CN116408486A - Edge cutting circle shear of high-efficiency hot rolled steel strip production line and shearing method thereof - Google Patents
Edge cutting circle shear of high-efficiency hot rolled steel strip production line and shearing method thereof Download PDFInfo
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- CN116408486A CN116408486A CN202310586258.3A CN202310586258A CN116408486A CN 116408486 A CN116408486 A CN 116408486A CN 202310586258 A CN202310586258 A CN 202310586258A CN 116408486 A CN116408486 A CN 116408486A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 46
- 239000010959 steel Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000010008 shearing Methods 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 84
- 238000009966 trimming Methods 0.000 claims abstract description 19
- 238000004804 winding Methods 0.000 claims description 52
- 238000009423 ventilation Methods 0.000 claims description 7
- 210000003437 trachea Anatomy 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 2
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- 238000005516 engineering process Methods 0.000 description 1
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- 238000006748 scratching Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/04—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/28—Registering, tensioning, smoothing or guiding webs longitudinally by longitudinally-extending strips, tubes, plates, or wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
- B21B2015/0021—Cutting or shearing the product in the rolling direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及热轧钢带剪切领域,具体为一种高效热轧钢带产线的切边圆盘剪及其剪切方法。The invention relates to the field of hot-rolled steel strip shearing, in particular to an edge trimming disc shear for a high-efficiency hot-rolled steel strip production line and a shearing method thereof.
背景技术Background technique
切边圆盘剪是热轧钢带经过压轧、对钢带侧边的毛刺、开裂余料进行剪切处理,剪切后的钢带经过收卷形成带钢卷料,这种剪切机的两个刀片做成圆盘状用于纵向剪切钢板及带钢的边或将钢板和带钢纵向剪切成窄条。圆盘剪本体无传动装置,刀片的旋转由具有一定张力的运动带钢来带动,从而实现拉剪。Trimming disc shears are hot-rolled steel strips that are pressed and rolled, and the burrs and cracking leftovers on the side of the steel strip are sheared. The sheared steel strip is wound to form a strip coil. This shearing machine The two blades of the utility model are made into a disc shape and are used for longitudinally shearing the edges of steel plates and strips or longitudinally cutting steel plates and strips into narrow strips. The body of the disc shear has no transmission device, and the rotation of the blade is driven by the moving steel belt with a certain tension, so as to realize the pulling and shearing.
现有技术中,为了使已切掉板边的钢板在出圆盘剪时能够保持水平位置,而切边则向下弯曲,将上刀片直径做得比下刀片小些,这种情况下被剪掉的板边将剧烈地向下弯曲,余料在分切出来后,便需要人工对余料条牵引,将多余的带钢条收卷在余料收卷机构上进行收集,由于工人是在对带钢的剪切过程中,对带钢余料条拉扯将其捆绑在余料收卷机构上,其余料切口处锋利,而且整个带钢处理装置在运行中,存在很大的安全隐患,工人的手部会很容易划伤,若佩戴编织手套,也很容易出现钢带余料表面的毛刺对手套挂住拉拽,出现手部被绞伤的情况,为此,我们提出了一种高效热轧钢带产线的切边圆盘剪及其剪切方法。In the prior art, in order to keep the steel plate with the edge cut off in a horizontal position when the disc shears, while the cut edge is bent downward, the diameter of the upper blade is made smaller than that of the lower blade. The edge of the cut plate will be bent downwards sharply. After the remaining material is cut out, it is necessary to manually pull the remaining material strip, and wind up the excess steel strip on the remaining material winding mechanism for collection. Because the worker is In the process of cutting the strip steel, the remaining material of the strip is pulled and bound to the rewinding mechanism of the remaining material. The incision of the remaining material is sharp, and the whole strip steel processing device is in operation, so there is a great potential safety hazard , the worker's hand will be easily scratched, if wearing woven gloves, it is also easy to appear that the burrs on the surface of the remaining material of the steel belt will be caught and pulled on the glove, and the hand will be strangled. Therefore, we propose a Disclosed are edge trimming disc shears and a shearing method for a high-efficiency hot-rolled steel strip production line.
