CN116394445A - Re-engraving device and re-engraving method for natural sand particle morphology - Google Patents

Re-engraving device and re-engraving method for natural sand particle morphology Download PDF

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CN116394445A
CN116394445A CN202310149437.0A CN202310149437A CN116394445A CN 116394445 A CN116394445 A CN 116394445A CN 202310149437 A CN202310149437 A CN 202310149437A CN 116394445 A CN116394445 A CN 116394445A
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rubber sheet
natural sand
engraving
chamber
rubber
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CN116394445B (en
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张涛
叶晓平
牛美峰
杨玉玲
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Nanjing Tech University
Zhejiang Huadong Construction Engineering Co Ltd
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Zhejiang Huadong Construction Engineering Co Ltd
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/40Plastics, e.g. foam or rubber
    • B29C33/405Elastomers, e.g. rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/10Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/26Moulds or cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/42Casting under special conditions, e.g. vacuum

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Abstract

本发明公开了一种天然砂颗粒形貌的复刻装置与复刻方法,包括橡胶片组件、烧杯和真空泵;橡胶片组件包括第一橡胶片、第二橡胶片和夹具;第一橡胶片和第二橡胶片竖直重合布设,并通过夹具夹紧,使得重合面密封贴紧接触;第一橡胶片和第二橡胶片的重合面中部均设置有形貌半腔;两个形貌半腔形成与天然砂颗粒形貌相同的形貌腔室;形貌腔室顶部的橡胶片上设置有与形貌腔室相连通的上孔道;上孔道顶部通过上导管与真空泵相连接;形貌腔室底部的橡胶片上设置有与形貌腔室相连通的下孔道;下孔道底部通过下导管伸入盛放有复刻溶液的烧杯内。本发明能实现精准复刻多种粒径天然砂颗粒的形貌,且具有操作简便、高效、复刻精度高等优点。

Figure 202310149437

The invention discloses a device and method for replicating the appearance of natural sand particles, comprising a rubber sheet assembly, a beaker and a vacuum pump; the rubber sheet assembly includes a first rubber sheet, a second rubber sheet and a clamp; the first rubber sheet and The second rubber sheet is vertically overlapped and laid, and clamped by the clamp, so that the overlapping surface is sealed and in close contact; the middle part of the overlapping surface of the first rubber sheet and the second rubber sheet is provided with a topographic half cavity; two topographic half cavities A shape chamber with the same shape as the natural sand particles is formed; the rubber sheet on the top of the shape chamber is provided with an upper channel connected with the shape chamber; the top of the upper channel is connected to the vacuum pump through an upper conduit; the shape chamber The rubber sheet at the bottom is provided with a lower channel connected with the topography chamber; the bottom of the lower channel extends into the beaker filled with the engraving solution through the downcomer. The invention can accurately reproduce the morphology of natural sand particles with various particle sizes, and has the advantages of simple and convenient operation, high efficiency, high reproduction accuracy and the like.

Figure 202310149437

Description

一种天然砂颗粒形貌的复刻装置与复刻方法A device and method for replicating the morphology of natural sand particles

技术领域technical field

本发明涉及土木工程、岩土工程领域,特别是一种天然砂颗粒形貌的复刻装置与复刻方法。The invention relates to the fields of civil engineering and geotechnical engineering, in particular to a device and method for replicating the morphology of natural sand particles.

背景技术Background technique

世界上没有两个颗粒形貌完全相同的砂子,这表明了砂颗粒形貌特性的复杂性和难以刻画。颗粒形貌与天然砂土的物理力学特性密切相关,对于揭示散粒岩土材料工程性质的细观机理具有重要意义。颗粒形貌代表天然砂土的形成历史,反映其沉积、风化过程中受到的机械、化学等作用。沉积作用形成的砂颗粒形貌特征主要依赖于沉积物的来源和沉积环境;湖积或海相沉积的砂颗粒形貌相对圆润,且与搬运距离和冲刷烈度、时间等密切相关。几十年前,工程师们就意识到颗粒形貌会影响散粒材料的工程特性,如压缩性、剪切强度、渗透性和热传导特性等,欧洲部分国家已经将颗粒形貌作为划分砂土类型的依据之一,并纳入相关国家分类标准中。图1为相同材料属性、粒径和孔隙比条件下,天然砂颗粒和圆滑球颗粒的应力-应变曲线。可以明显看出:相同轴向应变量下,两种类型颗粒集合体的应力比相差较大,天然砂的应力比值较高,此外,两种颗粒集合体的应力-应变曲线形态也存在差异。这些都归因于集合体内颗粒形貌的影响。颗粒形貌会直接影响颗粒间的接触性状,进而改变散粒集合体的传热传质特性。图2为理想球体之间接触示意图,图3为天然砂颗粒之间接触示意图。对于理想球体而言,两个颗粒之间的接触点只有一个,而天然砂颗粒表面凹凸不平,在细观尺度下,两个颗粒之间的接触存在多个微小接触点。此外,天然砂颗粒的接触点之间存在微孔隙,孔隙内液体亦会对颗粒间接触传热产生影响。因此,研究颗粒形貌与砂土宏观工程性质的内在关联,以及不同赋存环境下砂颗粒的形貌特征,可为相关岩土工程实践提供指导,也为离散元等数值模拟技术的精细化研发提供基础数据。There are no two sands with exactly the same particle shape in the world, which shows the complexity and difficulty of describing the shape characteristics of sand particles. The particle morphology is closely related to the physical and mechanical properties of natural sandy soil, which is of great significance for revealing the mesoscopic mechanism of the engineering properties of loose-grained rock and soil materials. The particle morphology represents the formation history of natural sand and reflects the mechanical and chemical effects of its deposition and weathering process. The morphology characteristics of sand particles formed by sedimentation mainly depend on the source of the sediment and the depositional environment; the morphology of sand particles in lacustrine or marine deposits is relatively round, and is closely related to the transportation distance, erosion intensity, and time. Decades ago, engineers realized that particle morphology would affect the engineering properties of granular materials, such as compressibility, shear strength, permeability, and thermal conductivity. It is one of the basis and included in relevant national classification standards. Figure 1 shows the stress-strain curves of natural sand particles and smooth spherical particles under the same material properties, particle size and void ratio. It can be clearly seen that under the same axial strain, the stress ratios of the two types of granular aggregates differ greatly, and the stress ratio of natural sand is higher. In addition, the stress-strain curve shapes of the two granular aggregates are also different. These are all attributed to the effect of particle morphology within the aggregate. Particle morphology will directly affect the contact properties between particles, and then change the heat and mass transfer characteristics of granular aggregates. Figure 2 is a schematic diagram of the contact between ideal spheres, and Figure 3 is a schematic diagram of the contact between natural sand particles. For an ideal sphere, there is only one contact point between two particles, while the surface of natural sand particles is uneven, and at the mesoscopic scale, there are many tiny contact points between two particles. In addition, there are micropores between the contact points of natural sand particles, and the liquid in the pores will also affect the contact heat transfer between particles. Therefore, the study of the internal relationship between particle morphology and macroscopic engineering properties of sand and soil, as well as the morphology characteristics of sand particles in different environments, can provide guidance for related geotechnical engineering practices and provide guidance for the refinement of numerical simulation techniques such as discrete elements. R&D provides basic data.

