CN116399238A - An intelligent detection device and method for brake disc end jump - Google Patents
An intelligent detection device and method for brake disc end jump Download PDFInfo
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- CN116399238A CN116399238A CN202310388202.7A CN202310388202A CN116399238A CN 116399238 A CN116399238 A CN 116399238A CN 202310388202 A CN202310388202 A CN 202310388202A CN 116399238 A CN116399238 A CN 116399238A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/001—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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Abstract
本发明公开了一种制动盘端跳智能检测设备及方法,包括上料移载机构,所述上料移载机构一侧设有智能检测机构和让位机构;所述智能检测机构远离让位机构一侧设有机架,其中机架上方设有翻转下料机构;所述机架内设有料车定位机构,其中料车定位机构内设有AGV搬运车;所述机架外侧安装有矩形防护框,其中防护框外侧设有PLC控制柜。本发明通过PLC控制柜控制上料移载机构带动制动盘实现自动化上料,提高工作效率;通过只能检测机构获取制动盘的端跳值,实现待检测制动盘的端跳值的智能检测,提高制动盘端跳值检测精度;检测完成后,通过翻转下料机构将制动盘夹持并翻转,最后放置在AGV搬运车上,完成自动化下料,无需人工操作,工作效率高。
The invention discloses an intelligent detection device and method for brake disc end jump, which comprises a material loading and transferring mechanism, an intelligent detection mechanism and an abdication mechanism are arranged on one side of the material loading and unloading mechanism; the intelligent detection mechanism is far away from the abdication One side of the positioning mechanism is provided with a frame, wherein a flipping and unloading mechanism is provided above the frame; a feeding cart positioning mechanism is provided inside the frame, and an AGV carrier is provided in the feeding cart positioning mechanism; A rectangular protective frame, wherein a PLC control cabinet is arranged outside the protective frame. In the present invention, the PLC control cabinet controls the loading and transferring mechanism to drive the brake disc to realize automatic feeding and improve work efficiency; the end jump value of the brake disc is obtained through the only detection mechanism, and the end jump value of the brake disc to be detected is realized. Intelligent detection improves the detection accuracy of the brake disc end jump value; after the detection is completed, the brake disc is clamped and turned over by the flipping and unloading mechanism, and finally placed on the AGV truck to complete automatic unloading without manual operation and high work efficiency high.
Description
技术领域technical field
本发明涉及汽车技术领域,特别涉及一种制动盘端跳智能检测设备及方法。The invention relates to the technical field of automobiles, in particular to an intelligent detection device and method for brake disc end jump.
背景技术Background technique
制动盘是汽车制动系统中的关键零部件,汽车通过制动盘实现车辆的制动,具体是制动盘上设有制动钳,通过制动钳上两活塞分别对制动盘两端面同时施加相反方向压力以实现制动刹车。然而制动盘在安装之前有很多参数需要检测,最重要的是其端跳值需在线检测。制动盘的端面跳动是指制动盘的盘面沿圆周方向有轴向的高低变化,制动盘端面跳动是车辆制动抖动的主要原因之一,制动盘的端面跳动不仅会加速相关部件的老化、影响车辆的舒适性,还会增加误操作的可能,从而影响车辆驾驶的安全性。The brake disc is a key part of the automobile braking system. The vehicle is braked through the brake disc. Specifically, the brake disc is equipped with a brake caliper. The end faces apply pressure in opposite directions at the same time to achieve braking. However, there are many parameters to be checked before the brake disc is installed, the most important thing is that its terminal jump value needs to be checked online. The end runout of the brake disc refers to the axial height change of the disc surface of the brake disc along the circumferential direction. The end runout of the brake disc is one of the main causes of vehicle brake vibration. The end runout of the brake disc will not only accelerate the related parts The aging of the vehicle will affect the comfort of the vehicle, and it will also increase the possibility of misuse, thereby affecting the safety of vehicle driving.
目前汽车工业生产的自动化程度要求越来越高,其中跳动检测设备在汽车底盘工厂的使用相应的也越来越普及,精度要求也在不断提高。现有的对制动盘的端跳进行检测的装置,常采用千分表作为测量仪器,通过接触制动盘的表面,读取测量值,然而,该检测方法容易导致测量误差值较大,最终影响制动盘的检测精度,造成检测数据值达不到要求。At present, the automation degree of automobile industry production is getting higher and higher, and the use of runout detection equipment in automobile chassis factories is correspondingly more and more popular, and the accuracy requirements are also constantly improving. Existing devices for detecting the end jump of the brake disc often use a dial indicator as a measuring instrument to read the measured value by touching the surface of the brake disc. However, this detection method easily leads to large measurement errors. Ultimately, it affects the detection accuracy of the brake disc, causing the detection data value to fail to meet the requirements.
发明内容Contents of the invention
本发明的目的在于提供一种制动盘端跳智能检测设备及方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an intelligent detection device and method for brake disc end jump, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种制动盘端跳智能检测设备,包括上料移载机构,所述上料移载机构一侧设有智能检测机构和让位机构,其中智能检测机构和让位机构并排设置;所述让位机构设置在上料移载机构侧部前方,其中智能检测机构设置在上料移载机构侧部后方;所述智能检测机构远离让位机构一侧设有机架,其中机架上方设有翻转下料机构;所述上料移载机构后端延伸至机架底部,其中上料移载机构后端与所述翻转下料机构前端相对应;所述机架内设有料车定位机构,其中料车定位机构内设有AGV搬运车,该AGV搬运车与翻转下料机构后端相对应;所述机架外侧安装有矩形防护框,其中防护框外侧设有PLC控制柜;所述PLC控制柜分别与上料移载机构、智能检测机构、让位机构和翻转下料机构电性连接,PLC控制柜用于控制上料移载机构、智能检测机构、让位机构和翻转下料机构的运行。An intelligent detection device for brake disc end jumping, comprising a material loading and transferring mechanism, an intelligent detection mechanism and a displacement mechanism are arranged on one side of the material loading and displacement mechanism, wherein the intelligent detection mechanism and the displacement mechanism are arranged side by side; the The step-off mechanism is arranged in front of the side of the feeding and transferring mechanism, wherein the intelligent detection mechanism is arranged behind the side of the feeding and transferring mechanism; There is an overturning and unloading mechanism; the rear end of the loading and unloading mechanism extends to the bottom of the frame, wherein the rear end of the loading and unloading mechanism corresponds to the front end of the overturning and unloading mechanism; the rack is equipped with a trolley positioning mechanism , wherein an AGV carrier is arranged in the positioning mechanism of the feeding car, and the AGV carrier corresponds to the rear end of the turning and unloading mechanism; a rectangular protective frame is installed on the outside of the frame, and a PLC control cabinet is arranged on the outer side of the protective frame; The PLC control cabinet is electrically connected with the loading and unloading mechanism, intelligent detection mechanism, abdication mechanism and flipping and unloading mechanism respectively. The PLC control cabinet is used to control the loading and unloading mechanism, intelligent detection mechanism, abdication mechanism and overturning and unloading mechanism. the operation of the institution.