发明内容Contents of the invention
本发明的目的在于提供一种能自动对剪切下的余料回收处理的高效热轧钢带产线的切边圆盘剪及其剪切方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide an edge-trimming disc shear and its shearing method of a high-efficiency hot-rolled steel strip production line capable of automatically recovering and processing the remaining material after shearing, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种高效热轧钢带产线的切边圆盘剪,包括圆盘剪主体,且所述圆盘剪主体的一侧端设有用于剪切的上刀盘和下刀盘,所述上刀盘分布于所述下刀盘的上部,所述上刀盘和所述下刀盘之间设有带钢,且所述带钢靠近所述上刀盘的一端设有被剪切下的余料部,所述下刀盘的下方设有用于收集余料部的收集框,且所述收集框靠近所述圆盘剪主体的一侧壁铰接安装有盖门,与盖门呈相对分布的所述收集框一侧壁固定安装有电动机,所述收集框的上部设有进料口,且所述收集框的进料口和所述上刀盘之间设有余料导向机构;所述余料导向机构包括滑动套接于所述上刀盘外表面的“9”字形弧板,且所述“9”字形弧板与所述圆盘剪主体为固定连接,所述“9”字形弧板的底部插入至所述收集框进料口内,所述“9”字形弧板远离所述带钢的一端固定盖设有封盖,且所述“9”字形弧板远离所述封盖的一侧开设有一个用于所述带钢输送的槽口,所述余料部与所述“9”字形弧板的内侧壁活动接触;所述收集框的内部对应进料口的位置设有对所述余料部起到保持限位作用的保持机构,且所述收集框的内部还设有能对所述余料部进行收卷的收卷机构。In order to achieve the above object, the present invention provides the following technical solutions: a trimming disc shear for a high-efficiency hot-rolled steel strip production line, comprising a disc shear main body, and one side end of the disc shear main body is provided with a The upper cutter head and the lower cutter head, the upper cutter head is distributed on the upper part of the lower cutter head, a strip steel is arranged between the upper cutter head and the lower cutter head, and the strip steel is close to the One end of the upper cutter head is provided with the remaining material part which is cut off, and a collection frame for collecting the remaining material part is provided under the lower cutter head, and the collection frame is close to the side wall of the main body of the disc shears A cover door is hingedly installed, and a motor is fixedly installed on the side wall of the collection frame opposite to the cover door. A residual material guide mechanism is provided between the cutter heads; the residual material guide mechanism includes a "9"-shaped arc plate slidingly socketed on the outer surface of the upper cutter head, and the "9"-shaped arc plate and the disc The main body of the scissors is fixedly connected, the bottom of the "9"-shaped arc plate is inserted into the inlet of the collection frame, the fixed cover of the end of the "9"-shaped arc plate away from the strip steel is provided with a cover, and the The side of the "9"-shaped arc plate away from the cover is provided with a notch for conveying the strip steel, and the remaining part is in movable contact with the inner side wall of the "9"-shaped arc plate; The inside of the collecting frame corresponds to the position of the feeding port, and a holding mechanism is provided to hold and limit the remaining material part, and the inside of the collecting frame is also provided with a mechanism capable of rewinding the remaining material part. Rewinding mechanism.
优选的,所述保持机构包括安装于所述收集框内部进料口处呈上下分布的保持板一和保持板二,所述保持板一和所述保持板二靠近所述收集框进料口的一端内部均转动设有定位轴,且两个所述定位轴通过支架固定安装于所述收集框的内部,所述保持板一和所述保持板二的互相远离的一侧面与所述收集框之间均固定安装有弹簧一,所述保持板一和所述保持板二远离所述收集框进料口一端的间距逐级缩小,逐级缩小的目的是为了防止余料部在输送时,出现跑偏的情况,且所述保持板一远离所述收集框进料口的一端设有翘边部,所述保持板一和所述保持板二与所述定位轴之间均设有定位组件。Preferably, the holding mechanism includes a holding plate 1 and a
优选的,所述定位组件包括滑动嵌于所述保持板一和所述保持板二内部的滑柱,且两个所述滑柱远离所述定位轴的一端与所述保持板一和所述保持板二之间固定安装有弹簧二,所述滑柱靠近所述定位轴的一端固定安装有弧边卡块,且所述定位轴的外表面还开设有与所述弧边卡块相互嵌合的梯形槽,当保持板一和保持板二受到较大压力时,其梯形槽能通过弧边卡块的弧面对其推挤,使弧边卡块回缩至保持板一或保持板二的内部。Preferably, the positioning assembly includes a sliding post slidably embedded in the first holding plate and the second holding plate, and the ends of the two sliding posts away from the positioning shaft are connected to the first holding plate and the second holding plate. A