现有关于砂颗粒形貌的测试和评价手段较多,从最初的肉眼观察、卡尺测量,发展到现在的相机拍照、显微镜、扫描电镜、CT扫描仪、激光扫描仪等,测量结果亦从二维拓展到三维尺度,精度也越来越高。在室内试验和数值模拟过程中,人们常利用一些理想化的人工材料来研究颗粒形貌对砂土工程性质的影响,例如玻璃球、橡胶球、橡胶椭球、橡胶棒等。从细观尺度上来说,这些人造材料的形貌与天然砂颗粒的形貌差别甚远,难以真实刻画。需要指出的是,当下流行的3D打印技术虽然可以便捷的仿制复杂形貌的砂颗粒,但是由于该打印技术自身的特点,会造成打印的砂颗粒表面出现层状起伏,与真实砂颗粒形貌仍存在较大差距。因此,亟需研发新型、高效、便捷的砂颗粒形貌复刻装置,用于准确评价砂颗粒形貌对其集合体工程性质的作用规律。There are many existing methods for testing and evaluating the shape of sand particles, from the initial naked eye observation and caliper measurement to the current camera photography, microscope, scanning electron microscope, CT scanner, laser scanner, etc. The measurement results have also changed from two The dimension is expanded to three-dimensional scale, and the accuracy is getting higher and higher. In the process of laboratory experiments and numerical simulations, people often use some idealized artificial materials to study the influence of particle shape on the engineering properties of sand and soil, such as glass balls, rubber balls, rubber ellipsoids, rubber rods, etc. From the mesoscopic scale, the morphology of these man-made materials is very different from that of natural sand particles, making it difficult to truly describe. It should be pointed out that although the current popular 3D printing technology can easily imitate sand particles with complex shapes, due to the characteristics of the printing technology itself, it will cause layered undulations on the surface of the printed sand particles, which is different from the real sand particles. There is still a large gap. Therefore, there is an urgent need to develop a new, efficient, and convenient sand particle morphology replica device to accurately evaluate the effect of sand particle morphology on the engineering properties of aggregates.

发明内容Contents of the invention

本发明要解决的技术问题是针对上述现有技术的不足,而提供一种天然砂颗粒形貌的复刻装置与复刻方法,该天然砂颗粒形貌的复刻装置与复刻方法能够高精度人工再现天然砂颗粒的形貌,并为建立颗粒形貌与散粒岩土材料工程性质之间的内在联系提供重要技术支持,同时可以为离散元模拟技术的更新进步提供基础数据,具有操作简便、复刻精度高等优点,具有重要的理论研究价值和良好的社会经济效益。The technical problem to be solved in the present invention is to provide a device and method for re-engraving the morphology of natural sand particles for the above-mentioned deficiencies in the prior art. Artificially reproduce the shape of natural sand particles with high accuracy, and provide important technical support for establishing the internal relationship between particle shape and the engineering properties of loose-grained rock and soil materials. At the same time, it can provide basic data for the update and progress of discrete element simulation technology. It has the advantages of simplicity and high engraving accuracy, and has important theoretical research value and good social and economic benefits.

为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种天然砂颗粒形貌的复刻装置,包括橡胶片组件、烧杯和真空泵。A device for replicating the morphology of natural sand particles, including a rubber sheet assembly, a beaker and a vacuum pump.

橡胶片组件包括第一橡胶片、第二橡胶片和夹具。The rubber sheet assembly includes a first rubber sheet, a second rubber sheet and a clamp.

第一橡胶片和第二橡胶片竖直重合布设,并通过夹具夹紧,使得重合面密封贴紧接触。The first rubber sheet and the second rubber sheet are vertically overlapped and arranged, and are clamped by a clamp so that the overlapping surfaces are in tight contact with each other.

第一橡胶片和第二橡胶片的重合面中部均设置有形貌半腔;两个形貌半腔形成与天然砂颗粒形貌相同的形貌腔室。The middle part of the overlapped surface of the first rubber sheet and the second rubber sheet is provided with a topographic half cavity; the two topographic half cavities form a topographic chamber with the same shape as the natural sand particles.

形貌腔室顶部的橡胶片上设置有与形貌腔室相连通的上孔道;上孔道顶部通过上导管与真空泵相连接。The rubber sheet at the top of the topographic chamber is provided with an upper channel communicating with the topographical chamber; the top of the upper channel is connected with a vacuum pump through an upper conduit.

形貌腔室底部的橡胶片上设置有与形貌腔室相连通的下孔道;下孔道底部通过下导管伸入盛放有复刻溶液的烧杯内。The rubber sheet at the bottom of the topography chamber is provided with a lower channel communicating with the topography chamber; the bottom of the lower channel extends into a beaker filled with a replicating solution through a downcomer.

上孔道和下孔道位于同一竖直直线上,且直径均为d,设形貌腔室的最大直径为D,则D≥25d,且d不小于0.2mm。The upper channel and the lower channel are located on the same vertical line, and their diameters are both d. If the maximum diameter of the topography chamber is D, then D≥25d, and d is not less than 0.2mm.

上孔道顶部设置有带有密封盖的锥形漏斗,上导管底部伸入锥形漏斗中,上导管顶部与真空泵相连接。A conical funnel with a sealing cover is arranged on the top of the upper channel, the bottom of the upper conduit extends into the conical funnel, and the top of the upper conduit is connected with a vacuum pump.

下孔道底部设置有扩大孔,扩大孔与下导管顶部密封连接,下导管底部伸入盛放有复刻溶液的烧杯内。An enlarged hole is arranged at the bottom of the lower channel, and the enlarged hole is sealed and connected with the top of the downcomer, and the bottom of the downcomer extends into the beaker filled with the engraving solution.

还包括橡胶片浇筑模具,橡胶片浇筑模具包括刚性底座、顶盖、刚性侧壁、固定螺杆和两根钢针。It also includes a rubber sheet pouring mold, which includes a rigid base, a top cover, a rigid side wall, a fixing screw and two steel needles.

刚性底座、顶盖和刚性侧壁围合形成密封的浇筑腔;其中,顶盖上设置有橡胶浇筑口,刚性侧壁上设置有两个钢针固定孔,且两个钢针固定孔的连线经过浇筑腔的中心。The rigid base, the top cover and the rigid side wall form a sealed pouring cavity; among them, the top cover is provided with a rubber pouring port, and the rigid side wall is provided with two steel needle fixing holes, and the connection of the two steel needle fixing holes The line passes through the center of the pouring cavity.

固定螺杆用于连接刚性底座和顶盖,且能对顶盖施加反力。The fixing screw is used to connect the rigid base and the top cover, and can exert a counter force on the top cover.

两根钢针的一端均安装在天然砂颗粒上,两根钢针的另一端分别安装在对应的钢针固定孔内。One ends of the two steel needles are installed on the natural sand particles, and the other ends of the two steel needles are respectively installed in corresponding steel needle fixing holes.

一种天然砂颗粒形貌的复刻方法,包括如下步骤。A method for replicating the morphology of natural sand particles, comprising the following steps.

步骤1、安装钢针:在待复刻天然砂颗粒两侧各安装一根钢针,且两根钢针位于同一直线。Step 1. Install steel needles: Install a steel needle on both sides of the natural sand particles to be engraved, and the two steel needles are located on the same straight line.

步骤2、制备橡胶片:将步骤1中含有两根钢针的待复刻天然砂颗粒,置于胶片浇筑模具的浇筑腔中心,且两根钢针的两端分别放置于刚性侧壁的钢针固定孔内;通过橡胶浇筑口分次向浇筑腔内浇筑液态橡胶,冷却并移除含有两根钢针的待复刻天然砂颗粒后,从而制备得到第一橡胶片和第二橡胶片;其中,第一橡胶片和第二橡胶片均具有形貌半腔和两个钢针半孔。Step 2. Preparation of rubber sheet: Place the natural sand particles to be engraved containing two steel needles in step 1 in the center of the pouring cavity of the film casting mold, and place the two ends of the two steel needles on the steel surface of the rigid side wall respectively. In the pin fixing hole; pour liquid rubber into the pouring cavity in stages through the rubber pouring port, cool and remove the natural sand particles to be engraved containing two steel needles, thereby preparing the first rubber sheet and the second rubber sheet; Wherein, both the first rubber sheet and the second rubber sheet have a topographic half cavity and two steel needle half holes.

