CN116373022A - A processing device and method for diced poria cocos with the same specification and different sizes - Google Patents
A processing device and method for diced poria cocos with the same specification and different sizes Download PDFInfo
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- CN116373022A CN116373022A CN202310119414.5A CN202310119414A CN116373022A CN 116373022 A CN116373022 A CN 116373022A CN 202310119414 A CN202310119414 A CN 202310119414A CN 116373022 A CN116373022 A CN 116373022A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- Life Sciences & Earth Sciences (AREA)
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- Engineering & Computer Science (AREA)
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种同规格不同尺寸茯苓切丁加工装置及方法,包括用于安装内部结构的壳体,所述内部结构包括上料机构、预切割机构、传输机构以及切丁机构;所述上料机构配置为将茯苓逐个送入预切割机构工位;所述预切割机构工位配置为将送入的茯苓切割成最大正方体茯苓;所述传输机构配置为将正方体茯苓推入切丁机构;所述切丁机构配置为根据正方体茯苓尺寸自调节横切组件以及纵切组件的切刀间距,从而将正方体茯苓切割成茯苓丁,本申请通过随动的横切组件以及纵切组件能够切出茯苓最大正方体茯苓提高茯苓的利用率,且能够避免正方体茯苓长、宽、高超出预计方丁尺寸整数倍之后的余量形成废料。
The invention discloses a Poria cocos dicing processing device and method with the same specification and different sizes, which includes a shell for installing an internal structure, and the internal structure includes a feeding mechanism, a pre-cutting mechanism, a transmission mechanism and a dicing mechanism; The feeding mechanism is configured to send Poria cocos into the pre-cutting mechanism station one by one; the pre-cut mechanism station is configured to cut the fed Poria cocos into the largest cube Poria cocos; the transmission mechanism is configured to push the cube Poria cocos into the dicing mechanism The dicing mechanism is configured to self-regulate the cutting knife spacing of the cross-cutting assembly and the slitting assembly according to the size of the cube Poria cocos, so that the cube Poria cocos is cut into diced poria cocos. Producing the largest cube of Poria cocos improves the utilization rate of Poria cocos, and can prevent the surplus of the cube Poria cocos from forming waste after the length, width, and height exceed the integer multiple of the expected cube size .
Description
技术领域technical field
本发明涉及茯苓加工领域,更具体地说,它涉及一种同规格不同尺寸茯苓切丁加工装置及方法。The invention relates to the field of poria cocos processing, more specifically, it relates to a processing device and method for diced poria cocos of the same specification and different sizes.
背景技术Background technique
茯苓,又称云苓、松苓、茯灵,是多孔菌科的一种,主要作用就是利水渗湿,健脾宁心,它是一种菌类。古人称之为“四时神药”,因为其功效广泛,不分四季,将茯苓与各种药物配伍,不管寒、温、风、湿诸疾,都能发挥其独特功效;Poria, also known as Yunling, Songling, and Fuling, is a kind of Polyporaceae. Its main function is to diuresis and dampness, invigorate the spleen and calm the heart. It is a kind of fungus. The ancients called it "the magic medicine of the four seasons" because of its wide range of effects, regardless of the seasons, and the compatibility of Poria cocos with various medicines can exert its unique effects regardless of cold, temperature, wind, and dampness;
为了对便于后续处理、运输以及使用,一般会将茯苓进行切丁处理,通过先期的筛选,将同规格的茯苓送入同一切丁装置进行切丁,然而同规格的茯苓任然会存在尺寸差距,为了提高利用率一般会预先将茯苓切割至合适尺寸(通常切割至长、宽、高均为预计方丁尺寸的整数倍),然后将切割后的矩形茯苓送至切丁处进行切丁,然而此方法会导致整数倍之外不足一个茯苓丁厚度的茯苓切除,形成废料。In order to facilitate the subsequent processing, transportation and use, Poria cocos is generally diced. Through the previous screening, the Poria cocos of the same specification is sent to the same dicing device for dicing. However, Poria cocos of the same specification still has a size gap. In order to improve the utilization rate, the Poria cocos is generally cut to a suitable size in advance (usually cut to an integer multiple of the expected square dicing size in length, width, and height), and then the cut rectangular Poria cocos is sent to the dicing place for dicing. Yet this method can cause the Poria cocos that is less than one Poria cocos thickness outside integral multiple to be cut off, form waste material.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种同规格不同尺寸茯苓切丁加工装置及方法,其解决了如何避免正方体茯苓长、宽、高超出预计方丁尺寸整数倍之后的余量形成废料的问题。Aiming at the deficiencies in the prior art, the object of the present invention is to provide a processing device and method for dicing poria cocos with the same specification and different sizes, which solves how to avoid the excess of cube poria cocos length, width, and height exceeding the integer multiple of the expected square dicing size. The problem of waste formation.