优选的,所述收卷机构包括安装于所述收集框内部的收卷轴,且所述收卷轴的外周设有若干个呈圆周等距分布的限位轴,所述收卷轴和所述限位轴靠近所述电动机的一端共同固定安装有一个圆盘,且所述电动机的输出端固定嵌于圆盘的内部,每个所述限位轴靠近所述收卷轴的一侧固定设有橡胶垫,且所述橡胶垫的弧长为所述限位轴周长的/-/,橡胶垫的弧长太大会导致余料部被收卷时,会与限位轴远离收卷轴之间的摩擦力增大,这会增大后期的拆卸难度,而橡胶垫的弧长太短,则不能有效的增大余料部插入限位轴和收卷轴之间时,与限位轴之间接触的摩擦力,所述收卷轴和所述限位轴远离盘圆的一端共同活动套接有一个活动盘,所述活动盘的内部开设有空腔部,且所述空腔部的内部开设对所述限位轴和所述收卷轴限定的限位组件。Preferably, the winding mechanism includes a winding shaft installed inside the collection frame, and the outer circumference of the winding shaft is provided with a plurality of position-limiting shafts distributed equidistantly around the circumference, and the winding shaft and the position-limiting A disk is fixedly installed on the end of the shaft close to the motor, and the output end of the motor is fixedly embedded in the inside of the disk, and a rubber pad is fixed on the side of each limit shaft close to the winding shaft , and the arc length of the rubber pad is /-/ of the circumference of the limit shaft. If the arc length of the rubber pad is too large, it will cause friction between the remaining material part and the limit shaft away from the winding shaft when it is rolled up. The force increases, which will increase the difficulty of disassembly in the later stage, and the arc length of the rubber pad is too short, which cannot effectively increase the contact between the remaining material part and the limit shaft when it is inserted between the limit shaft and the winding shaft. Friction force, the end of the winding shaft and the limit shaft away from the disk circle is movably sleeved with a movable disk, and a cavity is opened inside the movable disk, and the inside of the cavity is opened to match the The limit assembly defined by the limit shaft and the winding shaft.
优选的,所述限位组件包括开设于所述收卷轴外壁的若干个定位孔二,以及开设于每一个所述限位轴外壁的定位孔一,每个所述定位孔一和所述定位孔二呈同心相对分布,每个所述定位孔一和所述定位孔二的内部均滑动嵌有定位杆,所述定位杆的外表面固定套接有套盘,两个所述套盘的相向方均设有限位架,且所述限位架滑动包套于所述定位杆的外表面,所述限位架与所述活动盘为固定连接,同一侧的所述套盘和所述限位架之间固定安装有拉簧,两个所述定位杆的相向端呈圆顶状,当成径向分布的定位杆均与定位孔一和定位孔二嵌合时,此时的收卷轴、限位轴均固定在活动盘的内部,且两者之间设有拨转组件。Preferably, the limiting assembly includes a plurality of
优选的,所述拨转组件包括转动设于所述空腔部内部的中心环,且所述中心环将呈径向相对分布的两个定位杆隔开,所述中心环的内壁以及外壁均固定设有若干个呈圆周等距分布的斜边凸起,且分布于中心环外壁与内壁的斜边凸起的数量与限位轴的数量一致,斜边凸起的设计,当中心环转动时,能对定位杆推挤,所述中心环远离圆盘的一端固定安装有若干个拨杆,所述活动盘远离盘圆的一端面开设有若干个与所述空腔部相连通的弧槽口,所述拨杆活动嵌于所述弧槽口的内部,且所述拨杆与所述弧槽口的侧壁之间固定安装有弹簧三,若干个所述拨杆远离所述中心环的一端固定安装有转盘,且所述转盘与所述活动盘之间存在间隙。Preferably, the dialing assembly includes a center ring that is rotatably arranged inside the cavity, and the center ring separates two positioning rods that are radially oppositely distributed, and the inner wall and the outer wall of the center ring are both There are several hypotenuse protrusions distributed equidistantly around the circumference, and the number of hypotenuse protrusions distributed on the outer wall and inner wall of the center ring is consistent with the number of limit shafts. The design of the hypotenuse protrusions, when the center ring rotates , the positioning rod can be pushed, the end of the central ring away from the disk is fixedly equipped with several levers, and the end of the movable disk away from the disk is provided with several arcs connected with the cavity. Notch, the driving rod is movably embedded inside the arc notch, and a spring three is fixedly installed between the driving rod and the side wall of the arc notch, and several of the driving rods are far away from the center A turntable is fixedly installed at one end of the ring, and there is a gap between the turntable and the movable disk.
