CN116397617A - Ramming and reinforcing device for geotechnical engineering foundation treatment - Google Patents
Ramming and reinforcing device for geotechnical engineering foundation treatment Download PDFInfo
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- CN116397617A CN116397617A CN202310438547.9A CN202310438547A CN116397617A CN 116397617 A CN116397617 A CN 116397617A CN 202310438547 A CN202310438547 A CN 202310438547A CN 116397617 A CN116397617 A CN 116397617A
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/02—Improving by compacting
- E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
- F16F15/085—Use of both rubber and metal springs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A10/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE at coastal zones; at river basins
- Y02A10/23—Dune restoration or creation; Cliff stabilisation
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Abstract
本发明涉及地基夯实设备相关技术领域,公开了一种岩土工程地基处理用夯击加固装置,包括夯机机架,所述夯机机架内设有夯锤升降腔,所述夯锤升降腔内安装有液压油泵,所述液压油泵末端安装有增程缓冲缸座,所述增程缓冲缸座内设有增程缓冲腔,所述液压油泵末端滑动限制于所述增程缓冲腔内,所述增程缓冲缸座底部滑动安装于夯锤体内;可通过各组升降控制电机带动升降螺杆转动,从而通过螺纹传动端块带动夯板搭载座向下滑移,并通过限位缓冲端块及上侧弹性缓冲胶垫对传动缓冲槽内壁实现支撑缓冲,从而实现向下调整夯板位置保持与地基面保持压力接触达到减少夯实加固过程中受地基施工环境影响施工效率及夯实效果的问题。
The invention relates to the related technical field of foundation compaction equipment, and discloses a rammer reinforcement device for foundation treatment in geotechnical engineering, which includes a rammer frame, and a rammer lifting cavity is arranged in the rammer frame, and the rammer lifts A hydraulic oil pump is installed in the cavity, and the end of the hydraulic oil pump is equipped with a range-extending buffer cylinder seat, and the range-extending buffer cylinder seat is provided with a range-extending buffer cavity, and the sliding of the end of the hydraulic oil pump is limited in the range-extending buffer cavity , the bottom of the range-extending buffer cylinder seat is slidably installed in the tamper body; the lifting screw can be driven to rotate through each group of lifting control motors, thereby driving the ramming plate mounting seat to slide down through the threaded drive end block, and through the limit buffer end block The block and the upper side elastic buffer rubber pad can support and buffer the inner wall of the transmission buffer tank, so as to realize the downward adjustment of the position of the ramming plate and keep the pressure contact with the foundation surface to reduce the problems of the construction efficiency and ramming effect affected by the foundation construction environment during the ramming and reinforcement process. .
Description
技术领域technical field
本发明涉及地基夯实设备相关技术领域,具体为一种岩土工程地基处理用夯击加固装置。The invention relates to the related technical field of ground compacting equipment, in particular to a tamping reinforcement device for geotechnical engineering foundation treatment.
背景技术Background technique
在岩土工程地基处理过程中,需要采用夯机加固装置对地基进行夯实处理,液压夯实机是一种新型的地基夯实加固处理机械设备,通过机架内的液压油缸驱动带动夯锤反复升降对下侧夯板进行捶打,从而实现通过夯板传递对地基土壤实现压实处理,而现有技术的液压夯实机在实际使用过程中还存在以下缺点:1、易受地基土壤松实程度及下陷深度影响夯实效果及夯实效率;2、在夯实过程中对夯实处理间隔难以统一,间隔过近或过远均会使得有效夯实效率下降;3、夯实过程中大量尘土飞扬影响视线使得夯实间距更难以把控。In the process of foundation treatment in geotechnical engineering, it is necessary to use a tamping machine reinforcement device to tamp the foundation. The hydraulic tamping machine is a new type of foundation tamping and reinforcement treatment mechanical equipment. The hydraulic cylinder in the frame drives the rammer to repeatedly lift up and down. The lower side ramming plate is hammered, so as to realize the compaction treatment of the foundation soil through the transmission of the ramming plate, but the hydraulic tamping machine of the prior art still has the following disadvantages in the actual use process: 1. It is easy to be affected by the degree of looseness of the foundation soil and subsidence The depth affects the compaction effect and compaction efficiency; 2. It is difficult to unify the compaction processing interval during the compaction process. If the interval is too close or too far, the effective compaction efficiency will decrease; 3. A large amount of dust flying during the compaction process affects the line of sight, making the compaction interval more difficult control.