为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一方面本申请提供一种同规格不同尺寸茯苓切丁加工装置,包括用于安装内部结构的壳体,所述内部结构包括上料机构、预切割机构、传输机构以及切丁机构;On the one hand, the application provides a poria cocos dicing processing device with the same specification and different sizes, including a housing for installing an internal structure, and the internal structure includes a feeding mechanism, a pre-cutting mechanism, a transmission mechanism and a dicing mechanism;
所述上料机构配置为将茯苓逐个送入预切割机构工位;The feeding mechanism is configured to send the poria cocos into the pre-cut mechanism station one by one;
所述预切割机构工位配置为将送入的茯苓切割成最大正方体茯苓;The station of the pre-cutting mechanism is configured to cut the incoming Poria cocos into the largest cube Poria cocos;
所述传输机构配置为将正方体茯苓推入切丁机构;The transmission mechanism is configured to push the cube Poria cocos into the dicing mechanism;
所述切丁机构配置为根据正方体茯苓尺寸自调节横切组件以及纵切组件的切刀间距,从而将正方体茯苓切割成茯苓丁。The dicing mechanism is configured to self-adjust the distance between the cutters of the cross-cutting component and the slitting component according to the size of the cube Poria cocos, so as to cut the cube Poria cocos into diced Poria cocos.
优选地,所述切丁机构包括入料通道,所述入料通道进口设有扩口结构以及第一直线推料组件,所述入料通道包括固定侧以及相对设置能够往复移动复位的活动侧,所述活动侧上固定有第一齿条、第二齿条以及第一传感器,所述入料通道末端连接有纵切组件和横切组件,所述纵切组件包括安装框体,所述安装框体内部设有第一切刀组以及第二切刀组,所述安装框体上开设有对应的第一条形滑槽、第二条形滑槽,所述第一条形滑槽、第二条形滑槽内滑动连接有多个第一刀座和第二刀座,相邻的所述第一刀座之间以及相邻的第二刀座之间连接有至少一组X形连杆,所述安装框体外侧通过耳座转动连接有第一双向螺杆和第二双向螺杆,所述第一双向螺杆和第二双向螺杆之间通过伞齿轮以及转轴传动连接,所述第一条形滑槽、第二条形滑槽两端的第一刀座、第二刀座分别与第一双向螺杆、第二双向螺杆的两端螺纹连接;Preferably, the dicing mechanism includes a feeding channel, the inlet of the feeding channel is provided with a flaring structure and a first linear pusher assembly, and the feeding channel includes a fixed side and a movable part that can be reciprocated and reset. side, the movable side is fixed with a first rack, a second rack and a first sensor, the end of the feeding channel is connected with a slitting assembly and a cross-cutting assembly, the slitting assembly includes a mounting frame, the The inside of the installation frame is provided with a first cutter group and a second cutter group, and the installation frame is provided with a corresponding first bar-shaped chute and a second bar-shaped chute, and the first bar-shaped chute A plurality of first knife seats and second knife seats are slidably connected in the groove and the second bar-shaped chute, and at least one set of knife seats are connected between adjacent first knife seats and adjacent second knife seats. X-shaped connecting rod, the outer side of the installation frame is rotatably connected with a first two-way screw and a second two-way screw through the lug seat, and the first two-way screw and the second two-way screw are connected through a bevel gear and a rotating shaft. The first knife seat and the second knife seat at both ends of the first bar-shaped chute and the second bar-shaped chute are threadedly connected with the two ends of the first two-way screw and the second two-way screw respectively;
