CN116392869A - A recycling treatment system for commercial concrete production sewage - Google Patents
A recycling treatment system for commercial concrete production sewage Download PDFInfo
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- CN116392869A CN116392869A CN202310577854.5A CN202310577854A CN116392869A CN 116392869 A CN116392869 A CN 116392869A CN 202310577854 A CN202310577854 A CN 202310577854A CN 116392869 A CN116392869 A CN 116392869A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/075—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements located in a closed housing and comprising scrapers or agitators on the cake side of the filtering elements, e.g. Nutsche- or Rosenmund-type filters for performing multiple step operations such as chemical reactions, filtering and cake treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6476—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
- B01D29/90—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
- B01D29/92—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging filtrate
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/12—Nature of the water, waste water, sewage or sludge to be treated from the silicate or ceramic industries, e.g. waste waters from cement or glass factories
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Abstract
本发明公开了一种商砼生产污水循环处理系统,涉及污水处理技技术领域;为了解决现有技术中商砼生产污水处理的缺陷问题;具体包括铺设于清洗区域地面的清洗底板、固定连接于清洗底板顶部外壁的处理箱,所述清洗底板为中空状,包括固定连接于其四周内壁的滤网板;所述处理箱的一侧面从上至下分别固定连接有进水口和输水口,且进水口的一端通过导管与固定于滤网板顶部外壁的水泵输出端相连接,水泵的输入端通过导管插设于清洗底板的内部;所述处理箱的内部由上自下依次设置有一级固液分离部、二级固液分离部、三级固液分离部。本发明实现固液自动分离,有效提高水处理效率,无需人工操作,使用方便。
The invention discloses a recycling treatment system for commercial concrete production sewage, which relates to the technical field of sewage treatment; in order to solve the defects in the prior art of commercial concrete production sewage treatment; it specifically includes a cleaning bottom plate laid on the ground of the cleaning area, fixedly connected to the A treatment box for cleaning the outer wall of the top of the bottom plate. The cleaning bottom plate is hollow and includes a filter plate fixedly connected to the inner wall around it; one side of the treatment box is fixedly connected with a water inlet and a water delivery port from top to bottom, And one end of the water inlet is connected to the output end of the water pump fixed on the outer wall of the top of the filter plate through a conduit, and the input end of the water pump is inserted into the inside of the cleaning bottom plate through the conduit; Solid-liquid separation section, secondary solid-liquid separation section, and tertiary solid-liquid separation section. The invention realizes automatic solid-liquid separation, effectively improves water treatment efficiency, does not need manual operation, and is convenient to use.
Description
技术领域technical field
本发明涉及污水处理技术领域,尤其涉及一种商砼生产污水循环处理系统。The invention relates to the technical field of sewage treatment, in particular to a sewage circulation treatment system for commercial concrete production.
背景技术Background technique
商砼又叫商品混凝土,是由水泥、骨料、水及需要掺入的外加剂、矿物掺和料等组分按照一定比例,在搅拌站经计量、拌制后出售,并采用运输车在规定时间内运送到使用地点的混凝土拌合物。在商砼生产的过程中会因清洗搅拌车和搅拌机等设备而产生较多污水,这些污水中一般含有砂石混凝土等物质,若直接将污水排放,不但容易对环境造成严重污染,而且会造成水资源的浪费。Commercial concrete is also called commercial concrete. It is made of cement, aggregate, water, admixtures, mineral admixtures and other components that need to be mixed in according to a certain proportion. Concrete mix delivered to the place of use within a specified time. In the process of commercial concrete production, a lot of sewage will be produced due to the cleaning of mixer trucks and mixers. These sewage generally contain materials such as sand and gravel concrete. If the sewage is discharged directly, it will not only easily cause serious pollution to the environment, but also cause serious pollution. Waste of water resources.
