CN116394416A - A preparation device for anti-hanging coal mine fabric core with integral plasticized rubber material - Google Patents

A preparation device for anti-hanging coal mine fabric core with integral plasticized rubber material Download PDF

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CN116394416A
CN116394416A CN202310006223.8A CN202310006223A CN116394416A CN 116394416 A CN116394416 A CN 116394416A CN 202310006223 A CN202310006223 A CN 202310006223A CN 116394416 A CN116394416 A CN 116394416A
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plate
preparation device
fixedly connected
wall
stirring
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鞠岑
陈新杰
沈庆龙
叶家坤
王亚静
宋婷婷
孙志国
孙嘉悦
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NINGSHUN GROUP CO Ltd
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NINGSHUN GROUP CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/16Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/802Constructions or methods for cleaning the mixing or kneading device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/826Apparatus therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明公开了一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,涉及塑化胶料制备装置技术领域,该塑化胶料制备装置旨在解决现有技术下塑化胶料制备装置在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上的技术问题,该塑化胶料制备装置包括制备装置固定板、安装在制备装置固定板上的侧面防护外板、连接于侧面防护外板的加热混合搅拌组件;加热混合搅拌组件内部设置有防粘连刮取机构,侧面防护外板外侧设置有冷却调节按压组件,制备装置固定板下侧设置有胶料加工运输组件,该塑化胶料制备装置通过防粘连刮取机构使原料在搅拌的过程中可以将粘连在内壁上残余的原料进行刮取,利用冷却调节按压组件能够自动将混合后的胶料进行冷却压实。

Figure 202310006223

The invention discloses a preparation device for plasticized rubber with an integral core of a fabric core for coal mines that prevents wall hanging, and relates to the technical field of plasticized rubber preparation devices. During the uniform stirring process of the rubber preparation device, there are often technical problems that some residual raw materials adhere to the inner wall. The plasticized rubber preparation device includes a preparation device fixing plate and a side protective outer plate installed on the preparation device fixing plate. , The heating mixing and stirring assembly connected to the side protective outer plate; the heating mixing and stirring assembly is provided with an anti-adhesion scraping mechanism, the outer side of the side protective outer plate is provided with a cooling adjustment pressing assembly, and the lower side of the fixing plate of the preparation device is provided with rubber processing and transportation Assemblies, the plasticized rubber material preparation device can scrape the remaining raw materials stuck on the inner wall during the stirring process through the anti-adhesion scraping mechanism, and the mixed rubber material can be automatically cooled by using the cooling adjustment pressing component compacted.

Figure 202310006223

Description

一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置A preparation device for anti-hanging coal mine fabric core with integral plasticized rubber material

技术领域technical field

本发明属于塑化胶料制备装置技术领域,具体涉及一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置。The invention belongs to the technical field of plasticizing rubber material preparation devices, and in particular relates to a plasticizing rubber material preparation device with an integral belt core for fabric cores used in coal mines to prevent wall hanging.

背景技术Background technique

现今,在对煤矿用织物芯整体带芯塑化胶料进行制备的过程中,往往需要加入一些添加剂到原料中,而现有的混合装置大多采用单一的搅拌釜进行混合搅拌,而在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上,从而导致胶料混合比例不够准确,同时也不能起到自动将混合后的胶料进行冷却压实,进一步降低了胶料的制备速度。Nowadays, in the process of preparing the plastic compound with core for the fabric core used in coal mines, it is often necessary to add some additives to the raw materials, and most of the existing mixing devices use a single stirring tank for mixing and stirring, but evenly stirring During the process, there are often some residual raw materials sticking to the inner wall, which leads to the inaccurate mixing ratio of the rubber material, and at the same time, it cannot automatically cool and compact the mixed rubber material, which further reduces the production speed of the rubber material.

因此,针对上述塑化胶料制备装置在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上的问题,亟需得到解决,以改善塑化胶料制备装置的使用场景。Therefore, there is an urgent need to solve the problem that some residual raw materials stick to the inner wall of the above-mentioned plasticized rubber preparation device during the uniform stirring process, so as to improve the use scene of the plasticized rubber preparation device.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的在于提供一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,该塑化胶料制备装置旨在解决现有技术下塑化胶料制备装置在均匀搅拌的过程中往往会有一些残余的原料粘连在内壁上的技术问题。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a preparation device for the plasticized rubber material with an integral core of the coal mine fabric core which is anti-hanging on the wall. During the uniform stirring process of the material preparation device, there are often technical problems that some residual raw materials adhere to the inner wall.

