CN116375344A - Preparation method of microcrystalline glass with high proportion of gangue - Google Patents

Preparation method of microcrystalline glass with high proportion of gangue Download PDF

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Publication number
CN116375344A
CN116375344A CN202310346465.1A CN202310346465A CN116375344A CN 116375344 A CN116375344 A CN 116375344A CN 202310346465 A CN202310346465 A CN 202310346465A CN 116375344 A CN116375344 A CN 116375344A
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gangue
oxide
temperature
coal gangue
parts
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黄术军
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Hunan Xinwanrun New Materials Co ltd
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Guangxi Zhongyang New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0063Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/12Compositions for glass with special properties for luminescent glass; for fluorescent glass

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The invention provides a preparation method of microcrystalline glass doped with coal gangue in high proportion, and belongs to the technical field of microcrystalline glass. The preparation method of the microcrystalline glass with the high proportion of the gangue comprises the following steps: s1: weighing and uniformly mixing raw materials including coal gangue, sodium nitrate, fluorite and calcite in proportion, wherein the dosage of the coal gangue is more than 80%, and putting the raw materials into a high-temperature furnace for melting to obtain high-temperature molten glass liquid; s2: pouring the high-temperature molten glass into a mould and pressing and forming; s3: and (3) placing the formed blank in a resistance furnace for heat treatment, and cooling to room temperature after the heat treatment is finished to obtain black microcrystalline glass. The invention has the advantages that the waste coal gangue is mixed in a high proportion, the prepared glass ceramics has beautiful color, no bubbles and good strength, can be widely used in building decoration materials, and the black glass ceramics plate can be widely used in cemeteries, has high yield, can consume a large amount of coal gangue, and lightens the environmental pollution pressure caused by the coal gangue.