步骤3、组装复刻装置:将步骤2制备的第一橡胶片和第二橡胶片竖直叠合布设,且含有形貌半腔的侧面相贴合;接着,采用夹具将第一橡胶片和第二橡胶片密封夹紧,使得两个形貌半腔组合形成与天然砂颗粒形貌相同且密封的形貌腔室;位于形貌腔室顶部的两个钢针半孔围合形成与其中一根钢针直径相等且密封的上孔道;将上孔道顶部通过上导管与真空泵相连接;位于形貌腔室底部的两个钢针半孔围合形成与另一根钢针直径相等且密封的下孔道;将下孔道底部通过下导管伸入盛放有复刻溶液的烧杯内。Step 3. Assembling the re-engraving device: the first rubber sheet and the second rubber sheet prepared in step 2 are stacked vertically, and the sides containing the topographical half cavity are attached; then, the first rubber sheet and the second rubber sheet are fitted with a clamp. The second rubber sheet is sealed and clamped, so that the combination of the two shape half cavities forms a shape chamber that is identical to the shape of natural sand particles and sealed; the two steel needle half holes on the top of the shape chamber are enclosed to form a A steel needle with the same diameter and a sealed upper channel; the top of the upper channel is connected to the vacuum pump through the upper conduit; the two steel needles at the bottom of the topography chamber are surrounded by half-holes that are equal in diameter to the other steel needle and sealed The lower channel; extend the bottom of the lower channel through the downcomer into the beaker filled with the engraving solution.

步骤4、复刻,具体包括如下步骤:Step 4, copying, specifically includes the following steps:

步骤4-1、抽真空:开启真空泵,形貌腔室内形成负压环境。Step 4-1. Vacuuming: Turn on the vacuum pump to form a negative pressure environment in the topography chamber.

步骤4-2、复刻液充满形貌腔室:位于烧杯内的复刻溶液,将依次通过下导管和下孔道,进入形貌腔室内,并充满形貌腔室;Step 4-2, the engraving solution fills the profile chamber: the engraving solution located in the beaker will sequentially pass through the downcomer and the lower channel, enter the profile chamber, and fill the profile chamber;

步骤4-3、复刻液达设定液位面:真空泵继续抽真空,充满形貌腔室的复刻液,高度继续上升,通过上孔道进入锥形漏斗,从而达到设定液位面。Step 4-3, the engraving liquid reaches the set liquid level: the vacuum pump continues to evacuate, the engraving liquid fills the topography chamber, the height continues to rise, and enters the conical funnel through the upper channel to reach the set liquid level.

步骤4-4、保压充填:关闭真空泵,通过在上导管和下导管上设置阀门,并使两个阀门同时关闭,使得形貌腔室在设定时间T内保持负压环境;此时,位于设定液位面下的复刻溶液在重力作用下充分、完全填充到形貌腔室内的各个轮廓缝隙中;与此同时,复刻液的粘度为2.0~2.5Pa·s,下孔道的直径不大于1mm,形成毛细管;复刻液粘度和毛细管的作用,位于形貌腔室内的复刻液不会在重力作用下返流至下孔道。Step 4-4, pressure-holding filling: turn off the vacuum pump, set valves on the upper conduit and the lower conduit, and close the two valves at the same time, so that the topography chamber maintains a negative pressure environment within the set time T; at this time, The engraving solution located under the set liquid level is fully and completely filled into each contour gap in the topography chamber under the action of gravity; at the same time, the viscosity of the engraving solution is 2.0-2.5Pa·s, and the The diameter is not greater than 1mm, forming a capillary; due to the viscosity of the replica fluid and the effect of the capillary, the replica fluid located in the topography chamber will not flow back to the lower channel under the action of gravity.

步骤4-5、n次重复步骤4-1至步骤4-4。Step 4-5, repeat step 4-1 to step 4-4 n times.

步骤5、复刻液凝结:拆除下导管和上导管,将复刻装置在室温下静置,使得形貌腔室内的复刻溶液凝结、硬化,形成复刻的仿天然砂颗粒;此时,位于上孔道和下孔道内的复刻溶液凝结后将在仿天然砂颗粒表面形成两处凸起。Step 5. Condensation of the engraving solution: remove the lower conduit and the upper conduit, and let the engraving device stand at room temperature, so that the engraving solution in the topography chamber condenses and hardens to form imitation natural sand particles for engraving; at this time, After the engraving solution located in the upper channel and the lower channel coagulates, two protrusions will be formed on the surface of the simulated natural sand particles.

步骤6、拆模:将复刻装置拆除,并将仿天然砂颗粒表面的两处凸起切除、整平,得到成品仿天然砂颗粒。Step 6. Form removal: remove the re-engraving device, cut off and level the two protrusions on the surface of the imitation natural sand particles, and obtain the finished imitation natural sand particles.

步骤2中,第一橡胶片和第二橡胶片的具体制备方法,包括如下步骤:In step 2, the specific preparation method of the first rubber sheet and the second rubber sheet comprises the following steps:

步骤2-1、制备第一橡胶片:通过橡胶浇筑口向浇筑腔内浇筑液态橡胶,当液态橡胶的液面高度与两根钢针的中部齐平时,停止浇筑,并使位于胶片浇筑模具内的液态橡胶冷却,形成半成品第一橡胶片。Step 2-1. Prepare the first rubber sheet: pour liquid rubber into the pouring cavity through the rubber pouring port. When the liquid level of the liquid rubber is equal to the middle of the two steel needles, stop pouring, and place the rubber in the film pouring mold. The liquid rubber cools to form a semi-finished first rubber sheet.

步骤2-2、涂覆隔离层:在半成品第一橡胶片的顶部涂覆隔离层。Step 2-2. Coating an isolation layer: coating an isolation layer on top of the semi-finished first rubber sheet.

步骤2-3、制备第二橡胶片:继续口向浇筑腔内浇筑液态橡胶,直至液态橡胶充满浇筑腔,停止浇筑,并使位于隔离层顶部的液态橡胶冷却,形成半成品第二橡胶片。Step 2-3, preparing the second rubber sheet: continue to pour liquid rubber into the pouring cavity until the liquid rubber fills the pouring cavity, stop pouring, and cool the liquid rubber on the top of the isolation layer to form a semi-finished second rubber sheet.

步骤2-4、移除含有两根钢针的待复刻天然砂颗粒,从而制备得到第一橡胶片和第二橡胶片的成品。Step 2-4, removing the natural sand particles to be reproduced containing the two steel needles, thereby preparing finished products of the first rubber sheet and the second rubber sheet.

步骤2中,第一橡胶片和第二橡胶片均为透明橡胶。In step 2, both the first rubber sheet and the second rubber sheet are transparent rubber.

复刻液包括环氧树脂和硬化剂,且环氧树脂和硬化剂的质量比范围为:10:1~10:2;复刻液在制备过程中,采用磁力搅拌器将环氧树脂和硬化剂充分均匀搅拌;磁力搅拌器的加热温度为50℃~60℃,搅拌速度为800转/分钟~1000转/分钟,且搅拌时间不低于5分钟。The engraving solution includes epoxy resin and hardener, and the mass ratio of epoxy resin and hardener is in the range of 10:1 to 10:2; during the preparation of the engraving solution, a magnetic stirrer is used to mix the epoxy resin and hardener The agent is fully and evenly stirred; the heating temperature of the magnetic stirrer is 50°C to 60°C, the stirring speed is 800 rpm to 1000 rpm, and the stirring time is not less than 5 minutes.

步骤4-1中,真空泵的负压控制速度为-2kPa/分钟,抽真空10分钟,使形貌腔室内的负压值达到-20kPa。In step 4-1, the negative pressure control speed of the vacuum pump is -2kPa/min, and the vacuum is pumped for 10 minutes to make the negative pressure in the topography chamber reach -20kPa.