优选地,所述智能检测机构包括底座和设置在底座上方的安装架,其中安装架底部与底座固定连接;所述安装架下方设有测量组件,其中安装架上方设有压紧组件;所述底座上固定安装有支撑定位座,其中支撑定位座设置在压紧组件下方;所述测量组件包括滚珠丝杠十字滑台和测量器件,所述滚珠丝杠十字滑台的竖直滑轨与安装架固定连接,其中测量器件安装在滚珠丝杠十字滑台的水平滑轨前方;所述压紧组件包括滚珠丝杠滑台、主轴箱、旋转电机和旋转检测轴,其中滚珠丝杠滑台与安装架固定连接;所述滚珠丝杠滑台的滑块上固定安装有主轴箱,其中主轴箱上方固定安装有旋转电机,该主轴箱下方设有旋转检测轴。Preferably, the intelligent detection mechanism includes a base and a mounting frame arranged above the base, wherein the bottom of the mounting frame is fixedly connected to the base; a measuring component is provided below the mounting frame, and a pressing component is provided above the mounting frame; A supporting positioning seat is fixedly installed on the base, wherein the supporting positioning seat is arranged under the pressing assembly; the measuring assembly includes a ball screw cross slide and a measuring device, and the vertical slide rail of the ball screw cross slide is connected with the installation The frame is fixedly connected, wherein the measuring device is installed in front of the horizontal slide rail of the ball screw cross slide; the pressing assembly includes a ball screw slide, a spindle box, a rotating motor and a rotation detection shaft, wherein the ball screw slide and the The mounting frame is fixedly connected; a spindle box is fixedly installed on the slider of the ball screw slide table, wherein a rotating motor is fixedly installed above the spindle box, and a rotation detection shaft is arranged below the spindle box.
优选地,所述上料移载机构包括移载台,所述移载台上方滑动连接有第一平移组件,其中第一平移组件上安装有第一升降组件;所述移载台远离平第一移组件一侧设有第一支承架,其中第一支承架上设置有第一支承环;所述第一平移组件包括移动座和设置在移动座一侧的平移气缸,其中平移气缸的活塞杆端部与移动座侧边固定连接;所述移动座下方设有支撑板,其中支撑板底部与移载台的台面滑动连接;所述第一升降组件包括第一升降气缸和第一升降板,其中第一升降气缸设置在移动座下方;所述第一升降气缸的活塞杆向上贯穿移动座并与第一升降板底部固连接;所述第一升降板上方两端对称设有第一托盘和第二托盘。Preferably, the loading and transferring mechanism includes a transfer platform, and a first translation assembly is slidably connected above the transfer platform, wherein a first lifting assembly is installed on the first translation assembly; the transfer platform is far away from the platform. A first supporting frame is provided on one side of the moving assembly, wherein a first supporting ring is arranged on the first supporting frame; the first translation assembly includes a moving seat and a translation cylinder arranged on one side of the moving seat, wherein the piston of the translation cylinder The end of the rod is fixedly connected to the side of the moving seat; a support plate is provided under the moving seat, wherein the bottom of the support plate is slidingly connected to the table top of the transfer platform; the first lifting assembly includes a first lifting cylinder and a first lifting plate , wherein the first lifting cylinder is arranged below the moving seat; the piston rod of the first lifting cylinder penetrates upward through the moving seat and is firmly connected with the bottom of the first lifting plate; the first pallet is symmetrically arranged at both ends above the first lifting plate and a second pallet.
优选地,所述让位机构包括上料支撑座,其中上料支撑座上方滑动连接有上料组件;所述上料支撑座远离上料组件一侧设有第二支承架,其中第二支承架上设有第二支承环;所述上料组件包括安装板、第一无杆气缸、第二升降气缸和第二升降板;所述第一无杆气缸通过连接块与安装板侧边固定连接,其中安装板底部与上料支撑座滑动连接;所述安装板底部固定安装有第二升降气缸,其中第二升降气缸的活塞杆向上贯穿安装板并与第二升降板底部固连接;所述第二升降板上方设有第三托盘。Preferably, the abdication mechanism includes a feeding support seat, wherein a feeding assembly is slidably connected above the feeding support seat; There is a second support ring on the frame; the feeding assembly includes a mounting plate, a first rodless cylinder, a second lifting cylinder and a second lifting plate; the first rodless cylinder is fixed to the side of the mounting plate through a connecting block Connection, wherein the bottom of the mounting plate is slidingly connected with the feeding support seat; the bottom of the mounting plate is fixedly installed with a second lifting cylinder, wherein the piston rod of the second lifting cylinder penetrates upwards through the mounting plate and is firmly connected with the bottom of the second lifting plate; A third pallet is arranged above the second lifting plate.
优选地,所述翻转下料机构包括第二平移组件、第二升降组件和夹紧组件,其中第二平移组件与所述机架滑动连接;所述第二升降组件与第二平移组件固定连接,其中第二升降组件下方设有夹紧组件;所述第二平移组件包括第二无杆气缸和移动架,所述第二无杆气缸与机架固定连接,移动架与第二无杆气缸滑动连接;所述第二升降组件包括第三升降气缸和第三升降板,其中第三升降气缸固定安装在移动架上方;所述第三升降气缸的活塞杆向下贯穿移动架并向下延伸与第三升降板固定连接;所述夹紧组件包括夹紧气缸、第一夹臂和第二夹臂,其中第一夹臂和第二夹臂上端分别与第三升降板底部滑动连接;所述夹紧气缸的活塞杆顶端与第二夹臂固定连接,其中夹紧气缸的筒体与第一夹臂固定连接;所述第一夹臂下方内侧设有第一旋转夹紧块,其中第二夹臂下方内侧设有第二旋转夹紧块;所述第一夹臂下方外侧设有旋转电机,其中旋转电机的输出轴与第一旋转夹紧块固定连接。Preferably, the turning and unloading mechanism includes a second translation assembly, a second lifting assembly and a clamping assembly, wherein the second translation assembly is slidably connected to the frame; the second lifting assembly is fixedly connected to the second translation assembly , wherein a clamping assembly is provided below the second lifting assembly; the second translation assembly includes a second rodless cylinder and a moving frame, the second rodless cylinder is fixedly connected to the frame, and the moving frame is connected to the second rodless cylinder Sliding connection; the second lifting assembly includes a third lifting cylinder and a third lifting plate, wherein the third lifting cylinder is fixedly installed above the mobile frame; the piston rod of the third lifting cylinder penetrates the mobile frame downwards and extends downward It is fixedly connected with the third lifting plate; the clamping assembly includes a clamping cylinder, a first clamping arm and a second clamping arm, wherein the upper ends of the first clamping arm and the second clamping arm are respectively slidably connected with the bottom of the third lifting plate; The top end of the piston rod of the clamping cylinder is fixedly connected with the second clamping arm, wherein the barrel of the clamping cylinder is fixedly connected with the first clamping arm; A second rotating clamping block is provided on the inner side below the second clamping arm; a rotating motor is provided on the lower and outer side of the first clamping arm, wherein the output shaft of the rotating motor is fixedly connected to the first rotating clamping block.
优选地,所述料车定位机构包括固定架,其中固定架内侧设有限位夹紧杆,该限位夹紧杆上设有防滑橡胶垫;所述固定架上设有夹紧气缸,其中夹紧气缸的活塞杆末端固定连接有夹紧板。Preferably, the material trolley positioning mechanism includes a fixed frame, wherein a limit clamping rod is provided on the inside of the fixed frame, and an anti-skid rubber pad is provided on the limit clamping rod; a clamping cylinder is provided on the fixed frame, and the clamping The end of the piston rod of the cylinder is fixedly connected with a clamping plate.
优选地,所述防护框上设有操作面板,其中操作面板与PLC控制柜电性连接;所述操作面板设有显示屏,其中显示屏用于显示检测过程和检测结果。Preferably, an operation panel is provided on the protective frame, wherein the operation panel is electrically connected to the PLC control cabinet; the operation panel is provided with a display screen, wherein the display screen is used to display the detection process and detection results.