发明内容Contents of the invention
本发明的目的在于提供一种岩土工程地基处理用夯击加固装置,用于克服现有技术中的上述缺陷。The object of the present invention is to provide a tamping reinforcement device for geotechnical engineering foundation treatment, which is used to overcome the above-mentioned defects in the prior art.
本发明是通过以下技术方案来实现的。The present invention is achieved through the following technical solutions.
本发明的一种岩土工程地基处理用夯击加固装置,包括夯机机架,所述夯机机架内设有夯锤升降腔,所述夯锤升降腔内安装有液压油泵,所述液压油泵末端安装有增程缓冲缸座,所述增程缓冲缸座内设有增程缓冲腔,所述液压油泵末端滑动限制于所述增程缓冲腔内,所述增程缓冲缸座底部滑动安装于夯锤体内,所述夯机机架底部固定安装有夯击处理机构,所述夯击处理机构包括处理搭载体,所述处理搭载体内与所述夯机机架底部外壁之间设有升降搭载槽,所述升降搭载槽内安装有可升降调节的夯板搭载座,所述夯板搭载座内固定安装有夯板体,所述处理搭载体外壁设有扩展边沿部,所述扩展边沿部位于所述夯机机架前侧部分转动安装有辅助搭载板,所述辅助搭载板前侧通过缓冲支撑结构滑动安装有辅助夯实板。A rammer reinforcement device for geotechnical engineering foundation treatment according to the present invention includes a rammer frame, a rammer lifting cavity is arranged in the rammer frame, a hydraulic oil pump is installed in the rammer lifting cavity, the The end of the hydraulic oil pump is equipped with a range-extending buffer cylinder seat, and the range-extending buffer cylinder seat is provided with a range-extending buffer chamber. The sliding of the end of the hydraulic oil pump is limited in the range-extending buffer chamber. Slidingly installed in the tamper body, the bottom of the rammer frame is fixedly installed with a ramming processing mechanism, and the ramming processing mechanism includes a processing carrying body, and a There is a lifting and lowering slot, and a tamping plate mounting seat that can be adjusted up and down is installed in the lifting and loading slot, and a tamping plate body is fixedly installed in the tamping plate mounting seat, and the outer wall of the processing mounting body is provided with an extended edge. An auxiliary loading plate is rotatably installed on the front part of the extended edge portion located at the front side of the rammer frame, and an auxiliary compacting plate is slidably installed on the front side of the auxiliary loading plate through a buffer support structure.
进一步的技术方案,所述夯机机架底部末端设有架底边沿部,所述架底边沿部嵌入至所述升降搭载槽内,所述升降搭载槽顶部内壁固定安装有支撑环架,所述架底边沿部顶部通过螺栓固定于所述支撑环架底部。In a further technical solution, the bottom end of the tamping machine frame is provided with a frame bottom edge, and the frame bottom edge is embedded in the lifting and carrying groove, and the inner wall of the lifting and carrying groove is fixed with a supporting ring frame, so that The top of the bottom edge of the frame is fixed to the bottom of the support ring frame by bolts.
进一步的技术方案,所述处理搭载体内壁矩形阵列设有四组电机搭载槽,所述电机搭载槽内安装有升降控制电机,所述升降控制电机输出端动力连接固定安装有升降螺杆,所述夯板搭载座外壁矩形阵列设有四个传动缓冲槽,所述架底边沿部与所述传动缓冲槽顶壁设有通孔部,所述升降螺杆穿过所述通孔部,所述升降螺杆末端转动连接与所述传动缓冲槽底壁,所述传动缓冲槽内壁固定设有螺纹传动端块,所述螺纹传动端块与所述升降螺杆螺纹连接传动。In a further technical solution, the rectangular array on the inner wall of the processing mount is provided with four sets of motor mounting slots, and a lifting control motor is installed in the motor mounting slot, and a lifting screw is fixedly installed at the output end of the lifting control motor. Four transmission buffer grooves are arranged in a rectangular array on the outer wall of the tamping plate mounting seat, and a through hole is provided on the bottom edge of the frame and the top wall of the transmission buffer groove, the lifting screw passes through the through hole, and the lifting screw passes through the through hole. The end of the screw is rotatably connected to the bottom wall of the transmission buffer tank, and the inner wall of the transmission buffer tank is fixed with a threaded transmission end block, and the threaded transmission end block is threadedly connected to the lifting screw for transmission.
