CN116394416A - A preparation device for anti-hanging coal mine fabric core with integral plasticized rubber material - Google Patents
A preparation device for anti-hanging coal mine fabric core with integral plasticized rubber material Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 52
- 239000000463 material Substances 0.000 title claims abstract description 49
- 239000003245 coal Substances 0.000 title claims abstract description 17
- 239000004744 fabric Substances 0.000 title claims abstract description 15
- 238000007790 scraping Methods 0.000 claims abstract description 54
- 238000003756 stirring Methods 0.000 claims abstract description 51
- 238000002156 mixing Methods 0.000 claims abstract description 42
- 230000001681 protective effect Effects 0.000 claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 9
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000010057 rubber processing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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- 238000007906 compression Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/16—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/802—Constructions or methods for cleaning the mixing or kneading device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明公开了一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,涉及塑化胶料制备装置技术领域,该塑化胶料制备装置旨在解决现有技术下塑化胶料制备装置在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上的技术问题,该塑化胶料制备装置包括制备装置固定板、安装在制备装置固定板上的侧面防护外板、连接于侧面防护外板的加热混合搅拌组件;加热混合搅拌组件内部设置有防粘连刮取机构,侧面防护外板外侧设置有冷却调节按压组件,制备装置固定板下侧设置有胶料加工运输组件,该塑化胶料制备装置通过防粘连刮取机构使原料在搅拌的过程中可以将粘连在内壁上残余的原料进行刮取,利用冷却调节按压组件能够自动将混合后的胶料进行冷却压实。
The invention discloses a preparation device for plasticized rubber with an integral core of a fabric core for coal mines that prevents wall hanging, and relates to the technical field of plasticized rubber preparation devices. During the uniform stirring process of the rubber preparation device, there are often technical problems that some residual raw materials adhere to the inner wall. The plasticized rubber preparation device includes a preparation device fixing plate and a side protective outer plate installed on the preparation device fixing plate. , The heating mixing and stirring assembly connected to the side protective outer plate; the heating mixing and stirring assembly is provided with an anti-adhesion scraping mechanism, the outer side of the side protective outer plate is provided with a cooling adjustment pressing assembly, and the lower side of the fixing plate of the preparation device is provided with rubber processing and transportation Assemblies, the plasticized rubber material preparation device can scrape the remaining raw materials stuck on the inner wall during the stirring process through the anti-adhesion scraping mechanism, and the mixed rubber material can be automatically cooled by using the cooling adjustment pressing component compacted.
Description
技术领域technical field
本发明属于塑化胶料制备装置技术领域,具体涉及一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置。The invention belongs to the technical field of plasticizing rubber material preparation devices, and in particular relates to a plasticizing rubber material preparation device with an integral belt core for fabric cores used in coal mines to prevent wall hanging.
背景技术Background technique
现今,在对煤矿用织物芯整体带芯塑化胶料进行制备的过程中,往往需要加入一些添加剂到原料中,而现有的混合装置大多采用单一的搅拌釜进行混合搅拌,而在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上,从而导致胶料混合比例不够准确,同时也不能起到自动将混合后的胶料进行冷却压实,进一步降低了胶料的制备速度。Nowadays, in the process of preparing the plastic compound with core for the fabric core used in coal mines, it is often necessary to add some additives to the raw materials, and most of the existing mixing devices use a single stirring tank for mixing and stirring, but evenly stirring During the process, there are often some residual raw materials sticking to the inner wall, which leads to the inaccurate mixing ratio of the rubber material, and at the same time, it cannot automatically cool and compact the mixed rubber material, which further reduces the production speed of the rubber material.
因此,针对上述塑化胶料制备装置在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上的问题,亟需得到解决,以改善塑化胶料制备装置的使用场景。Therefore, there is an urgent need to solve the problem that some residual raw materials stick to the inner wall of the above-mentioned plasticized rubber preparation device during the uniform stirring process, so as to improve the use scene of the plasticized rubber preparation device.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,该塑化胶料制备装置旨在解决现有技术下塑化胶料制备装置在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上的技术问题。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a preparation device for the plasticized rubber material with an integral core of the coal mine fabric core which is anti-hanging on the wall. During the uniform stirring process of the material preparation device, there are often technical problems that some residual raw materials adhere to the inner wall.