一种制动盘端跳智能检测方法,其特征在于,包括以下步骤:An intelligent detection method for brake disc end jump is characterized in that it comprises the following steps:
步骤S10:上料,PLC控制柜控制上料组件带动制动盘进行高度调节和水平移动,用于将制动盘放置在第二支承架上;Step S10: Loading, the PLC control cabinet controls the loading component to drive the brake disc to adjust its height and move horizontally, so as to place the brake disc on the second supporting frame;
步骤S20:移载,PLC控制柜控制第一平移组件水平移动,同时配合第一升降组件调整第一托盘的高度,用于将第二支承架上的制动盘移载至支撑定位座上;Step S20: transfer, the PLC control cabinet controls the horizontal movement of the first translation component, and at the same time cooperates with the first lifting component to adjust the height of the first pallet, so as to transfer the brake disc on the second support frame to the support positioning seat;
步骤S30:检测,测量组件感知支撑定位座上的制动盘,PLC控制柜控制压紧组件向下移动对支撑定位座上的制动盘进行压紧,同时启动旋转电机带动制动盘旋转,调节测量组件上的测量器件对制动盘的端面进行激光照射,获取制动盘的端跳值;Step S30: detection, the measuring component senses the brake disc on the support positioning seat, the PLC control cabinet controls the pressing component to move down to compress the brake disc on the support positioning seat, and at the same time start the rotating motor to drive the brake disc to rotate, Adjust the measuring device on the measuring component to irradiate the end face of the brake disc with laser to obtain the end jump value of the brake disc;
步骤S40:移载,在步骤S30对制动盘的端跳值检测完成后,PLC控制柜控制第一升降组件上下移动调整第一升降板的高度,同时配合第一平移组件带动第一升降板水平移动,用于带动第二托盘将支撑定位座上的制动盘移载至第一支承架上;Step S40: Transfer. After the end jump value detection of the brake disc is completed in step S30, the PLC control cabinet controls the first lifting component to move up and down to adjust the height of the first lifting plate, and at the same time cooperate with the first translation component to drive the first lifting plate Horizontal movement, used to drive the second pallet to transfer the brake disc on the support positioning seat to the first support frame;
步骤S50:下料,PLC控制柜控制第二平移组件水平移动至第一支承架上方,同时控制第二升降组件上下移动调整夹紧组件的高度,PLC控制柜控制夹紧组件将第一支承架上的制动盘夹持并翻转180°后放置在AGV搬运车的放置台上,下料完成,翻转下料机构回到初始状态,等待下次翻转下料。Step S50: unloading, the PLC control cabinet controls the second translation component to move horizontally above the first support frame, and at the same time controls the second lifting component to move up and down to adjust the height of the clamping component, and the PLC control cabinet controls the clamping component to move the first support frame The upper brake disc is clamped and turned 180° and placed on the placement platform of the AGV truck. After the blanking is completed, the flipping and blanking mechanism returns to the initial state, waiting for the next flip and blanking.
优选地,所述在步骤S10中,还包括以下步骤:Preferably, said step S10 also includes the following steps:
步骤S101:将待检测的制动盘放置在第二升降板上方的第三托盘上,启动第二升降气缸向上推动第二升降板带动第三托盘上移,第二升降板上升的高度超过第二支承架,第二升降气缸停止工作;Step S101: Place the brake disc to be detected on the third pallet above the second lifting plate, start the second lifting cylinder to push the second lifting plate upward to drive the third pallet upward, and the height of the second lifting plate exceeds the first The second supporting frame, the second lifting cylinder stops working;
步骤S102:启动第一无杆气缸驱动安装板在上料支撑座上滑动,通过安装板的移动带动第二升降板移动至第二支承架正上方,第一无杆气缸停止工作;Step S102: Start the first rodless cylinder to drive the mounting plate to slide on the feeding support seat, and the movement of the mounting plate drives the second lifting plate to move directly above the second support frame, and the first rodless cylinder stops working;
步骤S103:启动第二升降气缸带动第二升降板向下移动,将第三托盘上的制动盘转移至第二支承架上,并通过第二支承架上的第二支承环对制动盘进行固定。Step S103: Start the second lifting cylinder to drive the second lifting plate to move down, transfer the brake disc on the third tray to the second support frame, and pass the second support ring on the second support frame to the brake disc. to fix.
优选地,所述在步骤S20中,还包括以下步骤:Preferably, said step S20 also includes the following steps:
步骤S201:启动平移气缸,使平移气缸的活塞杆向前推动移动座,通过移动座带动第一升降组件上的第一托盘移动至第二支承架正下方,平移气缸停止工作;Step S201: start the translation cylinder, make the piston rod of the translation cylinder push the moving seat forward, drive the first tray on the first lifting assembly to move directly under the second supporting frame through the moving seat, and stop the translation cylinder;
步骤S202:启动第一升降气缸带动第一升降板向上移动,通过第一升降板上移带动第一托盘向上托举制动盘,第一托盘上升高度超过第二支承架,第一升降气缸停止工作;Step S202: Start the first lifting cylinder to drive the first lifting plate to move upward, and the first lifting plate moves to drive the first pallet to lift the brake disc upward, the first pallet rises higher than the second support frame, and the first lifting cylinder stops Work;
步骤S203:启动平移气缸带动移动座和第一升降板收缩,通过第一升降板带动第一托盘和制动盘移动至支撑定位座正上方,平移气缸停止工作;Step S203: Start the translation cylinder to drive the moving seat and the first lifting plate to shrink, drive the first tray and the brake disc to move directly above the supporting positioning seat through the first lifting plate, and the translation cylinder stops working;
步骤S204:启动第一升降气缸带动第一升降板向下移动,通过第一升降板带动第一托盘下移,并将第一托盘上的制动盘移载至支撑定位座上。Step S204: activating the first lifting cylinder to drive the first lifting plate to move downward, the first lifting plate to drive the first pallet to move down, and transfer the brake disc on the first pallet to the supporting positioning seat.
优选地,所述在步骤S30中,还包括以下步骤:Preferably, said step S30 also includes the following steps:
步骤S301:启动测量器件,首先通过测量器件感知支撑定位座上的制动盘,然后将获取到的信息发送至PLC控制柜;Step S301: start the measuring device, first sense the brake disc on the support positioning seat through the measuring device, and then send the obtained information to the PLC control cabinet;
步骤S302:PLC控制柜控制滚珠丝杠滑台带动主轴箱向下移动,主轴箱下移带动旋转检测轴末端的下压头与支撑定位座配合对制动盘压紧;Step S302: The PLC control cabinet controls the ball screw slide table to drive the spindle box to move downward, and the downward movement of the spindle box drives the lower pressure head at the end of the rotation detection shaft to cooperate with the support positioning seat to press the brake disc;
步骤S303:PLC控制柜控制旋转电机驱动旋转检测轴转动,通过旋转检测轴带动制动盘旋转,同时,PLC控制柜控制滚珠丝杠十字滑台带动测量器件移动至设定好的检测位置,通过测量器件获取制动盘的端跳值并发送至PLC控制柜,PLC控制柜对端跳值进行处理后在显示屏上进行显示,检测结束后,PLC控制柜控制压紧组件和测量组件返回初始状态。Step S303: The PLC control cabinet controls the rotating motor to drive the rotation detection shaft to rotate, and the rotation detection shaft drives the brake disc to rotate. At the same time, the PLC control cabinet controls the ball screw cross slide to drive the measuring device to move to the set detection position. The measurement device obtains the end jump value of the brake disc and sends it to the PLC control cabinet. The PLC control cabinet processes the end jump value and displays it on the display screen. After the detection, the PLC control cabinet controls the pressing component and the measuring component to return to the initial state. state.