进一步的技术方案,所述升降搭载槽内壁矩形阵列固定安装有限位缓冲端块,所述限位缓冲端块滑动设置于所述传动缓冲槽内,初始状态下所述限位缓冲端块位于所述传动缓冲槽底部,所述限位缓冲端块顶部设有弹性缓冲胶垫。In a further technical solution, the limit buffer end block is fixedly installed in a rectangular array on the inner wall of the lift carrying tank, and the limit buffer end block is slidably arranged in the transmission buffer tank. In the initial state, the limit buffer end block is located at the The bottom of the transmission buffer tank, and the top of the limit buffer end block is provided with an elastic buffer pad.
进一步的技术方案,所述夯锤体内设有减震滑腔,所述增程缓冲缸座底部设有支撑底座部,所述支撑底座部滑动设置于所述减震滑腔内,所述减震滑腔顶部滑道末端设有配合锥面槽,所述支撑底座部对应设有锥面缓冲区,所述夯锤体底部阵列设有缓冲滑腔,所述缓冲滑腔内固定安装有缓冲支撑弹簧,所述缓冲支撑弹簧末端固定连接安装有缓冲活塞板,所述夯板体顶部阵列设有对应的夯板缓冲柱,所述夯板缓冲柱可伸入所述缓冲滑腔内并与所述缓冲活塞板相抵通过所述缓冲支撑弹簧形成缓冲,所述减震滑腔底部内壁设有油缸座缓冲垫,所述夯锤体底部设有夯锤缓冲垫,所述夯板体顶部设有夯板缓冲垫。In a further technical solution, the body of the rammer is provided with a shock absorbing sliding chamber, and the bottom of the range-extending buffer cylinder base is provided with a supporting base, and the supporting base is slidably arranged in the shock absorbing sliding chamber, and the absorbing The end of the slideway on the top of the vibration sliding chamber is provided with a matching conical surface groove, the support base part is correspondingly provided with a conical surface buffer zone, the bottom array of the rammer body is provided with a buffer sliding cavity, and a buffer sliding cavity is fixedly installed in the buffer sliding cavity. A supporting spring, the end of the buffer supporting spring is fixedly connected with a buffer piston plate, and the top array of the ramming plate body is provided with a corresponding ramming plate buffer column, and the ramming plate buffer column can extend into the buffer sliding cavity and be connected with the ramming plate The buffer piston plate is offset by the buffer support spring to form a buffer. The inner wall of the bottom of the shock-absorbing slide chamber is provided with a cylinder seat buffer pad, the bottom of the tamper body is provided with a tamper buffer pad, and the top of the rammer body is provided with a buffer pad. With tamp plate cushion.
进一步的技术方案,所述处理搭载体顶部设有安装顶环部,所述安装顶环部阵列设有安装螺孔,所述安装顶环部通过安装螺孔、固定螺栓以及夯机机架外壁螺孔实现固定安装。In a further technical solution, the top of the processing carrying body is provided with an installation top ring part, and the array of the installation top ring part is provided with installation screw holes, and the installation top ring part passes through the installation screw holes, fixing bolts and the outer wall of the rammer frame. Screw holes for fixed installation.
进一步的技术方案,所述扩展边沿部前侧设有辅助板槽,所述辅助板槽内安装有板体转轴,所述板体转轴转动安装有所述辅助搭载板,所述辅助搭载板内壁阵列设有支撑滑槽,所述辅助夯实板后壁对应阵列设有支撑滑柱,所述支撑滑柱贯穿滑动设置于对应的所述支撑滑槽,所述辅助夯实板与所述辅助搭载板之间阵列设有支撑弹簧,所述支撑弹簧套置于所述支撑滑柱外。In a further technical solution, an auxiliary plate groove is provided on the front side of the expanded edge portion, and a plate rotating shaft is installed in the auxiliary plate groove, and the auxiliary carrying plate is installed on the rotating shaft of the plate, and the inner wall of the auxiliary carrying plate The array is provided with a support chute, and the rear wall of the auxiliary tamping plate is provided with a support sled corresponding to the array, and the support sled is arranged to slide through the corresponding support chute, and the auxiliary tamping plate and the auxiliary carrying plate Supporting springs are provided in the array between the supporting springs, and the supporting spring sleeves are placed outside the supporting sliding columns.
