CN116393350A - Fertilizer screening device - Google Patents
Fertilizer screening device Download PDFInfo
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- 238000012216 screening Methods 0.000 title claims abstract description 150
- 239000003337 fertilizer Substances 0.000 title claims abstract description 72
- 238000007873 sieving Methods 0.000 claims abstract description 36
- 239000000126 substance Substances 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000005484 gravity Effects 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims 8
- 238000003756 stirring Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 26
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- HQZJODBJOBTCPI-VHCPEVEQSA-N [(3ar,4s,6ar,8r,9s,9ar,9br)-8-hydroxy-3,6-dimethylidene-2-oxospiro[3a,4,5,6a,7,8,9a,9b-octahydroazuleno[4,5-b]furan-9,2'-oxirane]-4-yl] (2s)-2-methyloxirane-2-carboxylate Chemical compound O([C@@H]1[C@H]2C(=C)C(=O)O[C@H]2[C@@H]2[C@@]3(OC3)[C@H](O)C[C@H]2C(=C)C1)C(=O)[C@]1(C)CO1 HQZJODBJOBTCPI-VHCPEVEQSA-N 0.000 description 1
- 238000010669 acid-base reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000021049 nutrient content Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- GNWCEVOXWDZRJH-UHFFFAOYSA-N repin Natural products CC1(CO1)C(=O)OC2CC3C(OC(=O)C3=C)C4C(CC(O)C45CO5)C2=C GNWCEVOXWDZRJH-UHFFFAOYSA-N 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/10—Screens in the form of endless moving bands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
本发明涉及化肥生产设备技术领域,公开了一种化肥分筛装置,包括腔体,所述腔体顶部设有进料口,腔体底部设有多个出料口,所述腔体的内腔中设有多级分筛机构,所述多级分筛机构通过多级出料机构分别与各出料口连接,所述多级分筛机构包括多个水平平行设置的环形筛分输送带,各所述环形筛分输送带的表面均设有均匀分布的筛孔,相邻环形筛分输送带中位于上方的环形筛分输送带上的筛孔大于位于下方的环形筛分输送带上的筛孔,所述环形筛分输送带通过筛分驱动机构张紧和连接,所述环形筛分输送带的输送面下方还设有筛孔疏通机构,所述筛孔疏通机构通过动力传动机构与筛分驱动机构连接,具有筛分效率高,筛分效果好,结构简单,人工成本低的优点。
The invention relates to the technical field of chemical fertilizer production equipment, and discloses a chemical fertilizer sieving device, which includes a cavity, the top of the cavity is provided with a feed port, and the bottom of the cavity is provided with a plurality of discharge ports. A multi-stage sieving mechanism is provided in the cavity, and the multi-stage sieving mechanism is respectively connected to each discharge port through a multi-stage discharging mechanism. The multi-stage sieving mechanism includes a plurality of horizontally parallel annular screening conveyor belts , the surface of each of the annular screening conveyor belts is provided with evenly distributed sieve holes, and among the adjacent annular screening conveyor belts, the sieve holes on the upper annular screening conveyor belt are larger than those on the lower annular screening conveyor belt. sieve holes, the ring-shaped screening conveyor belt is tensioned and connected by a screening drive mechanism, and a screen hole dredging mechanism is also provided under the conveying surface of the ring-shaped screening conveyor belt, and the screen hole dredging mechanism passes through a power transmission mechanism Connected with the screening drive mechanism, it has the advantages of high screening efficiency, good screening effect, simple structure and low labor cost.
Description
技术领域technical field
本发明涉及化肥生产设备技术领域,特别涉及一种化肥分筛装置。The invention relates to the technical field of chemical fertilizer production equipment, in particular to a chemical fertilizer sieving device.
背景技术Background technique
化学肥料,简称化肥。用化学和(或)物理方法制成的含有一种或几种农作物生长需要的营养元素的肥料。也称无机肥料,包括氮肥、磷肥、钾肥、微肥、复合肥料等,不可食用,它们具有以下一些共同的特点:成分单纯,养分含量高;肥效快,肥劲猛;某些肥料有酸碱反应;一般不含有机质,无改土培肥的作用。Chemical fertilizers, referred to as chemical fertilizers. Fertilizers made by chemical and (or) physical methods containing one or several nutrient elements needed for the growth of crops. Also known as inorganic fertilizers, including nitrogen fertilizers, phosphorus fertilizers, potassium fertilizers, micro-fertilizers, compound fertilizers, etc., they are not edible, and they have the following common characteristics: simple ingredients, high nutrient content; fast fertilizer effect, strong fertilizer; some fertilizers have acid-base Reaction; generally does not contain organic matter, and has no effect of improving soil and fertilizing.