优选的,所述收集框的内壁对应进料口的地方固定设有两个呈对称分布的气筒,两个所述气筒分布于所述收集框进料口的两侧,所述气筒的内部滑动嵌有活塞盘,且所述活塞盘靠近所述收集框进料口的一端固定安装有滑动贯穿于所述气筒的活塞杆,所述活塞杆远离所述活塞盘的一端固定安装有弯弧磨砂柱,当两个弯弧磨砂柱被推出相向移动时,两个弯弧磨砂柱能对余料部的外部轻微施压夹持,所述活塞盘靠近所述收集框进料口的一端与所述气筒之间设有弹簧四,两个所述气筒相互远离的一端设有气动组件。Preferably, two symmetrically distributed gas cylinders are fixed on the inner wall of the collection frame corresponding to the feed inlet, and the two gas cylinders are distributed on both sides of the feed inlet of the collection frame, and the inside of the gas cylinder slides A piston disc is embedded, and the end of the piston disc close to the inlet of the collection frame is fixedly installed with a piston rod that slides through the gas cylinder, and the end of the piston rod far away from the piston disc is fixedly installed with a curved arc frosting When the two curved-arc frosted columns are pushed out and move towards each other, the two curved-arc frosted columns can exert slight pressure on the outside of the remaining part to clamp, and the end of the piston disk close to the inlet of the collection frame is in contact with the A spring four is arranged between the air cylinders, and a pneumatic assembly is arranged at the ends of the two air cylinders away from each other.
优选的,所述气动组件包括安装于所述保持板二和所述收集框夹角处的气囊,且所述气囊的外壁固定连通安装有通气座,所述通气座与所述收集框为固定连接,所述通气座的通管外壁与两个所述气筒之间均固定连通有气管,当保持板二摆动时,能对气囊推挤,将气囊中的气体通过气管输送至气筒内。Preferably, the pneumatic assembly includes an air bag installed at the angle between the holding plate two and the collection frame, and the outer wall of the air bag is fixedly communicated with a ventilation seat, and the ventilation seat is fixed to the collection frame. Connected, the outer wall of the tube of the ventilation seat and the two gas cylinders are fixedly connected with a trachea, when the second holding plate swings, it can push the air bag, and the gas in the air bag can be transported into the gas cylinder through the trachea.
优选的,所述气动组件还能安装在所述保持板一和所述收集框的夹角处,气动组件可多样化的安装。Preferably, the pneumatic assembly can also be installed at the angle between the holding plate one and the collection frame, and the pneumatic assembly can be installed in various ways.
一种高效热轧钢带产线的切边圆盘剪的使用方法,该方法包括如下步骤:A method for using the trimming disc shears of a high-efficiency hot-rolled steel strip production line, the method comprising the following steps:
S1、引导收纳阶段,被上刀盘和下刀盘剪切下的余料部会往下弯折输送,在“9”字形弧板的引导下进入至收集框的内部;S1. In the stage of guiding and storing, the remaining material cut by the upper cutter head and the lower cutter head will be bent and conveyed downward, and will enter the inside of the collection frame under the guidance of the "9"-shaped arc plate;