为了解决上述技术问题,本发明提供了这样一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,该塑化胶料制备装置包括制备装置固定板、安装在所述制备装置固定板上的侧面防护外板、连接于所述侧面防护外板的加热混合搅拌组件;所述加热混合搅拌组件内部设置有防粘连刮取机构,所述侧面防护外板外侧设置有冷却调节按压组件,所述制备装置固定板下侧设置有胶料加工运输组件,所述加热混合搅拌组件内部包括有混合搅动箱,所述混合搅动箱外侧设置有加热夹套。In order to solve the above-mentioned technical problems, the present invention provides such an anti-hanging coal mine fabric core integrated plastic rubber preparation device with a core, the plastic rubber preparation device includes a preparation device fixing plate, installed on the preparation device The side protective outer plate on the fixed plate, and the heating mixing and stirring assembly connected to the side protective outer plate; the heating, mixing and stirring assembly is provided with an anti-adhesion scraping mechanism inside, and the outer side of the side protective outer plate is provided with a cooling adjustment press Assemblies, the lower side of the fixing plate of the preparation device is provided with a rubber processing and transportation assembly, the inside of the heating mixing assembly includes a mixing and stirring box, and the outside of the mixing and stirring box is provided with a heating jacket.

使用本技术方案的塑化胶料制备装置时,通过加热混合搅拌组件内部设置的防粘连刮取机构,使原料在进行均匀搅拌的过程中可以将粘连在内壁上残余的原料进行刮取,使原料混合比例较为精确,同时利用侧面防护外板外侧设置的冷却调节按压组件的设置,能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。When using the plasticized rubber preparation device of this technical solution, the anti-adhesion scraping mechanism provided inside the heating mixing and stirring assembly can scrape the remaining raw materials stuck on the inner wall during the uniform stirring process of the raw materials, so that The mixing ratio of raw materials is relatively accurate, and at the same time, the setting of the cooling adjustment pressing component installed on the outside of the side protective outer plate can automatically cool and compact the mixed rubber material, which further improves the preparation speed of the rubber material.

进一步地,所述加热混合搅拌组件内部包括有安装在混合搅动箱顶部的第一驱动电机,所述第一驱动电机的输出端设置有搅拌转动轴杆,通过第一驱动电机的设置,可以带动搅拌转动轴杆进行转动。Further, the heating, mixing and stirring assembly includes a first driving motor installed on the top of the mixing and stirring box. The output end of the first driving motor is provided with a stirring and rotating shaft. Through the setting of the first driving motor, it can drive Agitate and turn the shaft for rotation.

进一步地,所述搅拌转动轴杆外侧固定连接有混合搅拌片,所述搅拌转动轴杆外侧固定连接有固定套圈,所述固定套圈外侧固定连接有两侧支撑连杆,通过混合搅拌片的设置,可以将原料进行均匀混合。Further, a mixing blade is fixedly connected to the outer side of the stirring rotation shaft, a fixed ferrule is fixedly connected to the outer side of the stirring rotation shaft rod, and a support connecting rod on both sides is fixedly connected to the outer side of the fixing ring, through which the mixing blade The setting can mix the raw materials evenly.

进一步地,所述两侧支撑连杆外侧固定连接有上端固定外套圈,所述上端固定外套圈下侧固定连接有竖向支撑杆,所述竖向支撑杆外侧固定连接有加固连接块,通过上端固定外套圈和竖向支撑杆的设置,可以起到配合连接支撑的效果。Further, the outer sides of the supporting links on both sides are fixedly connected with upper fixed outer rings, and the lower side of the upper fixed outer rings is fixedly connected with vertical support rods, and the outer sides of the vertical support rods are fixedly connected with reinforced connection blocks. The setting of the upper fixed outer ring and the vertical support bar can play the effect of coordinating the connection support.

进一步地,所述加固连接块外侧设置有双向调节气缸,所述双向调节气缸外侧设置有固定刮壁弧形板,所述双向调节气缸的活动端设置有气缸活动板,通过固定刮壁弧形板的设置,可以将粘连在内壁上残余的原料进行刮取。Further, a two-way adjusting cylinder is provided on the outside of the reinforced connection block, and a fixed wall-scraping arc-shaped plate is arranged on the outside of the two-way adjusting cylinder, and a movable end of the two-way adjusting cylinder is provided with a cylinder movable plate. The setting of the board can scrape off the remaining raw materials stuck on the inner wall.

进一步地,所述气缸活动板外侧固定连接有限位移动杆,所述限位移动杆外侧固定连接有两端活动刮壁弧形板,通过双向调节气缸和气缸活动板的设置,可以根据使用需要使两端活动刮壁弧形板能够上下移动,从而对内壁起到调节转动刮取的效果。Further, the outer side of the movable plate of the cylinder is fixedly connected with a limit moving rod, and the outer side of the limit moving rod is fixedly connected with movable wall-scraping arc plates at both ends. The movable wall-scraping arc-shaped plates at both ends can move up and down, so as to adjust and rotate the scraping effect on the inner wall.

进一步地,所述活动刮壁弧形板和固定刮壁弧形板的端部之间连接牵拉机构。Further, a pulling mechanism is connected between the movable wall-scraping arc-shaped plate and the end of the fixed wall-scraping arc-shaped plate.