所述横切组件包括固定于入料通道一侧的第一支架、第二支架,所述第一支架上通过耳座转动连接有第三双向螺杆,所述第一支架上滑动连接有多个调节块,相邻的所述调节块之间连接有至少一组X形连杆,位于首尾两端的调节块通过螺纹与第三双向螺杆两端连接,所述调节块上开设有横跨入料通道的第三条形滑槽,所述第二支架上滑动连接有通过电机驱动能够往复移动的安装座,所述安装座安装有能够竖向往复移动的安装板,所述安装板上开设有第四条形滑槽,所述第四条形滑槽内滑动连接有多个第三刀座,所述第三刀座上部连接有竖直的限位条,所述限位条穿设过第三条形滑槽,所述第三刀座下部连接有第三切刀组、第二传感器;The cross-cut assembly includes a first bracket and a second bracket fixed on one side of the feed channel, the first bracket is rotatably connected to a third two-way screw through an ear seat, and a plurality of sliding connections are connected to the first bracket. Adjusting blocks, at least one set of X-shaped connecting rods are connected between the adjacent adjusting blocks, and the adjusting blocks located at both ends of the head and the tail are connected to the two ends of the third two-way screw through threads. The third bar-shaped chute of the channel, the second bracket is slidably connected with a mounting seat that can be reciprocated by a motor drive, and the mounting seat is equipped with a mounting plate that can move back and forth vertically. The fourth bar-shaped chute, a plurality of third knife seats are slidably connected in the fourth bar-shaped chute, the upper part of the third knife seat is connected with a vertical limit bar, and the limit bar passes through the The third bar-shaped chute, the third cutter group and the second sensor are connected to the lower part of the third knife seat;
优选地,所述第一双向螺杆端部固定有第一传动齿轮,所述第三双向螺杆端部固定有第二传动齿轮,所述第一齿条、第二齿条分别与第一传动齿轮、第二传动齿轮啮合。Preferably, the end of the first two-way screw is fixed with a first transmission gear, the end of the third two-way screw is fixed with a second transmission gear, and the first rack and the second rack are respectively connected to the first transmission gear. , The second transmission gear meshes.
优选地,所述上料机构包括倾斜向下设置的上料滑道、推料通道,所述推料通道首段固定有第二直线推料组件,所述推料通道末端正对托料盘,所述托料盘底部与升降气缸的输出轴固定连接,所述升降气缸安装于通过电机驱动能够转动任意角度的第一转动座上。Preferably, the feeding mechanism includes a feeding chute and a material pushing channel arranged obliquely downward, the first section of the pushing channel is fixed with a second linear pushing component, and the end of the pushing channel is facing the tray , the bottom of the tray is fixedly connected to the output shaft of the lifting cylinder, and the lifting cylinder is installed on a first rotating seat that can rotate at any angle driven by a motor.
优选地,所述托料盘设置为圆盘形,所述圆盘形托料盘中部有设有平滑的凹陷。Preferably, the tray is disc-shaped, and a smooth depression is provided in the middle of the disc-shaped tray.
优选地,所述第一转动座正上方安装有预切割机构,所述预切割机构包括能够轴向转动90°的夹持组件,所述夹持组件前侧或者后侧安装有能够横向以及纵向往复移动的切割机组件。Preferably, a pre-cutting mechanism is installed directly above the first rotating seat, and the pre-cutting mechanism includes a clamping assembly capable of axially rotating 90°, and the front or rear side of the clamping assembly is equipped with a Reciprocating cutter assembly.