优选地,所述在步骤S40中,还包括以下步骤:Preferably, said step S40 also includes the following steps:
步骤S401:启动平移气缸,使平移气缸的活塞杆向前推动移动座,通过移动座带动第一升降组件上的第二托盘移动至支撑定位座下方,平移气缸停止工作;Step S401: Start the translation cylinder, so that the piston rod of the translation cylinder pushes the moving seat forward, and the second tray on the first lifting assembly is driven by the moving seat to move below the supporting positioning seat, and the translation cylinder stops working;
步骤S402:启动第一升降气缸带动第一升降板向上移动,通过第一升降板上移带动第二托盘向上托举制动盘,第二托盘上升高度超过支撑定位座后,第一升降气缸停止工作;Step S402: Start the first lifting cylinder to drive the first lifting plate to move upwards, and the first lifting plate moves to drive the second pallet to lift the brake disc upwards. After the second pallet rises higher than the supporting positioning seat, the first lifting cylinder stops Work;
步骤S403:启动平移气缸带动移动座和第一升降板收缩,通过第一升降板带动第二托盘移动至第一支承架正上方,平移气缸停止工作;Step S403: Start the translation cylinder to drive the moving seat and the first lifting plate to shrink, drive the second tray to move directly above the first supporting frame through the first lifting plate, and the translation cylinder stops working;
步骤S404:启动第一升降气缸带动第一升降板向下移动,通过第一升降板带动第二托盘下移,使第二托盘将制动盘移载至第一支承架上。Step S404: activating the first lifting cylinder to drive the first lifting plate to move down, and the first lifting plate to drive the second pallet to move down, so that the second pallet transfers the brake disc to the first supporting frame.
优选地,所述步骤S40中第二托盘将支撑定位座上的制动盘移载至第一支承架的步骤,与步骤20中第一托盘将第二支承架上的制动盘移载至支撑定位座的步骤同步进行。Preferably, in the step S40, the second pallet transfers the brake disc on the support positioning seat to the first support frame, and in step 20, the first pallet transfers the brake disc on the second support frame to the first support frame. The steps of supporting the positioning seat are carried out simultaneously.
优选地,在步骤S50中,还包括以下步骤:Preferably, in step S50, the following steps are also included:
步骤S501:启动第二无杆气缸带动第二升降组件和夹紧组件移动至第一支承架上方,第二无杆气缸停止工作;Step S501: Start the second rodless cylinder to drive the second lifting assembly and the clamping assembly to move above the first support frame, and the second rodless cylinder stops working;
步骤S502:启动第三升降气缸驱动夹紧组件向下移动,同时控制夹紧气缸驱动第一夹臂和第二夹臂张开并移动至第一支承架处,接着控制夹紧气缸驱动第一夹臂和第二夹臂收缩将第一支承架上的制动盘夹持;Step S502: Start the third lifting cylinder to drive the clamping assembly to move downward, and at the same time control the clamping cylinder to drive the first clamping arm and the second clamping arm to open and move to the first support frame, and then control the clamping cylinder to drive the first The clamp arm and the second clamp arm shrink to clamp the brake disc on the first support frame;
步骤S503:启动第三升降气缸驱动夹紧组件向上移动,同时启动第二无杆气缸带动夹紧组件移动至AGV搬运车上方;Step S503: Start the third lifting cylinder to drive the clamping assembly to move upward, and at the same time start the second rodless cylinder to drive the clamping assembly to move above the AGV transport vehicle;
步骤S504:启动旋转电机对夹持的制动盘进行180°翻转,然后控制第三升降气缸驱动夹紧组件向下移动并将制动盘放置在AGV搬运车的放置台上,完成制动盘自动检测下料。Step S504: Start the rotating motor to turn the clamped brake disc 180°, then control the third lifting cylinder to drive the clamping assembly to move down and place the brake disc on the placement table of the AGV transport vehicle to complete the brake disc Automatic detection of blanking.
与现有技术相比,本发明的有益效果:本发明通过PLC控制柜控制上料组件带动制动盘进行高度调节和水平移动,将制动盘放置在第二支承架上;第一平移组件水平移动,同时配合第一升降组件调整第一托盘的高度,用于将第二支承架上的制动盘移载至支撑定位座上,实现自动化上料,提高工作效率;当制动盘自动放置在支撑定位座上后,压紧组件向下移动对支撑定位座上的制动盘进行压紧,同时启动旋转电机带动制动盘旋转,调节测量组件上的测量器件对制动盘的端面进行激光照射,获取制动盘的端跳值,从而实现待检测制动盘的端跳值的智能检测,大大提高制动盘端跳值检测的精确性;检测完成后,通过第一升降组件配合第一平移组件带动第一升降板移动,用于带动第二托盘将支撑定位座上的制动盘移载至第一支承架上;接着通过第二平移组件配合第二升降组件调整夹紧组件的水平位置和高度,然后控制夹紧组件将第一支承架上的制动盘夹持并翻转180°后放置在AGV搬运车的放置台上,下料完成,整个过程采用全自动操作,实现对制动盘端跳的自动化检测,无需人员调整,省时省力,大大降低了测量误差。Compared with the prior art, the present invention has beneficial effects: the present invention controls the feeding assembly through the PLC control cabinet to drive the brake disc for height adjustment and horizontal movement, and places the brake disc on the second support frame; the first translation assembly Move horizontally, and at the same time adjust the height of the first pallet with the first lifting component, which is used to transfer the brake disc on the second support frame to the support positioning seat to realize automatic feeding and improve work efficiency; when the brake disc automatically After being placed on the support positioning seat, the pressing component moves down to compress the brake disc on the support positioning seat, and at the same time starts the rotating motor to drive the brake disc to rotate, and adjusts the measuring device on the measuring component to the end face of the brake disc. Carry out laser irradiation to obtain the end jump value of the brake disc, thereby realizing the intelligent detection of the end jump value of the brake disc to be detected, greatly improving the accuracy of the brake disc end jump value detection; after the detection is completed, through the first lifting component Cooperate with the first translation component to drive the first lifting plate to move, which is used to drive the second tray to transfer the brake disc on the support positioning seat to the first support frame; then use the second translation component to cooperate with the second lifting component to adjust the clamping The horizontal position and height of the component, and then control the clamping component to clamp the brake disc on the first support frame and turn it over 180° and place it on the placement table of the AGV carrier. The blanking is completed, and the whole process is fully automatic. Realize the automatic detection of the brake disc end jump, without personnel adjustment, save time and effort, and greatly reduce the measurement error.
附图说明Description of drawings
图1是本发明制动盘端跳智能检测设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the brake disc end jump intelligent detection equipment of the present invention;
图2是本发明制动盘端跳智能检测设备内部的结构示意图;Fig. 2 is a schematic diagram of the internal structure of the brake disc end jump intelligent detection device of the present invention;
图3是本发明智能检测机构的结构示意图;Fig. 3 is the structural representation of intelligent detection mechanism of the present invention;
图4是本发明上料移载机构的结构示意图;Fig. 4 is a schematic structural view of the feeding and transferring mechanism of the present invention;
图5是本发明让位机构的结构示意图;Fig. 5 is a schematic structural view of the abdication mechanism of the present invention;
图6是本发明翻转下料机构的结构示意图;Fig. 6 is a schematic structural view of the turning and unloading mechanism of the present invention;
图7是本发明料车定位机构的结构示意图;Fig. 7 is a schematic structural view of the positioning mechanism of the feeding cart of the present invention;
图8是本发明的流程框图。Fig. 8 is a flow diagram of the present invention.