为了解决上述技术问题,本发明提供了这样一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,该塑化胶料制备装置包括制备装置固定板、安装在所述制备装置固定板上的侧面防护外板、连接于所述侧面防护外板的加热混合搅拌组件;所述加热混合搅拌组件内部设置有防粘连刮取机构,所述侧面防护外板外侧设置有冷却调节按压组件,所述制备装置固定板下侧设置有胶料加工运输组件,所述加热混合搅拌组件内部包括有混合搅动箱,所述混合搅动箱外侧设置有加热夹套。In order to solve the above-mentioned technical problems, the present invention provides such an anti-hanging coal mine fabric core integrated plastic rubber preparation device with a core, the plastic rubber preparation device includes a preparation device fixing plate, installed on the preparation device The side protective outer plate on the fixed plate, and the heating mixing and stirring assembly connected to the side protective outer plate; the heating, mixing and stirring assembly is provided with an anti-adhesion scraping mechanism inside, and the outer side of the side protective outer plate is provided with a cooling adjustment press Assemblies, the lower side of the fixing plate of the preparation device is provided with a rubber processing and transportation assembly, the inside of the heating mixing assembly includes a mixing and stirring box, and the outside of the mixing and stirring box is provided with a heating jacket.
使用本技术方案的塑化胶料制备装置时,通过加热混合搅拌组件内部设置的防粘连刮取机构,使原料在进行均匀搅拌的过程中可以将粘连在内壁上残余的原料进行刮取,使原料混合比例较为精确,同时利用侧面防护外板外侧设置的冷却调节按压组件的设置,能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。When using the plasticized rubber preparation device of this technical solution, the anti-adhesion scraping mechanism provided inside the heating mixing and stirring assembly can scrape the remaining raw materials stuck on the inner wall during the uniform stirring process of the raw materials, so that The mixing ratio of raw materials is relatively accurate, and at the same time, the setting of the cooling adjustment pressing component installed on the outside of the side protective outer plate can automatically cool and compact the mixed rubber material, which further improves the preparation speed of the rubber material.
进一步地,所述加热混合搅拌组件内部包括有安装在混合搅动箱顶部的第一驱动电机,所述第一驱动电机的输出端设置有搅拌转动轴杆,通过第一驱动电机的设置,可以带动搅拌转动轴杆进行转动。Further, the heating, mixing and stirring assembly includes a first driving motor installed on the top of the mixing and stirring box. The output end of the first driving motor is provided with a stirring and rotating shaft. Through the setting of the first driving motor, it can drive Agitate and turn the shaft for rotation.
进一步地,所述搅拌转动轴杆外侧固定连接有混合搅拌片,所述搅拌转动轴杆外侧固定连接有固定套圈,所述固定套圈外侧固定连接有两侧支撑连杆,通过混合搅拌片的设置,可以将原料进行均匀混合。Further, a mixing blade is fixedly connected to the outer side of the stirring rotation shaft, a fixed ferrule is fixedly connected to the outer side of the stirring rotation shaft rod, and a support connecting rod on both sides is fixedly connected to the outer side of the fixing ring, through which the mixing blade The setting can mix the raw materials evenly.
进一步地,所述两侧支撑连杆外侧固定连接有上端固定外套圈,所述上端固定外套圈下侧固定连接有竖向支撑杆,所述竖向支撑杆外侧固定连接有加固连接块,通过上端固定外套圈和竖向支撑杆的设置,可以起到配合连接支撑的效果。Further, the outer sides of the supporting links on both sides are fixedly connected with upper fixed outer rings, and the lower side of the upper fixed outer rings is fixedly connected with vertical support rods, and the outer sides of the vertical support rods are fixedly connected with reinforced connection blocks. The setting of the upper fixed outer ring and the vertical support bar can play the effect of coordinating the connection support.
进一步地,所述加固连接块外侧设置有双向调节气缸,所述双向调节气缸外侧设置有固定刮壁弧形板,所述双向调节气缸的活动端设置有气缸活动板,通过固定刮壁弧形板的设置,可以将粘连在内壁上残余的原料进行刮取。Further, a two-way adjusting cylinder is provided on the outside of the reinforced connection block, and a fixed wall-scraping arc-shaped plate is arranged on the outside of the two-way adjusting cylinder, and a movable end of the two-way adjusting cylinder is provided with a cylinder movable plate. The setting of the board can scrape off the remaining raw materials stuck on the inner wall.