在化肥生产过程中,对化肥颗粒的大小进行分离是非常重要的步骤,一般将不同大小颗粒的化肥进行分离的方法都是采用筛分装置进行筛分,而现有筛分装置在筛分过程中往往由于化肥颗粒的粒径与筛网相近而造成筛网堵塞,从而大大降低了筛分效率。In the process of chemical fertilizer production, it is a very important step to separate the size of fertilizer particles. Generally, the method of separating fertilizers of different sizes is to use a screening device for screening, and the existing screening device is in the screening process. In the process, the size of the fertilizer particles is similar to that of the screen, which causes the screen to be clogged, which greatly reduces the screening efficiency.
申请公布号为CN107744948A的发明专利公开了一种防堵塞的化肥筛分机,通过设置箱体、滑道、筛网、送料筒、带座轴承、螺杆、第二电机、第二皮带轮、第二皮带、第一收集箱和第二收集箱,将化肥原料放置于送料筒内,第二电机待定第二皮带轮旋转,从而使得螺杆对原料进行推送,原料自由落体至筛网.上被筛网所筛分,从而将大小不均的原料筛分为两部分分别装入第一收集箱和第二收集箱内,从而达到了便于筛分的目的,通过设置轴承、转轴、连杆、毛刷、第一电机、第一皮带轮和第一皮带,通过第一电机带动第一皮带轮转动,从而第一皮带轮通过第一皮带的传动作用从而使得转轴旋转,当转轴转动时带动连杆运作,从而毛刷对筛网的表面进行清洁,避免大小与筛网径相近的化肥颗粒卡在筛网上堵塞筛网的问题。但该装置存在以下问题:毛刷仅能对其旋转范围内的区域进行局部清理,而筛网上其他位置无法清理,筛分效果差。The invention patent with the application publication number of CN107744948A discloses an anti-clogging chemical fertilizer screening machine, which is equipped with a box body, a slideway, a screen, a feeding cylinder, a bearing with a seat, a screw, a second motor, a second pulley, and a second belt , The first collection box and the second collection box, put the fertilizer raw materials in the feeding cylinder, the second motor waits for the rotation of the second pulley, so that the screw pushes the raw materials, and the raw materials fall freely to the screen. The upper part is screened by the screen Divide, so that the raw materials with uneven size are screened into two parts and put into the first collection box and the second collection box respectively, so as to achieve the purpose of easy screening. By setting bearings, rotating shafts, connecting rods, brushes, and second A motor, the first pulley and the first belt, the first motor drives the first pulley to rotate, so that the first pulley makes the rotating shaft rotate through the transmission of the first belt, and when the rotating shaft rotates, it drives the connecting rod to operate, so that the brush pair The surface of the sieve is cleaned to avoid the problem that fertilizer particles with a size similar to the diameter of the sieve get stuck on the sieve and block the sieve. But this device has the following problems: the brush can only partially clean the area within its rotation range, while other positions on the screen cannot be cleaned, and the screening effect is poor.
发明内容Contents of the invention
本发明的目的是提供了一种化肥分筛装置,能够持续对筛孔进行清理,能够有效防止筛孔堵塞,具有筛分效率高,筛分效果好,结构简单,人工成本低的优点。The object of the present invention is to provide a chemical fertilizer sieving device, which can continuously clean the sieve holes, effectively prevent the sieve holes from being blocked, and has the advantages of high sieving efficiency, good sieving effect, simple structure and low labor cost.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种化肥分筛装置,包括腔体,所述腔体顶部设有进料口,腔体底部设有多个出料口,所述腔体的内腔中设有多级分筛机构,所述多级分筛机构通过多级出料机构分别与各出料口连接,所述多级分筛机构包括多个水平平行设置的环形筛分输送带,各所述环形筛分输送带的表面均设有均匀分布的筛孔,相邻环形筛分输送带中位于上方的环形筛分输送带上的筛孔大于位于下方的环形筛分输送带上的筛孔,所述环形筛分输送带通过筛分驱动机构张紧和连接,所述环形筛分输送带的输送面下方还设有筛孔疏通机构,所述筛孔疏通机构通过动力传动机构与筛分驱动机构连接。A chemical fertilizer sieving device, comprising a cavity, the top of the cavity is provided with a feed port, the bottom of the cavity is provided with a plurality of discharge ports, and the inner cavity of the cavity is provided with a multi-stage sieving mechanism. The multi-stage sieving mechanism is respectively connected with each discharge port through a multi-stage discharge mechanism, and the multi-stage sieving mechanism includes a plurality of horizontally parallel annular screening conveyor belts, and the surface of each annular screening conveyor belt is All are provided with uniformly distributed sieve holes, and the sieve holes on the upper annular sieving conveyor belt in the adjacent annular sieving conveyor belts are larger than the sieve holes on the lower annular sieving conveyor belt. The screen drive mechanism is tensioned and connected, and a screen hole dredging mechanism is provided under the conveying surface of the endless screen conveyor belt, and the screen hole dredging mechanism is connected with the screen drive mechanism through a power transmission mechanism.