其中:1、上料移载机构;101、移载台;102、第一平移组件;1021、移动座;1022、平移气缸;1023、支撑板;103、第一升降组件;1031、第一升降气缸;1032、第一升降板;1033、第一托盘;1034、第二托盘;104、第一支承架;105、第一支承环;2、智能检测机构;201、底座;202、安装架;203、测量组件;2031、滚珠丝杠十字滑台;2032、测量器件;204、压紧组件;2041、滚珠丝杠滑台;2042、主轴箱;2043、旋转电机;2044、旋转检测轴;205、支撑定位座;3、让位机构;301、上料支撑座;302、上料组件;3021、安装板;3022、第一无杆气缸;3023、第二升降气缸;3024、第二升降板;3025、第三托盘;303、第二支承架;304、第二支承环;4、机架;5、翻转下料机构;501、第二平移组件;5011、第二无杆气缸;5012、移动架;502、第二升降组件;5021、第三升降气缸;5022、第三升降板;503、夹紧组件;5031、夹紧气缸;5032、第一夹臂;5033、第二夹臂;5034、第一旋转夹紧块;5035、第二旋转夹紧块;5036、旋转电机;6、料车定位机构;601、固定架;602、限位夹紧杆;603、防滑橡胶垫;604、气缸;605、夹紧板;7、AGV搬运车;8、防护框;9、PLC控制柜;10、料车通道;11、操作面板;12、下压头;13、配重块。Among them: 1. Loading and transferring mechanism; 101. Transfer platform; 102. First translation component; 1021. Moving seat; 1022. Translation cylinder; 1023. Support plate; 103. First lifting component; 1031. First lifting Cylinder; 1032, the first lifting plate; 1033, the first tray; 1034, the second tray; 104, the first support frame; 105, the first support ring; 2, intelligent detection mechanism; 201, base; 202, installation frame; 203. Measuring component; 2031. Ball screw cross slide; 2032. Measuring device; 204. Compression component; 2041. Ball screw slide; 2042. Spindle box; 2043. Rotating motor; 2044. Rotating detection shaft; 205 , support positioning seat; 3, give way mechanism; 301, feeding support seat; 302, feeding assembly; 3021, mounting plate; 3022, the first rodless cylinder; 3023, the second lifting cylinder; 3024, the second lifting plate ; 3025, the third tray; 303, the second support frame; 304, the second support ring; 4, the frame; Mobile frame; 502, second lifting assembly; 5021, third lifting cylinder; 5022, third lifting plate; 503, clamping assembly; 5031, clamping cylinder; 5032, first clamping arm; 5033, second clamping arm; 5034, the first rotary clamping block; 5035, the second rotary clamping block; 5036, the rotating motor; 6, the positioning mechanism of the feeding car; 601, the fixed frame; 602, the limit clamping rod; 603, the non-slip rubber pad; , cylinder; 605, clamping plate; 7, AGV truck; 8, protective frame; 9, PLC control cabinet; 10, feeder channel; 11, operation panel;
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
请结合参阅图1至图8,一种制动盘端跳智能检测设备,包括上料移载机构1,所述上料移载机构1一侧设有智能检测机构2和让位机构3,其中智能检测机构2和让位机构3并排设置;所述让位机构3设置在上料移载机构1侧部前方,其中智能检测机构2设置在上料移载机构1侧部后方;所述智能检测机构2远离让位机构3一侧设有机架4,其中机架4上方设有翻转下料机构5;所述上料移载机构1后端延伸至机架4底部,其中上料移载机构1后端与所述翻转下料机构5前端相对应;所述机架4内设有料车定位机构6,其中料车定位机构6内设有AGV搬运车7,该AGV搬运车7与翻转下料机构5后端相对应;所述机架4外侧安装有矩形防护框8,其中防护框8外侧设有PLC控制柜9;所述AGV搬运车7两端对应的防护框8处开设有料车通道10方便AGV搬运车7搬运制动盘;所述PLC控制柜9分别与上料移载机构1、智能检测机构2、让位机构3和翻转下料机构5电性连接,PLC控制柜9用于控制上料移载机构1、智能检测机构2、让位机构3和翻转下料机构5的运行;所述防护框8上设有操作面板11,其中操作面板11与PLC控制柜9电性连接;所述操作面板11设有显示屏,其中显示屏用于显示检测过程和检测结果,PLC控制柜9控制智能检测机构2获取制动盘的端跳值,智能检测机构2将测得的端跳值实时地传送给PLC控制柜9,PLC控制柜9对端跳值进行处理后在显示屏上进行显示。Please refer to Fig. 1 to Fig. 8 in conjunction with Fig. 8, an intelligent detection device for end jump of a brake disc, including a loading and transferring mechanism 1, an intelligent detecting mechanism 2 and an abdication mechanism 3 are provided on one side of the loading and transferring mechanism 1, Wherein the intelligent detection mechanism 2 and the displacement mechanism 3 are arranged side by side; the said displacement mechanism 3 is arranged on the front of the side of the loading and transferring mechanism 1, and wherein the intelligent detection mechanism 2 is arranged on the rear of the side of the feeding and transferring mechanism 1; The intelligent detection mechanism 2 is provided with a frame 4 away from the side of the step-off mechanism 3, wherein the top of the frame 4 is provided with a flipping and unloading mechanism 5; the rear end of the loading and transferring mechanism 1 extends to the bottom of the frame 4, wherein the feeding The rear end of the transfer mechanism 1 corresponds to the front end of the flipping and unloading mechanism 5; the frame 4 is provided with a feeder positioning mechanism 6, wherein the feeder positioning mechanism 6 is provided with an AGV carrier 7, and the AGV carrier 7 Corresponding to the rear end of the turning and unloading mechanism 5; a rectangular protective frame 8 is installed on the outside of the frame 4, and a PLC control cabinet 9 is arranged on the outside of the protective frame 8; A feeder channel 10 is provided to facilitate the handling of the brake disc by the AGV carrier 7; the PLC control cabinet 9 is electrically connected to the loading and transferring mechanism 1, the intelligent detection mechanism 2, the step-off mechanism 3 and the flipping and unloading mechanism 5 respectively, and the PLC The control cabinet 9 is used to control the operation of the loading and transferring mechanism 1, the intelligent detection mechanism 2, the abdication mechanism 3 and the turning and unloading mechanism 5; the protective frame 8 is provided with an operation panel 11, wherein the operation panel 11 and the PLC control The cabinet 9 is electrically connected; the operation panel 11 is provided with a display screen, wherein the display screen is used to display the detection process and detection results, and the PLC control cabinet 9 controls the intelligent detection mechanism 2 to obtain the end jump value of the brake disc, and the intelligent detection mechanism 2 The measured terminal jump value is transmitted to the PLC control cabinet 9 in real time, and the PLC control cabinet 9 processes the terminal jump value and displays it on the display screen.
以上所述方案中,制动盘端跳智能检测设备为两套检测设备,分别用于对左制动盘和右制动盘进行检测,本发明中,两套检测设备的结构是完全相同的,故本发明只对其中一套检测设备的结构进行详细描述。In the above scheme, the brake disc end jump intelligent detection equipment is two sets of detection equipment, which are respectively used to detect the left brake disc and the right brake disc. In the present invention, the structures of the two sets of detection equipment are completely the same , so the present invention only describes the structure of one set of detection equipment in detail.