S2、延伸保持阶段,进入至收集框内部的余料部在保持板一和保持板二的限位下,逐渐伸向收卷机构;S2. In the stage of extending and holding, the surplus material entering the inside of the collection frame is gradually extended to the winding mechanism under the limit of holding plate 1 and holding
S3、收卷阶段,电动机驱动收卷机构持续转动,当余料部深入至收卷轴和活动盘之间时,通过收卷机构整体的转动,以及收卷轴和活动盘对余料部的限位,能对余料部弯折收卷处理,且橡胶垫的设计能提高限位轴与余料部之间的摩擦力;S3. In the winding stage, the motor drives the winding mechanism to continue to rotate. When the remaining material part penetrates between the winding shaft and the movable plate, the overall rotation of the winding mechanism and the limit of the remaining material part by the winding shaft and the movable plate , can bend and rewind the remaining material part, and the design of the rubber pad can improve the friction between the limit shaft and the remaining material part;
S4、打磨阶段,收卷机构对余料部的收卷,能增大收卷机构外部的粗径,使保持板二和保持板一展平摆动,此时便会触动气动组件,使两个弯弧磨砂柱相向移动,弯弧磨砂柱便会对移动中的余料部夹持,此时弯弧磨砂柱能对余料部的棱边打磨,避免卸料时划伤。S4. In the grinding stage, the rewinding mechanism can increase the outer diameter of the rewinding mechanism when the rewinding mechanism rewinds the remaining material part, so that the
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过在上刀盘的外部设计“9”字形弧板、封盖和槽口,能在余料部产生时,便对余料部起到导向作用,往收集框的内部输送,并在电动机驱动收卷机构的作用下,对余料部进行收卷,则能实现对余料部自动导向收卷处理,无需人工对带钢的余料拉拽将其捆绑在收卷结构上,有效的降低施工的安全隐患。The present invention designs a "9"-shaped arc plate, a cover and a notch on the outside of the upper cutter head, so that when the surplus material is generated, it can guide the surplus material, transport it to the inside of the collection frame, and Under the action of the motor-driven rewinding mechanism, the rewinding of the remaining material can be carried out, and the rewinding process of the remnant can be automatically guided, and there is no need to manually pull the remaining material of the strip to bind it to the rewinding structure, which is effective Reduce the potential safety hazards of construction.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明余料导向机构结构示意图;Fig. 2 is the structural representation of surplus material guiding mechanism of the present invention;
图3为本发明槽口结构示意图;Fig. 3 is a schematic diagram of the notch structure of the present invention;
图4为本发明收卷机构和保持机构位置分布示意图;Fig. 4 is a schematic diagram of the position distribution of the winding mechanism and the holding mechanism of the present invention;
图5为本发明弧边卡块和橡胶垫结构示意图;Fig. 5 is a structural schematic diagram of the arc edge block and the rubber pad of the present invention;
图6为本发明空腔部结构示意图;Fig. 6 is a schematic diagram of the structure of the cavity part of the present invention;
图7为本发明活动盘剖视图;Fig. 7 is a sectional view of the movable disc of the present invention;