通过采用上述技术方案,多级分筛机构通过多个水平平行的环形筛分输送带依次对化肥进行多次分筛,从而将化肥中不同粒径的颗粒分离出来,环形筛分输送带在筛分驱动机构的驱动下循环转动,从而使得被筛分后留在环形筛分输送带上的颗粒通过多级出料机构依次从各出料口排出,筛分驱动机构在驱动环形筛分输送带运动的同时还驱动筛孔疏通机构反复对环形筛分输送带上的筛孔进行疏通,能够有效防止筛孔堵塞,大大提高了筛分效果。By adopting the above technical scheme, the multi-stage sieving mechanism sequentially sieves the fertilizer multiple times through multiple horizontally parallel ring-shaped screening conveyor belts, thereby separating particles of different particle sizes from the fertilizer. Driven by the sub-drive mechanism, it rotates circularly, so that the particles left on the circular screening conveyor belt after being screened are discharged from each outlet in turn through the multi-stage discharge mechanism, and the screening drive mechanism is driving the circular screening conveyor belt. While moving, it also drives the sieve hole dredging mechanism to repeatedly dredge the sieve holes on the circular screening conveyor belt, which can effectively prevent the sieve holes from being blocked and greatly improve the screening effect.
本发明的进一步设置为:所述多级出料机构包括多个分别与各环形筛分输送带相匹配的出料导料板,各出料导料板均沿环形筛分输送带的输送末端向下倾斜设置,各所述出料导料板的下端分别与各出料口相对。A further setting of the present invention is: the multi-stage discharge mechanism includes a plurality of discharge guide plates respectively matched with each annular screening conveyor belt, and each discharge material guide plate is along the conveying end of the circular screening conveyor belt. It is arranged obliquely downward, and the lower ends of each of the discharge guide plates are respectively opposite to each discharge port.
通过采用上述技术方案,当被筛分后留在环形筛分输送带上的化肥可以随环形筛分输送带输送至末端后直接落在出料导料板上,并在重力作用下沿出料到料板向下倾斜的面滑入各出料口中排出。By adopting the above-mentioned technical scheme, the chemical fertilizer left on the circular screening conveyor belt after being screened can be transported to the end with the circular screening conveyor belt and directly falls on the discharge guide plate, and is discharged along the discharge guide plate under the action of gravity. Slide the downward sloping surface of the material plate into each discharge port to discharge.
本发明的进一步设置为:所述筛分驱动机构包括主动辊和从动辊,所述主动辊和从动辊的两端均分别与腔体转动连接,所述主动辊与固定在腔体外的驱动电机连接。A further setting of the present invention is: the screening drive mechanism includes a driving roller and a driven roller, both ends of the driving roller and the driven roller are respectively connected to the cavity in rotation, and the driving roller is connected to the Drive motor connection.
通过采用上述技术方案,筛分驱动机构通过主动辊和从动辊实现环形筛分输送带的张紧,驱动电机用于驱动主动辊旋转,从而使得环形筛分输送带循环转动,从而实现对化肥进行连续筛分,结构简单,筛分效率高。By adopting the above technical scheme, the screening drive mechanism realizes the tension of the endless screening conveyor belt through the driving roller and the driven roller, and the driving motor is used to drive the driving roller to rotate, so that the circular screening conveyor belt rotates circularly, thereby realizing the fertilizer Continuous screening, simple structure, high screening efficiency.