优选地,所述夹持组件包括相对设置的第一夹板组件和第二夹板组件,所述第一夹板组件、第二夹板组件的结构相同,均包括能够转动任意角度的第二转动座,所述第二转动座上固定有直线伸出机构,直线伸出机构端部固定有夹板,所述夹板上通过弹性件固定有防滑板,所述防滑板与夹板之间设有接触开关,所述夹板上安装有第三传感器。Preferably, the clamping assembly includes a first splint assembly and a second splint assembly oppositely arranged. The first splint assembly and the second splint assembly have the same structure, and both include a second rotating seat capable of rotating at any angle. A linear extension mechanism is fixed on the second rotating seat, and a splint is fixed at the end of the linear extension mechanism. An anti-skid plate is fixed on the splint through an elastic member, and a contact switch is provided between the anti-skid plate and the splint. A third sensor is mounted on the splint.
优选地,所述上料机构末端连接传输机构,所述传输机构包括传输带以及挡料板,所述传输带位于扩口结构以及第一直线推料组件之间,所述挡料板朝向扩口结构处设置。Preferably, the end of the feeding mechanism is connected to a transmission mechanism, and the transmission mechanism includes a transmission belt and a baffle plate, the transmission belt is located between the flaring structure and the first linear pusher assembly, and the material baffle plate faces Set at the flared structure.
另一方面本申请提供一种同规格不同尺寸茯苓切丁加工方法,包括如下步骤,On the other hand, the application provides a method for processing diced Poria cocos with the same specification and different sizes, comprising the following steps,
S1、去皮茯苓逐个送入预切机构,通过升降机构将茯苓升举到超出夹持机构,然后又重新回落,记录传感器测得茯苓竖向最宽位置,重新将茯苓定位到该高度,驱动夹持机构前后移动,测定茯苓水平最宽位置,然后将夹持机构定位到该位置,该位置为茯苓中心位置,同时,通过控制程序计算出茯苓尺寸计算得到最佳尺寸,以及裁切厚度,切出内切该茯苓的正方体;S1. Send the peeled poria cocos into the pre-cutting mechanism one by one, lift the poria cocos beyond the clamping mechanism through the lifting mechanism, and then fall back down again, record the widest vertical position of the poria cocos measured by the sensor, reposition the poria cocos at this height, and drive The clamping mechanism moves back and forth to measure the horizontal widest position of the poria cocos, and then position the clamping mechanism to this position, which is the center position of the poria cocos. At the same time, the optimal size and cutting thickness are obtained by calculating the size of the poria cocos through the control program. Cut out the cube that inscribes this Poria cocos;
S2、正方体送入切丁工位,同时横切组件、纵切组件的刀片间隔距离与正方体边长适配,使得正方体能够被完整切丁;S2. The cube is sent to the dicing station, and at the same time, the distance between the blades of the cross-cutting component and the slitting component is adapted to the side length of the cube, so that the cube can be completely diced;
S3、切完推入收料斗,完成茯苓丁收集。S3, after cutting, push it into the hopper to complete the collection of Poria cocos.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1.通过设置上料机构能够将茯苓逐个送入预切割机构工位,通过预切割机构工位能够将大体为圆形的不规则茯苓切割成最大内切正方体茯苓,从而提高茯苓的利用率;1. Poria cocos can be sent to the pre-cutting mechanism station one by one by setting the feeding mechanism, and the substantially circular irregular Poria cocos can be cut into the largest inscribed cube Poria cocos by the pre-cut mechanism station, thereby improving the utilization rate of the Poria cocos;
2.通过设置切丁机构能够根据正方体茯苓尺寸自调节横切组件以及纵切组件的切刀间距,从而将正方体茯苓切割成茯苓丁,能够避免正方体茯苓长、宽、高超出预计方丁尺寸整数倍之后的余量形成废料。2. By setting the dicing mechanism, the distance between the cutters of the cross-cutting component and the longitudinal cutting component can be self-adjusted according to the size of the cube Poria cocos, so that the cube Poria cocos can be cut into diced poria cocos, which can prevent the length, width and height of the cube poria cocos from exceeding the expected cube size integer The remainder after doubling forms waste.