为解决上述问题,经检索,中国专利申请号为CN202121367771.6的专利,公开了一种商砼生产用污水处理装置,包括池体;池体相对内壁滑动连接有污泥滤网;污泥滤网两端固定连接有滑块;污泥滤网两端边沿固定连接有竖板;两竖板两端边沿固定连接有齿条板;池体顶部两侧均固定连接有安装有驱动机构。上述专利中的商砼生产用污水处理装置存在以下不足:利用一层污泥滤网分离杂质及液体,不但易存在杂质沉淀于污泥滤网上从而导致其出现堵塞情况,不利于固液的分离,降低水处理效率,而且需要后期人工对污泥滤网进行杂质清理,使用较为不便。In order to solve the above problems, after retrieval, the Chinese patent application number is CN202121367771.6, which discloses a sewage treatment device for commercial concrete production, including a pool body; the pool body is slidably connected to the inner wall with a sludge filter; Both ends of the screen are fixedly connected with sliders; both ends of the sludge filter are fixedly connected with vertical plates; both ends of the two vertical plates are fixedly connected with rack plates; both sides of the top of the pool body are fixedly connected with drive mechanisms. The sewage treatment device for commercial concrete production in the above-mentioned patent has the following disadvantages: a layer of sludge filter is used to separate impurities and liquid, not only is it easy for impurities to precipitate on the sludge filter, resulting in blockage, which is not conducive to the separation of solid and liquid , reduce the efficiency of water treatment, and it is necessary to manually clean up impurities on the sludge filter in the later stage, which is inconvenient to use.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种商砼生产污水循环处理系统。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a commercial concrete production sewage circulation treatment system.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种商砼生产污水循环处理系统,包括铺设于清洗区域地面的清洗底板、固定连接于清洗底板顶部外壁的处理箱,所述清洗底板为中空状,包括固定连接于其四周内壁的滤网板;所述处理箱的一侧面从上至下分别固定连接有进水口和输水口,且进水口的一端通过导管与固定于滤网板顶部外壁的水泵输出端相连接,水泵的输入端通过导管插设于清洗底板的内部;A commercial concrete production sewage circulation treatment system, comprising a cleaning bottom plate laid on the ground of the cleaning area, a treatment box fixedly connected to the outer wall of the top of the cleaning bottom plate, the cleaning bottom plate is hollow, and includes a filter plate fixedly connected to the inner wall around it ; One side of the treatment box is fixedly connected with a water inlet and a water delivery port from top to bottom respectively, and one end of the water inlet is connected with the water pump output end fixed on the top outer wall of the filter screen plate through a conduit, and the water pump input end is passed through The conduit is inserted inside the cleaning floor;
所述处理箱的内部由上自下依次设置有一级固液分离部、二级固液分离部、三级固液分离部,以及留设于处理箱底部内壁与输水口相连通的清水腔;所述二级固液分离部的内部设置有驱动输送结构和定量放料组件。The inside of the treatment box is provided with a first-level solid-liquid separation part, a second-level solid-liquid separation part, and a third-level solid-liquid separation part from top to bottom, as well as a clean water chamber left on the inner wall of the bottom of the treatment box and connected to the water delivery port. ; The inside of the secondary solid-liquid separation part is provided with a driving conveying structure and a quantitative discharge assembly.
优选地:所述一级固液分离部包括固定连接于处理箱一侧内壁的固定板、固定连接有于固定板和处理箱之间的螺旋导流板、固定连接于螺旋导流板表面边沿的滤网;Preferably: the first-stage solid-liquid separation part includes a fixed plate fixedly connected to the inner wall of one side of the treatment box, a spiral deflector fixedly connected between the fixed plate and the treatment box, and a spiral deflector fixedly connected to the edge of the surface of the spiral deflector. filter screen;
所述固定板的顶部面呈锥形状,固定板靠近四周的顶部外壁留设有方口;The top surface of the fixed plate is in the shape of a cone, and the outer wall of the fixed plate near the top is provided with a square opening;
正对螺旋导流板输出端下方的所述固定板顶部外壁设置有通口。An opening is provided on the top outer wall of the fixing plate directly below the output end of the spiral deflector.
优选地:所述二级固液分离部包括固定连接于处理箱一侧内壁的固液分离箱、套设于固液分离箱外壁且固定连接于处理箱一侧内壁的锥形滤板、设置于固液分离箱四周外壁的导料口;Preferably: the secondary solid-liquid separation part includes a solid-liquid separation box fixedly connected to the inner wall of one side of the treatment box, a conical filter plate sleeved on the outer wall of the solid-liquid separation box and fixedly connected to the inner wall of one side of the treatment box, The material guide port on the outer wall around the solid-liquid separation box;
所述固液分离箱的进料口与通口相连通。The feed port of the solid-liquid separation box is in communication with the port.
优选地:所述三级固液分离部包括留设于固液分离箱顶部内壁的分离腔、固定连接于固液分离箱一侧外壁的拦截网板、固定连接于分离腔一侧内壁呈‘^’状的分布板、设置于分布板内部的斜形孔;Preferably: the three-stage solid-liquid separation part includes a separation cavity set on the inner wall of the top of the solid-liquid separation box, an intercepting screen fixedly connected to the outer wall of one side of the solid-liquid separation box, and an intercepting net plate fixedly connected to the inner wall of one side of the separation cavity. ^'-shaped distribution plate, oblique holes arranged inside the distribution plate;
所述分布板的两侧面与分离腔之间留有0.5cm的间隙。There is a gap of 0.5 cm between the two sides of the distribution plate and the separation chamber.
