CN116372790A - Polishing equipment and polishing process for deep hole processing - Google Patents

Polishing equipment and polishing process for deep hole processing Download PDF

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Publication number
CN116372790A
CN116372790A CN202310555058.1A CN202310555058A CN116372790A CN 116372790 A CN116372790 A CN 116372790A CN 202310555058 A CN202310555058 A CN 202310555058A CN 116372790 A CN116372790 A CN 116372790A
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polishing
deep hole
workpiece
shaft
electrostatic adsorption
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CN116372790B (en
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李昌根
赵英兰
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Qingdao Changhong Innovation Automation Machinery Co ltd
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Qingdao Changhong Innovation Automation Machinery Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
    • B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

本发明公开了用于深孔加工的抛光设备及抛光工艺,属于抛光加工技术领域,包括机壳,所述机壳的外部通过合页安装有机门,所述机壳的顶部设置有升降抛光组件,升降抛光组件用于工件的深孔抛光,所述机壳的内壁上设置有工件安装机构,所述工件安装机构的内部设置有静电吸附组件,静电吸附组件用于抛光过程中产生的粉屑的静电吸附;本发明中,通过在内设置有升降抛光组件、工件安装机构与静电吸附组件,通过该设计,不仅能够实现深孔抛光加工效果,易于调节,还能实现装置内抛光粉屑的静电吸附功能,并未采用吸尘结构,有效解决了由于微尘体积较小,吸入吸尘器内的微尘可能还会飞出的问题,同时有效降低了设备内的整体能耗。

Figure 202310555058

The invention discloses polishing equipment and a polishing process for deep hole processing, which belong to the technical field of polishing processing, and include a casing, an organic door is installed on the outside of the casing, and a lifting polishing assembly is arranged on the top of the casing , the lifting polishing assembly is used for the deep hole polishing of the workpiece, the inner wall of the casing is provided with a workpiece installation mechanism, and the interior of the workpiece installation mechanism is provided with an electrostatic adsorption assembly, which is used for powder chips generated during the polishing process Electrostatic adsorption; in the present invention, by setting the lifting polishing assembly, the workpiece installation mechanism and the electrostatic adsorption assembly inside, through this design, not only the deep hole polishing processing effect can be realized, it is easy to adjust, and the polishing dust in the device can also be realized. The electrostatic adsorption function does not use a dust-absorbing structure, which effectively solves the problem that the dust sucked into the vacuum cleaner may fly out due to the small size of the dust, and at the same time effectively reduces the overall energy consumption in the device.

Figure 202310555058

Description

用于深孔加工的抛光设备及抛光工艺Polishing equipment and polishing process for deep hole processing

技术领域technical field

本发明属于抛光加工技术领域,尤其涉及用于深孔加工的抛光设备及抛光工艺。The invention belongs to the technical field of polishing processing, and in particular relates to polishing equipment and a polishing process for deep hole processing.

背景技术Background technique

抛光加工是一种常见的工件表面加工方法,抛光不能提高工件的尺寸精度或几何形状精度,而是以得到光滑表面或镜面光泽为目的,有时也用以消除光泽(消光)。通常以抛光轮作为抛光工具,工件在抛光加工后,能够降低工件表面的粗糙度,在进行抛光加工时,需要使用到抛光设备。Polishing is a common workpiece surface processing method. Polishing cannot improve the dimensional accuracy or geometric shape accuracy of the workpiece, but for the purpose of obtaining a smooth surface or mirror luster, and sometimes it is also used to eliminate gloss (matting). Usually, a polishing wheel is used as a polishing tool. After the workpiece is polished, the surface roughness of the workpiece can be reduced. When polishing, polishing equipment is required.

中国专利公开了(CN112123184A)一种深孔抛光装置及抛光方法,涉及深孔抛光技术领域,为解决现有的如何在确保整体灵活性的前提下提高抛光效果的问题。所述底座内部的两侧均安装有丝杠,所述底座上端的一侧固定设置有支撑板,所述支撑板上端的一侧设置有支撑柱,所述支撑柱的内部安装有电动推杆,所述电动推杆的一端固定设置有旋转柱,所述旋转柱的上下端均安装有安装架,所述安装架与旋转柱之间安装有液压杆,所述安装架的内部安装有抛光轮,所述底座上端的另一侧设置有滑动块,所述滑动块的上方均设置有固定板,所述固定板的内侧均安装有夹块,所述夹块之间安装有管道,其实现了在确保整体灵活性的前提下提高了抛光效果,但现如今的深孔抛光装置为了对于抛光粉料进行收集,一般采用吸尘器来进行处理,由于这些微尘体积较小,吸入吸尘器内的微尘可能还会飞出,且吸尘器会增大设备整体功率,能耗高,使用效果不佳,为了有效解决上述问题,亟待需要用于深孔加工的抛光设备及抛光工艺。Chinese patent discloses (CN112123184A) a deep hole polishing device and a polishing method, which relate to the technical field of deep hole polishing, in order to solve the existing problem of how to improve the polishing effect under the premise of ensuring overall flexibility. Lead screws are installed on both sides of the inside of the base, a support plate is fixed on one side of the upper end of the base, a support column is installed on one side of the upper end of the support plate, and an electric push rod is installed inside the support column , one end of the electric push rod is fixed with a rotating column, the upper and lower ends of the rotating column are equipped with a mounting frame, a hydraulic rod is installed between the mounting frame and the rotating column, and a polishing rod is installed inside the mounting frame Wheel, the other side of the upper end of the base is provided with a sliding block, above the sliding block is provided with a fixed plate, the inner side of the fixed plate is equipped with clamping blocks, and pipes are installed between the clamping blocks. The polishing effect has been improved under the premise of ensuring the overall flexibility. However, in order to collect the polishing powder in today’s deep hole polishing devices, vacuum cleaners are generally used for processing. Due to the small size of these fine dust, the particles sucked into the vacuum cleaner Dust may still fly out, and the vacuum cleaner will increase the overall power of the equipment, high energy consumption, and poor use effect. In order to effectively solve the above problems, polishing equipment and polishing processes for deep hole processing are urgently needed.

发明内容Contents of the invention

本发明的目的在于:为了解决现如今的深孔抛光装置为了对于抛光粉料进行收集,一般采用吸尘器来进行处理,由于这些微尘体积较小,吸入吸尘器内的微尘可能还会飞出,且吸尘器会增大设备整体功率,能耗高,使用效果不佳的问题,而提出的用于深孔加工的抛光设备及抛光工艺。The purpose of the present invention is: in order to solve the problem of collecting the polishing powder in today’s deep hole polishing device, vacuum cleaners are generally used for processing. Since the dust is small in size, the dust sucked into the vacuum cleaner may still fly out. And the vacuum cleaner will increase the overall power of the equipment, high energy consumption, and poor use effect, and the polishing equipment and polishing process for deep hole processing are proposed.