附图说明Description of drawings
图1是本申请的整体结构图之一;Fig. 1 is one of overall structural diagram of the present application;
图2是本申请的整体结构图之二;Fig. 2 is the second overall structural diagram of the present application;
图3是本申请的俯视结构图;Fig. 3 is the top view structural diagram of the present application;
图4是本申请切丁机构的放大视图;Fig. 4 is the enlarged view of the application's dicing mechanism;
图5是X形连杆示意图。Fig. 5 is a schematic diagram of an X-shaped connecting rod.
图中,1、上料滑道;2、第二直线推料组件;3、第二转动座;4、切割机组件;5、夹板;6、防滑板;7、托料盘;701、第一转动座;8、传输机构;9、第一直线推料组件;10、挡料板;11、安装座;12、第二支架;13、活动侧;14、固定侧;15、限位条;16、第三刀座;17、第四条形滑槽;18、安装板;19、第三切刀组;20、第一支架;21、调节块;22、第三双向螺杆;23、第二双向螺杆;24、第一条形滑槽;25、第三条形滑槽;26、第三传感器;27、伞齿轮;28、第二切刀组;29、第一切刀组;30、第一传动齿轮;31、第一齿条;32、第二传动齿轮;33、第二齿条;34、X形连杆;35、第二条形滑槽;36、第二刀座;37、第一传感器;38、第一双向螺杆;39、转轴。In the figure, 1. Feeding chute; 2. The second linear pusher assembly; 3. The second rotating seat; 4. The cutting machine assembly; 5. The plywood; 6. Anti-skid plate; 1. Rotating seat; 8. Transmission mechanism; 9. The first linear pusher assembly; 10. Blocking plate; 11. Mounting seat; 12. Second bracket; 13. Movable side; 14. Fixed side; 16, the third knife seat; 17, the fourth strip chute; 18, the mounting plate; 19, the third cutter group; 20, the first bracket; 21, the adjustment block; 22, the third two-way screw; 23 , the second two-way screw; 24, the first bar chute; 25, the third bar chute; 26, the third sensor; 27, bevel gear; 28, the second cutter group; 29, the first cutter group ; 30, the first transmission gear; 31, the first rack; 32, the second transmission gear; 33, the second rack; 34, X-shaped connecting rod; 35, the second strip chute; 36, the second knife Seat; 37, the first sensor; 38, the first two-way screw; 39, the rotating shaft.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
实施例:一种同规格不同尺寸茯苓切丁加工装置,包括用于安装内部结构的壳体,内部结构包括上料机构、预切割机构、传输机构8以及切丁机构;Embodiment: a Poria diced processing device with the same specifications and different sizes, including a housing for installing an internal structure, the internal structure includes a feeding mechanism, a pre-cutting mechanism, a transmission mechanism 8 and a dicing mechanism;
上料机构配置为将茯苓逐个送入预切割机构工位,上料机构包括倾斜向下设置的上料滑道1、推料通道,上料滑道1倾斜设置,从而能够保证逐个送入的茯苓能够在自重作用下滑入推料通道内,推料通道首段固定有第二直线推料组件2,推料通道末端正对托料盘7,从而使得第二直线推料组件2第一次伸出时能够将推料通道内的茯苓推入托料盘7、第二次推出时能够将完成预切割的正方体茯苓推入到传输机构8上,托料盘7底部与升降气缸的输出轴固定连接,升降气缸安装于通过电机驱动能够转动任意角度的第一转动座701上,通过升降气缸使得托料盘7能够带动茯苓进行升降,从而能够顺利完成对茯苓的夹持,通过电机驱动第一转动座701转动,从而能够配合预切割机构完成茯苓两端的切割作业,托料盘7设置为圆盘形,圆盘形托料盘7中部有设有平滑的凹陷,使得将茯苓推入托料盘7时不至于翻滚出托料盘7,同时完成预切后将正方体茯苓推出托料盘7时不会对正方体茯苓造成损伤。