优选地:所述处理箱的一侧内壁固定连接有集水板;所述处理箱和固液分离箱的相对应一侧面固定连接有同一个固定箱,固定箱的底部外壁设置有泄流口,且集水板的输出口和固定箱的输入口固定连接有同一个导流口。Preferably: the inner wall of one side of the treatment box is fixedly connected with a water collecting plate; the corresponding side of the treatment box and the solid-liquid separation box are fixedly connected with the same fixed box, and the bottom outer wall of the fixed box is provided with a discharge port , and the output port of the water collecting plate and the input port of the fixed box are fixedly connected with the same diversion port.
优选地:所述驱动输送结构设置于固定箱和固液分离箱的内部,其包括转动连接于固定箱一侧内壁的风叶轮、设置于固液分离箱底部内壁的输料通道、转动连接于输料通道一端的螺旋输送器,且风叶轮的一端通过轴与螺旋输送器的一端相连接;Preferably: the driving conveying structure is arranged inside the fixed box and the solid-liquid separation box, which includes a wind impeller rotatably connected to the inner wall of one side of the fixed box, a material delivery channel arranged on the bottom inner wall of the solid-liquid separation box, and rotatably connected to the inner wall of the solid-liquid separation box. A screw conveyor at one end of the feeding channel, and one end of the wind impeller is connected to one end of the screw conveyor through a shaft;
所述拦截网板位于集水板的上方,分布板处于拦截网板的水平线下方。The intercepting net plate is located above the water collecting plate, and the distribution plate is below the horizontal line of the intercepting net plate.
优选地:所述分离腔的底部内壁固定有与输料通道输入端相连通的下料盒,下料盒的顶端设置有进口,下料盒的底端呈环形阵列式设置有多个排料口;Preferably: the inner wall of the bottom of the separation chamber is fixed with a feeding box connected to the input end of the feeding channel, the top of the feeding box is provided with an inlet, and the bottom of the feeding box is provided with a plurality of discharge boxes in an annular array mouth;
所述定量放料组件设置于下料盒的内部。The quantitative discharging component is arranged inside the feeding box.
优选地:所述定量放料组件由固定连接于下料盒底部内壁的导柱、与导柱外壁形成滑动配合的锥形挡块、固定连接于锥形挡块顶端呈‘T’状的支杆、固定连接于支杆两端的收集盒、与收集盒圆周内壁形成滑动配合的网孔板、套设于导柱外壁的弹性件、设置于下料盒圆周内壁且与排料口相连通的输料端构成;Preferably: the quantitative discharging assembly is composed of a guide post fixedly connected to the inner wall of the bottom of the lower material box, a tapered stopper that forms a sliding fit with the outer wall of the guide post, and a 'T'-shaped support fixedly connected to the top of the tapered stopper. The rod, the collection box fixedly connected to the two ends of the pole, the mesh plate that forms a sliding fit with the inner wall of the collection box, the elastic member sleeved on the outer wall of the guide column, the inner wall of the lower material box and communicated with the discharge port. The composition of the feeding end;
所述弹性件的两端固定连接于下料盒和锥形挡块的相对应一侧面;The two ends of the elastic member are fixedly connected to the corresponding side of the lower material box and the tapered stopper;
处于两个网孔板正下方的所述下料盒顶端固定连接有顶块。A top block is fixedly connected to the top of the blanking box directly below the two mesh plates.
优选地:所述处理箱的一侧内壁和固液分离箱的底部外壁固定连接有同一个与输料通道相连通的输料管;所述处理箱的一侧外壁固定连接有与输料管相连通的集料盒。Preferably: one side of the inner wall of the treatment box and the bottom outer wall of the solid-liquid separation box are fixedly connected with the same feeding pipe that communicates with the feeding channel; one side of the outer wall of the treatment box is fixedly connected with a feeding pipe Connected collection boxes.