进一步地,所述气缸活动板外侧固定连接有限位移动杆,所述限位移动杆外侧固定连接有两端活动刮壁弧形板,通过双向调节气缸和气缸活动板的设置,可以根据使用需要使两端活动刮壁弧形板能够上下移动,从而对内壁起到调节转动刮取的效果。Further, the outer side of the movable plate of the cylinder is fixedly connected with a limit moving rod, and the outer side of the limit moving rod is fixedly connected with movable wall-scraping arc plates at both ends. The movable wall-scraping arc-shaped plates at both ends can move up and down, so as to adjust and rotate the scraping effect on the inner wall.
进一步地,所述活动刮壁弧形板和固定刮壁弧形板的端部之间连接牵拉机构。Further, a pulling mechanism is connected between the movable wall-scraping arc-shaped plate and the end of the fixed wall-scraping arc-shaped plate.
进一步地,所述胶料加工运输组件内部包括有第二驱动电机,所述第二驱动电机的输出端设置有调节丝杆,所述调节丝杆外侧传动连接有丝杆滑块,所述制备装置固定板内部开设有限位运输槽,通过第二驱动电机的设置,可以带动调节丝杆进行运动,使丝杆滑块能够在限位运输槽中进行移动。Further, the rubber material processing and transportation assembly includes a second driving motor inside, and the output end of the second driving motor is provided with an adjusting screw, and the outer side of the adjusting screw is connected with a screw slider, and the preparation A limited transport slot is provided inside the device fixing plate, and the setting of the second drive motor can drive the adjustment screw to move, so that the screw slider can move in the limited transport slot.
进一步地,所述调节丝杆上侧设置有胶料接料槽板,所述胶料接料槽板外侧设置有冷却装置,所述胶料接料槽板内部设置有与冷却装置相配合使用的的冷却板,通过冷却装置和冷却板的设置,可以将胶料接料槽板中的胶料进行快速冷却。Further, the upper side of the adjusting screw rod is provided with a rubber material receiving trough plate, the outer side of the rubber material receiving trough plate is provided with a cooling device, and the inside of the rubber material receiving trough plate is provided with a The advanced cooling plate, through the cooling device and the cooling plate, can quickly cool the rubber in the rubber material receiving chute.
进一步地,所述冷却调节按压组件内部包括有安装在侧面防护外板上侧的防护安装顶板,所述防护安装顶板外侧安装有液压伸缩气缸,所述防护安装顶板下侧固定连接有密封环形槽板,所述胶料接料槽板上表面开设有定位插孔,通过密封环形槽板的设置,可以和胶料接料槽板相配合使用,起到密封冷却的效果。Further, the cooling adjustment pressing assembly includes a protective installation top plate installed on the upper side of the side protective outer plate, a hydraulic telescopic cylinder is installed on the outer side of the protective installation top plate, and a sealing ring groove is fixedly connected to the lower side of the protective installation top plate There are positioning jacks on the upper surface of the rubber material receiving chute plate, and through the setting of the sealed annular trough plate, it can be used in conjunction with the rubber material receiving trough plate to achieve the effect of sealing and cooling.
进一步地,所述密封环形槽板下侧固定连接有与定位插孔相契合的定位插杆,所述液压伸缩气缸下侧设置有顶部活动压板,所述顶部活动压板下侧固定连接有防变形承压杆,所述防变形承压杆下侧固定连接有压实抗压板,通过液压伸缩气缸的设置,可以带动顶部活动压板进行上下移动,使防变形承压杆和压实抗压板能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。Further, the lower side of the sealed annular groove plate is fixedly connected with a positioning insertion rod matching the positioning socket, and the lower side of the hydraulic telescopic cylinder is provided with a top movable pressure plate, and the lower side of the top movable pressure plate is fixedly connected with an anti-deformation The pressure-bearing rod, the lower side of the anti-deformation pressure-bearing rod is fixedly connected with a compaction-resistant pressure plate, through the setting of the hydraulic telescopic cylinder, it can drive the top movable pressure plate to move up and down, so that the anti-deformation pressure-bearing rod and the compaction-resistant pressure plate The mixed rubber material can be cooled and compacted automatically, which further improves the preparation speed of the rubber material.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过加热混合搅拌组件内部设置的防粘连刮取机构,使原料在进行均匀搅拌的过程中可以将粘连在内壁上残余的原料进行刮取,使原料混合比例较为精确。1. In the present invention, the anti-adhesion scraping mechanism provided inside the heating mixing and stirring assembly enables scraping the remaining raw materials stuck on the inner wall during the uniform stirring process of raw materials, so that the mixing ratio of raw materials is more accurate.
2、本发明通过侧面防护外板外侧设置的冷却调节按压组件的设置,能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。2. The present invention can automatically cool and compact the mixed rubber material through the setting of the cooling adjustment pressing assembly arranged on the outside of the side protective outer plate, which further improves the preparation speed of the rubber material.