为了实现上述目的,本发明采用了如下技术方案:用于深孔加工的抛光设备,包括机壳,所述机壳的外部通过合页安装有机门,所述机壳的顶部设置有升降抛光组件,升降抛光组件用于工件的深孔抛光,所述机壳的内壁上设置有工件安装机构,工件安装机构用于工件的快速定位安装,所述工件安装机构的内部设置有静电吸附组件,静电吸附组件用于抛光过程中产生的粉屑的静电吸附。In order to achieve the above object, the present invention adopts the following technical solution: the polishing equipment for deep hole processing includes a casing, an organic door is installed on the outside of the casing through a hinge, and a lifting polishing assembly is arranged on the top of the casing , the lifting polishing assembly is used for deep hole polishing of the workpiece, the inner wall of the casing is provided with a workpiece installation mechanism, the workpiece installation mechanism is used for fast positioning and installation of the workpiece, and the interior of the workpiece installation mechanism is provided with an electrostatic adsorption assembly, the electrostatic The adsorption component is used for electrostatic adsorption of dust generated during the polishing process.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述工件安装机构包括定位安装盘与驱动电机,所述定位安装盘固定安装在机壳的侧面内壁上,所述驱动电机固定安装在机壳的底面内壁上。The workpiece mounting mechanism includes a positioning mounting plate and a driving motor, the positioning mounting plate is fixedly mounted on the side inner wall of the casing, and the driving motor is fixedly mounted on the bottom inner wall of the casing.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述定位安装盘的内部转动安装有旋转盘,所述驱动电机的输出轴一端固定安装有安装轴,所述安装轴的外部固定安装有驱动齿轮,所述安装轴的顶端与旋转盘的底面固定连接。The inside of the positioning installation disk is installed with a rotating disk, one end of the output shaft of the drive motor is fixedly installed with an installation shaft, and the outside of the installation shaft is fixedly installed with a drive gear. The top of the installation shaft and the bottom surface of the rotation disk Fixed connection.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述静电吸附组件包括抽风壳与纵置轴,所述抽风壳通过连杆固定安装在机壳的内壁上,所述抽风壳的底部固定安装有抽风网,所述抽风网的底部通过转轴转动安装有静电毛刷,所述纵置轴通过轴承转动安装在机壳的底面内壁上。The electrostatic adsorption assembly includes an exhaust shell and a vertical shaft, the exhaust shell is fixedly installed on the inner wall of the casing through a connecting rod, the bottom of the exhaust shell is fixedly installed with an exhaust net, and the bottom of the exhaust net is rotated by a rotating shaft An electrostatic brush is installed, and the vertical shaft is rotatably installed on the bottom inner wall of the casing through a bearing.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述纵置轴的外部固定安装有从动齿轮,所述驱动齿轮与从动齿轮之间相互啮合连接,所述纵置轴贯穿于定位安装盘的内部设置的内孔。A driven gear is fixedly installed on the outside of the vertical shaft, and the driving gear and the driven gear are engaged with each other, and the vertical shaft passes through the inner hole provided inside the positioning mounting plate.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述纵置轴的外部固定安装有静电吸附辊,所述静电吸附辊采用橡胶材质,所述静电吸附辊与静电毛刷之间紧密接触并挤压,所述纵置轴的顶端固定安装有风叶轴,所述风叶轴的外部固定安装有风叶,所述风叶位于抽风壳的内侧。An electrostatic adsorption roller is fixedly installed on the outside of the vertical shaft. The electrostatic adsorption roller is made of rubber. The electrostatic adsorption roller and the electrostatic brush are in close contact and squeezed. The top of the vertical shaft is fixedly installed with a Fan blade shaft, fan blades are fixedly installed on the outside of the fan blade shaft, and the fan blades are located inside the draft casing.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述旋转盘的内部设置有安装槽,所述安装槽的内部设置有行程槽,所述安装槽的顶面中心位置处设置有触发开关,所述安装槽上设置有卡固组件,所述卡固组件包括驱动马达与双向螺杆,所述驱动马达固定安装在旋转盘的壳腔内,所述驱动马达的输出轴一端固定安装有双向螺杆,所述双向螺杆上螺纹安装有螺纹块,所述螺纹块的底端与旋转盘的壳腔底面内壁滑动连接,所述螺纹块的顶端固定安装有卡固弧形夹板,所述触发开关用于控制驱动马达的开闭,所述卡固弧形夹板的侧壁上固定安装有卡销。The interior of the rotating disk is provided with a mounting groove, the interior of the mounting groove is provided with a stroke groove, the center of the top surface of the mounting groove is provided with a trigger switch, and the mounting groove is provided with a clamping component. The clamping assembly includes a drive motor and a two-way screw. The drive motor is fixedly installed in the shell cavity of the rotating disk. One end of the output shaft of the drive motor is fixedly installed with a two-way screw. The two-way screw is threaded with a threaded block. The bottom end of the threaded block is slidably connected with the inner wall of the bottom surface of the shell cavity of the rotating disk, the top end of the threaded block is fixedly mounted with a clamping arc splint, the trigger switch is used to control the opening and closing of the drive motor, and the clamping arc A bayonet pin is fixedly installed on the side wall of the splint.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述定位安装盘的顶面上设置有抛光剂储存组件,抛光剂储存组件用于抛光机的储存与释放,所述抛光剂储存组件包括储存囊,所述储存囊的一侧外壁上固定安装有注剂管,所述注剂管的一端穿过并延伸至机壳的外侧,所述储存囊的另一侧外壁上通过导管固定安装有抛光剂喷头。A polishing agent storage assembly is arranged on the top surface of the positioning mounting plate, and the polishing agent storage assembly is used for storage and release of the polishing machine. The polishing agent storage assembly includes a storage bag, and the outer wall of the storage bag is fixedly installed There is an injection pipe, one end of which passes through and extends to the outside of the casing, and a polishing agent nozzle is fixedly installed on the outer wall of the other side of the storage bag through a conduit.

作为上述技术方案的进一步描述:As a further description of the above technical solution:

所述升降抛光组件包括顶盖,所述顶盖的顶面上固定安装有电推杆,所述电推杆的输出端上设置有伸缩杆,所述伸缩杆的伸缩端侧壁上通过连杆固定安装有侧压板,所述侧压板位于储存囊的正上方,所述伸缩杆的底端固定安装有螺纹端轴,所述螺纹端轴上螺纹安装有抛光体,所述抛光体由上下两个圆柱体组成,上方圆柱体的直径小于下方圆柱体直径。The lifting polishing assembly includes a top cover, an electric push rod is fixedly installed on the top surface of the top cover, and a telescopic rod is arranged on the output end of the electric push rod, and the telescopic end side wall of the telescopic rod is connected The rod is fixedly equipped with a side pressure plate, and the side pressure plate is located directly above the storage bag. The bottom end of the telescopic rod is fixedly equipped with a threaded end shaft, and a polishing body is threaded on the threaded end shaft, and the polishing body consists of an upper and lower Composed of two cylinders, the diameter of the upper cylinder is smaller than the diameter of the lower cylinder.

本发明还公开了用于深孔加工的抛光设备的抛光工艺,包括如下步骤:The invention also discloses a polishing process for polishing equipment for deep hole processing, which includes the following steps:

S1、打开机门,先对于工件进行安装,直接将工件安装在旋转盘的安装槽内,此时触发开关受到触压,可自动开启驱动马达,带动双向螺杆旋转,双向螺杆上螺纹安装的两个螺纹块相互靠近,使两个双向螺杆相互靠近,使卡销卡入工件槽内,实现对于工件快速定位夹装;S1. Open the machine door, install the workpiece first, and directly install the workpiece in the installation groove of the rotating disk. At this time, the trigger switch is pressed, and the drive motor can be automatically turned on to drive the two-way screw to rotate. The two-way screw threaded on the two-way screw is installed The two threaded blocks are close to each other, so that the two two-way screws are close to each other, so that the bayonet pin is inserted into the groove of the workpiece, and the rapid positioning and clamping of the workpiece is realized;

S2、此时控制驱动电机工作,通过安装轴驱动旋转盘飞速旋转,此时工件也飞速旋转,此时控制升降抛光组件的电推杆工作,通过伸缩杆控制抛光体下降,抛光体可进入飞速旋转的工件的孔内,进行孔内的抛光处理;S2. At this time, the drive motor is controlled to work, and the rotating disk is driven to rotate rapidly through the installation shaft. At this time, the workpiece also rotates rapidly. At this time, the electric push rod of the lifting polishing component is controlled to work, and the polishing body is controlled by the telescopic rod. The polishing body can enter the rapid In the hole of the rotating workpiece, the polishing treatment in the hole is carried out;

S3、在抛光过程中,可根据需要加工的深度调节抛光体的位置即可,与此同时安装轴还可带动外部的驱动齿轮旋转,驱动齿轮可通过啮合作用带动具有从动齿轮的纵置轴转动,纵置轴外部的静电吸附辊与顶端的风叶轴旋转,使风叶同步在抽风壳内旋转,静电吸附辊旋转时可与静电毛刷发生快速解除摩擦,使静电吸附辊上产生大量静电,同时旋转的风叶可在抽风壳产生一定吸力,能够将抛光过程中产生的一些粉屑吸起,而后被静电吸附辊上的静电快速扑捉;S3. During the polishing process, the position of the polishing body can be adjusted according to the required processing depth. At the same time, the installation shaft can also drive the external drive gear to rotate. The drive gear can drive the vertical shaft with the driven gear through meshing Rotate, the electrostatic adsorption roller outside the vertical axis rotates with the fan blade shaft at the top, so that the fan blades rotate in the exhaust shell synchronously. When the electrostatic adsorption roller rotates, it can quickly remove the friction with the electrostatic brush, so that a large amount of air is generated on the electrostatic adsorption roller. Static electricity, the fan blades rotating at the same time can generate a certain suction force in the exhaust shell, which can suck up some powder chips generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller;