本发明的进一步设置为:所述筛孔疏通机构包括与环形筛分输送带上筛孔位置相匹配的多个顶料针,各顶料针分别固定在多个相互平行的支撑杆上,各支撑杆的两端分别与腔体前后两侧壁上的移动杆一和移动杆二固定连接,所述移动杆一和移动杆二通过动力传动机构与主动辊连接,所述移动杆一和移动杆二的两端均分别设有垂直于输送方向的齿条一和齿条二,所述齿条一和齿条二分别与转动连接在腔体上的齿轮一和齿轮二啮合。A further setting of the present invention is that: the sieve hole dredging mechanism includes a plurality of ejector pins that match the position of the sieve holes on the annular screening conveyor belt, and each ejector pin is respectively fixed on a plurality of mutually parallel support rods, each The two ends of the support rod are respectively fixedly connected with the moving rod one and the moving rod two on the front and rear side walls of the cavity, the moving rod one and the moving rod two are connected with the driving roller through the power transmission mechanism, the moving rod one and the moving rod The two ends of the rod two are respectively provided with a rack one and a rack two perpendicular to the conveying direction, and the rack one and the rack two mesh with the gear one and the gear two which are rotatably connected to the cavity respectively.
通过采用上述技术方案,由于移动杆一和移动杆二两端的垂直于输送方向的齿条一和齿条二分别与齿轮一和齿轮二啮合,因此移动杆一和移动杆二只能上下移动,当驱动电机驱动主动辊旋转来带动环形筛分输送带循环转动时,主动辊通过动力传动机构同步驱动移动杆一和移动杆二上下往复运动,使得移动杆一和移动杆二上下往复运动时带动各支撑杆上的顶料针不断对环形筛分输送带上的筛孔进行疏通,从而使得环形筛分输送带始终保持良好的筛分效果,通过动力传动机构使得环形筛分输送带的横向运动与顶料针的纵向运动联动进行,不仅能够有效保证顶料针始终准确的与环形筛分输送带上的筛孔对准,有效提高了筛孔疏通机构工作时的可靠性,而且还能减少动力设备的设置,有效降低了设备成本,一举两得。By adopting the above technical scheme, since the
本发明的进一步设置为:所述动力传动机构包括连杆一和连杆二,所述连杆一和连杆二的一端分别与移动杆一和移动杆二转动连接,所述连杆一和连杆二的另一端分别与转动连接在腔体前后两侧壁上的齿盘一和齿盘二的圆心一侧转动连接,所述齿盘一和齿盘二分别与主动辊两端设置齿圈啮合。A further setting of the present invention is: the power transmission mechanism includes a connecting
通过采用上述技术方案,主动辊旋转时通过其两端设置的齿圈分别驱动齿盘一和齿盘二同步旋转,齿盘一和齿盘二同步旋转时驱动连杆一和连杆二与其连接的一端分别绕齿盘一和齿盘二的旋转中心做圆周运动,从而使得连杆一和连杆二的另一端分别驱动移动杆一和移动杆二上下往复运动,从而实现环形筛分输送带的连续疏通操作。By adopting the above-mentioned technical scheme, when the driving roller rotates, the ring gears provided at both ends of the driving roller respectively drive the first toothed disc and the second toothed disc to rotate synchronously. One end of the connecting rod makes a circular motion around the rotation center of the
本发明的进一步设置为:所述齿轮一和齿轮二的端面中心均固定设有重力锤。A further setting of the present invention is that: the centers of the end faces of the first gear and the second gear are fixed with gravity hammers.
通过采用上述技术方案,当移动杆一和移动杆二上下往复运动时,移动杆一和移动杆二两端的齿条一和齿条二随移动杆一和移动杆二同步上下往复运动,齿条一和齿条二上下往复运动时驱动齿轮一和齿轮二往复旋转,齿轮一和齿轮二往复旋转时带动重力锤往复旋转,重力锤往复旋转时不断对其上方的环形筛分输送带进行敲击、震动,因此使得环形筛分输送带上的化肥颗粒产生跳跃、翻滚并根据筛孔大小完成过筛过程,化肥颗粒在跳跃、翻滚的过程中分散性更好,不易发生粘结,因此筛分效率更高,筛分效果更好。By adopting the above technical scheme, when the moving
本发明的进一步设置为:所述出料导料板靠近环形筛分输送带输送末端的一端与环形筛分输送带的上表面抵触。A further setting of the present invention is that: the end of the discharge guide plate close to the conveying end of the endless screening conveyor belt conflicts with the upper surface of the endless screening conveyor belt.