本发明具有如下有益效果:The present invention has following beneficial effect:

1、利用常见的橡胶材料制作复刻装置,该复刻装置具有制作简便,可多个颗粒联排制作,提高复刻效率,具有良好的适用性和可操作性。1. Utilize common rubber materials to make the engraving device. The engraving device is easy to manufacture, and can be made with multiple particles in parallel to improve the engraving efficiency. It has good applicability and operability.

2、本发明中的砂颗粒采用“浇筑”的方式实现人工复刻,相比于现有的其他复刻方法具有精度高、成本低等优点,对操作者无特殊要求。2. The sand particles in the present invention are artificially engraved by "pouring", which has the advantages of high precision and low cost compared with other existing engraving methods, and has no special requirements for operators.

3、通过调整复刻溶液实现复刻颗粒材料属性的变更,同时保持高度相似的颗粒形貌,这对于研究相同形貌下不同颗粒的工程性质具有重要意义,可为离散元软件更准确模拟颗粒形貌提供基础。3. By adjusting the re-engraving solution, the properties of the re-engraved particle material can be changed while maintaining a highly similar particle shape. This is of great significance for studying the engineering properties of different particles with the same shape, and can simulate particles more accurately for discrete element software. Topography provides the basis.

附图说明Description of drawings

图1显示了相同制备条件下,不同颗粒形貌集合体的应力-应变曲线。Figure 1 shows the stress-strain curves of aggregates with different particle shapes under the same preparation conditions.

图2显示了理想球体之间的接触界面示意图。Figure 2 shows a schematic diagram of the contact interface between ideal spheres.

图3显示了在细观尺度下天然砂颗粒之间的接触界面示意图。Figure 3 shows a schematic diagram of the contact interface between natural sand particles at the mesoscale.

图4显示了黏贴有钢针的天然砂颗粒的结构示意图。Figure 4 shows a schematic diagram of the structure of natural sand particles pasted with steel needles.

图5显示了采用橡胶片浇筑模具制备第一橡胶片和第二橡胶片的侧视图。Figure 5 shows a side view of the first rubber sheet and the second rubber sheet prepared by using the rubber sheet casting mold.

图6显示了采用橡胶片浇筑模具制备第一橡胶片和第二橡胶片的俯视图。Fig. 6 shows a top view of preparing the first rubber sheet and the second rubber sheet by using the rubber sheet casting mold.

图7显示了本发明一种天然砂颗粒形貌的复刻装置的结构示意图。Fig. 7 shows a schematic structural diagram of a device for replicating the morphology of natural sand particles according to the present invention.

其中有:Including:

1.天然砂颗粒;2.1.上钢针;2.2.下钢针;3.刚性底座;4.1.刚性侧壁一;4.2.刚性侧壁二;5.顶盖;6.1.固定螺杆一;6.2.固定螺杆二;7.1.第一橡胶片;7.2.第二橡胶片;8.形貌腔室;9.1.上孔道;9.2.下孔道;10.锥形漏斗;11.扩大孔;12.1.夹具一;12.2.夹具二;13.下导管;14.烧杯;15.复刻溶液;16.密封圈;17.上导管;18.真空泵;19.密封盖;21.上阀门;22.下阀门。1. Natural sand particles; 2.1. Upper steel needle; 2.2. Lower steel needle; 3. Rigid base; 4.1. Rigid side wall 1; 4.2. Rigid side wall 2; 5. Top cover; 6.1. Fixing screw 1; 6.2. Fixing screw two; 7.1. The first rubber sheet; 7.2. The second rubber sheet; 8. Shape chamber; 9.1. Upper channel; 9.2. Lower channel; 10. Tapered funnel; ; 12.2. Fixture II; 13. Downpipe; 14. Beaker; 15. Re-engraving solution; 16. Sealing ring;

具体实施方式Detailed ways

下面结合附图和具体较佳实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific preferred embodiments.

本发明的描述中,需要理解的是,术语“左侧”、“右侧”、“上部”、“下部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,“第一”、“第二”等并不表示零部件的重要程度,因此不能理解为对本发明的限制。本实施例中采用的具体尺寸只是为了举例说明技术方案,并不限制本发明的保护范围。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "left side", "right side", "upper", "lower" are based on the orientations or positional relationships shown in the accompanying drawings, and are only For the purpose of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, "first", "second" and the like do not represent components importance, and therefore should not be construed as limiting the invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the protection scope of the present invention.

如图7所示,一种天然砂颗粒形貌的复刻装置,包括橡胶片组件、烧杯14、真空泵18和橡胶片浇筑模具。As shown in Figure 7, a device for replicating the morphology of natural sand particles includes a rubber sheet assembly, a beaker 14, a vacuum pump 18 and a rubber sheet casting mold.

橡胶片组件包括第一橡胶片7.1、第二橡胶片7.2和夹具。The rubber sheet assembly includes a first rubber sheet 7.1, a second rubber sheet 7.2 and a clamp.

第一橡胶片和第二橡胶片竖直重合布设,并通过夹具夹紧,使得重合面密封贴紧接触,形成完整的橡胶片。本实施例中,夹具优选包括夹具一12.1和夹具二12.2。The first rubber sheet and the second rubber sheet are vertically overlapped and arranged, and are clamped by a clamp, so that the overlapping surfaces are in tight contact with each other to form a complete rubber sheet. In this embodiment, the clamp preferably includes clamp one 12.1 and clamp two 12.2.

第一橡胶片和第二橡胶片的重合面中部均设置有形貌半腔;两个形貌半腔形成与天然砂颗粒形貌相同的形貌腔室8。The middle part of the coincident surface of the first rubber sheet and the second rubber sheet is provided with a shape half cavity; the two shape half cavities form a shape chamber 8 with the same shape as the natural sand particles.

形貌腔室顶部的橡胶片上设置有与形貌腔室相连通的上孔道9.1;上孔道顶部通过上导管17与真空泵相连接。进一步,上孔道顶部的橡胶片上优选开设有锥形孔,锥形孔内密封放置有锥形漏斗10,锥形漏斗底部与上孔道相连通,锥形漏斗顶部罩设有密封盖19,密封盖上设置有供上导管密封穿过的导管孔。The rubber sheet at the top of the profile chamber is provided with an upper channel 9.1 communicating with the profile chamber; the top of the upper channel is connected to a vacuum pump through an upper conduit 17 . Further, the rubber sheet at the top of the upper channel is preferably provided with a tapered hole, and a tapered funnel 10 is sealed in the tapered hole, the bottom of the tapered funnel is connected with the upper channel, and the top cover of the tapered funnel is provided with a sealing cover 19. A conduit hole for the upper conduit to pass through is provided on the top.

形貌腔室底部的橡胶片上设置有与形貌腔室相连通的下孔道9.2;下孔道底部优选设置有扩大孔11,下导管顶部优选通过密封圈密封插设在扩大孔内,下导管底部伸入盛放有复刻溶液15的烧杯内。The rubber sheet at the bottom of the profile chamber is provided with a lower channel 9.2 communicating with the profile chamber; the bottom of the lower channel is preferably provided with an enlarged hole 11, and the top of the downcomer is preferably sealed and inserted in the enlarged hole by a sealing ring, and the bottom of the downcomer Stretch into the beaker filled with the engraving solution 15.

本实施例中,扩大孔直径优选为10mm,锥形漏斗的顶部直径优选为15mm;烧杯规格优选为50ml。下导管、上导管、密封盖均优选为透明材料。In this embodiment, the diameter of the enlarged hole is preferably 10 mm, the diameter of the top of the conical funnel is preferably 15 mm; the size of the beaker is preferably 50 ml. The lower conduit, the upper conduit, and the sealing cover are all preferably made of transparent materials.