S4、在进行深孔抛光时,由于抛光体整体呈阶梯状,此时加工过程中产生的碎屑会堆积在下方圆柱的上表面上,随着抛光处理的结束,控制抛光体抬升,抛光体能够自动将其上堆积的碎屑带出,不会留在加工孔内;S4. When performing deep hole polishing, since the polishing body is in the shape of a ladder as a whole, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. With the end of the polishing process, the lifting of the polishing body is controlled, and the polishing body It can automatically take out the debris accumulated on it, and will not stay in the processing hole;

S5、在进行抛光时,升降抛光组件的伸缩杆下降的同时,能够带动侧压板同步下降,直至侧压板对于储存囊产生挤压,储存囊内储存的抛光剂可有效通过抛光剂喷头导出至抛光体上,随着抛光体进入深孔内,将抛光剂带入工件深孔,辅助抛光。S5. When polishing, when the telescopic rod of the lifting polishing assembly is lowered, it can drive the side pressure plate to descend synchronously until the side pressure plate squeezes the storage bag, and the polishing agent stored in the storage bag can be effectively exported to the polishing agent through the polishing agent nozzle. On the body, as the polishing body enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist polishing.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

1、本发明中,通过在内设置有升降抛光组件、工件安装机构与静电吸附组件,在进行深孔抛光时,将工件安装在工件安装机构内,此时控制驱动电机工作,通过安装轴驱动旋转盘飞速旋转,此时工件也飞速旋转,此时控制升降抛光组件的电推杆工作,通过伸缩杆控制抛光体下降,抛光体可进入飞速旋转的工件的孔内,进行孔内的抛光处理,在抛光过程中,可根据需要加工的深度调节抛光体的位置即可,与此同时安装轴还可带动外部的驱动齿轮旋转,驱动齿轮可通过啮合作用带动具有从动齿轮的纵置轴转动,纵置轴外部的静电吸附辊与顶端的风叶轴旋转,使风叶同步在抽风壳内旋转,静电吸附辊旋转时可与静电毛刷发生快速解除摩擦,使静电吸附辊上产生大量静电,同时旋转的风叶可在抽风壳产生一定吸力,能够将抛光过程中产生的一些粉屑吸起,而后被静电吸附辊上的静电快速扑捉,通过该设计,不仅能够实现深孔抛光加工效果,易于调节,还能实现装置内抛光粉屑的静电吸附功能,并未采用吸尘结构,有效解决了由于微尘体积较小,吸入吸尘器内的微尘可能还会飞出的问题,同时有效降低了设备内的整体能耗。1. In the present invention, the lifting polishing assembly, the workpiece installation mechanism and the electrostatic adsorption assembly are arranged inside, and the workpiece is installed in the workpiece installation mechanism when deep hole polishing is performed. At this time, the driving motor is controlled to work and driven by the installation shaft The rotating disk rotates rapidly, and the workpiece also rotates rapidly at this time. At this time, the electric push rod that controls the lifting and polishing assembly works, and the polishing body is controlled to descend through the telescopic rod. The polishing body can enter the hole of the rapidly rotating workpiece for polishing in the hole. During the polishing process, the position of the polishing body can be adjusted according to the desired processing depth. At the same time, the installation shaft can also drive the external drive gear to rotate, and the drive gear can drive the vertical shaft with the driven gear to rotate through meshing , the electrostatic adsorption roller on the outside of the vertical shaft rotates with the fan blade shaft on the top, so that the fan blades rotate in the exhaust shell synchronously. When the electrostatic adsorption roller rotates, it can quickly remove the friction with the electrostatic brush, so that a large amount of static electricity is generated on the electrostatic adsorption roller At the same time, the rotating fan blade can generate a certain suction force in the exhaust shell, which can suck up some powder chips generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller. Through this design, not only deep hole polishing can be realized The effect is easy to adjust, and it can also realize the electrostatic adsorption function of polishing powder in the device. It does not use a dust suction structure, which effectively solves the problem that the dust sucked into the vacuum cleaner may fly out due to the small size of the dust. Effectively reduce the overall energy consumption in the equipment.

2、本发明中,通过设置抛光体,且该抛光体由上下两个圆柱体组成,且上方圆柱体的直径小于下方圆柱体直径,在进行深孔抛光时,下方大直径圆柱可进入深孔内,由于抛光体整体呈阶梯状,此时加工过程中产生的碎屑会堆积在下方圆柱的上表面上,随着抛光处理的结束,控制抛光体抬升,抛光体能够自动将其上堆积的碎屑带出,不会留在加工孔内,通过该设计,改变抛光结构的造型,使该抛光结构具有良好的碎屑排出功能,能够大大提升整体深孔抛光效果,随时可将碎屑导出,同时由于抛光体是螺纹旋装至螺纹端轴上,更换不同规格的抛光体非常方便,且在进行抛光时,由于工件的不停旋转,能够给予抛光体一定的转动力,提高抛光体与螺纹端轴的连接效果,稳定性极高。2. In the present invention, by setting the polishing body, and the polishing body is composed of two upper and lower cylinders, and the diameter of the upper cylinder is smaller than the diameter of the lower cylinder, when performing deep hole polishing, the lower large-diameter cylinder can enter the deep hole Inside, since the polishing body is in a stepped shape overall, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. With the end of the polishing process, the polishing body will be controlled to lift, and the polishing body can automatically remove the debris accumulated on it. The debris is brought out and will not stay in the processing hole. Through this design, the shape of the polishing structure is changed, so that the polishing structure has a good debris discharge function, which can greatly improve the overall deep hole polishing effect, and the debris can be exported at any time , at the same time, because the polishing body is screwed onto the threaded end shaft, it is very convenient to replace the polishing body of different specifications, and when polishing, due to the continuous rotation of the workpiece, a certain rotational force can be given to the polishing body, improving the polishing body and The connection effect of the threaded end shaft is extremely high in stability.

3、本发明中,通过在内设置有抛光剂储存组件,在进行抛光时,升降抛光组件的伸缩杆下降的同时,能够带动侧压板同步下降,直至侧压板对于储存囊产生挤压,储存囊内储存的抛光剂可有效通过抛光剂喷头导出至抛光体上,随着抛光体进入深孔内,将抛光剂带入工件深孔,通过该设计,实现了抛光前的抛光剂自动导入功能,从而有效提高整体的抛光效果,同时在工件安装机构内设置有卡固组件与触发开关,在对于工件进行安装时,直接将工件安装在旋转盘的安装槽内,此时触发开关受到触压,可自动开启驱动马达,带动双向螺杆旋转,双向螺杆上螺纹安装的两个螺纹块相互靠近,使两个双向螺杆相互靠近,使卡销卡入工件槽内,实现对于工件快速定位夹装,通过该设计,能够实现工件的快速定位安装,应用效果好。3. In the present invention, by setting the polishing agent storage assembly inside, when polishing, when the telescopic rod of the lifting polishing assembly is lowered, it can drive the side pressure plate to descend synchronously until the side pressure plate squeezes the storage bag, and the storage bag The polishing agent stored inside can be effectively exported to the polishing body through the polishing agent nozzle. As the polishing body enters the deep hole, the polishing agent is brought into the deep hole of the workpiece. Through this design, the automatic introduction of the polishing agent before polishing is realized. In this way, the overall polishing effect is effectively improved. At the same time, a clamping component and a trigger switch are arranged in the workpiece installation mechanism. When installing the workpiece, the workpiece is directly installed in the installation groove of the rotating disk. At this time, the trigger switch is pressed. The driving motor can be automatically turned on to drive the two-way screw to rotate. The two threaded blocks on the two-way screw are close to each other, so that the two two-way screws are close to each other, so that the bayonet pin is inserted into the workpiece groove, and the workpiece can be quickly positioned and clamped. The design can realize rapid positioning and installation of the workpiece, and the application effect is good.