进一步的技术方案,所述夯机机架前侧外壁固定安装有固定安装板,所述固定安装板固定安装有转动调节架,所述转动调节架转动安装有辅助液压泵,所述辅助搭载板上侧固定设有转向搭载端块,所述转向搭载端块安装有转向轴架,所述转向轴架与所述辅助液压泵末端转动连接。In a further technical solution, a fixed installation plate is fixedly installed on the outer wall of the front side of the frame of the rammer, the fixed installation plate is fixedly installed with a rotation adjustment frame, the rotation adjustment frame is rotatably installed with an auxiliary hydraulic pump, and the auxiliary carrying plate The upper side is fixed with a steering mounting end block, and the steering mounting end block is equipped with a steering shaft frame, and the steering shaft frame is rotatably connected with the end of the auxiliary hydraulic pump.
进一步的技术方案,所述夯机机架后侧焊接固定安装有机架安装板,所述机架安装板用于与装载施工车进行对接安装。In a further technical solution, the rear side of the rammer frame is welded and fixed with a frame mounting plate, and the frame mounting plate is used for docking installation with the loading construction vehicle.
进一步的技术方案,所述夯机机架顶部侧壁通过板体固定安装有液压调控模块,所述液压调控模块用于连通液压油管驱动控制所述液压油泵。In a further technical solution, a hydraulic control module is fixedly installed on the top side wall of the rammer frame through a plate, and the hydraulic control module is used to communicate with a hydraulic oil pipe to drive and control the hydraulic oil pump.
本发明的有益效果:Beneficial effects of the present invention:
在本发明的一种岩土工程地基处理用夯击加固装置通过夯击处理机构底部的夯板搭载结构独特结构设计可实现根据施工需求在行程内调整夯板位置,在地基处理施工过程中,受地面松实程度及下陷深度影响,会使得需要施工车辆前机械臂调整机架高度从而实现对下陷深度较大的地基进行夯实,仅通过前机械臂对机架高度调整从而使得夯板与地面保持接触的方式不仅耗能大,同时易受地形影响,如施工车辆位于高点而需夯实地基位于低点,此时机械臂已带动机架处于低位进行夯实,则会出现夯板无法对于地基进行高效的压力传递甚至受下陷深度影响处于悬空状态存在施工隐患,而本装置中,可通过各组升降控制电机带动升降螺杆转动,从而通过螺纹传动端块带动夯板搭载座向下滑移,并通过限位缓冲端块及上侧弹性缓冲胶垫对传动缓冲槽内壁实现支撑缓冲,从而实现向下调整夯板位置保持与地基面保持压力接触达到减少夯实加固过程中受地基施工环境影响施工效率及夯实效果的问题;In a kind of tamping reinforcement device for geotechnical engineering foundation treatment of the present invention, the unique structural design of the tamping plate carrying structure at the bottom of the tamping treatment mechanism can realize the adjustment of the position of the tamping plate within the stroke according to the construction requirements. During the construction process of the foundation treatment, Affected by the looseness of the ground and the depth of subsidence, it will be necessary to adjust the height of the frame by the front mechanical arm of the construction vehicle to achieve tamping of the foundation with a large subsidence depth. The method of maintaining contact not only consumes a lot of energy, but is also easily affected by the terrain. For example, if the construction vehicle is at a high point and the foundation needs to be tamped at a low point, at this time, the mechanical arm has driven the frame to tamp at a low position, and the tamping plate will not be able to touch the foundation. High-efficiency pressure transmission and even being in the suspended state due to the influence of the depth of the subsidence have hidden construction hazards. In this device, the lifting screw can be driven to rotate through each group of lifting control motors, so that the