上孔道和下孔道位于同一竖直直线上,且直径均为d,设形貌腔室的最大直径为D,则D≥25d,且d不小于0.2mm。The upper channel and the lower channel are located on the same vertical line, and their diameters are both d. If the maximum diameter of the topography chamber is D, then D≥25d, and d is not less than 0.2mm.

如图5和图6所示,橡胶片浇筑模具包括刚性底座3、顶盖5、刚性侧壁、固定螺杆和两根钢针。As shown in Figures 5 and 6, the rubber sheet casting mold includes a rigid base 3, a top cover 5, a rigid side wall, a fixing screw and two steel needles.

刚性底座、顶盖和刚性侧壁围合形成密封的浇筑腔。The rigid base, top cover and rigid side walls form a sealed pouring cavity.

上述顶盖盖合在刚性侧壁顶部,并通过若干根固定螺杆一6.1和若干根固定螺杆二6.2实现与刚性底座的可拆卸压紧连接。The above-mentioned top cover is covered on the top of the rigid side wall, and the detachable compression connection with the rigid base is realized through several fixed screw rods 1 6.1 and several fixed screw rods 2 6.2.

上述顶盖上设置有橡胶浇筑口。A rubber pouring port is arranged on the above-mentioned top cover.

两根钢针分别为上钢针2.1和下钢针2.2。The two steel needles are respectively an upper steel needle 2.1 and a lower steel needle 2.2.

如图4所示,在天然砂颗粒顶部黏贴一根上钢针2.1,在天然砂颗粒底部黏贴一根下钢针2.2,上钢针2.1和下钢针2.2位于同一直线上。As shown in Figure 4, an upper steel needle 2.1 is pasted on the top of the natural sand particle, and a lower steel needle 2.2 is pasted on the bottom of the natural sand particle, and the upper steel needle 2.1 and the lower steel needle 2.2 are located on the same straight line.

天然砂颗粒的粒径范围优选为2mm~30mm,本实施例的天然河砂粒径为15.6mm;钢针的直径不大于1mm,优选小于0.5mm,本实施例中优选为0.3mm。同时,天然砂颗粒的最大直径与貌腔室的最大直径D相同,钢针的直径与上孔道和下孔道的直径d相同。The particle size range of the natural sand particles is preferably 2 mm to 30 mm. The particle size of the natural river sand in this embodiment is 15.6 mm; the diameter of the steel needles is not greater than 1 mm, preferably less than 0.5 mm, preferably 0.3 mm in this embodiment. At the same time, the maximum diameter of the natural sand particles is the same as the maximum diameter D of the surface chamber, and the diameter of the steel needle is the same as the diameter d of the upper channel and the lower channel.

将带有钢针的天然砂颗粒放置在浇筑腔的中心,两根钢针的两端分别放置在相对设置的刚性侧壁一4.1和刚性侧壁二4.2的钢针固定孔内,随后盖上顶盖,并使用固定螺杆将顶盖与刚性底座相连接,并对顶盖施加设定的反力。Place the natural sand particles with steel needles in the center of the pouring cavity, place the two ends of the two steel needles in the steel needle fixing holes of the opposite rigid side wall 1 4.1 and rigid side wall 2 4.2 respectively, and then cover The top cover is connected with the rigid base using a fixed screw rod, and a set reaction force is applied to the top cover.

将装有橡胶片和天然砂颗粒的复刻模具组件置于室温条件下24小时,然后将复刻模具组件拆开,依次取出其中的橡胶片、黏结有钢针的天然砂颗粒、橡胶片;将天然砂颗粒和橡胶片表面的润滑油清理干净。Place the replica mold assembly with rubber sheet and natural sand particles at room temperature for 24 hours, then disassemble the replica mold assembly, and take out the rubber sheet, natural sand particles bonded with steel needles, and rubber sheet in sequence; Clean up the lubricating oil on the surface of natural sand particles and rubber sheets.

第一橡胶片和第二橡胶片的几何外形均优选为长方体,厚度为复刻模具组件腔室高度的1/2,且应大于1.5倍天然砂颗粒粒径;长度和宽度应大于15倍天然砂颗粒粒径。本实施例的第一橡胶片和第二橡胶片厚度优选为25mm,长度优选为80mm,宽度优选为80mm。The geometric shapes of the first rubber sheet and the second rubber sheet are preferably cuboid, the thickness is 1/2 of the height of the cavity of the replica mold assembly, and it should be greater than 1.5 times the particle size of natural sand particles; the length and width should be greater than 15 times the natural sand particle size. sand particle size. The thickness of the first rubber sheet and the second rubber sheet in this embodiment is preferably 25mm, the length is preferably 80mm, and the width is preferably 80mm.

进一步,上述橡胶片应具有充分的可塑性,可以准确刻画天然砂颗粒的形貌和表面凹凸不平。第一橡胶片和第二橡胶片进一步均优选为透明橡胶。Furthermore, the above-mentioned rubber sheet should have sufficient plasticity, and can accurately describe the morphology and surface unevenness of the natural sand particles. Both the first rubber sheet and the second rubber sheet are further preferably transparent rubber.

一种天然砂颗粒形貌的复刻方法,包括如下步骤。A method for replicating the morphology of natural sand particles, comprising the following steps.

步骤1、安装钢针:在待复刻天然砂颗粒两侧各安装一根钢针,且两根钢针位于同一直线。Step 1. Install steel needles: Install a steel needle on both sides of the natural sand particles to be engraved, and the two steel needles are located on the same straight line.

步骤2、制备橡胶片:将步骤1中含有两根钢针的待复刻天然砂颗粒,置于胶片浇筑模具的浇筑腔中心,且两根钢针的两端分别放置于刚性侧壁的钢针固定孔内;通过橡胶浇筑口分次向浇筑腔内浇筑液态橡胶,冷却并移除含有两根钢针的待复刻天然砂颗粒后,从而制备得到第一橡胶片和第二橡胶片;其中,第一橡胶片和第二橡胶片均具有形貌半腔和两个钢针半孔。Step 2. Preparation of rubber sheet: Place the natural sand particles to be engraved containing two steel needles in step 1 in the center of the pouring cavity of the film casting mold, and place the two ends of the two steel needles on the steel surface of the rigid side wall respectively. In the pin fixing hole; pour liquid rubber into the pouring cavity in stages through the rubber pouring port, cool and remove the natural sand particles to be engraved containing two steel needles, thereby preparing the first rubber sheet and the second rubber sheet; Wherein, both the first rubber sheet and the second rubber sheet have a topographic half cavity and two steel needle half holes.

步骤3、组装复刻装置Step 3. Assemble the replica device

先将橡胶片的接触面、形貌腔室、孔道、锥形漏斗内侧均匀喷涂润滑油,防止黏结;接着将第一橡胶片和第二橡胶片竖直叠合布设,且含有形貌半腔的侧面相贴合;接着,采用夹具将第一橡胶片和第二橡胶片密封夹紧,使得两个形貌半腔组合形成与天然砂颗粒形貌相同且密封的形貌腔室;位于形貌腔室顶部的两个钢针半孔围合形成与其中一根钢针直径相等且密封的上孔道;将上孔道顶部通过上导管与真空泵相连接;位于形貌腔室底部的两个钢针半孔围合形成与另一根钢针直径相等且密封的下孔道;将下孔道底部通过下导管伸入盛放有复刻溶液的烧杯内。First, evenly spray lubricating oil on the contact surface of the rubber sheet, the shape chamber, the channel, and the inner side of the conical funnel to prevent sticking; then vertically stack the first rubber sheet and the second rubber sheet, and contain the shape half cavity Then, the first rubber sheet and the second rubber sheet are sealed and clamped with a clamp, so that the two topographic half-cavities are combined to form a topographic chamber that is identical in appearance to natural sand particles and sealed; The two steel needles on the top of the topography chamber are surrounded by half-holes to form an upper channel that is equal in diameter to one of the steel needles and sealed; the top of the upper channel is connected to the vacuum pump through the upper conduit; the two steel needles at the bottom of the topography The half-hole of the needle is enclosed to form a sealed lower channel with the same diameter as another steel needle; extend the bottom of the lower channel through the downcomer into the beaker containing the replicating solution.

