CN116377844A - A prefabricated bridge pier connected by self-locking large-diameter steel bars and its construction method - Google Patents
A prefabricated bridge pier connected by self-locking large-diameter steel bars and its construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/02—Piers; Abutments ; Protecting same against drifting ice
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
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- E01D2101/28—Concrete reinforced prestressed
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- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
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Abstract
Description
技术领域technical field
本发明涉及桥梁工程技术领域,尤其涉及一种自锁式大直径钢筋连接的预制桥墩及其施工方法。The invention relates to the technical field of bridge engineering, in particular to a prefabricated bridge pier connected by self-locking large-diameter steel bars and a construction method thereof.
背景技术Background technique
传统的桥墩施工大多采用现场整体浇筑的方式,存在施工工期较长,对现场易造成交通拥堵、环境污染等缺陷。近几年来,预制装配式桥墩由于预制构件质量有保证,减少现场施工作业,对环境影响小,符合我国“双碳”目标的建筑业发展规划要求,在桥梁建设中具有广阔的应用前景。The traditional bridge pier construction mostly adopts the method of on-site integral pouring, which has a long construction period and is likely to cause traffic congestion and environmental pollution on the site. In recent years, due to the guaranteed quality of prefabricated components, on-site construction operations are reduced, and the impact on the environment is small. It meets the development planning requirements of my country's "double carbon" goal of the construction industry, and has broad application prospects in bridge construction.
装配式桥墩是将桥墩整体(主要包括承台、墩身、盖梁)分为几个构件,先分别进行预制,再在现场拼接而成。构件之间的连接是影响装配式桥墩整体受力和抗震性能最关键的因素,目前工程中最常用的方法是灌浆套筒连接,是将套筒先预埋在墩柱内部,拼接时将各自构件的钢筋插入到套筒内,再从预留管口进行注浆。实际工程中,墩柱的纵向钢筋数量多,与套筒对中的精度要求高,施工难度大;构件之间的钢筋本身不相连,依靠灌浆料与钢筋之间的粘结力完成力的传递,然而套筒属于隐蔽工程,若漏浆或灌浆不满,容易造成安全隐患。The prefabricated bridge pier is formed by dividing the whole pier (mainly including the cap, pier body, and cover beam) into several components, which are prefabricated separately and then spliced on site. The connection between components is the most critical factor affecting the overall stress and seismic performance of fabricated bridge piers. At present, the most commonly used method in engineering is the grouting sleeve connection, which is to pre-embed the sleeves inside the pier columns, and separate them when splicing. The reinforcement of the component is inserted into the sleeve, and grouting is performed from the reserved nozzle. In actual engineering, the number of longitudinal steel bars in the pier column is large, and the accuracy of the alignment with the sleeve is high, so the construction is difficult; the steel bars between the components are not connected, and the force transmission is completed by the bonding force between the grouting material and the steel bars However, the sleeve is a concealed project. If the grout leaks or the grouting is not enough, it will easily cause safety hazards.
有学者提出采用预应力筋进行装配式桥墩连接,预应力连接方式可以增加桥墩的自复位能力,对于桥墩的抗震性能十分有利,然而,预应力筋的锚固是技术难点,传统的预应力锚具需要借助夹片、施加机械力进行锚固,在装配式桥墩中难以实施,因此,便捷、可靠,适用于装配式桥墩的锚固装置急待研发。Some scholars have proposed to use prestressed tendons to connect prefabricated bridge piers. The prestressed connection method can increase the self-resetting ability of bridge piers, which is very beneficial to the seismic performance of bridge piers. However, the anchorage of prestressed tendons is a technical difficulty. Traditional prestressed anchors It needs to use clips and apply mechanical force for anchoring, which is difficult to implement in fabricated bridge piers. Therefore, convenient and reliable anchoring devices suitable for fabricated bridge piers are urgently needed to be developed.