通过采用上述技术方案,出料导料板靠近环形筛分输送带输送末端的一端与环形筛分输送带的上表面抵触不仅能够有效保证筛分好的化肥颗粒均能沿出料导料板排入出料口,而且还能在环形筛分输送带持续运动时对环形筛分输送带的上表面进行清理,使得环形筛分输送带的上表面始终保持良好的筛分效果。By adopting the above technical scheme, the end of the discharge guide plate close to the conveying end of the circular screening conveyor belt is in conflict with the upper surface of the circular screening conveyor belt, which can not only effectively ensure that the screened fertilizer particles can be discharged along the discharge guide plate. It can also clean the upper surface of the circular screening conveyor belt when the circular screening conveyor belt continues to move, so that the upper surface of the circular screening conveyor belt can always maintain a good screening effect.
本发明的进一步设置为:所述进料口与进料斗连接,所述进料斗的底部开口还设有设有一向下倾斜的延伸板,所述延伸板向逆着环形筛分输送带输送方向的一侧延伸,所述延伸板的底部与环形筛分输送带的上表面具有一定间隙,所述延伸板的底部等间距均匀分布多个拨料杆。A further setting of the present invention is: the feed inlet is connected to the feed hopper, and the bottom opening of the feed hopper is also provided with a downwardly inclined extension plate, and the extension plate is directed against the circular screening conveyor belt One side of the conveying direction extends, and there is a certain gap between the bottom of the extension plate and the upper surface of the annular screening conveyor belt, and a plurality of material shifting rods are evenly distributed at equal intervals on the bottom of the extension plate.
通过采用上述技术方案,延伸板一方面用于对进料斗中的化肥进行导流,使得化肥以缓慢的速度落在环形筛分输送带的表面,能够有效降低进料时化肥颗粒中的粉尘飞溅,而且延伸板通过其的底部与环形筛分输送带的上表面之间的间隙使得化肥以一定的厚度均匀平铺在环形筛分输送带的表面,避免了因堆积而影响筛分效果的问题,另外,延伸板底部的多个拨板形成梳齿状,能够对平布在环形筛分输送带上的化肥颗粒进行进一步分散,使得化肥分散性更好,有利于进一步提高化肥的筛分效果。By adopting the above technical scheme, the extension plate is used to divert the fertilizer in the feeding hopper on the one hand, so that the fertilizer falls on the surface of the circular screening conveyor belt at a slow speed, which can effectively reduce the dust in the fertilizer particles when feeding Splashing, and the gap between the bottom of the extension plate and the upper surface of the circular screening conveyor belt allows the fertilizer to be evenly spread on the surface of the circular screening conveyor belt with a certain thickness, avoiding the effect of screening due to accumulation. The problem, in addition, the multiple dials at the bottom of the extension plate form a comb-like shape, which can further disperse the fertilizer particles spread on the circular screening conveyor belt, so that the fertilizer dispersibility is better, which is conducive to further improving the screening of chemical fertilizers Effect.
本发明的进一步设置为:各出料口分别与多个出料斗连接,各出料导料板靠近环形筛分输送带输送末端的一侧均通过转销与腔体的侧壁转动连接,各出料导料板远离环形筛分输送带输送末端的一侧分别承载在支撑销上,各出料导料板的下端均设有振动导流机构,所述振动导流机构包括垂直于环形筛分输送带输送方向的旋转轴,所述旋转轴的两端分别与腔体的侧壁转动连接,所述旋转轴的外壁上均匀分布多个桨板,所述旋转轴位于出料导料板末端的延长线上,所述出料导料板的下端均位于各桨板末端所在圆周的内侧。The further setting of the present invention is: each discharge port is connected with a plurality of discharge hoppers respectively, and the side of each discharge guide plate close to the conveying end of the annular screening conveyor belt is connected to the side wall of the cavity through a revolving pin. The side of the discharge guide plate far away from the conveying end of the annular screening conveyor belt is respectively carried on the support pins, and the lower end of each discharge guide plate is equipped with a vibration guide mechanism, and the vibration guide mechanism includes The rotating shaft is divided into the conveying direction of the conveyor belt. The two ends of the rotating shaft are respectively connected to the side wall of the cavity. A plurality of paddles are evenly distributed on the outer wall of the rotating shaft. The rotating shaft is located on the discharge guide plate On the extension line of the end, the lower ends of the discharge guide plates are all located inside the circle where the end of each paddle board is located.