将配置足量的复刻溶液,倒入烧杯内,下导管与扩大孔通过密封圈密封连接,下导管插入复刻溶液液面以下至少2/3高度处。Pour a sufficient amount of forging solution into the beaker, the downcomer and the enlarged hole are sealed and connected by a sealing ring, and the downcomer is inserted at least 2/3 of the height below the surface of the forging solution.

上述复刻液优选包括环氧树脂和硬化剂,且环氧树脂和硬化剂的质量比范围为:10:1~10:2;复刻液在制备过程中,采用磁力搅拌器将环氧树脂和硬化剂充分均匀搅拌;磁力搅拌器的加热温度为50℃~60℃,搅拌速度为800转/分钟~1000转/分钟,且搅拌时间不低于5分钟。The above-mentioned engraving liquid preferably includes epoxy resin and hardener, and the mass ratio range of epoxy resin and hardener is: 10:1~10:2; In the preparation process of engraving liquid, adopt magnetic stirrer to mix epoxy resin Stir fully and evenly with the hardener; the heating temperature of the magnetic stirrer is 50°C to 60°C, the stirring speed is 800 rpm to 1000 rpm, and the stirring time is not less than 5 minutes.

步骤4、复刻,具体包括如下步骤。Step 4, copying, specifically includes the following steps.

步骤4-1、抽真空:开启真空泵,形貌腔室内形成负压环境。真空泵的负压控制速度优选为-2kPa/分钟,抽真空时间优选10分钟,使形貌腔室内的负压值优选达到-20kPa。Step 4-1. Vacuuming: Turn on the vacuum pump to form a negative pressure environment in the topography chamber. The negative pressure control speed of the vacuum pump is preferably -2kPa/min, and the vacuuming time is preferably 10 minutes, so that the negative pressure in the topography chamber preferably reaches -20kPa.

步骤4-2、复刻液充满形貌腔室:位于烧杯内的复刻溶液,将依次通过下导管和下孔道,进入形貌腔室内,并充满形貌腔室。此时,观察烧杯和下导管内复刻溶液的流动变化,同时观察锥形漏斗和上导管内复刻溶液的液面高度变化。Step 4-2. Filling the topography chamber with the replicating solution: The replicating solution in the beaker will pass through the downcomer and the downhole in turn, enter the topography chamber, and fill the topography chamber. At this time, observe the flow changes of the replicating solution in the beaker and the downcomer, and observe the change of the liquid level of the replicating solution in the conical funnel and the upcomer at the same time.

步骤4-3、复刻液达设定液位面:真空泵继续抽真空,充满形貌腔室的复刻液,高度继续上升,通过上孔道进入锥形漏斗,从而达到设定液位面。Step 4-3, the engraving liquid reaches the set liquid level: the vacuum pump continues to evacuate, the engraving liquid fills the topography chamber, the height continues to rise, and enters the conical funnel through the upper channel to reach the set liquid level.

步骤4-4、保压充填:关闭真空泵,通过在上导管和下导管上设置阀门(也即关闭上阀门21和下阀门22),并使两个阀门同时关闭,使得形貌腔室在设定时间T(优选为5分钟)内保持负压环境;此时,位于设定液位面下的复刻溶液在重力作用下充分、完全填充到形貌腔室内的各个轮廓缝隙中;与此同时,复刻液的粘度为2.0~2.5Pa·s,下孔道的直径不大于1mm,形成毛细管;复刻液粘度和毛细管的作用,位于形貌腔室内的复刻液不会在重力作用下返流至下孔道。在另外,在保压过程中,能使复刻溶液内的微小气泡、形貌腔室内的气泡在间歇的保压期间能够缓慢、完全排出。Step 4-4, pressure-holding filling: turn off the vacuum pump, set valves on the upper conduit and the lower conduit (that is, close the upper valve 21 and the lower valve 22), and close the two valves at the same time, so that the topography chamber is set Maintain a negative pressure environment within a certain time T (preferably 5 minutes); at this time, the replica solution located under the set liquid level is fully and completely filled in each contour gap in the topography chamber under the action of gravity; with this At the same time, the viscosity of the engraving solution is 2.0-2.5Pa·s, and the diameter of the lower channel is not greater than 1mm, forming a capillary; due to the viscosity of the engraving fluid and the effect of the capillary, the engraving fluid located in the topography chamber will not be under the action of gravity. return to the lower channel. In addition, during the pressure-holding process, the micro-bubbles in the engraving solution and the bubbles in the topography chamber can be slowly and completely discharged during the intermittent pressure-holding period.

上述毛细形式的下孔道设置可以使得复刻液体在毛细张力的作用下,保持一定的液面高度,避免未完全硬化的复刻液体在重力作用下,从形貌腔室内流出,造成腔室填充不完全,产生孔洞。The setting of the lower channel in the above-mentioned capillary form can make the engraving liquid maintain a certain liquid level under the action of capillary tension, and prevent the incompletely hardened engraving liquid from flowing out of the topography chamber under the action of gravity, causing the chamber to fill. Incomplete, resulting in holes.

步骤4-5、n次重复步骤4-1至步骤4-4。本实施例中,优选n=3。Step 4-5, repeat step 4-1 to step 4-4 n times. In this embodiment, preferably n=3.

步骤5、复刻液凝结:拆除下导管和上导管,将复刻装置在室温下静置养护不小于6小时,使得形貌腔室内的复刻溶液凝结、硬化,形成复刻的仿天然砂颗粒;此时,位于上孔道和下孔道内的复刻溶液凝结后将在仿天然砂颗粒表面形成两处凸起。Step 5. Condensation of the engraving solution: Remove the lower conduit and the upper conduit, and let the engraving device stand at room temperature for no less than 6 hours, so that the engraving solution in the topography chamber will condense and harden, forming a replica of imitation natural sand Particles; at this time, after the engraving solution located in the upper channel and the lower channel condenses, two protrusions will be formed on the surface of the simulated natural sand particles.

步骤6、拆模:将复刻装置拆除,并将仿天然砂颗粒表面的两处凸起切除,并优选在放大镜观察下,用约600目的细砂纸将切除处打磨平滑,并清洗表面油污,得到成品仿天然砂颗粒。Step 6, demoulding: remove the re-engraving device, and cut off the two protrusions on the surface of the imitation natural sand particles, and preferably under the observation of a magnifying glass, use about 600 mesh fine sandpaper to polish the cut place smoothly, and clean the surface oil. The finished imitation natural sand particles are obtained.

步骤2中,第一橡胶片和第二橡胶片的具体制备方法,包括如下步骤。In step 2, the specific preparation method of the first rubber sheet and the second rubber sheet includes the following steps.

步骤2-1、制备第一橡胶片:通过橡胶浇筑口向浇筑腔内浇筑液态橡胶,当液态橡胶的液面高度与两根钢针的中部齐平时,停止浇筑,并使位于胶片浇筑模具内的液态橡胶冷却,形成半成品第一橡胶片。Step 2-1. Prepare the first rubber sheet: pour liquid rubber into the pouring cavity through the rubber pouring port. When the liquid level of the liquid rubber is equal to the middle of the two steel needles, stop pouring, and place the rubber in the film pouring mold. The liquid rubber cools to form a semi-finished first rubber sheet.

步骤2-2、涂覆隔离层:在半成品第一橡胶片的顶部涂覆隔离层。Step 2-2. Coating an isolation layer: coating an isolation layer on top of the semi-finished first rubber sheet.