发明内容Contents of the invention
针对现有技术中存在的技术问题,本发明的目的是:提供一种易于装配且有较好整体受力性能的自锁式大直径钢筋连接的预制桥墩及其施工方法。Aiming at the technical problems existing in the prior art, the object of the present invention is to provide a self-locking prefabricated bridge pier connected by large-diameter steel bars that is easy to assemble and has better overall stress performance and its construction method.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
一种自锁式大直径钢筋连接的预制桥墩,包括承台、预制墩身、预制盖梁、普通钢筋、灌浆料,预制墩身内设置普通钢筋,预制桥墩还包括自锁式锚具、大直径钢筋、钢垫板、螺帽、波纹管;承台、预制墩身和预制盖梁内均设置波纹管,承台内波纹管的下方还埋设自锁式锚具;钢垫板设置在大直径钢筋的下端,钢垫板穿过自锁式锚具从而将大直径钢筋的下端锚固,大直径钢筋穿过承台、预制墩身、预制盖梁内的波纹管将承台、预制墩身和预制盖梁连接,张拉大直径钢筋后,拧紧螺帽对装配式桥墩施加预应力;从注浆孔注入灌浆料,充填满波纹管。A prefabricated bridge pier connected by self-locking large-diameter steel bars, including caps, prefabricated pier bodies, prefabricated cap beams, ordinary steel bars, and grouting materials. Common steel bars are arranged in the prefabricated pier bodies. The prefabricated bridge piers also include self-locking anchors, large-diameter Reinforcement bars, steel backing plates, nuts, bellows; bellows are installed in caps, prefabricated pier bodies and prefabricated cover beams, and self-locking anchors are buried under the bellows in caps; steel backing plates are set in large-diameter The lower end of the steel bar, the steel backing plate passes through the self-locking anchor to anchor the lower end of the large-diameter steel bar, and the large-diameter steel bar passes through the cap, the prefabricated pier body, and the bellows in the prefabricated cap beam to connect the cap, the prefabricated pier body and the The prefabricated cap-beam connection, after stretching the large-diameter steel bars, tighten the nuts to apply prestress to the assembled pier; inject grout from the grouting hole, and fill the bellows.
作为一种优选,波纹管包括直径为D1的波纹管Ⅰ和直径为D2的波纹管Ⅱ,D2大于D1,波纹管Ⅰ设置在预制墩身和预制盖梁内,波纹管Ⅱ设置在承台内;钢垫板套接固定在大直径钢筋的下端,钢垫板的外径小于D2;自锁式锚具包括环形框架、卡销、弹簧、保护罩,环形框架的圆环形内壁设有多个周向排列的、容纳卡销的回退槽;回退槽、弹簧、卡销一一对应设置;卡销通过弹簧连接在回退槽中,卡销在弹簧的作用下从回退槽中伸出,在外力的作用下回退入回退槽;卡销的内侧上端设置从内下方往外上方倾斜的倾斜部,倾斜部作为承受钢垫板下压力的受力面;环形框架设置在保护罩内。As a preference, the bellows include bellows I with a diameter of D1 and bellows II with a diameter of D2 , where D2 is greater than D1 , and the bellows I are set in the prefabricated pier body and the prefabricated cap beam, and the bellows II are set In the bearing platform; the steel backing plate is socketed and fixed on the lower end of the large-diameter steel bar, and the outer diameter of the steel backing plate is less than D 2 ; the self-locking anchor includes a ring frame, a bayonet, a spring, a protective cover, and a ring of the ring frame The inner wall of the shape is provided with a plurality of retraction grooves arranged in the circumferential direction to accommodate the bayonet pins; the retraction grooves, springs, and bayonet pins are set in one-to-one correspondence; the bayonet pins are connected in the retraction grooves through springs, and the bayonet pins are Protrude from the retraction groove, and retreat into the retraction groove under the action of external force; the inner upper end of the bayonet is provided with an inclined part inclined from the inner bottom to the outer upper part, and the inclined part is used as a force bearing surface to bear the pressure of the steel backing plate; The ring frame is arranged inside the protective cover.
作为一种优选,卡销的数量为至少四个,在平面上圆周均布。As a preference, the number of detents is at least four, which are evenly distributed on the circumference of the plane.
作为一种优选,保护罩与波纹管Ⅱ相接,且接缝连接处密封。As a preference, the protective cover is connected to the bellows II, and the seam connection is sealed.
作为一种优选,大直径钢筋布置在预制墩身的四周,预制墩身的每个边角处至少布置一根大直径钢筋。As a preference, large-diameter steel bars are arranged around the prefabricated pier body, and at least one large-diameter steel bar is arranged at each corner of the prefabricated pier body.
作为一种优选,预制墩身采用一节式预制或分节段预制;分节段预制时,每段预制墩身内均设置波纹管,大直径钢筋穿过各段波纹管将各段预制墩身连接。As a preference, the prefabricated pier body adopts one-section prefabrication or prefabricated in sections; when prefabricated in sections, corrugated pipes are arranged in each section of the prefabricated pier body, and the large-diameter steel bars pass through each section of the corrugated pipe to connect each section of the prefabricated pier body. connect.