优选地:所述清水腔的一侧内壁固定连接有液体传感器。Preferably: a liquid sensor is fixedly connected to one inner wall of the clear water chamber.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明通过设置一级固液分离部、二级固液分离部、三级固液分离部和定量放料组件等结构,能够对污水进行多重分离过滤处理,而且或倾斜或垂直设置的滤网结构不会发生堵塞,使回收的杂质在分离腔内沉淀,会呈现上层液体下层杂质现象,当下料盒内杂质达到设定量后会通过定量放料组件从排料口排出至输料通道内,以便螺旋输送器将其导送出,实现固液自动分离,有效提高水处理效率,无需人工操作,使用方便。1. The present invention can carry out multiple separation and filtration treatment of sewage by setting up the first-level solid-liquid separation part, the second-level solid-liquid separation part, the third-level solid-liquid separation part and the quantitative discharge assembly, and the inclined or vertical setting The filter screen structure will not be blocked, so that the recovered impurities will precipitate in the separation chamber, and the phenomenon of upper liquid and lower impurities will appear. After the impurities in the lower material box reach the set amount, they will be discharged from the discharge port to the material delivery through the quantitative discharge component. In the channel, so that the screw conveyor can guide it out, realize the automatic separation of solid and liquid, effectively improve the efficiency of water treatment, no manual operation is required, and it is easy to use.
2.本发明将输水口与外部冲洗枪等连接后,对清洗底板上的商砼搅拌车以及搅拌机构等进行冲洗,冲洗污水穿过滤网板进行大块杂质拦截后进入清洗底板内聚集,同时启动水泵,抽送清洗底板内的污水经进水口送入处理箱内高效处理,处理后的洁净水可经输水口输出后进行重复再利用,从而形成一整个循环且再利用的系统,有效避免污水直接排放而导致的水污染等情况,实现污水循环利用,提高水资源的利用效率,节约水资源。2. In the present invention, after the water delivery port is connected with the external flushing gun, etc., the commercial concrete mixer truck and the mixing mechanism on the cleaning floor are flushed, and the flushing sewage passes through the filter plate to intercept large impurities and then enters the cleaning bottom plate to gather. At the same time, start the water pump, pump and clean the sewage in the bottom plate into the treatment box through the water inlet for efficient treatment, and the treated clean water can be output through the water delivery port for repeated reuse, thus forming a whole cycle and reuse system, which is effective Avoid water pollution caused by direct sewage discharge, realize sewage recycling, improve water resource utilization efficiency, and save water resources.
3.本发明,污水从进水口进入处理箱内的螺旋导流板上,水流扩散后自行蜿蜒而下,下移期间部分液体直接穿过滤网涌出,落至固定板表面后再透过方口,经锥形滤板滤杂后而下,从拦截网板以及锥形滤板渗出的液体经集水板表面集中于导流口处,再汇流进入固定箱内,水流冲击下方的风叶轮发生旋转后再从泄流口排至清水腔内,使得风叶轮被动带动螺旋输送器转动,以便对从分离腔排入至输料通道内的杂质进行输送,经输料管导入至集料盒内,实现固体杂质的收集操作。3. In the present invention, the sewage enters the spiral deflector in the treatment box from the water inlet, and the water flow diffuses and then meanders downward by itself. During the downward movement, part of the liquid directly passes through the filter screen and flows out after falling on the surface of the fixed plate. The square mouth is filtered down by the conical filter plate, and the liquid seeping from the intercepting screen plate and the conical filter plate is concentrated at the diversion port through the surface of the water collecting plate, and then merged into the fixed box, and the water flow hits the bottom After the wind impeller rotates, it is discharged from the discharge port into the clean water chamber, so that the wind impeller passively drives the screw conveyor to rotate, so as to transport the impurities discharged from the separation chamber into the conveying channel, and then guide them into the collecting chamber through the conveying pipe. In the material box, the collection operation of solid impurities is realized.
4.本发明被锥形滤板拦截的杂质会顺延倾斜状的锥形滤板表面,经导料口进入固液分离箱内,被滤网所拦截的杂质也会在水流的冲动下从通口进入固液分离箱内,进入固液分离箱内的污水会顺延分布板表面流至分离腔内沉淀杂质,分布板起到隔开上下层水流作用,缓冲上方水滴直接滴落至水面的冲击力,避免下方沉淀的杂质受到水流冲撞影响而再次浑浊,当分离腔内液位高于拦截网板时,液体会穿过拦截网板外渗,实现自动调节分离腔内液位作用的同时,无需等待水彻底沉淀才能对其再次利用,有效提高水处理效率。4. In the present invention, the impurities intercepted by the conical filter plate will follow the surface of the inclined conical filter plate and enter the solid-liquid separation box through the material guide port. The outlet enters the solid-liquid separation box, and the sewage entering the solid-liquid separation box will flow along the surface of the distribution plate to the separation chamber to precipitate impurities. The distribution plate plays the role of separating the upper and lower water flows, buffering the impact of the upper water droplets directly falling to the water surface force to prevent the impurities deposited below from being turbid again due to the impact of the water flow. When the liquid level in the separation chamber is higher than the intercepting screen, the liquid will pass through the intercepting screen to seep out, realizing the function of automatically adjusting the liquid level in the separation chamber. There is no need to wait for the water to completely settle before it can be reused, effectively improving the efficiency of water treatment.