通过采用上述技术方案,环形筛分输送带的上表面上筛分好的化肥颗粒沿出料导料板向下排入出料口时会直接冲击振动导流机构中的桨板,使得桨板和旋转轴同步旋转,由于出料导料板的下端均位于各桨板末端所在圆周的内侧,因此桨板在旋转时会不断打击导流板,使得出料导料板处于不断振动的状态,因此使得出料导料板上的物料能够更顺利的通过出料口落入出料斗中,大大降低了化肥颗粒粘结在出料导料板上而影响出料的问题。By adopting the above technical scheme, when the screened fertilizer particles on the upper surface of the annular screening conveyor belt are discharged downward along the discharge guide plate into the discharge port, they will directly impact the paddle in the vibration guide mechanism, so that the paddle It rotates synchronously with the rotating shaft. Since the lower end of the discharge guide plate is located inside the circle where the end of each paddle is located, the paddle will continuously hit the deflector when rotating, so that the discharge guide plate is in a state of constant vibration. Therefore, the material on the discharge guide plate can fall into the discharge hopper through the discharge port more smoothly, greatly reducing the problem that the fertilizer particles are stuck on the discharge guide plate and affect the discharge.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明中多级分筛机构通过多个水平平行的环形筛分输送带依次对化肥进行多次分筛,从而将化肥中不同粒径的颗粒分离出来,环形筛分输送带在筛分驱动机构的驱动下循环转动,从而使得被筛分后留在环形筛分输送带上的颗粒通过多级出料机构依次从各出料口排出,筛分驱动机构在驱动环形筛分输送带运动的同时还驱动筛孔疏通机构反复对环形筛分输送带上的筛孔进行疏通,能够有效防止筛孔堵塞,大大提高了筛分效果。1. In the present invention, the multi-stage sieving mechanism sequentially sieves the chemical fertilizer multiple times through a plurality of horizontally parallel annular sieving conveyor belts, thereby separating particles of different particle sizes in the chemical fertilizer, and the annular sieving conveyor belt is sieving Driven by the driving mechanism, it rotates circularly, so that the particles left on the circular screening conveyor belt after being screened are discharged from each discharge port sequentially through the multi-stage discharging mechanism, and the screening driving mechanism is driving the circular screening conveyor belt to move At the same time, it also drives the sieve hole dredging mechanism to repeatedly dredge the sieve holes on the circular screening conveyor belt, which can effectively prevent the sieve holes from being blocked and greatly improve the screening effect.
2.本发明中筛分驱动机构在驱动环形筛分输送带运动的同时还驱动筛孔疏通机构反复对环形筛分输送带上的筛孔进行疏通,通过动力传动机构使得环形筛分输送带的横向运动与顶料针的纵向运动联动进行,不仅能够有效保证顶料针始终准确的与环形筛分输送带上的筛孔对准,有效提高了筛孔疏通机构工作时的可靠性,而且还能减少动力设备的设置,有效降低了设备成本,一举两得。2. In the present invention, the screening driving mechanism drives the sieve dredging mechanism to repeatedly dredge the sieve holes on the circular sieving conveyor belt while driving the circular sieving conveyor belt to move, and the power transmission mechanism makes the circular sieving conveyor belt smooth. The linkage between the lateral movement and the longitudinal movement of the ejector pin can not only effectively ensure that the ejector pin is always accurately aligned with the sieve hole on the circular screening conveyor belt, but also effectively improve the reliability of the sieve hole dredging mechanism when it is working, and also It can reduce the setting of power equipment, effectively reduce the cost of equipment, and kill two birds with one stone.