图8为本发明图7中A处放大图;Fig. 8 is an enlarged view of place A in Fig. 7 of the present invention;
图9为本发明气囊和气筒结构示意图;Fig. 9 is a schematic structural view of the air bag and the air cylinder of the present invention;
图10为本发明气筒内部结构示意图。Fig. 10 is a schematic diagram of the internal structure of the air cylinder of the present invention.
图中:1、圆盘剪主体;2、上刀盘;3、下刀盘;4、带钢;5、余料部;6、收集框;7、电动机;8、余料导向机构;9、收卷机构;10、保持机构;11、限位组件;12、拨转组件;13、“9”字形弧板;14、封盖;15、槽口;16、保持板一;17、保持板二;18、弹簧一;19、翘边部;20、定位轴;21、梯形槽;22、滑柱;23、弧边卡块;24、弹簧二;25、收卷轴;26、活动盘;27、限位轴;28、橡胶垫;29、空腔部;30、弧槽口;31、弹簧三;32、转盘;33、中心环;34、拨杆;35、斜边凸起;36、定位孔一;37、定位孔二;38、定位杆;39、套盘;40、限位架;41、拉簧;42、气囊;43、通气座;44、气管;45、气筒;46、活塞盘;47、活塞杆;48、弹簧四;49、弯弧磨砂柱。In the figure: 1, the main body of the disc shear; 2, the upper cutter head; 3, the lower cutter head; 4, the strip steel; 5, the remaining material part; 6, the collection frame; 7, the motor; 1. Rewinding mechanism; 10. Holding mechanism; 11. Limiting component; 12. Dialing component; 13. "9" shaped arc plate; 14. Covering; 15. Notch; 16. Holding plate one; 17. Holding Plate two; 18, spring one; 19, warped edge; 20, positioning shaft; 21, trapezoidal groove; 22, sliding column; 23, arc edge block; 24, spring two; 27, limit shaft; 28, rubber pad; 29, cavity; 30, arc notch; 31, spring three; 32, turntable; 33, center ring; 34, driving lever; 36, positioning hole one; 37, positioning hole two; 38, positioning rod; 39, sleeve plate; 40, limit frame; 41, extension spring; 42, air bag; 43, ventilation seat; 44, trachea; 45, gas cylinder; 46, piston disc; 47, piston rod; 48, spring four; 49, curved arc frosting post.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
请参阅图1-图4,图示中的一种高效热轧钢带产线的切边圆盘剪,包括圆盘剪主体1,且圆盘剪主体1的一侧端设有用于剪切的上刀盘2和下刀盘3,上刀盘2分布于下刀盘3的上部,上刀盘2和下刀盘3之间设有带钢4,且带钢4靠近上刀盘2的一端设有被剪切下的余料部5,下刀盘3的下方设有用于收集余料部5的收集框6,且收集框6靠近圆盘剪主体1的一侧壁铰接安装有盖门,与盖门呈相对分布的收集框6一侧壁固定安装有电动机7,收集框6的上部设有进料口,且收集框6的进料口和上刀盘2之间设有余料导向机构8;余料导向机构8包括滑动套接于上刀盘2外表面的“9”字形弧板13,且“9”字形弧板13与圆盘剪主体1为固定连接,“9”字形弧板13的底部插入至收集框6进料口内,“9”字形弧板13远离带钢4的一端固定盖设有封盖14,且“9”字形弧板13远离封盖14的一侧开设有一个用于带钢4输送的槽口15,余料部5与“9”字形弧板13的内侧壁活动接触;收集框6的内部对应进料口的位置设有对余料部5起到保持限位作用的保持机构10,且收集框6的内部还设有能对余料部5进行收卷的收卷机构9。Please refer to Fig. 1-Fig. 4, a kind of trimming disc shear of high-efficiency hot-rolled strip production line in the illustration, comprises disc shear main body 1, and one side end of disc shear main body 1 is provided with for shearing The
请参阅图5,图示中的保持机构10包括安装于收集框6内部进料口处呈上下分布的保持板一16和保持板二17,保持板一16和保持板二17靠近收集框6进料口的一端内部均转动设有定位轴20,且两个定位轴20通过支架固定安装于收集框6的内部,保持板一16和保持板二17的互相远离的一侧面与收集框6之间均固定安装有弹簧一18,保持板一16和保持板二17远离收集框6进料口一端的间距逐级缩小,逐级缩小的目的是为了防止余料部5在输送时,出现跑偏的情况,且保持板一16远离收集框6进料口的一端设有翘边部19,保持板一16和保持板二17与定位轴20之间均设有定位组件。Please refer to Fig. 5, the retaining