作为一种优选,大直径钢筋为一段式结构或多段式结构;采用多段式结构时,各段大直径钢筋之间通过套筒连接器连接,各段大直径钢筋的两端设置螺纹段。As a preference, the large-diameter steel bar is a one-stage structure or a multi-stage structure; when a multi-stage structure is adopted, each large-diameter steel bar is connected by a sleeve connector, and threaded sections are arranged at both ends of each large-diameter steel bar.
作为一种优选,预制盖梁的顶部设置浅槽,螺帽位于浅槽中,采用千斤顶张拉大直径钢筋后,拧紧螺帽对大直径钢筋施加预紧力。As a preference, shallow grooves are arranged on the top of the prefabricated cover beam, and the nuts are located in the shallow grooves. After the large-diameter steel bars are stretched by a jack, the nuts are tightened to apply pre-tightening force to the large-diameter steel bars.
一种自锁式大直径钢筋连接的预制桥墩的施工方法,包括以下步骤:(1)制作自锁式锚具,浇筑承台,预埋入自锁式锚具和波纹管;预制墩身,预埋波纹管;预制盖梁,预埋波纹管;(2)预制墩身和预制盖梁运输到现场,进行吊装、拼接:预制墩身水平放置,大直径钢筋穿入预制墩身的波纹管内并从底部伸出,安装钢垫板,将大直径钢筋临时固定;吊起预制墩身呈竖直状态并对位,解除大直径钢筋的临时固定,将大直径钢筋插入到自锁式锚具内,钢垫板和自锁式锚具形成自锁;灌浆料达到强度后,吊装盖梁,盖梁与预制墩身对位,将大直径钢筋插入盖梁的波纹管内;(3)张拉大直径钢筋、灌浆:在盖梁顶部,将螺母旋入大直径钢筋上端,采用千斤顶张拉大直径钢筋,锁紧螺母;从波纹管底部的注浆孔从下往上灌注流动性好的灌浆料,直至灌满。A construction method for prefabricated bridge piers connected by self-locking large-diameter steel bars, comprising the following steps: (1) making self-locking anchors, pouring caps, pre-embedding self-locking anchors and corrugated pipes; prefabricating the pier body, Prefabricated corrugated pipes; prefabricated cap beams, prefabricated corrugated pipes; (2) Prefabricated pier bodies and prefabricated cap beams are transported to the site for hoisting and splicing: the prefabricated pier bodies are placed horizontally, and large-diameter steel bars are inserted into the corrugated pipes of the prefabricated pier bodies And protrude from the bottom, install the steel backing plate, and temporarily fix the large-diameter steel bar; lift the prefabricated pier body to a vertical state and align it, release the temporary fixation of the large-diameter steel bar, and insert the large-diameter steel bar into the self-locking anchor Inside, steel backing plates and self-locking anchors form self-locking; after the grouting material reaches strength, hoist the cover beam, align the cover beam with the prefabricated pier body, and insert large-diameter steel bars into the bellows of the cover beam; (3) Tension Large-diameter steel bars and grouting: On the top of the cover beam, screw the nuts into the upper end of the large-diameter steel bars, use a jack to stretch the large-diameter steel bars, and lock the nuts; pour grout with good fluidity from the bottom of the bellows to the top material until full.
作为一种优选,步骤(1)中,浇筑承台时,波纹管顶部管口高于承台表面,并临时封闭;预制墩身时,波纹管管口做好临时封闭,波纹管底部伸出长度L≥100mm;预制盖梁时,波纹管顶部管口高于承台表面,波纹管管口做好临时封闭;步骤(2)中,在承台和预制墩身的接触面铺设坐浆料,在预制墩身和预制盖梁的接触面铺设坐浆料;墩柱底部的波纹管预留注浆孔,在大直径钢筋施加预紧力后,自下而上从注浆孔内对波纹管进行灌浆。As a preference, in step (1), when the cap is poured, the top nozzle of the bellows is higher than the surface of the cap and temporarily closed; when the pier body is prefabricated, the nozzle of the bellows is temporarily closed, and the bottom of the bellows protrudes Length L≥100mm; when prefabricating the cap beam, the top nozzle of the bellows is higher than the cap surface, and the bellows nozzle is temporarily closed; in step (2), lay the sitting slurry on the contact surface between the cap and the prefabricated pier body The grout is laid on the contact surface of the prefabricated pier body and the prefabricated cover beam; the grouting hole is reserved for the corrugated pipe at the bottom of the pier column, and after the pre-tightening force is applied to the large-diameter steel bar, the corrugation is adjusted from bottom to top in the grouting hole. Pipes are grouted.