The feeding mechanism is configured to send Poria cocos into the pre-cutting mechanism station one by one. The feeding mechanism includes a feeding chute 1 and a material pushing channel that are arranged obliquely downward. Poria cocos can slide into the pushing channel under the action of its own weight, the first section of the pushing channel is fixed with a second linear pushing assembly 2, and the end of the pushing channel is facing the tray 7, so that the second linear pushing assembly 2 can be used for the first time. When extending out, the poria cocos in the pushing channel can be pushed into the tray 7, and the pre-cut cube poria cocos can be pushed onto the transmission mechanism 8 when it is pushed out for the second time. The bottom of the tray 7 is connected to the output shaft of the lifting cylinder. Fixedly connected, the lifting cylinder is installed on the first
预切割机构工位配置为将送入的茯苓切割成最大正方体茯苓,第一转动座701正上方安装有预切割机构,预切割机构包括能够轴向转动90°的夹持组件,夹持组件前侧或者后侧安装有能够横向以及纵向往复移动的切割机组件4,通过纵向往复移动能够调节切割机组件4与茯苓的距离,从而能够调节裁切厚度,通过横向往复移动能够完成对茯苓的切割作业,通过轴向转动90°能够对茯苓完成侧部四个面的切割;夹持组件包括相对设置的第一夹板组件和第二夹板组件,第一夹板组件、第二夹板组件的结构相同,均包括能够转动任意角度的第二转动座3,第二转动座3上固定有直线伸出机构,直线伸出机构端部固定有夹板5,夹板5上通过弹性件固定有防滑板6,防滑板6与夹板5之间设有接触开关,夹板5上安装有第三传感器,第一夹板组件第二夹板组件的接触开关触发代表茯苓已经被夹持在第一夹板组件、第二夹板组件之间,通过第三传感器能够测出茯苓的实际直径,通过预设程序计算出待裁切厚度。The station of the pre-cutting mechanism is configured to cut the incoming Poria cocos into the largest cube Poria cocos. A pre-cutting mechanism is installed directly above the first
传输机构8配置为将正方体茯苓推入切丁机构,上料机构末端连接传输机构8,传输机构8包括传输带以及挡料板10,传输带位于扩口结构以及第一直线推料组件9之间,挡料板10朝向扩口结构处设置,通过上料机构能够将完成预切割的正方体茯苓推入传输机构8,传输机构8带着正方体茯苓移动到扩口结构以及第一直线推料组件9之间,第一直线推料组件9将正方体茯苓推入扩口结构,由于活动侧13与固定侧14的间距小于正方体茯苓,因此正方体茯苓被推入入料通道后,活动侧13被挤压远离固定测,同时活动测通过第一齿条31、第二齿条33带动第一传动齿轮30、第二传动齿轮32转动,第一传动齿轮30、第二传动齿轮32转动带动第一双向螺杆38、第三双向螺杆22转动,第一双向螺杆38带动第二双向螺杆23转动,从而能够调节第一切刀组29、第二切刀组28以及第三切刀组19的间距变化,使得第一切刀组29、第二切刀组28以及第三切刀组19的间距与实际的正方体茯苓相适配;The transmission mechanism 8 is configured to push the cube Poria cocos into the dicing mechanism, and the end of the feeding mechanism is connected to the transmission mechanism 8. The transmission mechanism 8 includes a transmission belt and a
切丁机构配置为根据正方体茯苓尺寸自调节横切组件以及纵切组件的切刀间距,从而将正方体茯苓切割成茯苓丁,通过上料机构完成上料,通过预切割机构将茯苓切割出最大正方体,通过切丁机构自动适配正方体茯苓的尺寸,从而降低废料率,能够对同规格不同尺寸的茯苓进行切丁。The dicing mechanism is configured to self-adjust the distance between the cutters of the cross-cutting component and the longitudinal cutting component according to the size of the cube Poria cocos, so that the cube Poria cocos is cut into diced poria cocos, the feeding is completed through the feeding mechanism, and the largest cube is cut out of the poria cocos through the pre-cutting mechanism , through the dicing mechanism to automatically adapt to the size of the cube poria cocos, thereby reducing the waste rate, and can diced poria cocos of the same specification and different sizes.