进一步地,所述胶料加工运输组件内部包括有第二驱动电机,所述第二驱动电机的输出端设置有调节丝杆,所述调节丝杆外侧传动连接有丝杆滑块,所述制备装置固定板内部开设有限位运输槽,通过第二驱动电机的设置,可以带动调节丝杆进行运动,使丝杆滑块能够在限位运输槽中进行移动。Further, the rubber material processing and transportation assembly includes a second driving motor inside, and the output end of the second driving motor is provided with an adjusting screw, and the outer side of the adjusting screw is connected with a screw slider, and the preparation A limited transport slot is provided inside the device fixing plate, and the setting of the second drive motor can drive the adjustment screw to move, so that the screw slider can move in the limited transport slot.

进一步地,所述调节丝杆上侧设置有胶料接料槽板,所述胶料接料槽板外侧设置有冷却装置,所述胶料接料槽板内部设置有与冷却装置相配合使用的的冷却板,通过冷却装置和冷却板的设置,可以将胶料接料槽板中的胶料进行快速冷却。Further, the upper side of the adjusting screw rod is provided with a rubber material receiving trough plate, the outer side of the rubber material receiving trough plate is provided with a cooling device, and the inside of the rubber material receiving trough plate is provided with a The advanced cooling plate, through the cooling device and the cooling plate, can quickly cool the rubber in the rubber material receiving chute.

进一步地,所述冷却调节按压组件内部包括有安装在侧面防护外板上侧的防护安装顶板,所述防护安装顶板外侧安装有液压伸缩气缸,所述防护安装顶板下侧固定连接有密封环形槽板,所述胶料接料槽板上表面开设有定位插孔,通过密封环形槽板的设置,可以和胶料接料槽板相配合使用,起到密封冷却的效果。Further, the cooling adjustment pressing assembly includes a protective installation top plate installed on the upper side of the side protective outer plate, a hydraulic telescopic cylinder is installed on the outer side of the protective installation top plate, and a sealing ring groove is fixedly connected to the lower side of the protective installation top plate There are positioning jacks on the upper surface of the rubber material receiving chute plate, and through the setting of the sealed annular trough plate, it can be used in conjunction with the rubber material receiving trough plate to achieve the effect of sealing and cooling.

进一步地,所述密封环形槽板下侧固定连接有与定位插孔相契合的定位插杆,所述液压伸缩气缸下侧设置有顶部活动压板,所述顶部活动压板下侧固定连接有防变形承压杆,所述防变形承压杆下侧固定连接有压实抗压板,通过液压伸缩气缸的设置,可以带动顶部活动压板进行上下移动,使防变形承压杆和压实抗压板能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。Further, the lower side of the sealed annular groove plate is fixedly connected with a positioning insertion rod matching the positioning socket, and the lower side of the hydraulic telescopic cylinder is provided with a top movable pressure plate, and the lower side of the top movable pressure plate is fixedly connected with an anti-deformation The pressure-bearing rod, the lower side of the anti-deformation pressure-bearing rod is fixedly connected with a compaction-resistant pressure plate, through the setting of the hydraulic telescopic cylinder, it can drive the top movable pressure plate to move up and down, so that the anti-deformation pressure-bearing rod and the compaction-resistant pressure plate The mixed rubber material can be cooled and compacted automatically, which further improves the preparation speed of the rubber material.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:

1、本发明通过加热混合搅拌组件内部设置的防粘连刮取机构,使原料在进行均匀搅拌的过程中可以将粘连在内壁上残余的原料进行刮取,使原料混合比例较为精确。1. In the present invention, the anti-adhesion scraping mechanism provided inside the heating mixing and stirring assembly enables scraping the remaining raw materials stuck on the inner wall during the uniform stirring process of raw materials, so that the mixing ratio of raw materials is more accurate.

2、本发明通过侧面防护外板外侧设置的冷却调节按压组件的设置,能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。2. The present invention can automatically cool and compact the mixed rubber material through the setting of the cooling adjustment pressing assembly arranged on the outside of the side protective outer plate, which further improves the preparation speed of the rubber material.

附图说明Description of drawings

图1为本发明塑化胶料制备装置一种具体实施方式的结构示意图;Fig. 1 is a structural schematic diagram of a specific embodiment of the plasticized rubber material preparation device of the present invention;

图2为本发明塑化胶料制备装置一种具体实施方式的混合搅拌片的结构示意图;Fig. 2 is a schematic structural view of a mixing blade of a specific embodiment of the plasticized rubber preparation device of the present invention;

图3为本发明塑化胶料制备装置一种具体实施方式的两端活动刮壁弧形板的结构示意图;Fig. 3 is a structural schematic diagram of a specific embodiment of the plasticized rubber preparation device of the present invention, with movable wall-scraping arc-shaped plates at both ends;

图4为本发明塑化胶料制备装置一种具体实施方式的胶料接料槽板的结构示意图;Fig. 4 is a structural schematic diagram of a rubber material receiving trough plate of a specific embodiment of the plasticized rubber material preparation device of the present invention;

图5为本发明塑化胶料制备装置一种具体实施方式的密封环形槽板的结构示意图;Fig. 5 is a structural schematic diagram of a sealed annular groove plate of a specific embodiment of the plasticized rubber preparation device of the present invention;

图6为本发明塑化胶料制备装置一种具体实施方式的压实抗压板的结构示意图。Fig. 6 is a schematic structural view of a compacting anti-compression plate of a specific embodiment of the plasticized rubber material preparation device of the present invention.