本发明的原理是:利用大直径钢筋贯通预制墩身和预制盖梁,将装配式桥墩各个构件形成一个整体受力;利用自锁式锚具,实现对大直径钢筋端头的锚固;对大直径钢筋施加预应力,提高墩柱的抗震性能;利用大直径钢筋的高强和大面积,减少构件中为拼接预留的孔洞数量,方便施工。The principle of the present invention is: use large-diameter steel bars to penetrate the prefabricated pier body and prefabricated cover beams, and form a whole force on each component of the assembled bridge pier; Prestressing is applied to the diameter steel bar to improve the seismic performance of the pier column; the high strength and large area of the large diameter steel bar are used to reduce the number of holes reserved for splicing in the components and facilitate construction.
本发明具有如下优点:The present invention has the following advantages:
1、采用大直径钢筋贯穿整个桥墩结构,将独立制作的承台、墩柱和盖梁连成一个系统,达到整体受力的目的。1. Large-diameter steel bars are used to run through the entire bridge pier structure, and the independently produced caps, pier columns and cover beams are connected into a system to achieve the purpose of overall force bearing.
2、利用大直径钢筋的高强度、大面积,与普通受力钢筋比,在同等受力情况下钢筋根数减少,进而减少在各个构件内预置孔洞数量,拼接施工简单、快捷。2. Utilizing the high strength and large area of large-diameter steel bars, compared with ordinary stressed steel bars, the number of steel bars is reduced under the same stress, thereby reducing the number of preset holes in each component, and the splicing construction is simple and fast.
3、利用自锁式锚具,实现对大直径钢筋端头的锚固;对大直径钢筋施加预应力,提高桥墩的抗裂能力,增强墩顶的自复位能力,提高墩柱的抗震性能。3. Use self-locking anchors to anchor the ends of large-diameter steel bars; apply prestress to large-diameter steel bars to improve the crack resistance of bridge piers, enhance the self-resetting ability of pier tops, and improve the seismic performance of pier columns.
4、在承台内预埋自锁式锚具,将大直径钢筋直接插入,实现自锁,锚固可靠,降低了预应力筋穿束的施工难度,加快施工效率。4. The self-locking anchorage is pre-embedded in the cap, and the large-diameter steel bar is directly inserted to realize self-locking and reliable anchoring, which reduces the construction difficulty of prestressed tendon penetration and speeds up construction efficiency.
附图说明Description of drawings
图1是一种自锁式大直径钢筋连接的预制桥墩的立面示意图。Fig. 1 is a schematic elevation view of a prefabricated bridge pier connected by self-locking large-diameter steel bars.
图2是图1中预制墩身A-A的截面图。Fig. 2 is a sectional view of the prefabricated pier A-A in Fig. 1 .
图3是图1中B处自锁式锚具与大直径钢筋连接的局部放大立面图。Fig. 3 is a partially enlarged elevation view of the connection between the self-locking anchorage and the large-diameter steel bar at B in Fig. 1 .
图4是图3中自锁式锚具与大直径钢筋连接局部放大的俯视图。Fig. 4 is a partially enlarged top view of the connection between the self-locking anchor and the large-diameter steel bar in Fig. 3 .
图5是预制桥墩拼装前构件示意图。Fig. 5 is a schematic diagram of the components of the prefabricated bridge pier before assembly.
图6是自锁式锚具的构造立面图。Fig. 6 is a structural elevation view of the self-locking anchor.
图7是图6中自锁式锚具构造的俯视图。Fig. 7 is a top view of the structure of the self-locking anchor in Fig. 6 .