附图说明Description of drawings

图1为用于深孔加工的抛光设备的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a polishing device for deep hole processing.

图2为用于深孔加工的抛光设备的爆炸立体结构示意图。Fig. 2 is a schematic diagram of an exploded three-dimensional structure of a polishing device for deep hole processing.

图3为用于深孔加工的抛光设备中升降抛光组件的放立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of the lifting polishing assembly in the polishing equipment for deep hole processing.

图4为用于深孔加工的抛光设备中抛光剂储存组件的放大立体结构示意图。Fig. 4 is an enlarged three-dimensional structure diagram of a polishing agent storage component in a polishing device for deep hole processing.

图5为用于深孔加工的抛光设备中工件安装机构与静电吸附组件的放大爆炸立体结构示意图。5 is a schematic diagram of an enlarged exploded three-dimensional structure of a workpiece mounting mechanism and an electrostatic adsorption component in a polishing device for deep hole processing.

图6为用于深孔加工的抛光设备中静电吸附组件的放大爆炸立体结构示意图。Fig. 6 is a schematic diagram of an enlarged exploded three-dimensional structure of an electrostatic adsorption component in a polishing device for deep hole processing.

图7为用于深孔加工的抛光设备中卡固组件与定位安装盘的放大爆炸立体结构示意图。Fig. 7 is a schematic diagram of an enlarged exploded three-dimensional structure of the clamping component and the positioning mounting plate in the polishing equipment for deep hole processing.

图8为用于深孔加工的抛光设备中卡固组件的放大立体结构示意图。Fig. 8 is a schematic diagram of an enlarged three-dimensional structure of a clamping component in a polishing device for deep hole processing.

图9为用于深孔加工的抛光设备中A处的放大结构示意图。Fig. 9 is a schematic diagram of an enlarged structure at A in the polishing equipment for deep hole processing.

图例说明:illustration:

1、机门;2、机壳;3、升降抛光组件;31、电推杆;32、顶盖;33、侧压板;34、伸缩杆;35、螺纹端轴;36、抛光体;4、工件安装机构;41、旋转盘;42、定位安装盘;43、安装轴;44、驱动齿轮;45、驱动电机;46、安装槽;47、卡固组件;471、驱动马达;472、螺纹块;473、双向螺杆;474、卡固弧形夹板;475、卡销;48、触发开关;49、行程槽;5、静电吸附组件;51、抽风壳;52、抽风网;53、静电毛刷;54、风叶轴;55、风叶;56、静电吸附辊;57、纵置轴;58、从动齿轮;6、抛光剂储存组件;61、注剂管;62、储存囊;63、抛光剂喷头。1. Machine door; 2. Cabinet; 3. Lifting and polishing components; 31. Electric push rod; 32. Top cover; 33. Side pressure plate; 34. Telescopic rod; 35. Thread end shaft; 36. Polishing body; 4. Workpiece installation mechanism; 41, rotating disk; 42, positioning installation disk; 43, installation shaft; 44, driving gear; 45, driving motor; 46, installation groove; 47, clamping component; 471, driving motor; ; 473, two-way screw; 474, clamping arc splint; 475, bayonet pin; 48, trigger switch; 49, stroke slot; 5, electrostatic adsorption component; 51, exhaust shell; 52, exhaust net; 53, electrostatic brush ; 54, fan blade shaft; 55, fan blade; 56, electrostatic adsorption roller; 57, vertical shaft; 58, driven gear; 6, polishing agent storage assembly; 61, injection tube; 62, storage bag; 63, Polishing compound applicator.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

请参阅图1-9,本发明提供一种技术方案:用于深孔加工的抛光设备,包括机壳2,所述机壳2的外部通过合页安装有机门1,所述机壳2的顶部设置有升降抛光组件3,升降抛光组件3用于工件的深孔抛光,所述机壳2的内壁上设置有工件安装机构4,工件安装机构4用于工件的快速定位安装,所述工件安装机构4的内部设置有静电吸附组件5,静电吸附组件5用于抛光过程中产生的粉屑的静电吸附。Please refer to Figures 1-9, the present invention provides a technical solution: a polishing device for deep hole processing, including a casing 2, and an organic door 1 is installed on the outside of the casing 2 through a hinge, and the casing 2 The top is provided with a lifting polishing assembly 3, and the lifting polishing assembly 3 is used for deep hole polishing of the workpiece. The inner wall of the casing 2 is provided with a workpiece mounting mechanism 4, which is used for fast positioning and installation of the workpiece. An electrostatic adsorption component 5 is arranged inside the installation mechanism 4, and the electrostatic adsorption component 5 is used for electrostatic adsorption of dust generated during the polishing process.

所述工件安装机构4包括定位安装盘42与驱动电机45,所述定位安装盘42固定安装在机壳2的侧面内壁上,所述驱动电机45固定安装在机壳2的底面内壁上,所述定位安装盘42的内部转动安装有旋转盘41,所述驱动电机45的输出轴一端固定安装有安装轴43,所述安装轴43的外部固定安装有驱动齿轮44,所述安装轴43的顶端与旋转盘41的底面固定连接。The workpiece mounting mechanism 4 includes a positioning mounting plate 42 and a driving motor 45, the positioning mounting plate 42 is fixedly mounted on the side inner wall of the casing 2, and the driving motor 45 is fixedly mounted on the bottom surface inner wall of the casing 2, so A rotating disk 41 is mounted on the inside of the positioning installation disk 42, an installation shaft 43 is fixedly installed on one end of the output shaft of the drive motor 45, and a drive gear 44 is fixedly installed on the outside of the installation shaft 43. The top end is fixedly connected with the bottom surface of the rotating disk 41 .

所述静电吸附组件5包括抽风壳51与纵置轴57,所述抽风壳51通过连杆固定安装在机壳2的内壁上,所述抽风壳51的底部固定安装有抽风网52,所述抽风网52的底部通过转轴转动安装有静电毛刷53,所述纵置轴57通过轴承转动安装在机壳2的底面内壁上,所述纵置轴57的外部固定安装有从动齿轮58,所述驱动齿轮44与从动齿轮58之间相互啮合连接,所述纵置轴57贯穿于定位安装盘42的内部设置的内孔,所述纵置轴57的外部固定安装有静电吸附辊56,所述静电吸附辊56采用橡胶材质,所述静电吸附辊56与静电毛刷53之间紧密接触并挤压,所述纵置轴57的顶端固定安装有风叶轴54,所述风叶轴54的外部固定安装有风叶55,所述风叶55位于抽风壳51的内侧。The electrostatic adsorption assembly 5 includes an exhaust shell 51 and a vertical shaft 57, the exhaust shell 51 is fixedly installed on the inner wall of the casing 2 through a connecting rod, the bottom of the exhaust shell 51 is fixedly installed with an exhaust net 52, the The bottom of the exhaust net 52 is installed with an electrostatic brush 53 through the rotation of the rotating shaft, and the vertical shaft 57 is mounted on the bottom inner wall of the casing 2 through a bearing, and a driven gear 58 is fixedly installed on the outside of the vertical shaft 57. The driving gear 44 and the driven gear 58 are meshed with each other, the vertical shaft 57 passes through the inner hole of the positioning mounting plate 42, and an electrostatic adsorption roller 56 is fixedly installed outside the vertical shaft 57 , the electrostatic adsorption roller 56 is made of rubber, and the electrostatic adsorption roller 56 is in close contact with the electrostatic brush 53 and squeezed. Fan blades 55 are fixedly installed on the outside of the shaft 54 , and the fan blades 55 are located inside the exhaust shell 51 .