图7为本发明在活动刮壁弧形板和固定刮壁弧形板的端部之间连接牵拉机构的示意图。Fig. 7 is a schematic diagram of the connection of the pulling mechanism between the end of the movable wall-scraping arc-shaped plate and the fixed wall-scraping arc-shaped plate according to the present invention.

图中:1、制备装置固定板;2、侧面防护外板;3、加热混合搅拌组件;4、防粘连刮取机构;5、冷却调节按压组件;6、胶料加工运输组件;7、混合搅动箱;8、加热夹套;9、第一驱动电机;10、搅拌转动轴杆;11、混合搅拌片;12、固定套圈;13、两侧支撑连杆;14、上端固定外套圈;15、竖向支撑杆;16、加固连接块;17、双向调节气缸;18、固定刮壁弧形板;19、气缸活动板;20、限位移动杆;21、两端活动刮壁弧形板;22、第二驱动电机;23、调节丝杆;24、丝杆滑块;25、限位运输槽;26、胶料接料槽板;27、冷却装置;28、冷却板;29、防护安装顶板;30、液压伸缩气缸;31、密封环形槽板;32、定位插孔;33、定位插杆;34、顶部活动压板;35、防变形承压杆;36、压实抗压板;37、牵拉机构;38、第一固定板;39、牵引条;40、第二固定板。In the figure: 1. The fixing plate of the preparation device; 2. The side protective outer plate; 3. The heating mixing and stirring component; 4. The anti-adhesion scraping mechanism; 5. The cooling adjustment pressing component; 6. The rubber material processing and transportation component; Stirring box; 8. Heating jacket; 9. First driving motor; 10. Stirring and rotating shaft; 11. Mixing and stirring plate; 12. Fixed ferrule; 13. Supporting rods on both sides; 15. Vertical support rod; 16. Reinforced connection block; 17. Two-way adjustable cylinder; 18. Fixed scraping arc plate; 19. Cylinder movable plate; 20. Limit moving rod; 22, the second driving motor; 23, adjusting the screw; 24, the slider of the screw; 25, the limit transport groove; 26, the rubber material receiving groove plate; 27, the cooling device; 28, the cooling plate; 29, Protective installation top plate; 30. Hydraulic telescopic cylinder; 31. Sealed annular groove plate; 32. Positioning jack; 33. Positioning insert rod; 34. Top movable pressure plate; ; 37, pulling mechanism; 38, the first fixed plate; 39, traction bar; 40, the second fixed plate.

具体实施方式Detailed ways

如图1-4所示,本发明提供一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,包括制备装置固定板1、安装在所述制备装置固定板1上的侧面防护外板2、连接于所述侧面防护外板2的加热混合搅拌组件3;所述加热混合搅拌组件3内部设置有防粘连刮取机构4,所述侧面防护外板2外侧设置有冷却调节按压组件5,所述制备装置固定板1下侧设置有胶料加工运输组件6,所述加热混合搅拌组件3内部包括有混合搅动箱7,所述混合搅动箱7外侧设置有加热夹套8。As shown in Figures 1-4, the present invention provides a kind of anti-hanging coal mine fabric core integral belt core plastic compound preparation device, including the preparation device fixing plate 1, the side surface installed on the preparation device fixing plate 1 The protective outer plate 2, the heating mixing and stirring component 3 connected to the side protective outer plate 2; the heating mixing and stirring component 3 is provided with an anti-adhesion scraping mechanism 4, and the outer side of the side protective outer plate 2 is provided with a cooling adjustment Press assembly 5, rubber material processing and transportation assembly 6 is arranged on the lower side of the fixed plate 1 of the preparation device, the inside of the heating mixing and stirring assembly 3 includes a mixing and stirring box 7, and a heating jacket 8 is arranged on the outside of the mixing and stirring box 7 .

针对本具体实施方式,混合搅动箱7的规格和位置可以根据设计需要进行相应的调整设定。For this specific embodiment, the specification and position of the mixing and agitating box 7 can be adjusted and set according to design requirements.