PLC控制柜9为可编程逻辑控制器是种专门为在工业环境下应用而设计的数字运算操作电子系统,采用一种可编程的存储器,在其内部存储执行逻辑运算、顺序控制、定时、计数和算术运算等操作的指令,通过数字式或模拟式的输入输出来控制各种类型的机械设备或生产过程;PLC控制柜9还包括数据分析模块和信号处理模块,数据分析模块用于对检测到的跳动值数据进行分析,以判断被检测的制动盘组件是否合格;信号处理模块用于发出指示信号,若是被检测的制动盘合格,则发出流转至下一个工位的指示信号;若是不合格,则发出重复检测的指示信号,或者停止检测的指示信号。比如,可以设定跳动值在0.06毫米以内合格。The
以上所述方案中,通过输送线将制动盘输送至让位机构3上,PLC控制柜9控制上料移载机构1将让位机构3上的制动盘移载至智能检测机构2上,其中PLC控制柜9控制智能检测机构2上的压紧组件204对制动盘进行压紧,以保证制动盘在检测过程中不易松动脱落,并控制旋转电机2043带动制动盘旋转,PLC控制柜9同时控制测量组件203对制动盘的端跳值进行检测,提高制动盘端跳值检测的准确性;当检测完成后,PLC控制柜9控制上料移载机构1、智能检测机构2和让位机构3复位,PLC控制柜9同时控制翻转下料机构5将制动盘转运至AGV搬运车7上,同时,下一个制动盘通过输送线输送至让位机构3内并重复上述操作,检测速度快,检测精度高,工作效率高。In the above scheme, the brake disc is transported to the
请参阅图3,作为本发明一种实施例,所述智能检测机构2包括底座201和设置在底座201上方的安装架202,其中安装架202底部与底座201固定连接;所述安装架202下方设有测量组件203,其中安装架202上方设有压紧组件204;所述底座201上固定安装有支撑定位座205,其中支撑定位座205设置在压紧组件204下方;所述测量组件203包括滚珠丝杠十字滑台2031和测量器件2032;所述滚珠丝杠十字滑台2031由相互垂直设置的竖直滑轨和水平滑轨组成,其中竖直滑轨与水平滑轨滑动连接;所述竖直滑轨与安装架202固定连接,其中水平滑轨前端贯穿安装架202并固定安装有测量器件2032;所述压紧组件204包括滚珠丝杠滑台2041、主轴箱2042、旋转电机2043和旋转检测轴2044,其中滚珠丝杠滑台2041与安装架202固定连接;所述滚珠丝杠滑台2041的滑块上固定安装有主轴箱2042,其中主轴箱2042上方固定安装有旋转电机2043,该主轴箱2042下方设有旋转检测轴2044。Please refer to Fig. 3, as an embodiment of the present invention, the intelligent detection mechanism 2 includes a base 201 and a mounting frame 202 arranged above the base 201, wherein the bottom of the mounting frame 202 is fixedly connected to the base 201; A measuring assembly 203 is provided, wherein a pressing assembly 204 is arranged above the mounting frame 202; a support positioning seat 205 is fixedly installed on the base 201, wherein the supporting positioning seat 205 is arranged below the pressing assembly 204; the measuring assembly 203 includes A ball screw cross slide 2031 and a measuring device 2032; the ball screw cross slide 2031 is composed of vertical slide rails and horizontal slide rails arranged perpendicular to each other, wherein the vertical slide rails are slidingly connected to the horizontal slide rails; the The vertical slide rail is fixedly connected with the mounting frame 202, wherein the front end of the horizontal slide rail runs through the mounting frame 202 and is fixedly installed with a measuring device 2032; The rotation detection shaft 2044, wherein the ball screw slide table 2041 is fixedly connected with the mounting frame 202; the spindle box 2042 is fixedly installed on the slider of the ball screw slide table 2041, and the rotating motor 2043 is fixedly installed above the spindle box 2042, A rotation detection shaft 2044 is provided below the headstock 2042 .
以上所述方案中,滚珠丝杠滑台2041带动压紧组件204进行升降,旋转电机2043用于给旋转检测轴2044提供旋转动力,所述主轴箱2042内设有联轴器,其中旋转电机2043的输出端通过联轴器与旋转检测轴2044上端固定连接;所述旋转检测轴2044下端设有下压头12,其中旋转检测轴2044外壁套设有配重块13;所述下压头12与支撑定位座205相对设置,通过下压头12与支撑定位座205配合用于将制动盘压紧固定,同时在旋转检测轴2044上设置配重块13进一步提高下压头12对制动盘的压紧力,所述下压头12对制动盘施加的压紧力优选为280~350kgf/㎡,其中旋转检测轴2044的转速为15~20r/min,这样既能保证旋转检测轴2044带动制动盘转动的平稳性,同时不会对制动盘造成损坏。In the above scheme, the ball screw slide table 2041 drives the
测量器件2032可以是激光测距传感器、超声波测距传感器、红外线测距传感器、雷达测距传感器中的任一项,其中激光测距传感器、超声波测距传感器、红外线测距传感器、雷达测距传感器等测距器件不仅检测准确度高,还具有通用性强、更换方便的特点。The
通过将测量器件2032安装在滚珠丝杠十字滑台2031前端,使滚珠丝杠十字滑台2031带动测量器件2032在竖直方向和水平方向移动,当需要测量器件2032对制动盘的端跳值进行检测时,通过PLC控制柜9控制滚珠丝杠十字滑台2031驱动测量器件2032移动至靠近制动盘一侧的指定位置,即可开始检测工作。By installing the
请参阅图4,作为本发明一种实施例,所述上料移载机构1包括移载台101,所述移载台101上方滑动连接有第一平移组件102,其中第一平移组件102上安装有第一升降组件103;所述移载台101远离平第一平移组件102一侧设有第一支承架104,其中第一支承架104上设置有第一支承环105;所述第一平移组件102包括移动座1021和设置在移动座1021一侧的平移气缸1022,其中平移气缸1022的活塞杆顶端与移动座1021侧边固定连接;所述移动座1021下方设有支撑板1023,其中支撑板1023底部与移载台101的台面滑动连接;所述第一升降组件103包括第一升降气缸1031和第一升降板1032,其中第一升降气缸1031设置在移动座1021下方;所述第一升降气缸1031的活塞杆向上贯穿移动座1021并与第一升降板1032底部固连接;所述第一升降板1032上方两端对称设有第一托盘1033和第二托盘1034。Please refer to FIG. 4 , as an embodiment of the present invention, the loading and transferring mechanism 1 includes a transfer platform 101, and a first translation assembly 102 is slidably connected to the top of the transfer platform 101, wherein the first translation assembly 102 is The first lifting assembly 103 is installed; the transfer table 101 is provided with a first support frame 104 away from the flat first translation assembly 102, wherein the first support frame 104 is provided with a first support ring 105; the first The translation assembly 102 includes a moving seat 1021 and a translation cylinder 1022 arranged on one side of the moving seat 1021, wherein the top end of the piston rod of the translation cylinder 1022 is fixedly connected to the side of the moving seat 1021; a support plate 1023 is provided below the moving seat 1021, wherein The bottom of the support plate 1023 is slidingly connected with the table top of the transfer platform 101; the first lifting assembly 103 includes a first lifting cylinder 1031 and a first lifting plate 1032, wherein the first lifting cylinder 1031 is arranged below the moving seat 1021; A piston rod of a lifting cylinder 1031 penetrates upwards through the moving seat 1021 and is fixedly connected with the bottom of the first lifting plate 1032; the first lifting plate 1032 is symmetrically provided with a first tray 1033 and a second tray 1034 at both ends above the first lifting plate 1032.