1为承台,2为预制墩身,3为预制盖梁,4为自锁式锚具,5为大直径钢筋,6为螺帽,7为普通钢筋,8为波纹管Ⅰ,9为波纹管Ⅱ,10为灌浆料,11为注浆孔,12为浅槽,13为环形框架,14为卡销,15为弹簧,16为保护罩,17为钢垫板,18为回退槽,19为倾斜部。1 is cap, 2 is prefabricated pier body, 3 is prefabricated cover beam, 4 is self-locking anchor, 5 is large diameter steel bar, 6 is nut, 7 is ordinary steel bar, 8 is bellows I, 9 is corrugated Pipe II, 10 is the grouting material, 11 is the grouting hole, 12 is the shallow groove, 13 is the ring frame, 14 is the bayonet pin, 15 is the spring, 16 is the protective cover, 17 is the steel backing plate, 18 is the retreat groove, 19 is an inclined part.
具体实施方式Detailed ways
下面将结合具体实施方式来对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with specific embodiments.
一种自锁式大直径钢筋连接的预制桥墩,包括承台、预制墩身(也称为预制墩柱)、预制盖梁、普通钢筋、灌浆料、自锁式锚具、大直径钢筋、钢垫板、螺帽、波纹管;承台、预制墩身和预制盖梁内均设置波纹管,承台内波纹管的下方还埋设自锁式锚具;钢垫板设置在大直径钢筋的下端,钢垫板穿过自锁式锚具从而将大直径钢筋的下端锚固,大直径钢筋穿过承台、预制墩身、预制盖梁内的波纹管将承台、预制墩身和预制盖梁连接,张拉大直径钢筋后,拧紧螺帽对装配式桥墩施加预应力;从注浆孔注入灌浆料,充填满波纹管。A prefabricated bridge pier connected by self-locking large-diameter steel bars, including caps, prefabricated pier bodies (also known as prefabricated pier columns), prefabricated cover beams, ordinary steel bars, grouting materials, self-locking anchors, large-diameter steel bars, steel Backing plates, nuts, bellows; bellows are installed in caps, prefabricated pier body and prefabricated cover beams, and self-locking anchors are buried under the bellows in caps; steel backing plates are set at the lower end of large-diameter steel bars , the steel backing plate passes through the self-locking anchor to anchor the lower end of the large-diameter steel bar, and the large-diameter steel bar passes through the cap, the prefabricated pier body, and the bellows in the prefabricated cover beam to connect the cap, the prefabricated pier body and the prefabricated cover beam After connecting and stretching the large-diameter steel bar, tighten the nut to apply prestress to the assembled pier; inject grout from the grouting hole, and fill the bellows.
预制墩柱的纵向配筋包括两部分:大直径钢筋和普通钢筋,直径分别为d1、d2,其中大直径钢筋布置在墩柱的四周,数量根据墩柱的受力而定,墩柱的边角处至少布置1根;大直径钢筋宜采用HRB500以上的高强钢筋,或精轧螺纹钢,直径d1为32~50mm;钢筋较长时,可采用套筒连接器连接,为了方便连接,大直径钢筋两端进行螺纹加工形成螺纹段。The longitudinal reinforcement of prefabricated piers consists of two parts: large-diameter steel bars and ordinary steel bars, with diameters d 1 and d 2 respectively, among which the large-diameter steel bars are arranged around the pier columns, and the number depends on the force of the pier columns. At least one of them should be placed at the corner of each corner; large-diameter steel bars should be high-strength steel bars above HRB500, or precision-rolled rebar, with a diameter d1 of 32-50mm; when the steel bars are long, sleeve connectors can be used to connect them. , Both ends of the large-diameter steel bar are threaded to form a threaded section.
墩柱预制时,在大直径钢筋的位置处,预埋入波纹管Ⅰ,直径为D1,墩柱底部的波纹管伸出一定的长度(L≥100mm),以便于与承台的波纹管相套接。普通纵筋沿着墩柱周围均匀布置,主要起抗裂作用,级别宜采用HRB400,直径d2≤25mm。墩柱的普通纵筋和箍筋设计和制作要求与常规墩柱相同。墩柱较高时,可以采用分节段预制。When the pier column is prefabricated, the corrugated pipe I is pre-embedded at the position of the large-diameter steel bar, and the diameter is D 1 . Phase socket. Ordinary longitudinal reinforcements are evenly arranged around the pier columns, mainly for crack resistance. The grade should be HRB400, and the diameter d 2 ≤ 25mm. The design and fabrication requirements of the ordinary longitudinal reinforcement and stirrup of the pier column are the same as those of the conventional pier column. When the pier column is high, it can be prefabricated in sections.