其中,所述加热混合搅拌组件3内部包括有安装在混合搅动箱7顶部的第一驱动电机9,所述第一驱动电机9的输出端设置有搅拌转动轴杆10,所述搅拌转动轴杆10外侧固定连接有混合搅拌片11,所述搅拌转动轴杆10外侧固定连接有固定套圈12,所述固定套圈12外侧固定连接有两侧支撑连杆13,所述两侧支撑连杆13外侧固定连接有上端固定外套圈14,所述上端固定外套圈14下侧固定连接有竖向支撑杆15,所述竖向支撑杆15外侧固定连接有加固连接块16,所述加固连接块16外侧设置有双向调节气缸17,所述双向调节气缸17外侧设置有固定刮壁弧形板18,用于刮除加热混合搅拌组件3内壁的残余原料;所述双向调节气缸17的活动端设置有气缸活动板19,所述气缸活动板19外侧固定连接有限位移动杆20,所述限位移动杆20外侧固定连接有两端活动刮壁弧形板21,固定刮壁弧形板18和两端活动刮壁弧形板21的弧度可以根据使用需要进行相应的调整。Wherein, the heating, mixing and stirring assembly 3 includes a first driving motor 9 installed on the top of the mixing and stirring box 7, and the output end of the first driving motor 9 is provided with a stirring and rotating shaft 10, and the stirring and rotating shaft The outer side of 10 is fixedly connected with a mixing blade 11, the outer side of the stirring rotating shaft 10 is fixedly connected with a fixed ferrule 12, and the outer side of the fixed ferrule 12 is fixedly connected with two side support connecting rods 13, and the two side support connecting rods The outer side of 13 is fixedly connected with an upper fixed outer ring 14, and the lower side of the upper fixed outer ring 14 is fixedly connected with a vertical support rod 15, and the outer side of the vertical support rod 15 is fixedly connected with a reinforcement connection block 16, and the reinforcement connection block The outer side of 16 is provided with a two-way regulating cylinder 17, and the outside of the two-way regulating cylinder 17 is provided with a fixed wall scraping arc-shaped plate 18, which is used to scrape off the residual raw materials on the inner wall of the heating mixing and stirring assembly 3; the movable end of the two-way regulating cylinder 17 is set There is a cylinder movable plate 19, the outside of the cylinder movable plate 19 is fixedly connected with a limit moving rod 20, and the outside of the limit moving rod 20 is fixedly connected with movable wall scraping arc plates 21 at both ends, and the fixed wall scraping arc plates 18 and The radians of the movable wall-scraping curved plates 21 at both ends can be adjusted accordingly according to the needs of use.

此外,由于活动刮壁弧形板21在伸出一定距离时,刮壁弧形板21与固定刮壁弧形板18形成的两个作用力将相互对抗,导致其中一个被翘起而无法施加作用力到加热混合搅拌组件3的内壁表面。试验中发现,一般为固定刮壁弧形板18的端部边沿翘起。因此,在一个优选的实施例中,如图7所示,在活动刮壁弧形板21和固定刮壁弧形板18的端部之间连接牵拉机构37,如此,当双向调节气缸17带动活动刮壁弧形板21伸出调节刮取位置时,牵拉机构37将牵引固定刮壁弧形板18端部一侧轻微形变翘起,相应地在其端部另一侧(靠近固定刮壁弧形板18边沿的一侧)轻微形变下压,形成以牵拉点为中心的近似跷跷板结构,如此,该另一侧能够更好地施加作用力到内壁刮取残余原料,与活动刮壁弧形板21同步对内壁施加作用力,防止单边翘起。In addition, when the movable arc-shaped scraping plate 21 stretches out a certain distance, the two forces formed by the arc-shaped scraping plate 21 and the fixed arc-shaped scraping plate 18 will oppose each other, causing one of them to be tilted and cannot be applied. The force is applied to the inner wall surface of the heating mixing and stirring assembly 3 . It is found in the test that generally the end edge of the fixed wall scraping arc plate 18 is warped. Therefore, in a preferred embodiment, as shown in Figure 7, a pulling mechanism 37 is connected between the end of the movable curved wall scraping plate 21 and the fixed curved wall scraping plate 18, so that when the two-way adjustment cylinder 17 When the movable curved wall scraping plate 21 is driven to stretch out to adjust the scraping position, the pulling mechanism 37 will pull and slightly deform one side of the end of the fixed wall scraping curved plate 18, and correspondingly lift it up on the other side of the end (closer to the fixed one). One side of the edge of the curved wall scraping plate 18) is slightly deformed and pressed down to form an approximate seesaw structure centered on the pulling point. In this way, the other side can better apply force to the inner wall to scrape the remaining raw materials. The wall-scraping arc-shaped plate 21 applies force to the inner wall synchronously to prevent unilateral warping.

具体是,如图7所示,牵拉机构37是在活动刮壁弧形板21上配置第一固定板38和牵引条39,第一固定板38基本覆盖固定在该活动刮壁弧形板21的内侧面,第一固定板38上连接牵引条39一端,牵引条39另一端固定连接固定刮壁弧形板18端部。作为优选,可在固定刮壁弧形板18端部固定第二固定板40,第二固定板40的大小小于第一固定板38,如此在牵引条39的牵引作用下,固定刮壁弧形板18端部将发生上述“跷跷板”式形变。牵引条39、第一固定板38、第二固定板40可设置一对,分别放置在活动刮壁弧形板21、固定刮壁弧形板18的左右两侧,使作用力更平衡。Specifically, as shown in Figure 7, the pulling mechanism 37 is configured with a first fixed plate 38 and a traction bar 39 on the movable wall scraping arc plate 21, and the first fixed plate 38 is basically covered and fixed on the movable wall scraping arc plate. 21, the first fixed plate 38 is connected to one end of the traction bar 39, and the other end of the traction bar 39 is fixedly connected to the end of the fixed wall-scraping arc-shaped plate 18. As preferably, the second fixed plate 40 can be fixed at the end of the fixed wall-scraping arc-shaped plate 18, and the size of the second fixed plate 40 is smaller than the first fixed plate 38, so that under the traction of the traction bar 39, the fixed wall-scraping arc The ends of the plate 18 will experience the "seesaw" deformation described above. The traction bar 39, the first fixed plate 38, and the second fixed plate 40 can be provided with a pair, which are respectively placed on the left and right sides of the movable wall-scraping arc-shaped plate 21 and the fixed wall-scraping arc-shaped plate 18, so that the active force is more balanced.