tamping plate mounting seat can be driven to slide down through the screw drive end block. The inner wall of the transmission buffer tank is supported and buffered through the limit buffer end block and the upper elastic buffer pad, so as to realize the downward adjustment of the position of the ramming plate and maintain pressure contact with the foundation surface to reduce the influence of the foundation construction environment during the tamping and reinforcement process. The problem of efficiency and compaction effect;
在本发明的一种岩土工程地基处理用夯击加固装置通过夯击处理机构内深度可调的夯板搭载结构配合夯锤连接结构设置,可实现夯板位置调整后依旧保持夯锤对其有效锤击传递并减少对油缸的撞击反馈提高使用寿命,在夯锤体内通过减震滑腔滑动搭载增程缓冲缸座,而液压油泵末端滑动设置于增程缓冲腔内,从而在液压油泵带动夯锤体下降过程中,液压油泵末端滑动于增程缓冲腔内,从而当夯锤体与夯板体碰撞时,通过滑移缓冲可实现减少对液压油泵的碰撞压力传递,并配合夯锤体底部缓冲滑腔、缓冲活塞板及缓冲支撑弹簧与夯板体顶部的夯板缓冲柱以及多组缓冲减震垫体设置可实现大大减少对液压油泵的碰撞压力传递提高液压油泵的使用寿命,同时液压油泵末端滑动设置与增程缓冲腔内,而配合夯板搭载座可向下滑移调整使得夯板体保持接触地基面的功能设置,使得当夯板搭载座置于向下深度调整位置状态时,夯锤体通过增程缓冲腔可实现提高向下滑移锤击深度,从而实现随夯板体设置深度调整保持夯锤体对夯板体实现有效锤击传递的效果;In a kind of ramming reinforcement device for geotechnical engineering foundation treatment of the present invention, the depth-adjustable ramming plate mounting structure in the ramming treatment mechanism is set in conjunction with the rammer connection structure, so that the ramming hammer can still be kept aligned after the position of the ramming plate is adjusted. Effective hammer transmission and reduce the impact feedback to the oil cylinder to improve the service life. The range-extending buffer cylinder seat is slid through the shock-absorbing slide chamber in the rammer body, and the end of the hydraulic oil pump is slidingly set in the range-extending buffer chamber, so that the hydraulic oil pump drives During the lowering process of the tamper body, the end of the hydraulic oil pump slides in the range-extending buffer chamber, so that when the tamper body collides with the ramming plate body, the collision pressure transmission to the hydraulic oil pump can be reduced through sliding buffering, and the tamper body can cooperate with the The bottom buffer sliding chamber, buffer piston plate and buffer support spring, the tamper plate buffer column on the top of the ram plate body and multiple sets of buffer and shock absorbing pads can greatly reduce the collision pressure transmission to the hydraulic oil pump and improve the service life of the hydraulic oil pump. The end of the hydraulic oil pump is slidingly set in the range-extending buffer cavity, and the function of adjusting the ramming plate body to keep in contact with the ground surface can be adjusted by sliding down with the ramming plate mounting seat, so that when the ramming plate mounting seat is placed in the downward depth adjustment position , the rammer body can increase the downward sliding hammering depth through the range-extending buffer cavity, so as to realize the effect of effectively hammering the tamper body to the rammer body by adjusting the depth adjustment of the rammer body to the rammer body;