切丁机构包括入料通道,入料通道进口设有扩口结构以及第一直线推料组件9,入料通道包括固定侧14以及相对设置能够往复移动复位的活动侧13,活动侧13上固定有第一齿条31、第二齿条33以及第一传感器37,入料通道末端连接有纵切组件和横切组件,纵切组件包括安装框体,安装框体内部设有第一切刀组29以及第二切刀组28,安装框体上开设有对应的第一条形滑槽24、第二条形滑槽35,第一条形滑槽24、第二条形滑槽35内滑动连接有多个第一刀座和第二刀座36,相邻的第一刀座之间以及相邻的第二刀座36之间连接有至少一组X形连杆34,安装框体外侧通过耳座转动连接有第一双向螺杆38和第二双向螺杆23,第一双向螺杆38和第二双向螺杆23之间通过伞齿轮27以及转轴39传动连接,第一条形滑槽24、第二条形滑槽35两端的第一刀座、第二刀座36分别与第一双向螺杆38、第二双向螺杆23的两端螺纹连接;The dicing mechanism includes a feed channel, the inlet of the feed channel is provided with a flared structure and a first linear pusher assembly 9, the feed channel includes a fixed
横切组件包括固定于入料通道一侧的第一支架20、第二支架12,第一支架20上通过耳座转动连接有第三双向螺杆22,第一支架20上滑动连接有多个调节块21,相邻的调节块21之间连接有至少一组X形连杆34,位于首尾两端的调节块21通过螺纹与第三双向螺杆22两端连接,调节块21上开设有横跨入料通道的第三条形滑槽25,第二支架12上滑动连接有通过电机驱动能够往复移动的安装座11,安装座11安装有能够竖向往复移动的安装板18,安装板18上开设有第四条形滑槽17,第四条形滑槽17内滑动连接有多个第三刀座16,第三刀座16上部连接有竖直的限位条15,限位条15穿设过第三条形滑槽25,第三刀座16下部连接有第三切刀组19、第二传感器;The cross-cutting assembly includes a
第一双向螺杆38端部固定有第一传动齿轮30,第三双向螺杆22端部固定有第二传动齿轮32,第一齿条31、第二齿条33分别与第一传动齿轮30、第二传动齿轮32啮合,通过第一直线推料组件9将正方体推到入料通道末端,入料通道末端的第一传感器37感应到正方体茯苓后驱动安装板18向下移动,第三刀组沿固定侧14向下移动,第三刀组与入料通道底部接触后,驱动安装板18向滑动侧移动,当第二传感器感应到滑动侧后,安装板18向上移动,从而完成对正方体茯苓的横向切割;安装板18复位,第一直线推料组件9继续推动横切呈片状的正方体茯苓片向前移动,第一刀组、第二刀组竖直水平设置形成均匀的方格,正方体茯苓片经过第一刀组和第二刀组后分隔成正方体方丁。The
S1、去皮茯苓逐个送入预切机构,通过升降机构将茯苓升举到超出夹持机构,然后又重新回落,记录传感器测得茯苓竖向最宽位置,重新将茯苓定位到该高度,驱动夹持机构前后移动,测定茯苓水平最宽位置,然后将夹持机构定位到该位置,该位置为茯苓中心位置,同时,通过控制程序计算出茯苓尺寸计算得到最佳尺寸,以及裁切厚度,切出内切该茯苓的正方体;S1. Send the peeled poria cocos into the pre-cutting mechanism one by one, lift the poria cocos beyond the clamping mechanism through the lifting mechanism, and then fall back down again, record the widest vertical position of the poria cocos measured by the sensor, reposition the poria cocos at this height, and drive The clamping mechanism moves back and forth to measure the horizontal widest position of the poria cocos, and then position the clamping mechanism to this position, which is the center position of the poria cocos. At the same time, the optimal size and cutting thickness are obtained by calculating the size of the poria cocos through the control program. Cut out the cube that inscribes this Poria cocos;
S2、正方体送入切丁工位,同时横切组件、纵切组件的刀片间隔距离与正方体边长适配,使得正方体能够被完整切丁;S2. The cube is sent to the dicing station, and at the same time, the distance between the blades of the cross-cutting component and the slitting component is adapted to the side length of the cube, so that the cube can be completely diced;
S3、切完推入收料斗,完成茯苓丁收集。S3, after cutting, push it into the hopper to complete the collection of Poria cocos.