上述的活动刮壁弧形板21、固定刮壁弧形板18、第一固定板38、第二固定板40、牵引条39可采用具备一定耐磨性能的金属制成,也可以采用如塑钢的材质制成。对于需要延长使用寿命,防止翘起而导致刮除能力较低的情形,则可配置材质为硅胶、橡胶等。其中,牵引条39一般采用弹性形变能力较好的材质,以实现伸缩。The above-mentioned movable wall-scraping arc-shaped plate 21, fixed wall-scraping arc-shaped plate 18, first fixed plate 38, second fixed plate 40, and traction bar 39 can be made of metal with certain wear resistance, or can be made of plastic steel made of material. For situations where it is necessary to prolong the service life and prevent low scraping ability due to warping, the material can be made of silica gel, rubber, etc. Wherein, the traction bar 39 is generally made of a material with better elastic deformation ability, so as to realize expansion and contraction.

另外,所述胶料加工运输组件6内部包括有第二驱动电机22,所述第二驱动电机22的输出端设置有调节丝杆23,所述调节丝杆23外侧传动连接有丝杆滑块24,所述制备装置固定板1内部开设有限位运输槽25,所述调节丝杆23上侧设置有胶料接料槽板26,所述胶料接料槽板26外侧设置有冷却装置27,所述胶料接料槽板26内部设置有与冷却装置27相配合使用的的冷却板28,所述冷却调节按压组件5内部包括有安装在侧面防护外板2上侧的防护安装顶板29,所述防护安装顶板29外侧安装有液压伸缩气缸30,所述防护安装顶板29下侧固定连接有密封环形槽板31,所述胶料接料槽板26上表面开设有定位插孔32,所述密封环形槽板31下侧固定连接有与定位插孔32相契合的定位插杆33,所述液压伸缩气缸30下侧设置有顶部活动压板34,所述顶部活动压板34下侧固定连接有防变形承压杆35,所述防变形承压杆35下侧固定连接有压实抗压板36。In addition, the rubber material processing and transportation assembly 6 includes a second drive motor 22 inside, the output end of the second drive motor 22 is provided with an adjustment screw 23, and the outer side of the adjustment screw 23 is connected with a screw slider 24. The inside of the fixed plate 1 of the preparation device is provided with a limited transport tank 25, the upper side of the adjustment screw 23 is provided with a rubber material receiving tank plate 26, and the outer side of the rubber material receiving tank plate 26 is provided with a cooling device 27 A cooling plate 28 used in conjunction with the cooling device 27 is provided inside the rubber material receiving trough plate 26, and the inside of the cooling adjustment pressing assembly 5 includes a protective installation top plate 29 installed on the upper side of the side protective outer panel 2 , a hydraulic telescopic cylinder 30 is installed on the outside of the protective installation top plate 29, a sealed annular groove plate 31 is fixedly connected to the lower side of the protective installation top plate 29, and a positioning jack 32 is opened on the upper surface of the rubber material receiving groove plate 26, The lower side of the sealed annular groove plate 31 is fixedly connected with a positioning insertion rod 33 matching the positioning jack 32, and the lower side of the hydraulic telescopic cylinder 30 is provided with a top movable pressing plate 34, and the lower side of the top movable pressing plate 34 is fixedly connected There is an anti-deformation pressure-bearing rod 35, and the lower side of the anti-deformation pressure-bearing rod 35 is fixedly connected with a compaction pressure-resistant plate 36.

在此还需要特别说明的是,定位插孔32和定位插杆33的数量也可以根据实际需要进行相应的增减。It should be noted here that the number of positioning sockets 32 and positioning inserting rods 33 can also be increased or decreased accordingly according to actual needs.

使用本技术方案的塑化胶料制备装置时,首先通过第一驱动电机9可以带动搅拌转动轴杆10进行转动,使混合搅拌片11可以将原料进行均匀混合,而通过上端固定外套圈14和竖向支撑杆15可以起到配合连接支撑的效果,然后通过固定刮壁弧形板18可以将粘连在加热混合搅拌组件3内壁上残余的原料进行刮取。特别要指出的是,本实施例中,通过在上端固定外套圈14、竖向支撑杆15的固定连接位置的配置,可将固定刮壁弧形板18、双向调节气缸17和活动刮壁弧形板21分别配置两套,从而加强刮除能力。When using the plasticized rubber preparation device of the technical solution, firstly, the first driving motor 9 can drive the stirring and rotating shaft 10 to rotate, so that the mixing blade 11 can mix the raw materials evenly, and the upper end fixes the outer ring 14 and The vertical support bar 15 can play the effect of matching connection support, and then the remaining raw materials adhered to the inner wall of the heating mixing and stirring assembly 3 can be scraped by fixing the scraping arc-shaped plate 18 . It should be pointed out that in this embodiment, through the configuration of the fixed connection position of the upper fixed outer ring 14 and the vertical support rod 15, the fixed scraping arc plate 18, the bidirectional adjustment cylinder 17 and the movable scraping arc can be Two sets of shaped plates 21 are respectively configured, thereby enhancing the scraping ability.