在本发明的一种岩土工程地基处理用夯击加固装置通过夯击处理机构外壁结构设置可实现减少施工车辆机械臂承受力度及降低夯实过程中灰尘的效果并对下一夯实点位进行确定以及预处理,通过处理搭载体外侧设有扩展边沿部,通过扩展边沿部可实现在夯实下陷过程中,由扩展边沿部底部与地基坑体上表面接触形成一定的支撑效果,从而减少机械臂承受力度,而同时通过夯板搭载座带动夯板体设置深度可调效果保持夯板体与地基坑体内底壁压力接触保持夯实效果,扩展边沿部在坑底上表面形成支撑效果的同时对坑底具有一定密封性从而在夯实过程中可大大减少坑内受振动导致大量灰尘飞扬的问题,而在扩展边沿部前侧转动搭载辅助搭载板,通过辅助液压泵驱动辅助搭载板由收起状态置于水平状态,使得在夯实过程中通过辅助夯实板与夯板体前侧实现下一夯实点位确定及预处理效果,辅助夯实板通过多组支撑滑柱及支撑弹簧结构实现贴合于待夯实点位并在夯锤体锤击夯板体过程中,有效利用由机架传递带来的动能对待夯实点位进行一定力度的下压处理,同时随正在夯实处理点位的下陷深度影响使得支撑弹簧弹性支撑力度逐渐增大从而对待夯实点位压力也逐渐提高从而实现有效对待夯实点位进行预处理,确定下一夯实点位位置提高夯实处理效率并提高施工准确度避免夯实点位不统一、过近、或过远导致夯实效果下降的问题。In the tamping reinforcement device for geotechnical engineering foundation treatment of the present invention, the effect of reducing the strength of the mechanical arm of the construction vehicle and reducing the dust during the tamping process can be realized by setting the outer wall structure of the tamping treatment mechanism, and the next tamping point can be determined. As well as pretreatment, by processing the outer side of the carrying body, an extended edge is provided. By expanding the edge, the bottom of the extended edge contacts the upper surface of the foundation pit to form a certain supporting effect during the process of compaction and subsidence, thereby reducing the load on the mechanical arm. At the same time, the ramming plate body is driven by the ramming plate mounting seat to set the depth adjustable effect to maintain the pressure contact between the ramming plate body and the bottom wall of the foundation pit body to maintain the tamping effect, and the expanded edge part forms a supporting effect on the upper surface of the pit bottom while supporting the bottom of the pit. It has a certain degree of sealing, which can greatly reduce the problem of a large amount of dust flying caused by vibration in the pit during the compaction process, and the auxiliary carrying plate is mounted on the front side of the expansion edge, and the auxiliary carrying plate is driven by the auxiliary hydraulic pump from the stowed state to be placed horizontally In the compaction process, the determination of the next compaction point and the pretreatment effect can be achieved through the auxiliary compaction plate and the front side of the compaction plate body, and the auxiliary compaction plate can be fitted to the point to be compacted through multiple sets of supporting sliding columns and supporting spring structures And in the process of the rammer body hammering the ramming plate body, the kinetic energy brought by the transmission of the frame is effectively used to press down the tamping point with a certain force, and at the same time, the support spring is elastic due to the influence of the sinking depth of the tamping processing point. The support force is gradually increased, so the pressure of the tamping point is also gradually increased, so as to realize the effective pretreatment of the tamping point, determine the next tamping point position, improve the tamping processing efficiency and improve the construction accuracy, and avoid the tamping points being inconsistent and too close , or too far away will lead to the decline of the compaction effect.