其具体实施方式为:在进行深孔抛光时,将工件安装在工件安装机构4内,此时控制驱动电机45工作,通过安装轴43驱动旋转盘41飞速旋转,此时工件也飞速旋转,此时控制升降抛光组件3的电推杆31工作,通过伸缩杆34控制抛光体36下降,抛光体36可进入飞速旋转的工件的孔内,进行孔内的抛光处理,在抛光过程中,可根据需要加工的深度调节抛光体36的位置即可,与此同时安装轴43还可带动外部的驱动齿轮44旋转,驱动齿轮44可通过啮合作用带动具有从动齿轮58的纵置轴57转动,纵置轴57外部的静电吸附辊56与顶端的风叶轴54旋转,使风叶55同步在抽风壳51内旋转,静电吸附辊56旋转时可与静电毛刷53发生快速解除摩擦,使静电吸附辊56上产生大量静电,同时旋转的风叶55可在抽风壳51产生一定吸力,能够将抛光过程中产生的一些粉屑吸起,而后被静电吸附辊56上的静电快速扑捉。Its specific implementation method is: when performing deep hole polishing, the workpiece is installed in the workpiece installation mechanism 4, and at this time, the driving motor 45 is controlled to work, and the rotating disk 41 is driven to rotate rapidly through the installation shaft 43. At this time, the workpiece also rotates rapidly. When the electric push rod 31 of the lifting polishing assembly 3 is controlled to work, the polishing body 36 is controlled to descend by the telescopic rod 34, and the polishing body 36 can enter the hole of the rapidly rotating workpiece to perform polishing in the hole. The position of the polishing body 36 needs to be adjusted according to the depth of processing. At the same time, the mounting shaft 43 can also drive the external driving gear 44 to rotate, and the driving gear 44 can drive the vertical axis 57 with the driven gear 58 to rotate through the engagement. The electrostatic adsorption roller 56 outside the shaft 57 rotates with the fan blade shaft 54 at the top, so that the fan blade 55 rotates in the exhaust shell 51 synchronously. When the electrostatic adsorption roller 56 rotates, it can quickly remove the friction with the electrostatic brush 53, so that the electrostatic adsorption A large amount of static electricity is generated on the roller 56, and the fan blade 55 rotating at the same time can generate a certain suction force in the exhaust shell 51, which can suck up some powder chips generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller 56.

通过该设计,不仅能够实现深孔抛光加工效果,易于调节,还能实现装置内抛光粉屑的静电吸附功能,并未采用吸尘结构,有效解决了由于微尘体积较小,吸入吸尘器内的微尘可能还会飞出的问题,同时有效降低了设备内的整体能耗。Through this design, not only can the deep hole polishing effect be achieved, it is easy to adjust, but also the electrostatic adsorption function of the polishing powder in the device can be realized, and the dust suction structure is not used, which effectively solves the problem of being sucked into the vacuum cleaner due to the small size of the dust Dust may still fly out, while effectively reducing the overall energy consumption in the device.

所述旋转盘41的内部设置有安装槽46,所述安装槽46的内部设置有行程槽49,所述安装槽46的顶面中心位置处设置有触发开关48,所述安装槽46上设置有卡固组件47,所述卡固组件47包括驱动马达471与双向螺杆473,所述驱动马达471固定安装在旋转盘41的壳腔内,所述驱动马达471的输出轴一端固定安装有双向螺杆473,所述双向螺杆473上螺纹安装有螺纹块472,所述螺纹块472的底端与旋转盘41的壳腔底面内壁滑动连接,所述螺纹块472的顶端固定安装有卡固弧形夹板474,所述触发开关48用于控制驱动马达471的开闭,所述卡固弧形夹板474的侧壁上固定安装有卡销475。The interior of the rotating disk 41 is provided with a mounting groove 46, the interior of the mounting groove 46 is provided with a stroke groove 49, the center of the top surface of the mounting groove 46 is provided with a trigger switch 48, and the mounting groove 46 is provided with a trigger switch 48. There is a fastening assembly 47, the fastening assembly 47 includes a drive motor 471 and a two-way screw 473, the drive motor 471 is fixedly installed in the shell cavity of the rotating disk 41, and one end of the output shaft of the drive motor 471 is fixedly installed with a two-way A screw 473, a threaded block 472 is threaded on the two-way screw 473, the bottom end of the threaded block 472 is slidingly connected with the inner wall of the bottom surface of the shell cavity of the rotating disk 41, and the top end of the threaded block 472 is fixedly installed with a clamping arc The splint 474 , the trigger switch 48 is used to control the opening and closing of the drive motor 471 , and the side wall of the clamping arc splint 474 is fixed with a bayonet pin 475 .

其具体实施方式为:打开机门1,先对于工件进行安装,直接将工件安装在旋转盘41的安装槽46内,此时触发开关48受到触压,可自动开启驱动马达471,带动双向螺杆473旋转,双向螺杆473上螺纹安装的两个螺纹块472相互靠近,使两个双向螺杆473相互靠近,使卡销475卡入工件槽内,实现对于工件快速定位夹装。Its specific implementation method is: open the machine door 1, install the workpiece first, and directly install the workpiece in the installation groove 46 of the rotating disk 41. At this time, the trigger switch 48 is pressed, and the drive motor 471 can be automatically turned on to drive the two-way screw. 473 rotations, two threaded blocks 472 threadedly installed on the two-way screw rod 473 are close to each other, so that the two two-way screw rods 473 are close to each other, so that bayonet pin 475 is snapped into the workpiece groove, and realizes fast positioning and clamping of the workpiece.

通过该设计,能够实现工件的快速定位安装,应用效果好。Through this design, the rapid positioning and installation of the workpiece can be realized, and the application effect is good.

所述定位安装盘42的顶面上设置有抛光剂储存组件6,抛光剂储存组件6用于抛光机的储存与释放,所述抛光剂储存组件6包括储存囊62,所述储存囊62的一侧外壁上固定安装有注剂管61,所述注剂管61的一端穿过并延伸至机壳2的外侧,所述储存囊62的另一侧外壁上通过导管固定安装有抛光剂喷头63,所述升降抛光组件3包括顶盖32,所述顶盖32的顶面上固定安装有电推杆31,所述电推杆31的输出端上设置有伸缩杆34,所述伸缩杆34的伸缩端侧壁上通过连杆固定安装有侧压板33,所述侧压板33位于储存囊62的正上方,所述伸缩杆34的底端固定安装有螺纹端轴35,所述螺纹端轴35上螺纹安装有抛光体36,所述抛光体36由上下两个圆柱体组成,上方圆柱体的直径小于下方圆柱体直径。The top surface of the positioning mounting plate 42 is provided with a polishing agent storage assembly 6, the polishing agent storage assembly 6 is used for storage and release of the polishing machine, and the polishing agent storage assembly 6 includes a storage bag 62, the storage bag 62 An injection tube 61 is fixedly installed on one side of the outer wall, and one end of the injection tube 61 passes through and extends to the outside of the casing 2, and a polishing agent nozzle is fixedly installed on the other side of the storage bag 62 through a catheter. 63. The lifting polishing assembly 3 includes a top cover 32, an electric push rod 31 is fixedly installed on the top surface of the top cover 32, and a telescopic rod 34 is arranged on the output end of the electric push rod 31, and the telescopic rod The side wall of the telescopic end of 34 is fixedly installed with a side pressure plate 33 through a connecting rod, and the side pressure plate 33 is located directly above the storage bag 62, and the bottom end of the telescopic rod 34 is fixedly equipped with a threaded end shaft 35, and the threaded end A polishing body 36 is threadedly installed on the shaft 35, and the polishing body 36 is composed of two cylinders up and down, and the diameter of the upper cylinder is smaller than the diameter of the lower cylinder.