同时利用双向调节气缸17和气缸活动板19可以根据使用需要使两端活动刮壁弧形板21能够上下移动,从而对内壁起到调节转动刮取的效果,然后通过第二驱动电机22可以带动调节丝杆23进行运动,使丝杆滑块24能够在限位运输槽25中进行移动,通过冷却装置27和冷却板28可以将胶料接料槽板26中的胶料进行快速冷却,利用密封环形槽板31可以和胶料接料槽板26相配合使用,起到密封冷却的效果,最后通过液压伸缩气缸30可以带动顶部活动压板34进行上下移动,使防变形承压杆35和压实抗压板36能够自动将混合后的胶料进行冷却压实,进一步提升了胶料的制备速度。At the same time, the two-way adjustable cylinder 17 and the movable plate 19 of the cylinder can be used to make the movable wall scraping arc plate 21 at both ends move up and down according to the needs of use, thereby adjusting the effect of rotating and scraping the inner wall, and then the second driving motor 22 can drive Adjust the screw rod 23 to move, so that the screw rod slider 24 can move in the limit transport groove 25, and the rubber in the rubber material receiving groove plate 26 can be rapidly cooled through the cooling device 27 and the cooling plate 28, and the use of The sealing annular groove plate 31 can be used in conjunction with the rubber material receiving groove plate 26 to achieve the effect of sealing and cooling. Finally, the hydraulic telescopic cylinder 30 can drive the top movable pressure plate 34 to move up and down, so that the anti-deformation pressure bearing rod 35 and pressure The solid anti-pressure plate 36 can automatically cool and compact the mixed rubber material, further improving the preparation speed of the rubber material.

Claims (10)