附图说明Description of drawings
为了更清楚地说明发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only For some embodiments of the invention, those skilled in the art can also obtain other drawings based on these drawings without creative effort.
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2是本发明的侧视结构示意图;Fig. 2 is a side view structural representation of the present invention;
图3是本发明中夯击处理机构15的安装状态示意图;Fig. 3 is a schematic diagram of the installation state of the
图4是本发明中夯击处理机构15的结构示意图;Fig. 4 is a schematic structural view of the
图5是本发明中夯击处理机构15和夯锤的配合状态结构示意图;Fig. 5 is a structural schematic diagram of the cooperation state of the
具体实施方式Detailed ways
下面结合图1-5对本发明进行详细说明,其中,为叙述方便,现对下文所说的方位规定如下:下文所说的上下左右前后方向与图1本身投影关系的上下左右前后方向一致。Below in conjunction with Fig. 1-5, the present invention is described in detail, wherein, for the convenience of narration, the orientation mentioned below is stipulated as follows now: the up, down, left, right, front and back directions mentioned below are consistent with the up, down, left, right, front and back directions of the projection relationship of Fig. 1 itself.
结合附图1-5所述的一种岩土工程地基处理用夯击加固装置,包括夯机机架10,夯机机架10内设有夯锤升降腔11,夯锤升降腔11内安装有液压油泵19,液压油泵19末端安装有增程缓冲缸座35,增程缓冲缸座35内设有增程缓冲腔36,液压油泵19末端滑动限制于增程缓冲腔36内,增程缓冲缸座35底部滑动安装于夯锤体40内,夯机机架10底部固定安装有夯击处理机构15,夯击处理机构15包括处理搭载体30,处理搭载体30内与夯机机架10底部外壁之间设有升降搭载槽28,升降搭载槽28内安装有可升降调节的夯板搭载座45,夯板搭载座45内固定安装有夯板体46,处理搭载体30外壁设有扩展边沿部31,扩展边沿部31位于夯机机架10前侧部分转动安装有辅助搭载板20,辅助搭载板20前侧通过缓冲支撑结构滑动安装有辅助夯实板21。A kind of rammer reinforcement device for geotechnical engineering foundation treatment described in conjunction with accompanying drawings 1-5, comprises
优选的,夯机机架10底部末端设有架底边沿部58,架底边沿部58嵌入至升降搭载槽28内,升降搭载槽28顶部内壁固定安装有支撑环架44,架底边沿部58顶部通过螺栓固定于支撑环架44底部。Preferably, the bottom end of the ramming
优选的,处理搭载体30内壁矩形阵列设有四组电机搭载槽42,电机搭载槽42内安装有升降控制电机43,升降控制电机43输出端动力连接固定安装有升降螺杆59,夯板搭载座45外壁矩形阵列设有四个传动缓冲槽47,架底边沿部58与传动缓冲槽47顶壁设有通孔部29,升降螺杆59穿过通孔部29,升降螺杆59末端转动连接与传动缓冲槽47底壁,传动缓冲槽47内壁固定设有螺纹传动端块50,螺纹传动端块50与升降螺杆59螺纹连接传动。Preferably, the rectangular array on the inner wall of the processing carrying body 30 is provided with four sets of
优选的,升降搭载槽28内壁矩形阵列固定安装有限位缓冲端块48,限位缓冲端块48滑动设置于传动缓冲槽47内,初始状态下限位缓冲端块48位于传动缓冲槽47底部,限位缓冲端块48顶部设有弹性缓冲胶垫49。Preferably, the rectangular array on the inner wall of the lift-carrying groove 28 is fixedly installed with a limit
优选的,夯锤体40内设有减震滑腔41,增程缓冲缸座35底部设有支撑底座部37,支撑底座部37滑动设置于减震滑腔41内,减震滑腔41顶部滑道末端设有配合锥面槽64,支撑底座部37对应设有锥面缓冲区38,夯锤体40底部阵列设有缓冲滑腔54,缓冲滑腔54内固定安装有缓冲支撑弹簧56,缓冲支撑弹簧56末端固定连接安装有缓冲活塞板55,夯板体46顶部阵列设有对应的夯板缓冲柱53,夯板缓冲柱53可伸入缓冲滑腔54内并与缓冲活塞板55相抵通过缓冲支撑弹簧56形成缓冲,减震滑腔41底部内壁设有油缸座缓冲垫62,夯锤体40底部设有夯锤缓冲垫52,夯板体46顶部设有夯板缓冲垫51。Preferably, the
优选的,处理搭载体30顶部设有安装顶环部33,安装顶环部33阵列设有安装螺孔65,安装顶环部33通过安装螺孔65、固定螺栓34以及夯机机架10外壁螺孔实现固定安装。Preferably, the top of the processing carrying body 30 is provided with an installation top ring portion 33, and the installation top ring portion 33 array is provided with installation screw holes 65, and the installation top ring portion 33 passes through the installation screw holes 65, the fixing