其具体实施方式为:在进行抛光时,升降抛光组件3的伸缩杆34下降的同时,能够带动侧压板33同步下降,直至侧压板33对于储存囊62产生挤压,储存囊62内储存的抛光剂可有效通过抛光剂喷头63导出至抛光体36上,随着抛光体36进入深孔内,将抛光剂带入工件深孔,辅助抛光,在进行深孔抛光时,下方大直径圆柱可进入深孔内,由于抛光体36整体呈阶梯状,此时加工过程中产生的碎屑会堆积在下方圆柱的上表面上,随着抛光处理的结束,控制抛光体36抬升,抛光体36能够自动将其上堆积的碎屑带出,不会留在加工孔内。Its specific implementation method is: when polishing, the telescopic rod 34 of the lifting polishing assembly 3 descends, and can drive the side pressing plate 33 to descend synchronously, until the side pressing plate 33 squeezes the storage bag 62, and the polishing stored in the storage bag 62 The polishing agent can be effectively exported to the polishing body 36 through the polishing agent nozzle 63. As the polishing body 36 enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist in polishing. When performing deep hole polishing, the large diameter cylinder below can enter In the deep hole, since the polishing body 36 is in a ladder shape as a whole, debris generated during the processing will accumulate on the upper surface of the cylinder below. With the completion of the polishing process, the polishing body 36 is controlled to lift, and the polishing body 36 can automatically The debris accumulated on it is carried out, and will not remain in the machined hole.

通过该设计,实现了抛光前的抛光剂自动导入功能,从而有效提高整体的抛光效果,同时通过改变抛光结构的造型,使该抛光结构具有良好的碎屑排出功能,能够大大提升整体深孔抛光效果,随时可将碎屑导出,同时由于抛光体36是螺纹旋装至螺纹端轴35上,更换不同规格的抛光体36非常方便,且在进行抛光时,由于工件的不停旋转,能够给予抛光体36一定的转动力,提高抛光体36与螺纹端轴35的连接效果,稳定性极高。Through this design, the function of automatically introducing the polishing agent before polishing is realized, thereby effectively improving the overall polishing effect. At the same time, by changing the shape of the polishing structure, the polishing structure has a good chip discharge function, which can greatly improve the overall deep hole polishing. Effect, debris can be exported at any time, and because the polishing body 36 is screwed onto the threaded end shaft 35 at the same time, it is very convenient to replace the polishing body 36 of different specifications, and when polishing, due to the non-stop rotation of the workpiece, it can give A certain rotational force of the polishing body 36 improves the connection effect between the polishing body 36 and the threaded end shaft 35, and the stability is extremely high.

本发明还公开了用于深孔加工的抛光设备的抛光工艺,包括如下步骤:The invention also discloses a polishing process for polishing equipment for deep hole processing, which includes the following steps:

S1、打开机门1,先对于工件进行安装,直接将工件安装在旋转盘41的安装槽46内,此时触发开关48受到触压,可自动开启驱动马达471,带动双向螺杆473旋转,双向螺杆473上螺纹安装的两个螺纹块472相互靠近,使两个双向螺杆473相互靠近,使卡销475卡入工件槽内,实现对于工件快速定位夹装;S1. Open the machine door 1, install the workpiece first, and directly install the workpiece in the installation groove 46 of the rotating disk 41. At this time, the trigger switch 48 is pressed, and the drive motor 471 can be automatically turned on, driving the two-way screw 473 to rotate, and the two-way The two threaded blocks 472 threaded on the screw rod 473 are close to each other, so that the two two-way screw rods 473 are close to each other, so that the bayonet pin 475 is snapped into the groove of the workpiece, so as to realize fast positioning and clamping of the workpiece;

S2、此时控制驱动电机45工作,通过安装轴43驱动旋转盘41飞速旋转,此时工件也飞速旋转,此时控制升降抛光组件3的电推杆31工作,通过伸缩杆34控制抛光体36下降,抛光体36可进入飞速旋转的工件的孔内,进行孔内的抛光处理;S2. At this time, the driving motor 45 is controlled to work, and the rotating disk 41 is driven to rotate rapidly through the installation shaft 43. At this time, the workpiece also rotates rapidly. At this time, the electric push rod 31 of the lifting polishing assembly 3 is controlled to work, and the polishing body 36 is controlled through the telescopic rod 34. Descending, the polishing body 36 can enter the hole of the rapidly rotating workpiece for polishing in the hole;

S3、在抛光过程中,可根据需要加工的深度调节抛光体36的位置即可,与此同时安装轴43还可带动外部的驱动齿轮44旋转,驱动齿轮44可通过啮合作用带动具有从动齿轮58的纵置轴57转动,纵置轴57外部的静电吸附辊56与顶端的风叶轴54旋转,使风叶55同步在抽风壳51内旋转,静电吸附辊56旋转时可与静电毛刷53发生快速解除摩擦,使静电吸附辊56上产生大量静电,同时旋转的风叶55可在抽风壳51产生一定吸力,能够将抛光过程中产生的一些粉屑吸起,而后被静电吸附辊56上的静电快速扑捉;S3. During the polishing process, the position of the polishing body 36 can be adjusted according to the desired processing depth. At the same time, the installation shaft 43 can also drive the external driving gear 44 to rotate, and the driving gear 44 can drive the driven gear through meshing. The vertical axis 57 of 58 rotates, and the electrostatic adsorption roller 56 outside the vertical axis 57 rotates with the vane shaft 54 at the top, so that the fan blade 55 rotates in the exhaust shell 51 synchronously, and the electrostatic adsorption roller 56 can be rotated with the electrostatic brush when rotating. 53 quickly removes friction, so that a large amount of static electricity is generated on the electrostatic adsorption roller 56. At the same time, the rotating fan blade 55 can generate a certain suction force in the exhaust shell 51, which can suck up some powder chips generated during the polishing process, and then be picked up by the electrostatic adsorption roller 56 Quickly capture the static electricity on the

S4、在进行深孔抛光时,由于抛光体36整体呈阶梯状,此时加工过程中产生的碎屑会堆积在下方圆柱的上表面上,随着抛光处理的结束,控制抛光体36抬升,抛光体36能够自动将其上堆积的碎屑带出,不会留在加工孔内;S4. When performing deep hole polishing, since the polishing body 36 is in a stepped shape as a whole, debris generated during the processing will accumulate on the upper surface of the lower cylinder. With the completion of the polishing process, the polishing body 36 is controlled to lift, The polishing body 36 can automatically take out the debris accumulated on it, and will not stay in the processing hole;

S5、在进行抛光时,升降抛光组件3的伸缩杆34下降的同时,能够带动侧压板33同步下降,直至侧压板33对于储存囊62产生挤压,储存囊62内储存的抛光剂可有效通过抛光剂喷头63导出至抛光体36上,随着抛光体36进入深孔内,将抛光剂带入工件深孔,辅助抛光。S5. During polishing, when the telescopic rod 34 of the lifting polishing assembly 3 is lowered, it can drive the side pressure plate 33 to descend synchronously until the side pressure plate 33 squeezes the storage bag 62, and the polishing agent stored in the storage bag 62 can effectively pass through The polishing agent nozzle 63 is exported to the polishing body 36, and as the polishing body 36 enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist polishing.