承台浇筑时,在承台内部预埋与墩柱大直径钢筋对应的波纹管Ⅱ和自锁式锚具,自锁式锚具位于波纹管Ⅱ底部。承台内的波纹管Ⅱ直径D2比墩柱内的波纹管Ⅰ直径D1大。为了防止承台的混凝土浇筑时,水泥浆液流入引起堵塞,波纹管顶面高出承台表面,临时封闭管口;波纹管Ⅱ下端与保护罩相接,且接缝连接处密封,防止承台混凝土浇筑时,浆液流入造成堵塞。When the cap is poured, the corrugated pipe II corresponding to the large-diameter steel bar of the pier column and the self-locking anchorage are pre-embedded inside the cap, and the self-locking anchorage is located at the bottom of the bellows II. The diameter D2 of the bellows II in the cap is larger than the diameter D1 of the bellows I in the pier column. In order to prevent the blockage caused by the inflow of cement slurry during the concrete pouring of the cap, the top surface of the bellows is higher than the surface of the cap, and the nozzle is temporarily closed; the lower end of the bellows II is connected with the protective cover, and the joint joint is sealed to prevent the cap from When concrete is poured, grout flows in and causes blockage.
盖梁预制时,预埋与墩柱大直径钢筋对应的波纹管Ⅰ,波纹管Ⅰ贯通盖梁,波纹管Ⅰ直径为D1。在盖梁顶部设置浅槽,便于安装螺帽。When the cover beam is prefabricated, the bellows I corresponding to the large-diameter steel bar of the pier column are pre-embedded, and the bellows I run through the cover beam, and the diameter of the bellows I is D 1 . A shallow groove is provided on the top of the cover beam to facilitate the installation of nuts.
承台、预制墩柱、预制盖梁内预埋波纹管数量均与大直径钢筋数量相同,位置一一对应,其中预制盖梁与预制墩柱内的波纹管Ⅰ型号一样,承台内的波纹管Ⅱ直径D2比墩柱内的波纹管Ⅰ直径D1大,以便于钢垫板通过。The number of pre-embedded corrugated pipes in caps, prefabricated pier columns, and prefabricated cap beams is the same as the number of large-diameter steel bars, and the positions correspond one by one. The diameter D 2 of the pipe II is larger than the diameter D 1 of the corrugated pipe I in the pier column, so as to facilitate the passage of the steel backing plate.
钢垫板套接固定在大直径钢筋的下端,钢垫板的外径小于D2;自锁式锚具包括环形框架、卡销、弹簧、保护罩,环形框架的圆环形内壁设有多个周向排列的、容纳卡销的回退槽;回退槽、弹簧、卡销一一对应设置;卡销通过弹簧连接在回退槽中,卡销在弹簧的作用下从回退槽中伸出,在外力的作用下回退入回退槽;卡销的内侧上端设置从内下方往外上方倾斜的倾斜部,倾斜部作为承受钢垫板下压力的受力面;环形框架设置在保护罩内。卡销的数量为至少四个,在平面上圆周均布。本实例中,卡销的数量为四个,在平面上呈十字形布置。将大直径钢筋穿过墩柱内预埋的波纹管Ⅰ,伸出墩柱底部,装上圆形的钢垫板后,沿着承台内预埋的波纹管Ⅱ,插入到锚具内,通过弹簧夹片,锁住钢筋端头的钢垫板,达到自锁目的;当在大直径钢筋顶端施加预应力时,不会产生向上的位移,以达到锚固的作用。自锁式预应力锚具,其工作机理是随着大直径钢筋的插入,端部的圆形钢垫板顶推卡销,并使锚具内部的弹簧回缩,卡销也随着弹簧回缩,使钢垫板和钢筋能够顺利通过。钢筋通过锚具后,弹簧带动卡销复位,卡销复位后起到锚固大直径钢筋的作用。自锁式锚具的尺寸需根据施加在大直径钢筋上的预应力大小而定,保证在施加预应力过程中,能卡住钢垫板不被拔出。The steel backing plate is socketed and fixed on the lower end of the large-diameter steel bar. The outer diameter of the steel backing plate is less than D 2 ; the self-locking anchor includes a ring frame, a bayonet, a spring, and a protective cover. The circular inner wall of the ring frame is equipped with multiple A circumferentially arranged retraction groove that accommodates the bayonet; the retraction groove, spring, and bayonet pin are set in one-to-one correspondence; the bayonet is connected in the retraction groove through a spring, and the bayonet is released from the retraction groove under the action of the spring. Stretch out and retreat into the retraction groove under the action of external force; the inner upper end of the bayonet is provided with an inclined part inclined from the inner bottom to the outer upper part, and the inclined part is used as a force bearing surface for bearing the pressure of the steel backing plate; the ring frame is set on the protection inside the hood. The number of bayonet pins is at least four, which are evenly distributed on the circumference of the plane. In this example, there are four bayonet pins arranged in a cross shape on a plane. Pass the