3.本发明通过在齿轮一和齿轮二的端面中心均固定设置重力锤,使得移动杆一和移动杆二上下往复运动时,移动杆一和移动杆二两端的齿条一和齿条二随移动杆一和移动杆二同步上下往复运动,齿条一和齿条二上下往复运动时驱动齿轮一和齿轮二往复旋转,齿轮一和齿轮二往复旋转时带动重力锤往复旋转,重力锤往复旋转时不断对其上方的环形筛分输送带进行敲击、震动,因此使得环形筛分输送带上的化肥颗粒产生跳跃、翻滚并根据筛孔大小完成过筛过程,化肥颗粒在跳跃、翻滚的过程中分散性更好,不易发生粘结,因此筛分效率更高,筛分效果更好。3. In the present invention, gravity hammers are fixedly arranged at the center of the end face of gear one and gear two, so that when moving rod one and moving rod two reciprocate up and down, rack one and rack two at both ends of moving rod one and moving rod two follow Moving
4.本发明通过在进料斗的底部开口设置向下倾斜的延伸板,延伸板一方面用于对进料斗中的化肥进行导流,使得化肥以缓慢的速度落在环形筛分输送带的表面,能够有效降低进料时化肥颗粒中的粉尘飞溅,而且延伸板通过其的底部与环形筛分输送带的上表面之间的间隙使得化肥以一定的厚度均匀平铺在环形筛分输送带的表面,避免了因堆积而影响筛分效果的问题,另外,延伸板底部的多个拨板形成梳齿状,能够对平布在环形筛分输送带上的化肥颗粒进行进一步分散,使得化肥分散性更好,有利于进一步提高化肥的筛分效果。4. In the present invention, a downwardly inclined extension plate is provided at the bottom opening of the feed hopper. On the one hand, the extension plate is used to divert the fertilizer in the feed hopper, so that the fertilizer falls on the circular screening conveyor belt at a slow speed The surface can effectively reduce the dust splash in the fertilizer particles when feeding, and the gap between the bottom of the extension plate and the upper surface of the circular screening conveyor belt allows the fertilizer to be evenly spread on the circular screening conveyor with a certain thickness. The surface of the belt avoids the problem of affecting the screening effect due to accumulation. In addition, the multiple dials at the bottom of the extension plate form a comb-like shape, which can further disperse the fertilizer particles that are flat on the circular screening conveyor belt, so that The dispersion of chemical fertilizers is better, which is beneficial to further improve the screening effect of chemical fertilizers.
5.本发明中环形筛分输送带的上表面上筛分好的化肥颗粒沿出料导料板向下排入出料口时会直接冲击振动导流机构中的桨板,使得桨板和旋转轴同步旋转,由于出料导料板的下端均位于各桨板末端所在圆周的内侧,因此桨板在旋转时会不断打击导流板,使得出料导料板处于不断振动的状态,因此使得出料导料板上的物料能够更顺利的通过出料口落入出料斗中,大大降低了化肥颗粒粘结在出料导料板上而影响出料的问题。5. When the chemical fertilizer particles sieved on the upper surface of the annular screening conveyor belt in the present invention are discharged downward along the discharge guide plate into the discharge port, they will directly impact the paddle in the vibration guide mechanism, so that the paddle and the The rotating shaft rotates synchronously. Since the lower end of the discharge guide plate is located inside the circle where the end of each paddle board is located, the paddle board will continuously hit the deflector when rotating, so that the discharge guide plate is in a state of constant vibration, so The material on the discharge guide plate can fall into the discharge hopper through the discharge port more smoothly, greatly reducing the problem that the fertilizer particles are stuck on the discharge guide plate and affect the discharge.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本发明一种化肥分筛装置的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a chemical fertilizer sieving device of the present invention.
图2是图1中A的局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of A in FIG. 1 .
图3是本发明一种化肥分筛装置中环形筛分输送带与筛分驱动机构的连接结构示意图。Fig. 3 is a schematic diagram of the connection structure between the annular screening conveyor belt and the screening drive mechanism in a fertilizer screening device of the present invention.
图4是本发明一种化肥分筛装置的外部结构示意图。Fig. 4 is a schematic diagram of the external structure of a chemical fertilizer sieving device of the present invention.
图5是本发明一种化肥分筛装置中延伸板的结构示意图。Fig. 5 is a schematic structural view of an extension plate in a fertilizer sorting device according to the present invention.