工作原理:打开机门1,先对于工件进行安装,直接将工件安装在旋转盘41的安装槽46内,此时触发开关48受到触压,可自动开启驱动马达471,带动双向螺杆473旋转,双向螺杆473上螺纹安装的两个螺纹块472相互靠近,使两个双向螺杆473相互靠近,使卡销475卡入工件槽内,实现对于工件快速定位夹装;此时控制驱动电机45工作,通过安装轴43驱动旋转盘41飞速旋转,此时工件也飞速旋转,此时控制升降抛光组件3的电推杆31工作,通过伸缩杆34控制抛光体36下降,抛光体36可进入飞速旋转的工件的孔内,进行孔内的抛光处理;在抛光过程中,可根据需要加工的深度调节抛光体36的位置即可,与此同时安装轴43还可带动外部的驱动齿轮44旋转,驱动齿轮44可通过啮合作用带动具有从动齿轮58的纵置轴57转动,纵置轴57外部的静电吸附辊56与顶端的风叶轴54旋转,使风叶55同步在抽风壳51内旋转,静电吸附辊56旋转时可与静电毛刷53发生快速解除摩擦,使静电吸附辊56上产生大量静电,同时旋转的风叶55可在抽风壳51产生一定吸力,能够将抛光过程中产生的一些粉屑吸起,而后被静电吸附辊56上的静电快速扑捉;在进行深孔抛光时,由于抛光体36整体呈阶梯状,此时加工过程中产生的碎屑会堆积在下方圆柱的上表面上,随着抛光处理的结束,控制抛光体36抬升,抛光体36能够自动将其上堆积的碎屑带出,不会留在加工孔内;在进行抛光时,升降抛光组件3的伸缩杆34下降的同时,能够带动侧压板33同步下降,直至侧压板33对于储存囊62产生挤压,储存囊62内储存的抛光剂可有效通过抛光剂喷头63导出至抛光体36上,随着抛光体36进入深孔内,将抛光剂带入工件深孔,辅助抛光。Working principle: open the machine door 1, install the workpiece first, and directly install the workpiece in the installation groove 46 of the rotating disk 41. At this time, the trigger switch 48 is pressed, and the driving motor 471 can be automatically turned on to drive the two-way screw 473 to rotate. The two threaded blocks 472 threaded on the two-way screw 473 are close to each other, so that the two two-way screws 473 are close to each other, so that the bayonet pin 475 is snapped into the workpiece groove, and the fast positioning and clamping of the workpiece is realized; at this time, the drive motor 45 is controlled to work, The rotating disk 41 is driven to rotate rapidly by the installation shaft 43. At this time, the workpiece also rotates rapidly. At this time, the electric push rod 31 of the lifting polishing assembly 3 is controlled to work, and the polishing body 36 is controlled by the telescopic rod 34. The polishing body 36 can enter the rapidly rotating position. In the hole of the workpiece, the polishing process in the hole is carried out; in the polishing process, the position of the polishing body 36 can be adjusted according to the depth of processing required, and at the same time, the mounting shaft 43 can also drive the external drive gear 44 to rotate, and the drive gear 44 can drive the vertical shaft 57 with the driven gear 58 to rotate through the meshing effect, and the electrostatic adsorption roller 56 outside the vertical shaft 57 rotates with the blade shaft 54 at the top, so that the blade 55 rotates in the exhaust shell 51 synchronously, and the static electricity When the adsorption roller 56 rotates, it can remove the friction with the electrostatic brush 53 quickly, so that a large amount of static electricity will be generated on the electrostatic adsorption roller 56. At the same time, the rotating fan blade 55 can generate a certain suction force in the exhaust shell 51, which can remove some powder produced in the polishing process. Chips are sucked up, and then quickly captured by the static electricity on the electrostatic adsorption roller 56; when performing deep hole polishing, since the polishing body 36 is in a stepped shape as a whole, the chips generated during the processing will accumulate on the upper surface of the lower cylinder Above, with the end of the polishing process, the polishing body 36 is controlled to lift, and the polishing body 36 can automatically take out the debris accumulated on it, and will not stay in the processing hole; when polishing, the telescopic rod of the lifting polishing assembly 3 When 34 descends, it can drive the side pressing plate 33 to descend synchronously until the side pressing plate 33 squeezes the storage bag 62, and the polishing agent stored in the storage bag 62 can be effectively exported to the polishing body 36 through the polishing agent nozzle 63. Body 36 enters the deep hole, and brings the polishing agent into the deep hole of the workpiece to assist polishing.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (10)