large-diameter steel bar through the pre-embedded bellows Ⅰ in the pier column, protrude from the bottom of the pier column, install the circular steel backing plate, insert it into the anchorage along the pre-embedded bellows Ⅱ in the cap, Through the spring clip, the steel backing plate at the end of the steel bar is locked to achieve the purpose of self-locking; when the prestress is applied to the top of the large-diameter steel bar, no upward displacement will occur, so as to achieve the anchoring effect. The working mechanism of the self-locking prestressed anchor is that as the large-diameter steel bar is inserted, the circular steel backing plate at the end pushes the bayonet, and the spring inside the anchor retracts, and the bayonet also returns with the spring. Shrink, so that the steel backing plate and steel bars can pass through smoothly. After the steel bar passes through the anchor, the spring drives the bayonet pin to reset, and the bayonet pin plays the role of anchoring the large-diameter steel bar after being reset. The size of the self-locking anchor needs to be determined according to the prestress applied to the large-diameter steel bar, so as to ensure that the steel backing plate can be stuck and not pulled out during the prestressing process.
预制墩身采用一节式预制或分节段预制;分节段预制时,每段预制墩身内均设置波纹管,大直径钢筋穿过各段波纹管将各段预制墩身连接。The prefabricated pier body adopts one-section prefabrication or segmental prefabrication; when segmental prefabrication is performed, bellows are installed in each prefabricated pier body, and large-diameter steel bars pass through each segment of corrugated pipe to connect each segment of prefabricated pier body.
一种自锁式大直径钢筋连接的预制桥墩的施工方法,包括以下步骤:A construction method for prefabricated bridge piers connected by self-locking large-diameter steel bars, comprising the following steps:
(1)制作自锁式锚具,浇筑承台,预埋入自锁式锚具和波纹管;预制墩身,预埋波纹管;预制盖梁,预埋波纹管。具体为:(1) Make self-locking anchors, pour caps, pre-embed self-locking anchors and bellows; prefabricate pier body, pre-embed bellows; prefabricate cap beams, pre-embed bellows. Specifically:
制作承台的钢筋骨架,按照设计位置,预埋锚具和波纹管,采用短钢筋将锚具和波纹管与承台的钢筋骨架进行连接,以固定位置。将锚具与对应的波纹管接缝处采用密封胶进行封闭,防止漏浆入内,造成管内堵塞。波纹管管口高出承台表面,将管口临时封闭,保持波纹管内干净、通畅;立模板,浇筑混凝土,养护。Make the reinforced skeleton of the cap, pre-embed the anchorage and corrugated pipe according to the design position, and use short steel bars to connect the anchorage and corrugated pipe with the reinforced skeleton of the cap to fix the position. Seal the joint between the anchorage and the corresponding corrugated pipe with sealant to prevent leakage of slurry into the pipe and cause blockage in the pipe. The mouth of the bellows is higher than the surface of the platform, and the mouth of the bellows is temporarily closed to keep the inside of the bellows clean and unobstructed; the formwork is erected, concrete is poured, and maintenance is performed.
制作墩柱的钢筋笼,预埋波纹管,管口做好临时封闭,墩柱底端的波纹管伸出一定的长度(L≥100mm),立模板,浇筑混凝土,养护。Make the reinforcement cage for the pier column, pre-embed the corrugated pipe, temporarily close the nozzle, extend the corrugated pipe at the bottom of the pier column to a certain length (L≥100mm), set up the formwork, pour concrete, and maintain.
制作盖梁钢筋骨架,预埋波纹管,位置与墩柱中的波纹管相对应。盖梁顶部的波纹管高出盖梁上顶面,管口临时封闭。Make the steel bar skeleton of the cover beam, and pre-embed the bellows, whose position corresponds to the bellows in the pier column. The corrugated pipe at the top of the cover beam is higher than the top surface of the cover beam, and the pipe mouth is temporarily closed.