优选的,扩展边沿部31前侧设有辅助板槽60,辅助板槽60内安装有板体转轴61,板体转轴61转动安装有辅助搭载板20,辅助搭载板20内壁阵列设有支撑滑槽26,辅助夯实板21后壁对应阵列设有支撑滑柱25,支撑滑柱25贯穿滑动设置于对应的支撑滑槽26,辅助夯实板21与辅助搭载板20之间阵列设有支撑弹簧27,支撑弹簧27套置于支撑滑柱25外。Preferably, the front side of the
优选的,夯机机架10前侧外壁固定安装有固定安装板16,固定安装板16固定安装有转动调节架17,转动调节架17转动安装有辅助液压泵18,辅助搭载板20上侧固定设有转向搭载端块22,转向搭载端块22安装有转向轴架24,转向轴架24与辅助液压泵18末端转动连接。Preferably, a fixed
优选的,夯机机架10后侧焊接固定安装有机架安装板14,机架安装板14用于与装载施工车进行对接安装。Preferably, the rear side of the
优选的,夯机机架10顶部侧壁通过板体固定安装有液压调控模块13,液压调控模块13用于连通液压油管驱动控制液压油泵19。Preferably, a
本发明的具体使用方法:Concrete method of use of the present invention:
在使用装载时,通过装置施工车辆前端与机架安装板14端对应的孔槽结构配合栓柱结构固定实现装载使用,使用过程中通过液压油泵19控制夯锤升降腔11内部的夯锤体40往复升降对夯板体46实现锤击从而对地面进行夯实加固处理;When using loading, the hole structure corresponding to the front end of the construction vehicle and the end of the
在本发明的一种岩土工程地基处理用夯击加固装置通过夯击处理机构15底部的夯板搭载结构独特结构设计可实现根据施工需求在行程内调整夯板位置,在地基处理施工过程中,受地面松实程度及下陷深度影响,会使得需要施工车辆前机械臂调整机架高度从而实现对下陷深度较大的地基进行夯实,仅通过前机械臂对机架高度调整从而使得夯板与地面保持接触的方式不仅耗能大,同时易受地形影响,如施工车辆位于高点而需夯实地基位于低点,此时机械臂已带动机架处于低位进行夯实,则会出现夯板无法对于地基进行高效的压力传递甚至受下陷深度影响处于悬空状态存在施工隐患,而本装置中,可通过各组升降控制电机43带动升降螺杆59转动,从而通过螺纹传动端块50带动夯板搭载座45向下滑移,并通过限位缓冲端块48及上侧弹性缓冲胶垫49对传动缓冲槽47内壁实现支撑缓冲,从而实现向下调整夯板位置保持与地基面保持压力接触达到减少夯实加固过程中受地基施工环境影响施工效率及夯实效果的问题;In a kind of tamping reinforcement device for geotechnical engineering foundation treatment of the present invention, the unique structural design of the tamping plate carrying structure at the bottom of the tamping
在本发明的一种岩土工程地基处理用夯击加固装置通过夯击处理机构15内深度可调的夯板搭载结构配合夯锤连接结构设置,可实现夯板位置调整后依旧保持夯锤对其有效锤击传递并减少对油缸的撞击反馈提高使用寿命,在夯锤体40内通过减震滑腔41滑动搭载增程缓冲缸座35,而液压油泵19末端滑动设置于增程缓冲腔36内,从而在液压油泵19带动夯锤体40下降过程中,液压油泵19末端滑动于增程缓冲腔36内,从而当夯锤体40与夯板体46碰撞时,通过滑移缓冲可实现减少对液压油泵19的碰撞压力传递,并配合夯锤体40底部缓冲滑腔54、缓冲活塞板55及缓冲支撑弹簧56与夯板体46顶部的夯板缓冲柱53以及多组缓冲减震垫体设置可实现大大减少对液压油泵19的碰撞压力传递提高液压油泵19的使用寿命,同时液压油泵19末端滑动设置与增程缓冲腔36内,而配合夯板搭载座45可向下滑移调整使得夯板体46保持接触地基面的功能设置,使得当夯板搭载座45置于向下深度调整位置状态时,夯锤体40通过增程缓冲腔36可实现提高向下滑移锤击深度,从而实现随夯板体46设置深度调整保持夯锤体40对夯板体46实现有效锤击传递的效果;In a kind of ramming reinforcement device for geotechnical engineering foundation treatment of the present invention, the depth-adjustable ramming plate mounting structure in the ramming
在本发明的一种岩土工程地基处理用夯击加固装置通过夯击处理机构15外壁结构设置可实现减少施工车辆机械臂承受力度及降低夯实过程中灰尘的效果并对下一夯实点位进行确定以及预处理,通过处理搭载体30外侧设有扩展边沿部31,通过扩展边沿部31可实现在夯实下陷过程中,由扩展边沿部31底部与地基坑体上表面接触形成一定的支撑效果,从而减少机械臂承受力度,而同时通过夯板搭载座45带动夯板体46设置深度可调效果保持夯板体46与地基坑体内底壁压力接触保持夯实效果,扩展边沿部31在坑底上表面形成支撑效果的同时对坑底具有一定密封性从而在夯实过程中可大大减少坑内受振动导致大量灰尘飞扬的问题,而在扩展边沿部31前侧转动搭载辅助搭载板20,通过辅助液压泵18驱动辅助搭载板20由收起状态置于水平状态,使得在夯实过程中通过辅助夯实板21与夯板体46前侧实现下一夯实点位确定及预处理效果,辅助夯实板21通过多组支撑滑柱25及支撑弹簧27结构实现贴合于待夯实点位并在夯锤体40锤击夯板体46过程中,有效利用由机架传递带来的动能对待夯实点位进行一定力度的下压处理,同时随正在夯实处理点位的下陷深度影响使得支撑弹簧27弹性支撑力度逐渐增大从而对待夯实点位压力也逐渐提高从而实现有效对待夯实点位进行预处理,确定下一夯实点位位置提高夯实处理效率并提高施工准确度避免夯实点位不统一、过近、或过远导致夯实效果下降的问题。In a geotechnical engineering foundation treatment of the present invention, the tamping and strengthening device for foundation treatment can achieve the effect of reducing the bearing force of the mechanical arm of the construction vehicle and reducing the dust during the tamping process through the tamping
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此领域技术的人士能够了解本发明内容并加以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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