the process of polishing the metal pipe to be processed, the air supply fan blows air to the metal pipe to be processed through the inclined hole 321, and the iron filings generated by polishing can be blown out of the supporting table 10, so that the iron filings generated by polishing the metal pipe to be processed can be effectively prevented from splashing on the target metal pipe, and further the polishing quality of the metal pipe to be processed can be effectively improved.
In addition, it can be understood that the inclined direction of the inclined hole 321 is set to be opposite to the direction of conveying the metal pipe to be processed by the spiral conveying roller 22, so that the generated polishing scrap iron is always blown to the direction of the metal pipe to be processed which is not polished in the polishing process of the metal pipe to be processed, the polishing scrap iron can be effectively prevented from being sputtered on the metal pipe to be processed after polishing, and the polishing quality of the metal pipe to be processed is improved.
In one embodiment of the present application, as shown in fig. 1-3, the grinding apparatus 40 may include two support brackets 41, a worm gear 42, a support bar 43, a grinding wheel 44, a second drive mechanism 45, and a worm 46.
Wherein, two support frames 41 are arranged side by side on the support table 10, a worm wheel 42 is rotatably arranged between the two support frames 41, one end of a support rod 43 is connected with the worm wheel 42, and the other end of the support rod 43 extends to the upper part of the spiral conveying roller 22. It should be noted that the worm gear 42 described in this embodiment is semicircular.
The grinding wheel 44 is rotatably provided on the support rod 43, wherein the grinding wheel 44 is used for grinding the metal pipe to be processed to obtain a target metal pipe.
One end of the second driving mechanism 45 is connected with the supporting rod 43, and the other end of the second driving mechanism 45 is connected with the rotating shaft of the grinding wheel 44 through a second belt transmission mechanism (not specifically shown in the figure), wherein the second driving mechanism 45 is used for driving the grinding wheel 44 to rotate.
It should be noted that, the second driving mechanism 45 in this embodiment may be a servo motor, and the body of the servo motor may be connected to the support rod 43 through a threaded fastener.
Further, the second belt transmission mechanism described in the above embodiment may include a second driving pulley (not specifically shown in the drawings), a second driven pulley (not specifically shown in the drawings), which is provided on the output shaft of the servo motor (second driving mechanism 45), a second driven pulley provided on the rotation shaft of the grinding wheel 44, and a second belt (not specifically shown in the drawings), which is fitted over the second driving pulley and the second driven pulley. That is, when the worker controls the servo motor to start, the servo motor drives the grinding wheel 44 to rotate through the second belt transmission mechanism so as to grind the metal pipe to be processed.
The worm 46 is rotatably provided on the support table 10, and the worm 46 is engaged with the worm wheel 42, and one end of the worm 46 protrudes from the support table 10 and is connected to the turntable.
Specifically, when the metal pipe to be processed needs to be polished, the related staff first needs to adjust the position of the polishing wheel 44 according to the pipe diameter of the metal pipe to be processed, that is, the staff can drive the worm wheel 42 to rotate through the rotating worm 46, and the rotating worm wheel 42 drives the polishing wheel 44 to be attached to the outer wall of the metal pipe to be processed through the supporting rod 43.
Meanwhile, the worker controls the servo motor to drive the grinding wheel 44 to rotate through the second belt transmission mechanism, so that the grinding wheel 44 performs grinding and polishing treatment on the metal pipe to be treated. And the polishing machine is applicable to polishing of various metal pipes with different pipe diameters, and effectively improves the applicability of the polishing machine to the metal pipes with different pipe diameters.
In one embodiment of the present application, as shown in fig. 1 and 2, the connection pipe 60 may include a first pipe 61, a hose 62, and a second pipe 63.
Wherein one end of the first pipe 61 penetrates into the support roller 32, and the first pipe 61 is movably connected with the support roller 32, one end of the hose 62 is connected with the other end of the first pipe 61, and the other end of the hose 62 is connected with one end of the second pipe 63. It should be noted that the hose 62 described in this embodiment is a flexible hose.
The other end of the second pipe 63 is connected to the blower 50.
It will be appreciated that by providing the hose 62 between the first conduit 61 and the second conduit 63, the hose 62 may be extended and retracted to accommodate the position of the support roller 32 on the support table 10 as the support roller 32 moves over the support table 10. Thereby realizing that the air supply machine can supply air to the supporting roller 32 at different positions.
In one embodiment of the present application, as shown in fig. 3, the metal pipe machining apparatus may further include a protective cover 70, wherein the protective cover 70 is covered on the grinding wheel 44, and the protective cover 70 is detachably connected to the support bar 43. It will be appreciated that the shield 70 described in this embodiment is removably attached to the support bar 43 to facilitate installation and replacement of the shield 70. For example, the shield 70 may be coupled to the support bar 43 by threaded fasteners.
It will be appreciated that by providing the protective cover 70 on the grinding wheel 44, the grinding scrap iron is prevented from splashing to injure the associated worker, thereby protecting the associated worker.
To sum up, the metal pipe processing equipment of this application embodiment not only can effectively avoid polishing the produced iron fillings of waiting to handle metal pipe to splash to target metal pipe on, and then improves the polishing quality of waiting to handle metal pipe, but also can be suitable for the polishing of waiting to handle metal pipe of multiple different pipe diameter sizes, has the advantage that application scope is wide.
In the description of this specification, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" is at least two, such as two, three, etc., unless explicitly defined otherwise.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the present application, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the present application.