5.本发明,当收集盒内满载颗粒杂质时,其会经支杆带动锥形挡块受压顺延导柱下移,使得输料道露出,从而方便堆积于锥形挡块表面的杂质自动滑移,先后经输料道和排料口导送至输料通道内,与此同时收集盒会套设于顶块外,其内的网孔板被顶块顶动所处高低位置不变,但随着下料盒的下移网孔板内的收集杂质会被完全顶出,此时锥形挡块会在弹性件的顶动下复位顺延导柱上移,对进口进行遮挡,使得分离腔输出端封闭,防止锥形挡块顶部面的杂质持续从输料道导出;本结构通过收集盒内杂质收集量控制锥形挡块对输料道的封堵开合情况,结构稳定,可有效实现对固体杂质的不定时排放。5. In the present invention, when the collection box is fully loaded with particles and impurities, it will drive the conical stopper to move down along the guide column through the support rod, so that the feeding channel is exposed, so that the impurities accumulated on the surface of the conical stopper will be automatically removed. Sliding, conveyed to the conveying channel through the conveying channel and the discharge port successively, at the same time, the collecting box will be set outside the top block, and the height of the mesh plate inside will not change when it is pushed by the top block , but with the downward movement of the feeding box, the collected impurities in the mesh plate will be completely ejected. At this time, the conical stopper will reset under the push of the elastic part and move up along the guide column to block the inlet, so that The output end of the separation chamber is closed to prevent the impurities on the top surface of the conical stopper from being continuously exported from the delivery channel; this structure controls the opening and closing of the conical stopper to the delivery channel through the amount of impurities collected in the collection box, and the structure is stable. It can effectively realize irregular discharge of solid impurities.
附图说明Description of drawings
图1为本发明提出的一种商砼生产污水循环处理系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of commercial concrete production sewage circulation treatment system that the present invention proposes;
图2为本发明提出的一种商砼生产污水循环处理系统的处理箱前视剖面示意图;Fig. 2 is the front view sectional schematic diagram of the treatment box of a kind of commercial concrete production sewage circulation treatment system proposed by the present invention;
图3为本发明提出的一种商砼生产污水循环处理系统的处理箱前视另一剖面结构示意图;Fig. 3 is another cross-sectional structural schematic diagram of a front view of a treatment box of a commercial concrete production sewage recycling treatment system proposed by the present invention;
图4为本发明提出的一种商砼生产污水循环处理系统的固液分离箱仰视剖面结构示意图;Fig. 4 is a schematic view of the structure of a solid-liquid separation box looking up at a section of a commercial concrete production sewage circulation treatment system proposed by the present invention;
图5为本发明提出的一种商砼生产污水循环处理系统的固液分离箱前视剖面结构示意图;Fig. 5 is a schematic diagram of the front view section structure of a solid-liquid separation box of a commercial concrete production sewage circulation treatment system proposed by the present invention;
图6为本发明提出的一种商砼生产污水循环处理系统的固定箱侧视剖面结构示意图;Fig. 6 is a side view sectional structure schematic diagram of a fixed box of a commercial concrete production sewage circulation treatment system proposed by the present invention;
图7为本发明提出的一种商砼生产污水循环处理系统的下料盒俯视结构示意图;Fig. 7 is a schematic structural diagram of a top view of a blanking box of a commercial concrete production sewage recycling treatment system proposed by the present invention;
图8为本发明提出的一种商砼生产污水循环处理系统的下料盒剖面结构示意图。Fig. 8 is a schematic cross-sectional structure diagram of a blanking box of a commercial concrete production sewage circulation treatment system proposed by the present invention.