Description

Preparation method of microcrystalline glass with high proportion of gangue
Technical Field
The invention belongs to the technical field of glass ceramics, and particularly relates to a preparation method of glass ceramics with high proportion of coal gangue.
Background
The Guizhou province is one of main production places of coal resources in China, a large amount of gangue stored after the coal is locally produced cannot be treated, and the gangue is piled in open air, occupies a large amount of farmlands and pollutes the environment. The gangue is solid waste discharged in the coal mining process and the coal washing process, and is a black gray rock which has lower carbon content and is harder than coal and is associated with a coal bed in the coal forming process. The method comprises the steps of tunneling gangue in a tunnel tunneling process, and washing gangue picked from a top plate, a bottom plate and an interlayer in a mining process. The main component is Al 2 O 3 、SiO 2 In addition, fe is contained in different amounts 2 O 3 、CaO、MgO、Na 2 O、K 2 O、P 2 O 5 、SO 3 And trace rare elements (gallium, vanadium, titanium, cobalt). The accumulation of coal waste creates environmental and economic problems. It contaminates soil, water and air; some research has focused on the recycling of gangue and ash in the field of civil engineering materials (such as brick, ceramic, concrete block pavements) and cement.
Patent No. CN202210072520.8 discloses a high-alumina glass ceramic with a large amount of gangue and a preparation method thereof, wherein the content of the gangue is 50-70%. Patent No. CN201910350888.4 discloses a colored ecological glass ceramic taking coal gangue as a main material and a preparation method thereof, wherein the content of the coal gangue is 67%. In the prior art, in the process of preparing microcrystalline glass by using coal gangue as a raw material, the utilization rate of the coal gangue is not high enough, and the requirements of high-efficiency and large-scale utilization of coal gangue waste cannot be met.
Disclosure of Invention
The invention provides a preparation method of microcrystalline glass doped with coal gangue in a high proportion, which solves the technical problem that the utilization rate of the coal gangue in the microcrystalline glass in the prior art is not high.
In order to achieve the above object, the technical solution of the present invention is:
a preparation method of microcrystalline glass doped with coal gangue in high proportion comprises the following steps:
s1: weighing and uniformly mixing raw materials including coal gangue, sodium nitrate, fluorite and calcite in proportion, wherein the dosage of the coal gangue is more than 80%, and putting the raw materials into a high-temperature furnace for melting to obtain high-temperature molten glass liquid;
s2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: and (3) placing the formed blank in a resistance furnace for heat treatment, and cooling to room temperature after the heat treatment is finished to obtain black microcrystalline glass.
Preferably, the raw materials in the step S1 comprise the following components in percentage by weight: 80-85 parts of raw material gangue, 3-8 parts of sodium nitrate, 5-10 parts of fluorite and 5-10 parts of calcite.
Preferably, the raw materials comprise the following components in percentage by weight: 80 parts of raw material gangue, 5 parts of sodium nitrate, 7 parts of fluorite and 8 parts of calcite.
Preferably, the raw material further comprises one of nickel oxide, cobalt oxide and copper oxide.
Preferably, the nickel oxide or cobalt oxide or copper oxide is used in an amount of 0.1 to 1 part.
Preferably, the chemical components of the coal gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
Preferably, the melting temperature of the step S1 in a high-temperature furnace is 1550 ℃, and the temperature is kept for 120min.
Preferably, the heat treatment procedure in the step S3 is to put the molded blank into a resistance furnace, wherein the temperature of the resistance furnace is set to 600 ℃, and the heat preservation time is 60 minutes; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; then the temperature is increased to 900 ℃ according to the temperature rising rate of 30 ℃ per minute, and the heat preservation time is 120min.
The beneficial effects of the invention are as follows:
the invention provides a preparation method of microcrystalline glass doped with coal gangue in a high proportion, which effectively digests waste coal gangue, and the prepared microcrystalline glass has beautiful color, no bubbles and good strength, can be widely used in building decoration materials, can be widely used in cemeteries, has high yield, can consume a large amount of coal gangue, and lightens the environmental pollution pressure caused by the coal gangue.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In addition, the technical solutions of the embodiments of the present invention may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present invention.
The preparation method of the microcrystalline glass with the high-proportion coal gangue in the following embodiment comprises the following steps:
s1: 80-85 parts of raw material gangue, 3-8 parts of sodium nitrate, 5-10 parts of fluorite and 5-10 parts of calcite, and optionally 0.1-1 part of one of nickel oxide, cobalt oxide or copper oxide, weighing according to a proportion, uniformly mixing, putting the raw materials into a high-temperature furnace for melting, wherein the melting temperature is 1550 ℃, and preserving heat for 120min to obtain high-temperature molten glass;
the chemical components of the gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
S2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: placing the molded green body in a resistance furnace for heat treatment, wherein the heat treatment procedure is to place the molded green body in the resistance furnace, and the resistance furnace is set at 600 ℃ for 60min; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; and then heating to 900 ℃ according to the heating rate of 30 ℃ per minute, preserving heat for 120min, and cooling to room temperature to obtain black microcrystalline glass.
Example 1
A preparation method of microcrystalline glass doped with coal gangue in high proportion comprises the following steps:
s1: weighing 80 parts of raw material gangue, 5 parts of sodium nitrate, 7 parts of fluorite, 7 parts of calcite and 1 part of nickel oxide according to a proportion, uniformly mixing, putting the raw materials into a high-temperature furnace for melting, wherein the melting temperature is 1550 ℃, and preserving heat for 120min to obtain high-temperature molten glass;
the chemical components of the gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
S2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: placing the molded green body in a resistance furnace for heat treatment, wherein the heat treatment procedure is to place the molded green body in the resistance furnace, and the resistance furnace is set at 600 ℃ for 60min; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; and then heating to 900 ℃ according to the heating rate of 30 ℃ per minute, preserving heat for 120min, and cooling to room temperature to obtain black microcrystalline glass.
Example 2
A preparation method of microcrystalline glass doped with coal gangue in high proportion comprises the following steps:
s1: 82 parts of raw material gangue, 3 parts of sodium nitrate, 10 parts of fluorite, 7.9 parts of calcite and 0.1 part of cobalt oxide are weighed according to a proportion and uniformly mixed, the raw materials are put into a high-temperature furnace to be melted, the melting temperature is 1550 ℃, and the temperature is kept for 120min, so that high-temperature molten glass liquid is obtained;
the chemical components of the gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
S2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: placing the molded green body in a resistance furnace for heat treatment, wherein the heat treatment procedure is to place the molded green body in the resistance furnace, and the resistance furnace is set at 600 ℃ for 60min; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; and then heating to 900 ℃ according to the heating rate of 30 ℃ per minute, preserving heat for 120min, and cooling to room temperature to obtain black microcrystalline glass.
Example 3
A preparation method of microcrystalline glass doped with coal gangue in high proportion comprises the following steps:
s1: weighing 80 parts of raw material gangue, 5 parts of sodium nitrate, 7 parts of fluorite and 8 parts of calcite according to a proportion, uniformly mixing, putting the raw materials into a high-temperature furnace for melting, and preserving heat for 120min at the melting temperature of 1550 ℃ to obtain high-temperature molten glass;
the chemical components of the gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
S2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: placing the molded green body in a resistance furnace for heat treatment, wherein the heat treatment procedure is to place the molded green body in the resistance furnace, and the resistance furnace is set at 600 ℃ for 60min; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; and then heating to 900 ℃ according to the heating rate of 30 ℃ per minute, preserving heat for 120min, and cooling to room temperature to obtain black microcrystalline glass.
Example 4
A preparation method of microcrystalline glass doped with coal gangue in high proportion comprises the following steps:
s1: weighing and uniformly mixing 85 parts of raw material gangue, 8 parts of sodium nitrate, 10 parts of fluorite, 10 parts of calcite and 0.8 part of copper oxide according to a proportion, putting the raw materials into a high-temperature furnace for melting, wherein the melting temperature is 1550 ℃, and preserving heat for 120min to obtain high-temperature molten glass;
the chemical components of the gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
S2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: placing the molded green body in a resistance furnace for heat treatment, wherein the heat treatment procedure is to place the molded green body in the resistance furnace, and the resistance furnace is set at 600 ℃ for 60min; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; and then heating to 900 ℃ according to the heating rate of 30 ℃ per minute, preserving heat for 120min, and cooling to room temperature to obtain black microcrystalline glass.
The microcrystalline glass prepared in the embodiment 1 of the invention is subjected to parameter comparison with the main performances of the existing natural food materials, and the results are shown in the following table.
Figure BDA0004159935570000061
As shown in the table, the glass ceramic plate prepared by using the coal gangue as the main raw material has better bending strength, compressive strength and Mohs hardness than the existing marble and sliding bar rock, and also has good water absorption, acid resistance and alkali resistance.
The glass ceramic of the invention can be used for green environment-friendly decorative materials, has the excellent properties of flat and clean plate surfaces, uniform and consistent color tone, soft and crystal luster, no water absorption, pollution prevention, acid-base resistance, aging resistance, environment protection and no radiation toxicity, is representative of the decorative materials in the current world, and can be widely used for the decoration of inner and outer walls, floors, cylinders and table surfaces of high-end buildings such as hotels, shops, office buildings, subway stations, airports, villas and the like and the decoration of tomb-level places.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent modifications made by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.