请参阅图5,图示中的定位组件包括滑动嵌于保持板一16和保持板二17内部的滑柱22,且两个滑柱22远离定位轴20的一端与保持板一16和保持板二17之间固定安装有弹簧二24,滑柱22靠近定位轴20的一端固定安装有弧边卡块23,且定位轴20的外表面还开设有与弧边卡块23相互嵌合的梯形槽21,当保持板一16和保持板二17受到较大压力时,其梯形槽21能通过弧边卡块23的弧面对其推挤,使弧边卡块23回缩至保持板一16或保持板二17的内部。Please refer to Fig. 5, the locating assembly in the illustration comprises the
请参阅图5和图6,图示中的收卷机构9包括安装于收集框6内部的收卷轴25,且收卷轴25的外周设有若干个呈圆周等距分布的限位轴27,收卷轴25和限位轴27靠近电动机7的一端共同固定安装有一个圆盘,且电动机7的输出端固定嵌于圆盘的内部,每个限位轴27靠近收卷轴25的一侧固定设有橡胶垫28,且橡胶垫28的弧长为限位轴27周长的1/5-1/3,橡胶垫28的弧长太大会导致余料部5被收卷时,会与限位轴27远离收卷轴25之间的摩擦力增大,这会增大后期的拆卸难度,而橡胶垫28的弧长太短,则不能有效的增大余料部5插入限位轴27和收卷轴25之间时,与限位轴27之间接触的摩擦力,收卷轴25和限位轴27远离盘圆的一端共同活动套接有一个活动盘26,活动盘26的内部开设有空腔部29,且空腔部29的内部开设对限位轴27和收卷轴25限定的限位组件11。Please refer to Fig. 5 and Fig. 6, the
一种高效热轧钢带产线的切边圆盘剪的使用方法,该方法包括如下步骤:A method for using the trimming disc shears of a high-efficiency hot-rolled steel strip production line, the method comprising the following steps:
S1、引导收纳阶段,被上刀盘2和下刀盘3剪切下的余料部5会往下弯折输送,在“9”字形弧板13的引导下进入至收集框6的内部;S1. In the stage of guiding and storing, the remaining
S2、延伸保持阶段,进入至收集框6内部的余料部5在保持板一16和保持板二17的限位下,逐渐伸向收卷机构9;S2. In the stage of extending and holding, the remaining
S3、收卷阶段,电动机7驱动收卷机构9持续转动,当余料部5深入至收卷轴25和活动盘26之间时,通过收卷机构9整体的转动,以及收卷轴25和活动盘26对余料部5的限位,能对余料部5弯折收卷处理,且橡胶垫28的设计能提高限位轴27与余料部5之间的摩擦力;S3. In the winding stage, the
S4、打磨阶段,收卷机构9对余料部5的收卷,能增大收卷机构9外部的粗径,使保持板二17和保持板一16展平摆动,此时便会触动气动组件,使两个弯弧磨砂柱49相向移动,弯弧磨砂柱49便会对移动中的余料部5夹持,此时弯弧磨砂柱49能对余料部5的棱边打磨,避免卸料时划伤。S4. In the grinding stage, the
自动对余料部5进行引导收卷的工作原理:带钢4被上刀盘2和下刀盘3的配合切割过程中,其余料部5会自动的向下弯曲移动,在“9”字形弧板13的引导下,往收集框6的内部移动,并通过保持板一16和保持板二17的作用,使余料部5插入限位轴27和收卷轴25之间,其中电动机7一直驱动着收卷轴25和限位轴27旋转,旋转方向为图5中逆时针转动,当余料部5插入限位轴27和收卷轴25之间后,收卷轴25和限位轴27的转动能对余料部5进行弯折,通过橡胶垫28的设计,能增大限位轴27与余料部5之间的接触摩擦力,以保证余料部5被弯折后,能捆绑在限位轴27的外部,在若干个限位轴27持续的转动下,对余料部5进行收卷,即能实现自动对余料部5收卷处理,而无需人工对余料部5拉拽捆绑,降低工位的安全隐患;The working principle of automatically guiding and winding the remaining material part 5: when the
值得注意的是,当若干个限位轴27外部对余料部5收卷的量越大时,限位轴27外部的粗径越大,此时会对保持板一16和保持板二17推挤,当弧边卡块23受到较大的推挤力时,会从梯形槽21的内部滑出,此时保持板一16和保持板二17不受到限制后,会出现自适应摆动的情况。It is worth noting that when the volume of the remaining
实施例2Example 2
请参阅图6和图7,本实施方式对于实施例1进一步说明,限位组件11包括开设于收卷轴25外壁的若干个定位孔二37,以及开设于每一个限位轴27外壁的定位孔一36,每个定位孔一36和定位孔二37呈同心相对分布,每个定位孔一36和定位孔二37的内部均滑动嵌有定位杆38,定位杆38的外表面固定套接有套盘39,两个套盘39的相向方均设有限位架40,且限位架40滑动包套于定位杆38的外表面,限位架40与活动盘26为固定连接,同一侧的套盘39和限位架40之间固定安装有拉簧41,两个定位杆38的相向端呈圆顶状,当成径向分布的定位杆38均与定位孔一36和定位孔二37嵌合时,此时的收卷轴25、限位轴27均固定在活动盘26的内部,且两者之间设有拨转组件12。Please refer to Fig. 6 and Fig. 7, this embodiment is further described for Example 1, the limiting
请参阅图7和图8,图示中拨转组件12包括转动设于空腔部29内部的中心环33,且中心环33将呈径向相对分布的两个定位杆38隔开,中心环33的内壁以及外壁均固定设有若干个呈圆周等距分布的斜边凸起35,且分布于中心环33外壁与内壁的斜边凸起35的数量与限位轴27的数量一致,斜边凸起35的设计,当中心环33转动时,能对定位杆38推挤,中心环33远离圆盘的一端固定安装有若干个拨杆34,活动盘26远离盘圆的一端面开设有若干个与空腔部29相连通的弧槽口30,拨杆34活动嵌于弧槽口30的内部,且拨杆34与弧槽口30的侧壁之间固定安装有弹簧三31,若干个拨杆34远离中心环33的一端固定安装有转盘32,且转盘32与活动盘26之间存在间隙。Please refer to Fig. 7 and Fig. 8, in the illustration, the