步骤2-3、制备第二橡胶片:继续口向浇筑腔内浇筑液态橡胶,直至液态橡胶充满浇筑腔,停止浇筑,并使位于隔离层顶部的液态橡胶冷却,形成半成品第二橡胶片。Step 2-3, preparing the second rubber sheet: continue to pour liquid rubber into the pouring cavity until the liquid rubber fills the pouring cavity, stop pouring, and cool the liquid rubber on the top of the isolation layer to form a semi-finished second rubber sheet.

步骤2-4、移除含有两根钢针的待复刻天然砂颗粒,从而制备得到第一橡胶片和第二橡胶片的成品。Step 2-4, removing the natural sand particles to be reproduced containing the two steel needles, thereby preparing finished products of the first rubber sheet and the second rubber sheet.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be carried out to the technical solutions of the present invention. These equivalent transformations All belong to the protection scope of the present invention.

Claims (10)

1.一种天然砂颗粒形貌的复刻装置,其特征在于:包括橡胶片组件、烧杯和真空泵;1. A device for replicating natural sand particle morphology, characterized in that: it includes a rubber sheet assembly, a beaker and a vacuum pump; 橡胶片组件包括第一橡胶片、第二橡胶片和夹具;The rubber sheet assembly includes a first rubber sheet, a second rubber sheet and a clamp; 第一橡胶片和第二橡胶片竖直重合布设,并通过夹具夹紧,使得重合面密封贴紧接触;The first rubber sheet and the second rubber sheet are vertically overlapped and arranged, and are clamped by a clamp, so that the overlapping surfaces are sealed and tightly contacted; 第一橡胶片和第二橡胶片的重合面中部均设置有形貌半腔;两个形貌半腔形成与天然砂颗粒形貌相同的形貌腔室;The middle part of the overlapping surface of the first rubber sheet and the second rubber sheet is provided with a shape half cavity; the two shape half cavities form a shape chamber with the same shape as the natural sand particle; 形貌腔室顶部的橡胶片上设置有与形貌腔室相连通的上孔道;上孔道顶部通过上导管与真空泵相连接;The rubber sheet at the top of the topographic chamber is provided with an upper channel connected with the topographic chamber; the top of the upper channel is connected to the vacuum pump through the upper conduit; 形貌腔室底部的橡胶片上设置有与形貌腔室相连通的下孔道;下孔道底部通过下导管伸入盛放有复刻溶液的烧杯内。The rubber sheet at the bottom of the topography chamber is provided with a lower channel communicating with the topography chamber; the bottom of the lower channel extends into a beaker filled with a replicating solution through a downcomer. 2.根据权利要求1所述的天然砂颗粒形貌的复刻装置,其特征在于:上孔道和下孔道位于同一竖直直线上,且直径均为d,设形貌腔室的最大直径为D,则D≥25d,且d不小于0.2mm。2. the engraving device of natural sand grain shape according to claim 1, it is characterized in that: upper channel and lower channel are positioned on same vertical line, and diameter is d, the maximum diameter of setting profile chamber is D, then D≥25d, and d is not less than 0.2mm. 3.根据权利要求1所述的天然砂颗粒形貌的复刻装置,其特征在于:上孔道顶部设置有带有密封盖的锥形漏斗,上导管底部伸入锥形漏斗中,上导管顶部与真空泵相连接。3. The device for replicating the appearance of natural sand particles according to claim 1, characterized in that: the top of the upper channel is provided with a conical funnel with a sealing cover, the bottom of the upper conduit extends into the conical funnel, and the top of the upper conduit Connected to a vacuum pump. 4.根据权利要求1所述的天然砂颗粒形貌的复刻装置,其特征在于:下孔道底部设置有扩大孔,扩大孔与下导管顶部密封连接,下导管底部伸入盛放有复刻溶液的烧杯内。4. The device for replicating the appearance of natural sand particles according to claim 1, characterized in that: the bottom of the lower tunnel is provided with an enlarged hole, the enlarged hole is sealed and connected with the top of the downcomer, and the bottom of the downcomer extends into a container for replicating. solution in a beaker. 5.根据权利要求1所述的天然砂颗粒形貌的复刻装置,其特征在于:还包括橡胶片浇筑模具,橡胶片浇筑模具包括刚性底座、顶盖、刚性侧壁、固定螺杆和两根钢针;5. the engraving device of natural sand particle appearance according to claim 1, is characterized in that: also comprise rubber sheet casting mold, rubber sheet casting mold comprises rigid base, top cover, rigid side wall, fixed screw rod and two steel needle; 刚性底座、顶盖和刚性侧壁围合形成密封的浇筑腔;其中,顶盖上设置有橡胶浇筑口,刚性侧壁上设置有两个钢针固定孔,且两个钢针固定孔的连线经过浇筑腔的中心;The rigid base, the top cover and the rigid side wall form a sealed pouring cavity; among them, the top cover is provided with a rubber pouring port, and the rigid side wall is provided with two steel needle fixing holes, and the connection of the two steel needle fixing holes The line passes through the center of the pouring cavity; 固定螺杆用于连接刚性底座和顶盖,且能对顶盖施加反力;The fixing screw is used to connect the rigid base and the top cover, and can exert a reaction force on the top cover; 两根钢针的一端均安装在天然砂颗粒上,两根钢针的另一端分别安装在对应的钢针固定孔内。One ends of the two steel needles are installed on the natural sand particles, and the other ends of the two steel needles are respectively installed in corresponding steel needle fixing holes. 6.一种天然砂颗粒形貌的复刻方法,其特征在于:包括如下步骤:6. A method for re-engraving the morphology of natural sand particles, characterized in that: comprising the steps: 步骤1、安装钢针:在待复刻天然砂颗粒两侧各安装一根钢针,且两根钢针位于同一直线;Step 1. Install steel needles: Install a steel needle on both sides of the natural sand particles to be engraved, and the two steel needles are located on the same straight line; 步骤2、制备橡胶片:将步骤1中含有两根钢针的待复刻天然砂颗粒,置于胶片浇筑模具的浇筑腔中心,且两根钢针的两端分别放置于刚性侧壁的钢针固定孔内;通过橡胶浇筑口分次向浇筑腔内浇筑液态橡胶,冷却并移除含有两根钢针的待复刻天然砂颗粒后,从而制备得到第一橡胶片和第二橡胶片;其中,第一橡胶片和第二橡胶片均具有形貌半腔和两个钢针半孔;Step 2. Preparation of rubber sheet: Place the natural sand particles to be engraved containing two steel needles in step 1 in the center of the pouring cavity of the film casting mold, and place the two ends of the two steel needles on the steel surface of the rigid side wall respectively. In the pin fixing hole; pour liquid rubber into the pouring cavity in stages through the rubber pouring port, cool and remove the natural sand particles to be engraved containing two steel needles, thereby preparing the first rubber sheet and the second rubber sheet; Wherein, both the first rubber sheet and the second rubber sheet have a shape half cavity and two steel needle half holes; 步骤3、组装复刻装置:将步骤2制备的第一橡胶片和第二橡胶片竖直叠合布设,且含有形貌半腔的侧面相贴合;接着,采用夹具将第一橡胶片和第二橡胶片密封夹紧,使得两个形貌半腔组合形成与天然砂颗粒形貌相同且密封的形貌腔室;位于形貌腔室顶部的两个钢针半孔围合形成与其中一根钢针直径相等且密封的上孔道;将上孔道顶部通过上导管与真空泵相连接;位于形貌腔室底部的两个钢针半孔围合形成与另一根钢针直径相等且密封的下孔道;将下孔道底部通过下导管伸入盛放有复刻溶液的烧杯内;Step 3. Assembling the re-engraving device: the first rubber sheet and the second rubber sheet prepared in step 2 are stacked vertically, and the sides containing the topographical half cavity are attached; then, the first rubber sheet and the second rubber sheet are fitted with a clamp. The second rubber sheet is sealed and