图中:1清洗底板、2处理箱、201输水口、202进水口、203水泵、3滤网板、4螺旋导流板、401滤网、5锥形滤板、6固液分离箱、601输料管、602导料口、603分离腔、604拦截网板、605螺旋输送器、7集料盒、8清水腔、9固定箱、901风叶轮、902泄流口、10集水板、1001导流口、11固定板、1101通口、12液体传感器、13下料盒、1301收集盒、1302进口、1303导柱、1304支杆、1305顶块、1306锥形挡块、1307网孔板、1308排料口、1309弹性件、1310输料道、14分布板、1401斜形孔。In the figure: 1 cleaning bottom plate, 2 treatment box, 201 water delivery port, 202 water inlet, 203 water pump, 3 filter screen plate, 4 spiral deflector plate, 401 filter screen, 5 conical filter plate, 6 solid-liquid separation box, 601 material conveying pipe, 602 material guide port, 603 separation chamber, 604 interception screen, 605 screw conveyor, 7 collection box, 8 clear water chamber, 9 fixed box, 901 wind impeller, 902 discharge port, 10 water collecting plate , 1001 diversion port, 11 fixed plate, 1101 port, 12 liquid sensor, 13 feeding box, 1301 collecting box, 1302 inlet, 1303 guide post, 1304 pole, 1305 top block, 1306 conical stopper, 1307 net Orifice plate, 1308 discharge port, 1309 elastic member, 1310 feeding channel, 14 distribution plate, 1401 oblique hole.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are only used for explaining the patent, and should not be construed as limiting the patent.
实施例1:Example 1:
一种商砼生产污水循环处理系统,如图1所示,包括铺设于清洗区域地面的清洗底板1、通过螺栓固定于清洗底板1顶部外壁的处理箱2,所述清洗底板1为中空状,包括通过螺栓固定于其四周内壁用于阻隔水泥废料等进入清洗底板1内的滤网板3;所述处理箱2的一侧面从上至下分别通过螺栓固定有进水口202和输水口201,且进水口202的一端通过导管与固定于滤网板3顶部外壁的水泵203输出端相连接,水泵203的输入端通过导管插设于清洗底板1的内部;将输水口201与外部冲洗枪等连接后,对清洗底板1上的商砼搅拌车以及搅拌机构等进行冲洗,冲洗污水穿过滤网板3进行大块杂质拦截后进入清洗底板1内聚集,同时启动水泵203,抽送清洗底板1内的污水经进水口202送入处理箱2内高效处理,处理后的洁净水可经输水口201输出后进行重复再利用,从而形成一整个循环且再利用的系统,有效避免污水直接排放而导致的水污染等情况,节约水资源。A commercial concrete production sewage circulation treatment system, as shown in Figure 1, includes a cleaning
为了过滤污水;如图2-5所示,所述处理箱2的内部由上自下依次设置有一级固液分离部、二级固液分离部、三级固液分离部,以及留设于处理箱2底部内壁用于收集清理后洁净液体的清水腔8,清水腔8的进水口与输水口201相连通;In order to filter sewage; as shown in Figure 2-5, the inside of the
进一步的,所述清水腔8的一侧内壁通过螺栓固定有液体传感器12;以便人们了解洁净液体的含量。Further, a
进一步的,所述一级固液分离部包括通过螺栓固定于处理箱2一侧内壁的固定板11、通过螺栓固定有于固定板11和处理箱2之间的螺旋导流板4、通过螺栓固定于螺旋导流板4表面边沿的滤网401;Further, the first-stage solid-liquid separation part includes a fixed
优选的,固定板11的顶部面呈锥形状,便于液体集中于顶部四周;Preferably, the top surface of the fixed
优选的,固定板11靠近四周的顶部外壁留设有若干个方口;Preferably, the fixed
进一步优选的,正对螺旋导流板4输出端下方的所述固定板11顶部外壁开设有通口1101;污水从进水口202进入处理箱2内的螺旋导流板4上,水流扩散后自行蜿蜒而下,下移期间部分液体直接穿过滤网401涌出,落至固定板11表面后再透过方口下流,而被滤网401所拦截的杂质则在水流的冲动下推至通口1101内,从而完成对清洗污水的二次固液分离处理操作。Further preferably, an