Claims (8)

1. The preparation method of the microcrystalline glass doped with the coal gangue in a high proportion is characterized by comprising the following steps of:
s1: weighing and uniformly mixing raw materials including coal gangue, sodium nitrate, fluorite and calcite in proportion, wherein the dosage of the coal gangue is more than 80%, and putting the raw materials into a high-temperature furnace for melting to obtain high-temperature molten glass liquid;
s2: pouring the high-temperature molten glass into a mould and pressing and forming;
s3: and (3) placing the formed blank in a resistance furnace for heat treatment, and cooling to room temperature after the heat treatment is finished to obtain black microcrystalline glass.
2. The method for preparing the microcrystalline glass with the high-proportion gangue doped therein according to claim 1, wherein the raw materials of the step S1 comprise the following components in percentage by weight: 80-82 parts of raw material gangue, 3-8 parts of sodium nitrate, 5-10 parts of fluorite and 5-10 parts of calcite.
3. The method for preparing the microcrystalline glass with the high proportion of the doped coal gangue as claimed in claim 2, wherein the raw materials comprise the following components in percentage by weight: 80 parts of raw material gangue, 5 parts of sodium nitrate, 7 parts of fluorite and 8 parts of calcite.
4. The method for preparing glass ceramic with high proportion of gangue as claimed in any one of claims 1-3, wherein the raw materials further comprise one of nickel oxide, cobalt oxide and copper oxide.
5. The method for preparing glass ceramic with high proportion of gangue as claimed in claim 4, wherein the amount of nickel oxide, cobalt oxide or copper oxide is 0.1-1 part.
6. The method for preparing the microcrystalline glass with the high proportion of the doped coal gangue, which is disclosed in claim 1, is characterized in that the chemical components of the coal gangue are composed of the following raw materials in percentage by weight: 41.43% of silicon dioxide, 21.92% of aluminum oxide, 4.20% of ferric oxide, 2.24% of calcium oxide, 0.73% of magnesium oxide, 2.02% of potassium oxide, 1.82% of sodium oxide, 3.38% of titanium oxide, 21.88% of ignition decrement and the balance of impurities.
7. The method for preparing glass ceramic with high proportion of gangue added according to claim 1, wherein the melting temperature of step S1 in a high temperature furnace is 1550 ℃ and the temperature is kept for 120min.
8. The method for preparing glass ceramic with high proportion of gangue as claimed in claim 7, wherein the heat treatment procedure in step S3 is to put the formed blank into a resistance furnace, the temperature of the resistance furnace is set to 600 ℃, and the heat preservation time is 60min; then heating to 750 ℃ according to the heating rate of 30 ℃ per minute, and preserving heat for 60min; then the temperature is increased to 900 ℃ according to the temperature rising rate of 30 ℃ per minute, and the heat preservation time is 120min.
CN202310346465.1A 2023-04-03 2023-04-03 Preparation method of microcrystalline glass with high proportion of gangue Pending CN116375344A (en)

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