1.一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,该塑化胶料制备装置包括制备装置固定板、安装在所述制备装置固定板上的侧面防护外板、连接于所述侧面防护外板的加热混合搅拌组件;其特征在于,所述加热混合搅拌组件内部设置有防粘连刮取机构,所述侧面防护外板外侧设置有冷却调节按压组件,所述制备装置固定板下侧设置有胶料加工运输组件,所述加热混合搅拌组件内部包括有混合搅动箱,所述混合搅动箱外侧设置有加热夹套。1. A coal mine anti-hanging fabric core integral belt core plasticized compound preparation device, the plasticized compound preparation device comprises a preparation device fixing plate, a side protective outer plate installed on the preparation device fixing plate, A heating mixing and stirring assembly connected to the side protective outer plate; it is characterized in that an anti-adhesion scraping mechanism is arranged inside the heating mixing and stirring assembly, and a cooling adjustment pressing assembly is arranged on the outer side of the side protective outer plate, and the preparation The lower side of the fixed plate of the device is provided with a rubber material processing and transportation assembly, and the inside of the heating, mixing and stirring assembly includes a mixing and stirring box, and a heating jacket is arranged on the outside of the mixing and stirring box. 2.根据权利要求1所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述加热混合搅拌组件内部包括有安装在混合搅动箱顶部的第一驱动电机,所述第一驱动电机的输出端设置有搅拌转动轴杆。2. A kind of anti-hanging wall-hanging coal mine fabric core integrated plasticized compound preparation device with core according to claim 1, characterized in that, the inside of the heating mixing and stirring assembly includes a first one installed on the top of the mixing and stirring box A driving motor, the output end of the first driving motor is provided with a stirring and rotating shaft. 3.根据权利要求2所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述搅拌转动轴杆外侧固定连接有混合搅拌片,所述搅拌转动轴杆外侧固定连接有固定套圈,所述固定套圈外侧固定连接有两侧支撑连杆。3. a kind of coal mine anti-hanging wall according to claim 2 is characterized in that, the outer side of described stirring and rotating shaft is fixedly connected with mixing and stirring sheet, and described stirring The outer side of the rotating shaft is fixedly connected with a fixed collar, and the outer side of the fixed collar is fixedly connected with two supporting links. 4.根据权利要求3所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述两侧支撑连杆外侧固定连接有上端固定外套圈,所述上端固定外套圈下侧固定连接有竖向支撑杆,所述竖向支撑杆外侧固定连接有加固连接块。4. a kind of coal mine anti-hanging wall according to claim 3 is characterized in that, the outer side of described both sides support connecting rod is fixedly connected with upper end fixed outer ring, so A vertical support rod is fixedly connected to the lower side of the fixed outer ring at the upper end, and a reinforcing connection block is fixedly connected to the outer side of the vertical support rod. 5.根据权利要求4所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述加固连接块外侧设置有双向调节气缸,所述双向调节气缸外侧设置有固定刮壁弧形板,所述双向调节气缸的活动端设置有气缸活动板。5. A kind of anti-wall-hanging coal mine fabric core integral belt core plasticized compound preparation device according to claim 4, characterized in that, a two-way adjustment cylinder is arranged on the outside of the reinforced connection block, and the two-way adjustment cylinder The outer side is provided with a fixed wall-scraping arc plate, and the movable end of the two-way adjustment cylinder is provided with a cylinder movable plate. 6.根据权利要求5所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述气缸活动板外侧固定连接有限位移动杆,所述限位移动杆外侧固定连接有两端活动刮壁弧形板。6. A kind of anti-hanging coal mine fabric core integral core plasticized compound preparation device according to claim 5, characterized in that, the outer side of the movable plate of the cylinder is fixedly connected with a limit moving rod, and the limit The outer side of the moving rod is fixedly connected with movable wall-scraping curved plates at both ends. 7.根据权利要求6所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述活动刮壁弧形板和固定刮壁弧形板的端部之间连接牵拉机构。7. A kind of anti-hanging wall-hanging coal mine fabric core integrated plasticized compound preparation device with core according to claim 6, characterized in that, the end of the movable wall-scraping arc-shaped plate and the fixed wall-scraping arc-shaped plate The pulling mechanism is connected between the parts. 8.根据权利要求1所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述胶料加工运输组件内部包括有第二驱动电机,所述第二驱动电机的输出端设置有调节丝杆,所述调节丝杆外侧传动连接有丝杆滑块,所述制备装置固定板内部开设有限位运输槽;所述调节丝杆上侧设置有胶料接料槽板,所述胶料接料槽板外侧设置有冷却装置,所述胶料接料槽板内部设置有与冷却装置相配合使用的的冷却板。8. A kind of anti-wall-hanging coal mine fabric core integral belt core plasticized rubber material preparation device according to claim 1, characterized in that, the inside of the rubber material processing and transportation assembly includes a second drive motor, and the The output end of the second driving motor is provided with an adjusting screw rod, and the outer side of the adjusting screw rod is connected with a screw rod slider, and the inside of the fixed plate of the preparation device is provided with a limited transportation slot; the upper side of the adjusting screw rod is provided with a glue A material receiving trough plate, a cooling device is provided on the outside of the rubber material receiving chute plate, and a cooling plate used in conjunction with the cooling device is provided inside the rubber material receiving chute plate. 9.根据权利要求1所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述冷却调节按压组件内部包括有安装在侧面防护外板上侧的防护安装顶板,所述防护安装顶板外侧安装有液压伸缩气缸,所述防护安装顶板下侧固定连接有密封环形槽板,所述胶料接料槽板上表面开设有定位插孔。9. A kind of anti-hanging coal mine fabric core integrated plasticized compound preparation device with core according to claim 1, characterized in that, the inside of the cooling adjustment pressing assembly includes an upper side of the side protective outer plate A protective installation top plate, a hydraulic telescopic cylinder is installed on the outer side of the protective installation top plate, a sealed annular groove plate is fixedly connected to the lower side of the protective installation top plate, and a positioning jack is opened on the upper surface of the rubber material receiving groove plate. 10.根据权利要求9所述的一种防挂壁的煤矿用织物芯整体带芯塑化胶料制备装置,其特征在于,所述密封环形槽板下侧固定连接有与定位插孔相契合的定位插杆,所述液压伸缩气缸下侧设置有顶部活动压板,所述顶部活动压板下侧固定连接有防变形承压杆,所述防变形承压杆下侧固定连接有压实抗压板。10. A kind of anti-wall-hanging coal mine fabric core integrated plasticized compound preparation device with core according to claim 9, characterized in that, the lower side of the sealed annular groove plate is fixedly connected with a positioning jack. The lower side of the hydraulic telescopic cylinder is provided with a top movable pressure plate, the lower side of the top movable pressure plate is fixedly connected with an anti-deformation pressure rod, and the lower side of the anti-deformation pressure rod is fixedly connected with a compaction pressure-resistant plate.
CN202310006223.8A 2023-01-04 2023-01-04 A preparation device for anti-hanging coal mine fabric core with integral plasticized rubber material Pending CN116394416A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN215877237U (en) * 2021-07-29 2022-02-22 瑞霖(厦门)化工有限公司 Stirring shaft assembly in paint stirring device
CN115230004A (en) * 2022-07-21 2022-10-25 安徽以诺木塑板材科技有限公司 Board compounding former is moulded to PVC wood
CN218167037U (en) * 2022-10-09 2022-12-30 眉山晶瑞电子材料有限公司 Lithium battery binder production system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN215877237U (en) * 2021-07-29 2022-02-22 瑞霖(厦门)化工有限公司 Stirring shaft assembly in paint stirring device
CN115230004A (en) * 2022-07-21 2022-10-25 安徽以诺木塑板材科技有限公司 Board compounding former is moulded to PVC wood
CN218167037U (en) * 2022-10-09 2022-12-30 眉山晶瑞电子材料有限公司 Lithium battery binder production system

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