附图说明Description of drawings
图1为本发明塑化胶料制备装置一种具体实施方式的结构示意图;Fig. 1 is a structural schematic diagram of a specific embodiment of the plasticized rubber material preparation device of the present invention;
图2为本发明塑化胶料制备装置一种具体实施方式的混合搅拌片的结构示意图;Fig. 2 is a schematic structural view of a mixing blade of a specific embodiment of the plasticized rubber preparation device of the present invention;
图3为本发明塑化胶料制备装置一种具体实施方式的两端活动刮壁弧形板的结构示意图;Fig. 3 is a structural schematic diagram of a specific embodiment of the plasticized rubber preparation device of the present invention, with movable wall-scraping arc-shaped plates at both ends;
图4为本发明塑化胶料制备装置一种具体实施方式的胶料接料槽板的结构示意图;Fig. 4 is a structural schematic diagram of a rubber material receiving trough plate of a specific embodiment of the plasticized rubber material preparation device of the present invention;
图5为本发明塑化胶料制备装置一种具体实施方式的密封环形槽板的结构示意图;Fig. 5 is a structural schematic diagram of a sealed annular groove plate of a specific embodiment of the plasticized rubber preparation device of the present invention;
图6为本发明塑化胶料制备装置一种具体实施方式的压实抗压板的结构示意图。Fig. 6 is a schematic structural view of a compacting anti-compression plate of a specific embodiment of the plasticized rubber material preparation device of the present invention.
图7为本发明在活动刮壁弧形板和固定刮壁弧形板的端部之间连接牵拉机构的示意图。Fig. 7 is a schematic diagram of the connection of the pulling mechanism between the end of the movable wall-scraping arc-shaped plate and the fixed wall-scraping arc-shaped plate according to the present invention.
图中:1、制备装置固定板;2、侧面防护外板;3、加热混合搅拌组件;4、防粘连刮取机构;5、冷却调节按压组件;6、胶料加工运输组件;7、混合搅动箱;8、加热夹套;9、第一驱动电机;10、搅拌转动轴杆;11、混合搅拌片;12、固定套圈;13、两侧支撑连杆;14、上端固定外套圈;15、竖向支撑杆;16、加固连接块;17、双向调节气缸;18、固定刮壁弧形板;19、气缸活动板;20、限位移动杆;21、两端活动刮壁弧形板;22、第二驱动电机;23、调节丝杆;24、丝杆滑块;25、限位运输槽;26、胶料接料槽板;27、冷却装置;28、冷却板;29、防护安装顶板;30、液压伸缩气缸;31、密封环形槽板;32、定位插孔;33、定位插杆;34、顶部活动压板;35、防变形承压杆;36、压实抗压板;37、牵拉机构;38、第一固定板;39、牵引条;40、第二固定板。In the figure: 1. The fixing plate of the preparation device; 2. The side protective outer plate; 3. The heating mixing and stirring component; 4. The anti-adhesion scraping mechanism; 5. The cooling adjustment pressing component; 6. The rubber material processing and transportation component; Stirring box; 8. Heating jacket; 9. First driving motor; 10. Stirring and rotating shaft; 11. Mixing and stirring plate; 12. Fixed ferrule; 13. Supporting rods on both sides; 15. Vertical support rod; 16. Reinforced connection block; 17. Two-way adjustable cylinder; 18. Fixed scraping arc plate; 19. Cylinder movable plate; 20. Limit moving rod; 22, the second driving motor; 23, adjusting the screw; 24, the slider of the screw; 25, the limit transport groove; 26, the rubber material receiving groove plate; 27, the cooling device; 28, the cooling plate; 29, Protective installation top plate; 30. Hydraulic telescopic cylinder; 31. Sealed annular groove plate; 32. Positioning jack; 33. Positioning insert rod; 34. Top movable pressure plate; ; 37, pulling mechanism; 38, the first fixed plate; 39, traction bar; 40, the second fixed plate.
具体实施方式Detailed ways
如图1-4所示,本发明提供一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,包括制备装置固定板1、安装在所述制备装置固定板1上的侧面防护外板2、连接于所述侧面防护外板2的加热混合搅拌组件3;所述加热混合搅拌组件3内部设置有防粘连刮取机构4,所述侧面防护外板2外侧设置有冷却调节按压组件5,所述制备装置固定板1下侧设置有胶料加工运输组件6,所述加热混合搅拌组件3内部包括有混合搅动箱7,所述混合搅动箱7外侧设置有加热夹套8。As shown in Figures 1-4, the present invention provides a kind of anti-hanging coal mine fabric core integral belt core plastic compound preparation device, including the preparation
针对本具体实施方式,混合搅动箱7的规格和位置可以根据设计需要进行相应的调整设定。For this specific embodiment, the specification and position of the mixing and agitating box 7 can be adjusted and set according to design requirements.