进一步的,所述二级固液分离部包括通过螺栓固定于处理箱2一侧内壁的固液分离箱6、套设于固液分离箱6外壁且通过螺栓固定于处理箱2一侧内壁的锥形滤板5、开设于固液分离箱6四周外壁的导料口602;Further, the secondary solid-liquid separation part includes a solid-
优选的,导料口602位于锥形滤板5与固液分离箱6连接处的上方;从方口穿过的液体在下落期间,会再次穿过锥形滤板5而下,从而对二次处理后的污水进行三次过滤,拦截其中的杂质颗粒,使其能够顺延倾斜状的锥形滤板5表面,经导料口602进入固液分离箱6内,通过二级固液分离部能够实现去除大部分污水中杂质颗粒的作用。Preferably, the
优选的,固液分离箱6的进料口与通口1101相连通;使得螺旋导流板4上的杂质能够从通口1101集中于固液分离箱6内。Preferably, the feed port of the solid-
再进一步的,所述三级固液分离部包括留设于固液分离箱6顶部内壁的分离腔603、通过螺栓固定于固液分离箱6一侧外壁的拦截网板604、通过螺栓固定于分离腔603一侧内壁呈‘^’状的分布板14、若干个开设于分布板14内部的斜形孔1401;对下方沉积的颗粒杂质起到一定的阻拦作用,有效防止杂质再次上涌至分布板14表面。Still further, the three-stage solid-liquid separation part includes a
进一步优选的,分布板14的两侧面与分离腔603之间留有0.5cm的间隙;从通口1101进入固液分离箱6内的污水会顺延分布板14表面流至分离腔603内沉淀杂质,分布板14起到隔开上下层水流作用,缓冲上方水滴直接滴落至水面的冲击力,避免下方沉淀的杂质受到水流冲撞影响而再次浑浊,聚集于分离腔603内的污液会自动分离呈现上层液体下层杂质现象,当分离腔603内液位高于拦截网板604时,液体会穿过拦截网板604外渗,实现自动调节分离腔603内液位作用的同时,无需等待水彻底沉淀才能对其再次利用,有效提高水处理效率。Further preferably, there is a gap of 0.5 cm between the two sides of the
为了实现固液处理后的分开收集;如图2-6所示,所述处理箱2的一侧内壁通过螺栓固定有集水板10;所述处理箱2和固液分离箱6的相对应一侧面通过螺栓固定有同一个固定箱9,固定箱9的底部外壁开设有泄流口902,且集水板10的输出口和固定箱9的输入口通过螺栓固定有同一个导流口1001;In order to realize the separate collection after solid-liquid treatment; as shown in Figure 2-6, one side of the inner wall of the
进一步的,所述固定箱9和固液分离箱6的内部设置有驱动输送结构,驱动输送结构包括转动连接于固定箱9一侧内壁的风叶轮901、开设于固液分离箱6底部内壁的输料通道、转动连接于输料通道一端的螺旋输送器605,且风叶轮901的一端通过轴与螺旋输送器605的一端相连接;Further, the inside of the fixed
优选的,输料通道与分离腔603相连通;从拦截网板604以及锥形滤板5渗出的液体经集水板10表面集中于导流口1001处,再汇流进入固定箱9内,水流冲击下方的风叶轮901发生旋转后再从泄流口902排至清水腔8内,使得风叶轮901被动带动螺旋输送器605转动,以便对进入输料通道内的杂质进行输送,从而实现污水过滤后的固液分离收集操作。Preferably, the feeding channel communicates with the
优选的,拦截网板604位于集水板10的上方,分布板14处于拦截网板604的水平线下方。Preferably, the intercepting
作为补充的,所述处理箱2的一侧内壁和固液分离箱6的底部外壁通过螺栓固定有同一个与输料通道相连通的输料管601;所述处理箱2的一侧外壁通过螺栓固定有与输料管601相连通的集料盒7;被螺旋输送器605导出的杂质通过输料管601导入至集料盒7内收集。As a supplement, the inner wall of one side of the
本实施例在使用时,将输水口201与外部冲洗枪等连接后,利用从输水口20引出的处理后洁净水对清洗底板1上的商砼搅拌车以及搅拌机构等进行冲洗,冲洗污水穿过滤网板3进行大块杂质拦截后进入清洗底板1内聚集,同时启动水泵203,抽送清洗底板1内的污水经进水口202送入处理箱2内处理,具体为:污水从进水口202进入处理箱2内的螺旋导流板4上,水流扩散后自行蜿蜒而下,下移期间部分液体直接穿过滤网401涌出,落至固定板11表面后再透过方口,经锥形滤板5滤杂后而下。被锥形滤板5拦截的杂质会顺延倾斜状的锥形滤板5表面,经导料口602进入固液分离箱6内,被滤网401所拦截的杂质也会在水流的冲动下从通口1101进入固液分离箱6内。进入固液分离箱6内的污水会顺延分布板14表面流至分离腔603内沉淀杂质,呈现上层液体下层杂质现象,当分离腔603内液位高于拦截网板604时,液体会穿过拦截网板604外渗。从拦截网板604以及锥形滤板5渗出的液体经集水板10表面集中于导流口1001处,再汇流进入固定箱9内,水流冲击下方的风叶轮901发生旋转后再从泄流口902排至清水腔8内,使得风叶轮901被动带动螺旋输送器605转动,以便对从分离腔603排入至输料通道内的杂质进行输送,经输料管601导入至集料盒7内。When this embodiment is in use, after connecting the