工作过程及原理:Working process and principle:
通过输送装置如振动上料盘,螺杆上料装置等设备将茯苓逐个送入上料滑道1,上料滑道1内的茯苓通过重力作用滑入推料通道第二直线推料组件2第一次伸出时能够将推料通道内的茯苓推入托料盘7,通过升降气缸使得托料盘7能够带动茯苓进行提升,第一夹板组件第二夹板组件的接触开关触发代表茯苓已经被夹持在第一夹板组件、第二夹板组件之间,通过第三传感器26能够测出茯苓的实际直径,通过预设程序计算出待裁切厚度,通过纵向往复移动能够调节切割机组件4与茯苓的距离,从而能够调节裁切厚度,通过横向往复移动能够完成对茯苓的切割作业,通过轴向转动90°能够对茯苓完成侧部四个面的切割,第一夹板组件第二夹板组件松开茯苓,茯苓重新落在托料盘7上,通过电机驱动第一转动座701转动,使得茯苓以及完成切割的侧面朝向第一夹板组件、第二夹板组件,第一夹板组件第二夹板组件重新夹持茯苓,然后驱动预切割机构完成茯苓两端的切割作业,此时茯苓被完全切割成正方体茯苓,夹持组件复位,正方体茯苓掉落在托料盘7上,第二直线推料组件2第二次推出时将完成预切割的正方体茯苓推入到传输机构8上,传输机构8带着正方体茯苓移动到扩口结构以及第一直线推料组件9之间,第一直线推料组件9将正方体茯苓推入扩口结构,由于活动侧13与固定侧14的间距小于正方体茯苓,因此正方体茯苓被推入入料通道后,活动侧13被挤压远离固定测,同时活动测通过第一齿条31、第二齿条33带动第一传动齿轮30、第二传动齿轮32转动,第一传动齿轮30、第二传动齿轮32转动带动第一双向螺杆38、第三双向螺杆22转动,第一双向螺杆38带动第二双向螺杆23转动,从而能够调节第一切刀组29、第二切刀组28以及第三切刀组19的间距变化,使得第一切刀组29、第二切刀组28以及第三切刀组19的间距与实际的正方体茯苓相适配,通过第一直线推料组件9将正方体推到入料通道末端,入料通道末端的第一传感器37感应到正方体茯苓后驱动安装板18向下移动,第三刀组沿固定侧14向下移动,第三刀组与入料通道底部接触后,驱动安装板18向滑动侧移动,当第二传感器感应到滑动侧后,安装板18向上移动,从而完成对正方体茯苓的横向切割;安装板18复位,第一直线推料组件9继续推动横切呈片状的正方体茯苓片向前移动,第一刀组、第二刀组竖直水平设置形成均匀的方格,正方体茯苓片经过第一刀组和第二刀组后分隔成正方体方丁。Through conveying devices such as vibrating feeding trays, screw feeding devices and other equipment, the Poria cocos is sent one by one into the feeding chute 1, and the poria cocos in the feeding chute 1 slides into the second linear pushing component 2 of the pushing channel through gravity. When stretching out once, the Poria cocos in the pushing channel can be pushed into the tray 7, and the tray 7 can drive the Poria cocos to be lifted by the lifting cylinder. Clamped between the first splint assembly and the second splint assembly, the actual diameter of Poria cocos can be measured by the
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和修饰,这些改进和修饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above examples, and all technical solutions that fall under the idea of the present invention belong to the scope of protection of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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| CN217046566U (en) * | 2022-04-15 | 2022-07-26 | 青海龙胤农牧科技有限公司 | Cutting device is used in cheese production |
| CN115070852A (en) * | 2022-06-28 | 2022-09-20 | 临泉县宇诚机械有限公司 | Efficient treatment equipment for processing fruit and vegetable agricultural products |
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| CN117283632A (en) * | 2023-10-24 | 2023-12-26 | 安徽农业大学 | A chestnut dicing device |
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Application publication date: 20230704 |