其中,所述加热混合搅拌组件3内部包括有安装在混合搅动箱7顶部的第一驱动电机9,所述第一驱动电机9的输出端设置有搅拌转动轴杆10,所述搅拌转动轴杆10外侧固定连接有混合搅拌片11,所述搅拌转动轴杆10外侧固定连接有固定套圈12,所述固定套圈12外侧固定连接有两侧支撑连杆13,所述两侧支撑连杆13外侧固定连接有上端固定外套圈14,所述上端固定外套圈14下侧固定连接有竖向支撑杆15,所述竖向支撑杆15外侧固定连接有加固连接块16,所述加固连接块16外侧设置有双向调节气缸17,所述双向调节气缸17外侧设置有固定刮壁弧形板18,用于刮除加热混合搅拌组件3内壁的残余原料;所述双向调节气缸17的活动端设置有气缸活动板19,所述气缸活动板19外侧固定连接有限位移动杆20,所述限位移动杆20外侧固定连接有两端活动刮壁弧形板21,固定刮壁弧形板18和两端活动刮壁弧形板21的弧度可以根据使用需要进行相应的调整。Wherein, the heating, mixing and stirring assembly 3 includes a first driving motor 9 installed on the top of the mixing and stirring box 7, and the output end of the first driving motor 9 is provided with a stirring and rotating shaft 10, and the stirring and rotating shaft The outer side of 10 is fixedly connected with a mixing blade 11, the outer side of the stirring rotating shaft 10 is fixedly connected with a fixed ferrule 12, and the outer side of the fixed ferrule 12 is fixedly connected with two side support connecting rods 13, and the two side support connecting rods The outer side of 13 is fixedly connected with an upper fixed outer ring 14, and the lower side of the upper fixed outer ring 14 is fixedly connected with a vertical support rod 15, and the outer side of the vertical support rod 15 is fixedly connected with a reinforcement connection block 16, and the reinforcement connection block The outer side of 16 is provided with a two-way regulating cylinder 17, and the outside of the two-way regulating cylinder 17 is provided with a fixed wall scraping arc-shaped plate 18, which is used to scrape off the residual raw materials on the inner wall of the heating mixing and stirring assembly 3; the movable end of the two-way regulating cylinder 17 is set There is a cylinder movable plate 19, the outside of the cylinder movable plate 19 is fixedly connected with a limit moving rod 20, and the outside of the limit moving rod 20 is fixedly connected with movable wall scraping arc plates 21 at both ends, and the fixed wall scraping arc plates 18 and The radians of the movable wall-scraping curved plates 21 at both ends can be adjusted accordingly according to the needs of use.
此外,由于活动刮壁弧形板21在伸出一定距离时,刮壁弧形板21与固定刮壁弧形板18形成的两个作用力将相互对抗,导致其中一个被翘起而无法施加作用力到加热混合搅拌组件3的内壁表面。试验中发现,一般为固定刮壁弧形板18的端部边沿翘起。因此,在一个优选的实施例中,如图7所示,在活动刮壁弧形板21和固定刮壁弧形板18的端部之间连接牵拉机构37,如此,当双向调节气缸17带动活动刮壁弧形板21伸出调节刮取位置时,牵拉机构37将牵引固定刮壁弧形板18端部一侧轻微形变翘起,相应地在其端部另一侧(靠近固定刮壁弧形板18边沿的一侧)轻微形变下压,形成以牵拉点为中心的近似跷跷板结构,如此,该另一侧能够更好地施加作用力到内壁刮取残余原料,与活动刮壁弧形板21同步对内壁施加作用力,防止单边翘起。In addition, when the movable arc-shaped