实施例2:Example 2:
一种商砼生产污水循环处理系统,如图4-5和图7-8所示,为了排放固体杂质;本实施例在实施例1的基础上作出以下补充:所述分离腔603的底部内壁固定有与输料通道输入端相连通的下料盒13,下料盒13的顶端开设有进口1302,下料盒13的底端呈环形阵列式开设有多个排料口1308,所述下料盒13的内部设置有定量放料组件;沉淀于分离腔603底部内壁的杂质会从进口1302进入下料盒13内填充,当达到设定量后会通过定量放料组件从排料口1308排出至输料通道内,以便螺旋输送器605将其导送出。A commercial concrete production sewage circulation treatment system, as shown in Figure 4-5 and Figure 7-8, in order to discharge solid impurities; this embodiment makes the following additions on the basis of Embodiment 1: the bottom inner wall of the separation chamber 603 A
优选的,螺旋输送器605可为铝合金材料;使得螺旋输送器605重量轻质,配合设置的定量放料组件,能够使得风叶轮901可以在水流冲击下稳固带动螺旋输送器605旋转,保证作业的稳定性。Preferably, the
进一步的,所述定量放料组件由焊接于下料盒13底部内壁的导柱1303、与导柱1303外壁形成滑动配合用于对输料道1310进行封堵的锥形挡块1306、焊接于锥形挡块1306顶端呈‘T’状的支杆1304、焊接于支杆1304两端的收集盒1301、与收集盒1301圆周内壁形成滑动配合的网孔板1307、套设于导柱1303外壁的弹性件1309、开设于下料盒13圆周内壁且与排料口1308相连通的输料道1310构成;网孔板1307的设置,不但能够保证液体的下渗,而且还能确保收集物为固体杂质。Further, the quantitative discharging assembly is composed of a
优选的,弹性件1309的两端焊接于下料盒13和锥形挡块1306的相对应一侧面;Preferably, the two ends of the
作为补充的,处于两个网孔板1307正下方的所述下料盒13顶端焊接有顶块1305;由于砂石颗粒杂质的密度大于水的密度,故而其会沉淀于分离腔603的底部内壁。当收集盒1301内满载颗粒杂质时,其会经支杆1304带动锥形挡块1306受压顺延导柱1303下移,使得输料道1310露出,从而方便堆积于锥形挡块1306表面的杂质自动滑移,先后经输料道1310和排料口1308导送至输料通道内,与此同时收集盒1301会套设于顶块1305外,其内的网孔板1307被顶块1305顶动所处高低位置不变,但随着下料盒13的下移网孔板1307内的收集杂质会被完全顶出,此时锥形挡块1306会在弹性件1309的顶动下复位顺延导柱1303上移,对进口1302进行遮挡,使得分离腔603输出端封闭,防止锥形挡块1306顶部面的杂质持续从输料道1310导出;本结构通过收集盒1301内杂质收集量控制锥形挡块1306对输料道1310的封堵开合情况,结构稳定,可有效实现对固体杂质的不定时排放。As a supplement, a
优选的,弹性件1309可为弹簧等材料。Preferably, the
本实施例在使用时,由于砂石颗粒杂质的密度大于水的密度,故而其会沉淀于分离腔603的底部内壁;当收集盒1301内满载颗粒杂质时,其会经支杆1304带动锥形挡块1306受压顺延导柱1303下移,使得输料道1310露出,从而方便堆积于锥形挡块1306表面的杂质自动滑移,先后经输料道1310和排料口1308导送至输料通道内,与此同时收集盒1301会套设于顶块1305外,其内的网孔板1307被顶块1305顶动所处高低位置不变,但随着下料盒13的下移网孔板1307内的收集杂质会被完全顶出,此时锥形挡块1306会在弹性件1309的顶动下复位顺延导柱1303上移,对进口1302进行遮挡,使得分离腔603输出端封闭,防止锥形挡块1306顶部面的杂质持续从输料道1310导出。When this embodiment is in use, since the density of sand and gravel particles is greater than that of water, they will settle on the bottom inner wall of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN120361620A (en) * | 2025-05-23 | 2025-07-25 | 奥立安(湖北)生物工程有限公司 | A water purification device for concentrated feed production |
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