本实施例中:在后期需要对收卷的余料部5卸下时,操作人员可通过转盘32和拨杆34对中心环33转动,转动过程中斜边凸起35便不再对定位杆38推挤,此时定位杆38在拉簧41的作用下,会退出定位孔一36和定位孔二37,此时活动盘26便不再与限位轴27和收卷轴25限制,便能直接将活动盘26取下,将卷曲在若干个限位轴27外部的余料部5滑取出,通过可拆卸的方式,更利于操作人员后期对收卷的余料部5卸下。In this embodiment: when it is necessary to unload the rewinding
实施例3Example 3
请参阅图9,本实施方式对于其它实施例进一步说明,收集框6的内壁对应进料口的地方固定设有两个呈对称分布的气筒45,两个气筒45分布于收集框6进料口的两侧,气筒45的内部滑动嵌有活塞盘46,且活塞盘46靠近收集框6进料口的一端固定安装有滑动贯穿于气筒45的活塞杆47,活塞杆47远离活塞盘46的一端固定安装有弯弧磨砂柱49,当两个弯弧磨砂柱49被推出相向移动时,两个弯弧磨砂柱49能对余料部5的外部轻微施压夹持,活塞盘46靠近收集框6进料口的一端与气筒45之间设有弹簧四48,两个气筒45相互远离的一端设有气动组件。Please refer to Fig. 9, this embodiment is further described for other embodiments, the place where the inner wall of the
请参阅图9和图10,图示中气动组件包括安装于保持板二17和收集框6夹角处的气囊42,且气囊42的外壁固定连通安装有通气座43,通气座43与收集框6为固定连接,通气座43的通管外壁与两个气筒45之间均固定连通有气管44,当保持板二17摆动时,能对气囊42推挤,将气囊42中的气体通过气管44输送至气筒45内。Please refer to Fig. 9 and Fig. 10, in the illustration, the pneumatic assembly includes an
请参阅图9,图示中气动组件还能安装在保持板一16和收集框6的夹角处,气动组件可多样化的安装。Please refer to FIG. 9 , the pneumatic components shown in the figure can also be installed at the angle between the holding
本实施例中:当梯形槽21与弧边卡块23嵌合时,若弹簧一18处于拉伸状态,在收卷机构9对余料部5收卷过程中,使弧边卡块23脱离梯形槽21的一瞬间,在拉伸状态下弹簧一18的作用下,能使保持板二17快速的朝着收集框6摆动,此时保持板二17便能对气囊42挤压,将气囊42内部的空气通过气管44输送至气筒45的内部,对活塞盘46推动,使两个弯弧磨砂柱49同步同向转动,即能对余料部5的外部夹持限位;In this embodiment: when the
夹持限位的目的其一能再一次的保证余料部5的稳定输送,其二余料部5被收卷拉拽过程中,其棱边会与弯弧磨砂柱49发生摩擦,对余料部5的剪切面以及尖锐的毛刺打磨,避免后期取出时,出现扎手、划伤的风险。One of the purposes of clamping and limiting can ensure the stable delivery of the remaining
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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Cited By (2)
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CN117226399A (en) * | 2023-10-30 | 2023-12-15 | 南京海高德新技术有限公司 | Railway vehicle head traction sleeper slow deformation-resistant welding tool |
CN117819273A (en) * | 2024-03-04 | 2024-04-05 | 苏州万喜达精密钢带有限公司 | Steel belt deviation correcting mechanism on steel belt manufacturing line and deviation correcting method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117226399A (en) * | 2023-10-30 | 2023-12-15 | 南京海高德新技术有限公司 | Railway vehicle head traction sleeper slow deformation-resistant welding tool |
CN117819273A (en) * | 2024-03-04 | 2024-04-05 | 苏州万喜达精密钢带有限公司 | Steel belt deviation correcting mechanism on steel belt manufacturing line and deviation correcting method thereof |
CN117819273B (en) * | 2024-03-04 | 2024-06-11 | 苏州万喜达精密钢带有限公司 | Steel belt deviation correcting mechanism on steel belt manufacturing line and deviation correcting method thereof |
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