具体是,如图7所示,牵拉机构37是在活动刮壁弧形板21上配置第一固定板38和牵引条39,第一固定板38基本覆盖固定在该活动刮壁弧形板21的内侧面,第一固定板38上连接牵引条39一端,牵引条39另一端固定连接固定刮壁弧形板18端部。作为优选,可在固定刮壁弧形板18端部固定第二固定板40,第二固定板40的大小小于第一固定板38,如此在牵引条39的牵引作用下,固定刮壁弧形板18端部将发生上述“跷跷板”式形变。牵引条39、第一固定板38、第二固定板40可设置一对,分别放置在活动刮壁弧形板21、固定刮壁弧形板18的左右两侧,使作用力更平衡。Specifically, as shown in Figure 7, the pulling mechanism 37 is configured with a first fixed
上述的活动刮壁弧形板21、固定刮壁弧形板18、第一固定板38、第二固定板40、牵引条39可采用具备一定耐磨性能的金属制成,也可以采用如塑钢的材质制成。对于需要延长使用寿命,防止翘起而导致刮除能力较低的情形,则可配置材质为硅胶、橡胶等。其中,牵引条39一般采用弹性形变能力较好的材质,以实现伸缩。The above-mentioned movable wall-scraping arc-shaped
另外,所述胶料加工运输组件6内部包括有第二驱动电机22,所述第二驱动电机22的输出端设置有调节丝杆23,所述调节丝杆23外侧传动连接有丝杆滑块24,所述制备装置固定板1内部开设有限位运输槽25,所述调节丝杆23上侧设置有胶料接料槽板26,所述胶料接料槽板26外侧设置有冷却装置27,所述胶料接料槽板26内部设置有与冷却装置27相配合使用的的冷却板28,所述冷却调节按压组件5内部包括有安装在侧面防护外板2上侧的防护安装顶板29,所述防护安装顶板29外侧安装有液压伸缩气缸30,所述防护安装顶板29下侧固定连接有密封环形槽板31,所述胶料接料槽板26上表面开设有定位插孔32,所述密封环形槽板31下侧固定连接有与定位插孔32相契合的定位插杆33,所述液压伸缩气缸30下侧设置有顶部活动压板34,所述顶部活动压板34下侧固定连接有防变形承压杆35,所述防变形承压杆35下侧固定连接有压实抗压板36。In addition, the rubber material processing and
在此还需要特别说明的是,定位插孔32和定位插杆33的数量也可以根据实际需要进行相应的增减。It should be noted here that the number of
使用本技术方案的塑化胶料制备装置时,首先通过第一驱动电机9可以带动搅拌转动轴杆10进行转动,使混合搅拌片11可以将原料进行均匀混合,而通过上端固定外套圈14和竖向支撑杆15可以起到配合连接支撑的效果,然后通过固定刮壁弧形板18可以将粘连在加热混合搅拌组件3内壁上残余的原料进行刮取。特别要指出的是,本实施例中,通过在上端固定外套圈14、竖向支撑杆15的固定连接位置的配置,可将固定刮壁弧形板18、双向调节气缸17和活动刮壁弧形板21分别配置两套,从而加强刮除能力。When using the plasticized rubber preparation device of the technical solution, firstly, the first driving motor 9 can drive the stirring and
同时利用双向调节气缸17和气缸活动板19可以根据使用需要使两端活动刮壁弧形板21能够上下移动,从而对内壁起到调节转动刮取的效果,然后通过第二驱动电机22可以带动调节丝杆23进行运动,使丝杆滑块24能够在限位运输槽25中进行移动,通过冷却装置27和冷却板28可以将胶料接料槽板26中的胶料进行快速冷却,利用密封环形槽板31可以和胶料接料槽板26相配合使用,起到密封冷却的效果,最后通过液压伸缩气缸30可以带动顶部活动压板34进行上下移动,使防变形承压杆35和压实抗压板36能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。At the same time, the two-way
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| CN215877237U (en) * | 2021-07-29 | 2022-02-22 | 瑞霖(厦门)化工有限公司 | Stirring shaft assembly in paint stirring device |
| CN115230004A (en) * | 2022-07-21 | 2022-10-25 | 安徽以诺木塑板材科技有限公司 | Board compounding former is moulded to PVC wood |
| CN218167037U (en) * | 2022-10-09 | 2022-12-30 | 眉山晶瑞电子材料有限公司 | Lithium battery binder production system |
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| CN215877237U (en) * | 2021-07-29 | 2022-02-22 | 瑞霖(厦门)化工有限公司 | Stirring shaft assembly in paint stirring device |
| CN115230004A (en) * | 2022-07-21 | 2022-10-25 | 安徽以诺木塑板材科技有限公司 | Board compounding former is moulded to PVC wood |
| CN218167037U (en) * | 2022-10-09 | 2022-12-30 | 眉山晶瑞电子材料有限公司 | Lithium battery binder production system |
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