(2)预制墩身和预制盖梁运输到现场,进行吊装、拼接:预制墩身水平放置,大直径钢筋穿入预制墩身的波纹管内并从底部伸出,安装钢垫板,将大直径钢筋临时固定;吊起预制墩身呈竖直状态并对位,解除大直径钢筋的临时固定,将大直径钢筋插入到自锁式锚具内,钢垫板和自锁式锚具形成自锁;灌浆料达到强度后,吊装盖梁,盖梁与预制墩身对位,将大直径钢筋插入盖梁的波纹管内。具体为:(2) The prefabricated pier body and the prefabricated cover beam are transported to the site for hoisting and splicing: the prefabricated pier body is placed horizontally, the large-diameter steel bar penetrates into the bellows of the prefabricated pier body and protrudes from the bottom, and the steel backing plate is installed, and the large-diameter Temporary fixation of steel bars; hoist the prefabricated pier body in a vertical state and align it, release the temporary fixation of the large-diameter steel bars, insert the large-diameter steel bars into the self-locking anchor, and the steel backing plate and the self-locking anchor form a self-locking ; After the grouting material reaches the strength, the cover beam is hoisted, the cover beam is aligned with the prefabricated pier body, and the large-diameter steel bar is inserted into the bellows of the cover beam. Specifically:
墩柱水平放置状态下,将大直径钢筋穿入到波纹管内,在墩柱底部伸出,安装圆形钢垫板,将大直径钢筋临时固定。切除承台内高出的波纹管,保持与连接界面平齐;将连接的接触面凿毛,采用空压机或吸尘器将灰尘清理干净,洒水保持接触面是湿润状态。解除管口临时封闭,清理波纹管内部和锚具内部,保持干净,通畅。When the pier column is placed horizontally, the large-diameter steel bar is penetrated into the bellows, protruding from the bottom of the pier column, and a circular steel backing plate is installed to temporarily fix the large-diameter steel bar. Cut off the bellows protruding from the cap and keep it flush with the connection interface; chisel the contact surface of the connection, use an air compressor or a vacuum cleaner to clean the dust, and sprinkle water to keep the contact surface wet. Remove the temporary closure of the nozzle, clean the inside of the bellows and the inside of the anchor, and keep it clean and unobstructed.
吊起墩柱成竖直状态,将对应的孔位对准,解除大直径的临时固定,将大直径钢筋插入到锚具内,形成自锁,达到锚固效果。Lift the pier column into a vertical state, align the corresponding holes, release the temporary fixation of the large diameter, insert the large diameter steel bar into the anchorage to form self-locking, and achieve the anchoring effect.
在接触面上铺设2cm厚坐浆料,缓慢放下墩柱,调整平整度和垂直度,定位,将墩柱临时固定。Lay 2cm thick sitting slurry on the contact surface, slowly lower the pier, adjust the flatness and verticality, position, and temporarily fix the pier.
灌浆料达到强度后(约48小时),吊装盖梁,将大直径钢筋和波纹管孔位对准,缓慢放下,与上述拼接步骤相同,完成盖梁的拼接。After the grout reaches its strength (about 48 hours), hoist the cover beam, align the large-diameter steel bars with the holes of the corrugated pipe, and lower it slowly. The splicing of the cover beam is completed in the same way as the splicing steps above.
(3)张拉大直径钢筋、灌浆:在盖梁顶部,将螺母旋入大直径钢筋上端,采用千斤顶张拉大直径钢筋,锁紧螺母;从波纹管底部的注浆孔从下往上灌注流动性好的灌浆料,直至灌满。具体为:(3) Stretching large-diameter steel bars and grouting: On the top of the cover beam, screw the nuts into the upper end of the large-diameter steel bars, use a jack to stretch the large-diameter steel bars, and lock the nuts; pour from the grouting hole at the bottom of the bellows from bottom to top Good fluidity grout until full. Specifically:
在盖梁顶部,将螺母旋入大直径钢筋顶端,锁紧螺母。采用千斤顶,张拉大直径钢筋。At the top of the cover beam, screw the nut into the top of the large-diameter steel bar and lock the nut. Use a jack to stretch the large-diameter steel bar.
从波纹管底部的注浆孔从下往上灌注流动性好的灌浆料,灌满结硬后释放千斤顶。Fill the grouting material with good fluidity from the bottom to the top of the grouting hole at the bottom of the bellows, and release the jack after filling it hard.
依次张拉余下大直径钢筋、灌浆,完成拼接。Stretch the remaining large-diameter steel bars and grout in sequence to complete the splicing.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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