以上所述方案中,移动座1021下方设有支撑板1023,其中支撑板1023底部设有滑块;所述移载台101上端设有与所述支撑板1023底部滑块相适配的滑轨,其中支撑板1023通过滑块可沿滑轨水平滑动并带动移动座1021移动;PLC控制柜9控制平移气缸1022推动移动座1021水平移动,同时配合第一升降气缸1031带动第一升降板1032上下移动,便于第一升降板1032上的第一托盘1033向上托举制动盘,并将制动盘移载至支撑定位座205上,实现自动化上料,工作效率高。In the scheme described above, a
请参阅图5,作为本发明一种实施例,所述让位机构3包括上料支撑座301,其中上料支撑座301上方滑动连接有上料组件302;所述上料支撑座301远离上料组件302一侧设有第二支承架303,其中第二支承架303上设有第二支承环304;所述上料组件302包括安装板3021、第一无杆气缸3022、第二升降气缸3023和第二升降板3024;所述第一无杆气缸3022通过连接块与安装板3021侧边固定连接,其中安装板3021底部与上料支撑座301滑动连接;所述安装板3021底部固定安装有第二升降气缸3023,其中第二升降气缸3023的活塞杆向上贯穿安装板3021并与第二升降板3024底部固连接;所述第二升降板3024上方设有第三托盘3025。Please refer to FIG. 5 , as an embodiment of the present invention, the
以上所述方案中,PLC控制柜9控制上料组件302带动第二升降板3024进行水平位置和高度的调整,从而使第二升降板3024上方设置的第三托盘3025将制动盘转载至第二支承架303上,无需人工放置,省时省力。In the above scheme, the
请参阅图6,作为本发明一种实施例,所述翻转下料机构5包括第二平移组件501、第二升降组件502和夹紧组件503,其中第二平移组件501与所述机架4滑动连接;所述第二升降组件502与第二平移组件501固定连接,其中第二升降组件502下方设有夹紧组件503;所述第二平移组件501包括第二无杆气缸5011和移动架5012,所述第二无杆气缸5011与机架4固定连接,移动架5012与第二无杆气缸5011滑动连接;所述第二升降组件502包括第三升降气缸5021和第三升降板5022,其中第三升降气缸5021固定安装在移动架5012上方;所述第三升降气缸5021的活塞杆向下贯穿移动架5012并向下延伸与第三升降板5022固定连接;所述夹紧组件503包括夹紧气缸5031、第一夹臂5032和第二夹臂5033,其中第一夹臂5032和第二夹臂5033上端分别与第三升降板5022底部滑动连接;所述夹紧气缸5031的活塞杆顶端与第二夹臂5033固定连接,其中夹紧气缸5031的筒体与第一夹臂5032固定连接;所述第一夹臂5032下方内侧设有第一旋转夹紧块5034,其中第二夹臂5033下方内侧设有第二旋转夹紧块5035;所述第一夹臂5032下方外侧设有旋转电机5036,其中旋转电机5036的输出轴与第一旋转夹紧块5034固定连接。Please refer to FIG. 6 , as an embodiment of the present invention, the turning and unloading mechanism 5 includes a second translation assembly 501 , a second lifting assembly 502 and a clamping assembly 503 , wherein the second translation assembly 501 is connected to the frame 4 Sliding connection; the second lifting assembly 502 is fixedly connected to the second translation assembly 501, wherein a clamping assembly 503 is provided below the second lifting assembly 502; the second translation assembly 501 includes a second rodless cylinder 5011 and a moving frame 5012, the second rodless cylinder 5011 is fixedly connected to the frame 4, and the moving frame 5012 is slidably connected to the second rodless cylinder 5011; the second lifting assembly 502 includes a third lifting cylinder 5021 and a third lifting plate 5022, Wherein the third lifting cylinder 5021 is fixedly installed above the moving frame 5012; the piston rod of the third lifting cylinder 5021 penetrates the moving frame 5012 downwards and extends downwards to be fixedly connected with the third lifting plate 5022; the clamping assembly 503 includes The clamping cylinder 5031, the first clamping arm 5032 and the second clamping arm 5033, wherein the upper ends of the first clamping arm 5032 and the second clamping arm 5033 are respectively slidingly connected with the bottom of the third lifting plate 5022; the piston rod of the clamping cylinder 5031 The top end is fixedly connected with the second clamping arm 5033, wherein the cylinder body of the clamping cylinder 5031 is fixedly connected with the first clamping arm 5032; the inner side of the first clamping arm 5032 is provided with a first rotating clamping block 5034, wherein the second clamping A second rotating clamping block 5035 is provided on the lower side of the arm 5033 ; a rotating motor 5036 is provided on the lower side of the first clamping arm 5032 , wherein the output shaft of the rotating motor 5036 is fixedly connected to the first rotating clamping block 5034 .
以上所述方案中,PLC控制柜9控制第二平移组件501和第二升降组件502带动夹紧组件503进行水平位置移动和高度调整,同时通过PLC控制柜9控制夹紧组件503对制动盘进行抓取,并将制动盘执行180°的翻转动作,通过PLC控制柜9控制控制第二平移组件501和第二升降组件502带动夹紧组件503移动,使其将制动盘移动放置在AGV搬运车7上,完成下料工序。In the above scheme, the
请参阅图6,作为本发明一种实施例,所述料车定位机构6包括固定架601,其中固定架601内侧设有限位夹紧杆602,该限位夹紧杆602上设有防滑橡胶垫603;所述固定架601上设有气缸604,其中气缸604的活塞杆末端固定连接有夹紧板605。Please refer to FIG. 6 , as an embodiment of the present invention, the trolley positioning mechanism 6 includes a fixed
以上所述方案中,通过在翻转下料机构1下方设置料车定位机构6,从而使料车定位机构6将AGV搬运车7固定在翻转下料机构1下方,其中固定架601内侧对称安装限位夹紧杆602,两组限位夹紧杆602分别与AGV搬运车7侧边抵接,起到初步固定AGV搬运车7的作用;通过控制气缸604推动活塞杆使其带动夹紧板605对AGV搬运车7侧边进行挤压,进一步对AGV搬运车7进行固定,通过料车定位机构6对AGV搬运车7固定,便于翻转下料机构1将检测完成后的制动盘转运至AGV搬运车7上,实现自动下料。In the above-mentioned scheme, by setting the material cart positioning mechanism 6 under the turning and blanking mechanism 1, the material trolley positioning mechanism 6 fixes the AGV transport vehicle 7 under the turning and blanking mechanism 1, wherein the inside of the fixed
一种制动盘端跳智能检测设备的检测方法,包括以下步骤:A detection method of an intelligent detection device for brake disc end jumping, comprising the following steps:
步骤S10:上料,PLC控制柜9控制上料组件302带动制动盘进行高度调节和水平移动,用于将制动盘放置在第二支承架303上。Step S10: Loading. The
以上所述方案中,所述步骤S10具体包括:In the above solution, the step S10 specifically includes:
步骤S101:通过输送线将制动盘放置在第二升降板3024上方的第三托盘3025上,启动第二升降气缸3023向上推动第二升降板3024带动第三托盘3025上移,当第二升降板3024上升的高度超过上料支撑座301上的第二支承架303的高度后,第二升降气缸3023停止工作;Step S101: Place the brake disc on the
步骤S102:启动第一无杆气缸3022驱动安装板3021在上料支撑座301上滑动,使安装板3021带动第二升降板3024靠近第二支承架303,当第二升降板3024带动第三托盘3025移动至第二支承架303正上方后,第一无杆气缸3022停止工作;Step S102: Start the
步骤S103:启动第二升降气缸3023带动第二升降板3024向下移动,用于将第三托盘3025上的制动盘转移至第二支承架303上,并通过第二支承架303上的第二支承环304对制动盘进行固定。Step S103: Start the
步骤S20:移载,PLC控制柜9控制第一平移组件102水平移动,同时配合第一升降组件103调整第一托盘1033的高度,用于将第二支承架303上的制动盘移载至支撑定位座205上。Step S20: transfer, the
以上所述方案中,所述步骤S20具体包括:In the above solution, the step S20 specifically includes:
步骤S201:启动平移气缸1022,使平移气缸1022的活塞杆向前推动移动座1021,通过移动座1021带动第一升降组件103上的第一托盘1033移动至第二支承架303正下方,平移气缸1022停止工作;Step S201: Start the
步骤S202:启动第一升降气缸1031推动第一升降板1032向上移动,通过第一升降板1032带动第一托盘1033向上移动,便于第一托盘1033将第二支承架303上的制动盘向上托举,当第一托盘1033上升高度超过第二支承架303后,第一升降气缸1031停止工作;Step S202: Start the
步骤S203:启动平移气缸1022带动移动座1021和第一升降板1032移动,使第一升降板1032带动第一托盘1033移动至支撑定位座205正上方,平移气缸1022停止工作;Step S203: start the
步骤S204:启动第一升降气缸1031带动第一升降板1032向下移动,第一升降板1032下移带动第一托盘1033向下靠近支撑定位座205,当第一升降板1032带动第一托盘1033下降的高度低于支撑定位座205后,此时,第一托盘1033上的制动盘将自动转移至支撑定位座205上。Step S204: Start the
步骤S30:检测,测量组件203感知支撑定位座205上的制动盘,PLC控制柜9控制压紧组件204向下移动对支撑定位座205上的制动盘进行压紧,同时启动旋转电机2043带动制动盘旋转,调节测量组件203对制动盘的端面进行激光照射,获取制动盘的端跳值。Step S30: Detection, the measuring
以上所述方案中,所述步骤S30具体包括:In the above solution, the step S30 specifically includes:
步骤S301:启动测量器件2032,首先通过测量器件2032感知支撑定位座205上的制动盘,然后将获取到的信息发送至PLC控制柜9;Step S301: start the
步骤S302:PLC控制柜9控制滚珠丝杠滑台2041带动主轴箱2042沿安装架202向下移动,主轴箱2042下移带动旋转检测轴2044末端的下压头12抵接在制动盘上端面,根据需求调整下压头12对制动盘施加300kgf/㎡的压紧力;Step S302: The
步骤S303:PLC控制柜9控制旋转电机2043驱动旋转检测轴2044以16r/min转速进行转动,从而使旋转检测轴2044带动制动盘旋转;同时,PLC控制柜9控制滚珠丝杠十字滑台2031带动激光测距传感器调节至设定好的检测位置,通过激光测距传感器获取制动盘相应的端跳值并发送至PLC控制柜9,PLC控制柜9对端跳值进行处理后在显示屏上进行显示,检测结束后,PLC控制柜9控制压紧组件204和测量组件203返回初始状态。Step S303: the
步骤S40:移载,在步骤S30对制动盘的端跳值检测完成后,PLC控制柜9控制第一升降组件103上下移动调整第一升降板1032的高度,同时配合第一平移组件102带动第一升降板1032水平移动,使第二托盘1034将支撑定位座205上的制动盘移载至第一支承架104上。Step S40: Transfer. After the detection of the end jump value of the brake disc in step S30, the
以上所述方案中,所述步骤S40中第二托盘1034将支撑定位座205上的制动盘移载至第一支承架104,与步骤20中第一托盘1033将第二支承架303上的制动盘移载至支撑定位座205的步骤同步进行。In the above scheme, in the step S40, the
以上所述方案中,所述步骤S40具体包括:In the above solution, the step S40 specifically includes:
步骤S401:启动平移气缸1022,使平移气缸1022的活塞杆向前推动移动座1021,通过移动座1021带动第一升降组件103上的第二托盘1032移动至支撑定位座205下方,平移气缸1022停止工作;Step S401: Start the
步骤S402:启动第一升降气缸1031带动第一升降板1032向上移动,通过第一升降板1032上移带动第二托盘1034向上托举制动盘,当第二托盘1034上升高度超过支撑定位座205后,第一升降气缸1031停止工作;Step S402: Start the
步骤S403:启动平移气缸1022带动移动座1021和第一升降板1032收缩,通过第一升降板1032带动第二托盘1034移动至第一支承架104正上方,平移气1022缸停止工作;Step S403: Start the
步骤S404:启动第一升降气缸1031带动第一升降板1032向下移动,通过第一升降板1032带动第二托盘1034下移,使第二托盘1034将制动盘移载至第一支承架104上,并通过第一支承架104上设置的第一支承环105对制动盘进行固定。Step S404: Start the
步骤S50:下料,PLC控制柜9控制第二平移组件501水平移动至第一支承架104上方,同时控制第二升降组件502上下移动调整夹紧组件503的高度,通过PLC控制柜9控制夹紧组件503将第一支承架104上的制动盘夹持并翻转180°后放置在AGV搬运车7的放置台上,完成下料工序,PLC控制柜9控制翻转下料机构5回到初始状态,等待下次翻转下料。Step S50: blanking, the
以上所述方案中,所述步骤S50具体包括:In the above solution, the step S50 specifically includes:
步骤S501:启动第二无杆气缸5011带动第二升降组件502和夹紧组件503移动至第一支承架104上方,第二无杆气缸5011停止工作;Step S501: start the
步骤S502:启动第三升降气缸5021驱动夹紧组件503向下移动,同时控制夹紧气缸5031驱动第一夹臂5032和第二夹臂5033张开并移动至第一支承架104处,夹紧气缸5031控制第一夹臂5032和第二夹臂5033收缩将第一支承架104上的制动盘夹持;Step S502: Start the
步骤S503:启动第三升降气缸5021驱动夹紧组件503夹持制动盘并向上移动,同时启动第二无杆气缸5011带动夹紧组件503移动至AGV搬运车7上方;Step S503: start the
步骤S504:启动旋转电机5036带动第一旋转夹紧块5034和第二旋转夹紧块5035对夹持的制动盘进行180°翻转,然后控制第三升降气缸5021驱动夹紧组件503向下移动,将翻转后的制动盘放置在AGV搬运车7的放置台上,完成制动盘自动检测下料。Step S504: Start the
综上所述:本发明通过PLC控制柜9控制上料组件302带动制动盘进行高度调节和水平移动,并将制动盘移载至第二支承架303上;通过第一平移组件102水平移动配合第一升降组件103的升降,从而对第一托盘1033的高度进行调整,用于将第二支承架303上的制动盘移载至支撑定位座205上,实现自动化上料,提高工作效率;当制动盘自动移载至支撑定位座205后,PLC控制柜9控制压紧组件204向下移动对支撑定位座205上的制动盘进行压紧,同时启动旋转电机2043带动制动盘旋转,调节滚珠丝杠十字滑台2031带动测量器件2032对制动盘的端面进行激光照射,获取制动盘的端跳值,从而实现制动盘的端跳值的智能检测,提高制动盘端跳值检测的精确性;检测完成后,通过第一升降组件103配合第一平移组件102带动第一升降板1032移动,从而使第一升降板1032带动第二托盘1034将支撑定位座205上的制动盘移载至第一支承架104上;接着通过第二平移组件501配合第二升降组件502调整夹紧组件503的水平位置和高度,然后控制夹紧组件503将第一支承架104上的制动盘夹持并翻转180°后放置在AGV搬运车7的放置台上,完成下料工序,实现对制动盘端跳的自动化检测,无需人员调整,省时省力,且测量精度高。In summary: the present invention controls the feeding
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that these are only examples, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
Claims (9)
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