图中,1、腔体;2、进料口;201、进料斗;202、延伸板;203、拨料杆;3、出料口;301、出料斗;302、转销;303、支撑销;4、多级分筛机构;401、环形筛分输送带;402、筛孔;5、多级出料机构;501、出料导料板;6、筛分驱动机构;601、主动辊;602、从动辊;603、驱动电机;7、筛孔疏通机构;701、顶料针;702、支撑杆;703、移动杆一;704、移动杆二;705、齿条一;706、齿条二;707、齿轮一;708、齿轮二;709、重力锤;8、动力传动机构;801、连杆一;802、连杆二;803、齿盘一;804、齿盘二;805、齿圈;9、振动导流机构;901、旋转轴;902、桨板。In the figure, 1, cavity; 2, feed inlet; 201, feed hopper; 202, extension plate; 203, shift rod; 3, discharge port; 301, discharge hopper; 302, repin; 303,
具体实施方式Detailed ways
下面将结合具体实施例对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1~图5所示,一种化肥分筛装置,包括腔体1,所述腔体1顶部设有进料口2,腔体1底部设有多个出料口3,所述腔体1的内腔中设有多级分筛机构4,所述多级分筛机构4通过多级出料机构5分别与各出料口3连接,所述多级分筛机构4包括多个水平平行设置的环形筛分输送带401,各所述环形筛分输送带401的表面均设有均匀分布的筛孔402,相邻环形筛分输送带401中位于上方的环形筛分输送带401上的筛孔402大于位于下方的环形筛分输送带401上的筛孔402,所述环形筛分输送带401通过筛分驱动机构6张紧和连接,所述环形筛分输送带401的输送面下方还设有筛孔疏通机构7,所述筛孔疏通机构7通过动力传动机构8与筛分驱动机构6连接。As shown in Figures 1 to 5, a chemical fertilizer screening device includes a
所述多级出料机构5包括多个分别与各环形筛分输送带401相匹配的出料导料板501,各出料导料板501均沿环形筛分输送带401的输送末端向下倾斜设置,各所述出料导料板501的下端分别与各出料口3相对。The multi-stage discharge mechanism 5 includes a plurality of
所述筛分驱动机构6包括主动辊601和从动辊602,所述主动辊601和从动辊602的两端均分别与腔体1转动连接,所述主动辊601与固定在腔体1外的驱动电机603连接。The
所述筛孔疏通机构7包括与环形筛分输送带401上筛孔402位置相匹配的多个顶料针701,各顶料针701分别固定在多个相互平行的支撑杆702上,各支撑杆702的两端分别与腔体1前后两侧壁上的移动杆一703和移动杆二704固定连接,所述移动杆一703和移动杆二704通过动力传动机构8与主动辊601连接,所述移动杆一703和移动杆二704的两端均分别设有垂直于输送方向的齿条一705和齿条二706,所述齿条一705和齿条二706分别与转动连接在腔体1上的齿轮一707和齿轮二708啮合。The sieve
所述动力传动机构8包括连杆一801和连杆二802,所述连杆一801和连杆二802的一端分别与移动杆一703和移动杆二704转动连接,所述连杆一801和连杆二802的另一端分别与转动连接在腔体1前后两侧壁上的齿盘一803和齿盘二804的圆心一侧转动连接,所述齿盘一803和齿盘二804分别与主动辊601两端设置齿圈805啮合。The
所述齿轮一707和齿轮二708的端面中心均固定设有重力锤709。A
所述出料导料板501靠近环形筛分输送带401输送末端的一端与环形筛分输送带401的上表面抵触。The end of the
所述进料口2与进料斗201连接,所述进料斗201的底部开口还设有设有一向下倾斜的延伸板202,所述延伸板202向逆着环形筛分输送带401输送方向的一侧延伸,所述延伸板202的底部与环形筛分输送带401的上表面具有一定间隙,所述延伸板202的底部等间距均匀分布多个拨料杆203。The
各出料口3分别与多个出料斗301连接,各出料导料板501靠近环形筛分输送带401输送末端的一侧均通过转销302与腔体1的侧壁转动连接,各出料导料板501远离环形筛分输送带401输送末端的一侧分别承载在支撑销303上,各出料导料板501的下端均设有振动导流机构9,所述振动导流机构9包括垂直于环形筛分输送带401输送方向的旋转轴901,所述旋转轴901的两端分别与腔体1的侧壁转动连接,所述旋转轴901的外壁上均匀分布多个桨板902,所述旋转轴901位于出料导料板501末端的延长线上,所述出料导料板501的下端均位于各桨板902末端所在圆周的内侧。Each
本发明的工作原理:多级分筛机构4中的各环形筛分输送带401在各筛分驱动机构6的驱动下循环转动,进料斗201中的化肥颗粒从进料斗201底部的开口沿着延伸板202平铺在多级分筛机构4中位于最上端的环形筛分输送带401上,大于该环形筛分输送带401上筛孔402的颗粒留在该环形筛分输送带401的表面,小于该环形筛分输送带401上筛孔402的颗粒直接落入下一级环形筛分输送带401进行下一步筛分,随着各环形筛分输送带401不断输送,留在各环形筛分输送带401的表面上的不同等级大小颗粒运动至输送末端后沿着多级出料机构5中各出料导料板501滑入与其对应的出料斗301中,而从最下端的环形筛分输送带401中筛分出来的细小颗粒直接落在其下方的出料斗301中,从而实现了肥料的分筛操作,另外,在环形筛分输送带401循环转动的同时,筛分驱动机构6还同时驱动筛孔疏通机构7反复对环形筛分输送带401上的筛孔402进行疏通和敲击、震动,从而有效防止筛孔402堵塞和化肥出现粘结的情况,大大提高了筛分效果。Working principle of the present invention: each annular
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