clamped, so that the combination of the two shape half cavities forms a shape chamber that is identical to the shape of natural sand particles and sealed; the two steel needle half holes on the top of the shape chamber are enclosed to form a A steel needle with the same diameter and a sealed upper channel; the top of the upper channel is connected to the vacuum pump through the upper conduit; the two steel needles at the bottom of the topography chamber are surrounded by half-holes that are equal in diameter to the other steel needle and sealed The lower channel; extend the bottom of the lower channel through the downcomer into the beaker filled with the engraving solution; 步骤4、复刻,具体包括如下步骤:Step 4, copying, specifically includes the following steps: 步骤4-1、抽真空:开启真空泵,形貌腔室内形成负压环境;Step 4-1. Vacuuming: Turn on the vacuum pump to form a negative pressure environment in the topography chamber; 步骤4-2、复刻液充满形貌腔室:位于烧杯内的复刻溶液,将依次通过下导管和下孔道,进入形貌腔室内,并充满形貌腔室;Step 4-2, the engraving solution fills the profile chamber: the engraving solution located in the beaker will sequentially pass through the downcomer and the lower channel, enter the profile chamber, and fill the profile chamber; 步骤4-3、复刻液达设定液位面:真空泵继续抽真空,充满形貌腔室的复刻液,高度继续上升,通过上孔道进入锥形漏斗,从而达到设定液位面;Step 4-3, the engraving liquid reaches the set liquid level: the vacuum pump continues to evacuate, the engraving liquid is filled with the profile chamber, the height continues to rise, and enters the conical funnel through the upper channel, so as to reach the set liquid level; 步骤4-4、保压充填:关闭真空泵,通过在上导管和下导管上设置阀门,并使两个阀门同时关闭,使得形貌腔室在设定时间T内保持负压环境;此时,位于设定液位面下的复刻溶液在重力作用下充分、完全填充到形貌腔室内的各个轮廓缝隙中;与此同时,复刻液的粘度为2.0~2.5Pa·s,下孔道的直径不大于1mm,形成毛细管;复刻液粘度和毛细管的作用,位于形貌腔室内的复刻液不会在重力作用下返流至下孔道;Step 4-4, pressure-holding filling: turn off the vacuum pump, set valves on the upper conduit and the lower conduit, and close the two valves at the same time, so that the topography chamber maintains a negative pressure environment within the set time T; at this time, The engraving solution located under the set liquid level is fully and completely filled into each contour gap in the topography chamber under the action of gravity; at the same time, the viscosity of the engraving solution is 2.0-2.5Pa·s, and the The diameter is not greater than 1mm, forming a capillary; due to the viscosity of the replica fluid and the effect of the capillary, the replica fluid located in the topography chamber will not flow back to the lower channel under the action of gravity; 步骤4-5、n次重复步骤4-1至步骤4-4;Step 4-5, repeat step 4-1 to step 4-4 n times; 步骤5、复刻液凝结:拆除下导管和上导管,将复刻装置在室温下静置,使得形貌腔室内的复刻溶液凝结、硬化,形成复刻的仿天然砂颗粒;此时,位于上孔道和下孔道内的复刻溶液凝结后将在仿天然砂颗粒表面形成两处凸起;Step 5. Condensation of the engraving solution: remove the lower conduit and the upper conduit, and let the engraving device stand at room temperature, so that the engraving solution in the topography chamber condenses and hardens to form imitation natural sand particles for engraving; at this time, After the engraving solution located in the upper channel and the lower channel condenses, two protrusions will be formed on the surface of the imitation natural sand particles; 步骤6、拆模:将复刻装置拆除,并将仿天然砂颗粒表面的两处凸起切除、整平,得到成品仿天然砂颗粒。Step 6. Form removal: remove the re-engraving device, cut off and level the two protrusions on the surface of the imitation natural sand particles, and obtain the finished imitation natural sand particles. 7.根据权利要求6所述的天然砂颗粒形貌的复刻方法,其特征在于:步骤2中,第一橡胶片和第二橡胶片的具体制备方法,包括如下步骤:7. the engraving method of natural sand particle appearance according to claim 6 is characterized in that: in step 2, the specific preparation method of the first rubber sheet and the second rubber sheet comprises the steps: 步骤2-1、制备第一橡胶片:通过橡胶浇筑口向浇筑腔内浇筑液态橡胶,当液态橡胶的液面高度与两根钢针的中部齐平时,停止浇筑,并使位于胶片浇筑模具内的液态橡胶冷却,形成半成品第一橡胶片;Step 2-1. Prepare the first rubber sheet: pour liquid rubber into the pouring cavity through the rubber pouring port. When the liquid level of the liquid rubber is equal to the middle of the two steel needles, stop pouring, and place the rubber in the film pouring mold. The liquid rubber is cooled to form the first rubber sheet of the semi-finished product; 步骤2-2、涂覆隔离层:在半成品第一橡胶片的顶部涂覆隔离层;Step 2-2, coating the isolation layer: coating the isolation layer on the top of the semi-finished first rubber sheet; 步骤2-3、制备第二橡胶片:继续口向浇筑腔内浇筑液态橡胶,直至液态橡胶充满浇筑腔,停止浇筑,并使位于隔离层顶部的液态橡胶冷却,形成半成品第二橡胶片;Step 2-3, preparing the second rubber sheet: continue pouring liquid rubber into the pouring cavity until the liquid rubber fills the pouring cavity, stop pouring, and cool the liquid rubber at the top of the isolation layer to form a semi-finished second rubber sheet; 步骤2-4、移除含有两根钢针的待复刻天然砂颗粒,从而制备得到第一橡胶片和第二橡胶片的成品。Step 2-4, removing the natural sand particles to be reproduced containing the two steel needles, thereby preparing finished products of the first rubber sheet and the second rubber sheet. 8.根据权利要求6或7所述的天然砂颗粒形貌的复刻方法,其特征在于:步骤2中,第一橡胶片和第二橡胶片均为透明橡胶。8. The method for replicating the morphology of natural sand particles according to claim 6 or 7, characterized in that: in step 2, both the first rubber sheet and the second rubber sheet are transparent rubber. 9.根据权利要求6所述的天然砂颗粒形貌的复刻方法,其特征在于:复刻液包括环氧树脂和硬化剂,且环氧树脂和硬化剂的质量比范围为:10:1~10:2;复刻液在制备过程中,采用磁力搅拌器将环氧树脂和硬化剂充分均匀搅拌;磁力搅拌器的加热温度为50℃~60℃,搅拌速度为800转/分钟~1000转/分钟,且搅拌时间不低于5分钟。9. The replica method of natural sand particle morphology according to claim 6, characterized in that: the replica solution comprises epoxy resin and hardener, and the mass ratio range of epoxy resin and hardener is: 10:1 ~10:2; During the preparation of the engraving solution, use a magnetic stirrer to fully and evenly stir the epoxy resin and hardener; the heating temperature of the magnetic stirrer is 50 ° C ~ 60 ° C, and the stirring speed is 800 rpm ~ 1000 rpm rpm, and the stirring time is not less than 5 minutes. 10.根据权利要求6所述的天然砂颗粒形貌的复刻方法,其特征在于:步骤4-1中,真空泵的负压控制速度为-2kPa/分钟,抽真空10分钟,使形貌腔室内的负压值达到-20kPa。10. The method for replicating the morphology of natural sand particles according to claim 6, characterized in that: in step 4-1, the negative pressure control speed of the vacuum pump is -2kPa/min, and the vacuum is pumped for 10 minutes to make the morphology cavity The negative pressure value in the room reaches -20kPa.
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