1.用于深孔加工的抛光设备,包括机壳(2),所述机壳(2)的外部通过合页安装有机门(1),其特征在于:所述机壳(2)的顶部设置有升降抛光组件(3),升降抛光组件(3)用于工件的深孔抛光,所述机壳(2)的内壁上设置有工件安装机构(4),工件安装机构(4)用于工件的快速定位安装,所述工件安装机构(4)的内部设置有静电吸附组件(5),静电吸附组件(5)用于抛光过程中产生的粉屑的静电吸附。1. Polishing equipment for deep hole processing, comprising a casing (2), the outside of the casing (2) is equipped with an organic door (1) through a hinge, characterized in that: the top of the casing (2) A lifting polishing assembly (3) is provided, and the lifting polishing assembly (3) is used for deep hole polishing of workpieces, and a workpiece mounting mechanism (4) is arranged on the inner wall of the casing (2), and the workpiece mounting mechanism (4) is used for For fast positioning and installation of workpieces, the workpiece installation mechanism (4) is provided with an electrostatic adsorption component (5) inside, and the electrostatic adsorption component (5) is used for electrostatic adsorption of powder chips generated during the polishing process. 2.根据权利要求1所述的用于深孔加工的抛光设备,其特征在于,所述工件安装机构(4)包括定位安装盘(42)与驱动电机(45),所述定位安装盘(42)固定安装在机壳(2)的侧面内壁上,所述驱动电机(45)固定安装在机壳(2)的底面内壁上。2. the polishing equipment for deep hole processing according to claim 1, is characterized in that, described workpiece mounting mechanism (4) comprises positioning mounting plate (42) and driving motor (45), and described positioning mounting plate ( 42) It is fixedly installed on the side inner wall of the casing (2), and the drive motor (45) is fixedly installed on the bottom inner wall of the casing (2). 3.根据权利要求2所述的用于深孔加工的抛光设备,其特征在于,所述定位安装盘(42)的内部转动安装有旋转盘(41),所述驱动电机(45)的输出轴一端固定安装有安装轴(43),所述安装轴(43)的外部固定安装有驱动齿轮(44),所述安装轴(43)的顶端与旋转盘(41)的底面固定连接。3. The polishing equipment for deep hole processing according to claim 2, characterized in that, the inner rotation of the positioning mounting disc (42) is equipped with a rotating disc (41), and the output of the driving motor (45) One end of the shaft is fixedly equipped with an installation shaft (43), the outside of the installation shaft (43) is fixedly equipped with a drive gear (44), and the top of the installation shaft (43) is fixedly connected with the bottom surface of the rotating disk (41). 4.根据权利要求3所述的用于深孔加工的抛光设备,其特征在于,所述静电吸附组件(5)包括抽风壳(51)与纵置轴(57),所述抽风壳(51)通过连杆固定安装在机壳(2)的内壁上,所述抽风壳(51)的底部固定安装有抽风网(52),所述抽风网(52)的底部通过转轴转动安装有静电毛刷(53),所述纵置轴(57)通过轴承转动安装在机壳(2)的底面内壁上。4. The polishing equipment for deep hole processing according to claim 3, characterized in that, the electrostatic adsorption assembly (5) comprises an exhaust shell (51) and a vertical shaft (57), and the exhaust shell (51 ) is fixedly installed on the inner wall of the casing (2) through a connecting rod, and the bottom of the exhaust casing (51) is fixedly equipped with an exhaust net (52), and the bottom of the exhaust net (52) is installed with an electrostatic hairpin through a rotating shaft. The brush (53), the vertical shaft (57) is rotatably mounted on the bottom inner wall of the casing (2) through a bearing. 5.根据权利要求4所述的用于深孔加工的抛光设备,其特征在于,所述纵置轴(57)的外部固定安装有从动齿轮(58),所述驱动齿轮(44)与从动齿轮(58)之间相互啮合连接,所述纵置轴(57)贯穿于定位安装盘(42)的内部设置的内孔。5. The polishing equipment for deep hole processing according to claim 4, wherein a driven gear (58) is fixedly installed on the outside of the vertical shaft (57), and the driving gear (44) and The driven gears (58) are meshed with each other, and the vertical shaft (57) passes through the inner hole provided inside the positioning installation disk (42). 6.根据权利要求5所述的用于深孔加工的抛光设备,其特征在于,所述纵置轴(57)的外部固定安装有静电吸附辊(56),所述静电吸附辊(56)采用橡胶材质,所述静电吸附辊(56)与静电毛刷(53)之间紧密接触并挤压,所述纵置轴(57)的顶端固定安装有风叶轴(54),所述风叶轴(54)的外部固定安装有风叶(55),所述风叶(55)位于抽风壳(51)的内侧。6. The polishing equipment for deep hole processing according to claim 5, characterized in that, an electrostatic adsorption roller (56) is fixedly installed on the outside of the vertical shaft (57), and the electrostatic adsorption roller (56) Made of rubber, the electrostatic adsorption roller (56) is in close contact with the electrostatic brush (53) and squeezed, and the top of the vertical shaft (57) is fixed with a fan shaft (54). Fan blades (55) are fixedly installed on the outside of the blade shaft (54), and the fan blades (55) are located inside the draft casing (51). 7.根据权利要求6所述的用于深孔加工的抛光设备,其特征在于,所述旋转盘(41)的内部设置有安装槽(46),所述安装槽(46)的内部设置有行程槽(49),所述安装槽(46)的顶面中心位置处设置有触发开关(48),所述安装槽(46)上设置有卡固组件(47),所述卡固组件(47)包括驱动马达(471)与双向螺杆(473),所述驱动马达(471)固定安装在旋转盘(41)的壳腔内,所述驱动马达(471)的输出轴一端固定安装有双向螺杆(473),所述双向螺杆(473)上螺纹安装有螺纹块(472),所述螺纹块(472)的底端与旋转盘(41)的壳腔底面内壁滑动连接,所述螺纹块(472)的顶端固定安装有卡固弧形夹板(474),所述触发开关(48)用于控制驱动马达(471)的开闭,所述卡固弧形夹板(474)的侧壁上固定安装有卡销(475)。7. The polishing equipment for deep hole processing according to claim 6, characterized in that, the inside of the rotating disk (41) is provided with a mounting groove (46), and the inside of the mounting groove (46) is provided with Stroke slot (49), a trigger switch (48) is provided at the center of the top surface of the installation slot (46), and a clamping assembly (47) is provided on the installation slot (46), and the clamping assembly ( 47) Comprising a drive motor (471) and a bidirectional screw (473), the drive motor (471) is fixedly installed in the shell cavity of the rotating disk (41), and one end of the output shaft of the drive motor (471) is fixedly installed with a bidirectional screw rod (473). Screw (473), threaded block (472) is installed on the screw (473), the bottom end of the threaded block (472) is slidingly connected with the inner wall of the shell cavity bottom of the rotating disk (41), and the threaded block The top of (472) is fixedly installed with clamping arc splint (474), and described trigger switch (48) is used for controlling the opening and closing of driving motor (471), and on the side wall of described clamping arc splint (474) A detent (475) is fixedly installed. 8.根据权利要求7所述的用于深孔加工的抛光设备,其特征在于,所述定位安装盘(42)的顶面上设置有抛光剂储存组件(6),抛光剂储存组件(6)用于抛光机的储存与释放,所述抛光剂储存组件(6)包括储存囊(62),所述储存囊(62)的一侧外壁上固定安装有注剂管(61),所述注剂管(61)的一端穿过并延伸至机壳(2)的外侧,所述储存囊(62)的另一侧外壁上通过导管固定安装有抛光剂喷头(63)。8. The polishing equipment for deep hole processing according to claim 7, characterized in that, a polishing agent storage assembly (6) is arranged on the top surface of the positioning mounting plate (42), and the polishing agent storage assembly (6 ) is used for the storage and release of the polishing machine, the polishing agent storage assembly (6) includes a storage bag (62), and an injection tube (61) is fixedly installed on one side of the outer wall of the storage bag (62), and the One end of the injection tube (61) passes through and extends to the outside of the casing (2), and the other side outer wall of the storage bag (62) is fixedly equipped with a polishing agent nozzle (63) through a conduit. 9.根据权利要求8所述的用于深孔加工的抛光设备,其特征在于,所述升降抛光组件(3)包括顶盖(32),所述顶盖(32)的顶面上固定安装有电推杆(31),所述电推杆(31)的输出端上设置有伸缩杆(34),所述伸缩杆(34)的伸缩端侧壁上通过连杆固定安装有侧压板(33),所述侧压板(33)位于储存囊(62)的正上方,所述伸缩杆(34)的底端固定安装有螺纹端轴(35),所述螺纹端轴(35)上螺纹安装有抛光体(36),所述抛光体(36)由上下两个圆柱体组成,上方圆柱体的直径小于下方圆柱体直径。9. The polishing equipment for deep hole processing according to claim 8, characterized in that, the lifting polishing assembly (3) comprises a top cover (32), and the top surface of the top cover (32) is fixedly installed There is an electric push rod (31), the output end of the electric push rod (31) is provided with a telescopic rod (34), and the side wall of the telescopic end of the telescopic rod (34) is fixedly installed with a side pressing plate ( 33), the side pressure plate (33) is located directly above the storage bag (62), the bottom end of the telescopic rod (34) is fixedly installed with a threaded end shaft (35), and the threaded end shaft (35) is threaded A polishing body (36) is installed, and the polishing body (36) is composed of upper and lower cylinders, the diameter of the upper cylinder is smaller than the diameter of the lower cylinder. 10.根据权利要求1-9中任意一项所述的用于深孔加工的抛光设备的抛光工艺,其特征在于,包括如下步骤:10. The polishing process of the polishing equipment for deep hole processing according to any one of claims 1-9, characterized in that, comprising the steps of: S1、打开机门(1),先对于工件进行安装,直接将工件安装在旋转盘(41)的安装槽(46)内,此时触发开关(48)受到触压,可自动开启驱动马达(471),带动双向螺杆(473)旋转,双向螺杆(473)上螺纹安装的两个螺纹块(472)相互靠近,使两个双向螺杆(473)相互靠近,使卡销(475)卡入工件槽内,实现对于工件快速定位夹装;S1. Open the machine door (1), install the workpiece first, and directly install the workpiece in the installation groove (46) of the rotating disk (41), at this time, the trigger switch (48) is pressed, and the drive motor ( 471), drive the two-way screw (473) to rotate, and the two threaded blocks (472) threaded on the two-way screw (473) are close to each other, so that the two two-way screws (473) are close to each other, so that the bayonet pin (475) is snapped into the workpiece In the groove, realize the fast positioning and clamping of the workpiece; S2、此时控制驱动电机(45)工作,通过安装轴(43)驱动旋转盘(41)飞速旋转,此时工件也飞速旋转,此时控制升降抛光组件(3)的电推杆(31)工作,通过伸缩杆(34)控制抛光体(36)下降,抛光体(36)可进入飞速旋转的工件的孔内,进行孔内的抛光处理;S2. At this time, the drive motor (45) is controlled to work, and the rotating disk (41) is driven to rotate rapidly through the installation shaft (43). At this time, the workpiece also rotates rapidly. At this time, the electric push rod (31) of the lifting polishing assembly (3) is controlled. Work, the polishing body (36) is controlled to descend by the telescopic rod (34), and the polishing body (36) can enter the hole of the rapidly rotating workpiece to perform polishing in the hole; S3、在抛光过程中,可根据需要加工的深度调节抛光体(36)的位置即可,与此同时安装轴(43)还可带动外部的驱动齿轮(44)旋转,驱动齿轮(44)可通过啮合作用带动具有从动齿轮(58)的纵置轴(57)转动,纵置轴(57)外部的静电吸附辊(56)与顶端的风叶轴(54)旋转,使风叶(55)同步在抽风壳(51)内旋转,静电吸附辊(56)旋转时可与静电毛刷(53)发生快速解除摩擦,使静电吸附辊(56)上产生大量静电,同时旋转的风叶(55)可在抽风壳(51)产生一定吸力,能够将抛光过程中产生的一些粉屑吸起,而后被静电吸附辊(56)上的静电快速扑捉;S3, in the polishing process, the position of the polishing body (36) can be adjusted according to the depth of processing required, and at the same time the mounting shaft (43) can also drive the external drive gear (44) to rotate, and the drive gear (44) can be The vertical shaft (57) with the driven gear (58) is driven to rotate through the meshing effect, and the electrostatic adsorption roller (56) outside the vertical shaft (57) rotates with the blade shaft (54) at the top, so that the blade (55) ) synchronously rotate in the exhaust shell (51), and the electrostatic adsorption roller (56) can quickly remove the friction with the electrostatic brush (53) when rotating, so that a large amount of static electricity is generated on the electrostatic adsorption roller (56), and the rotating fan blade ( 55) A certain suction force can be generated in the exhaust shell (51), which can suck up some powder chips generated during the polishing process, and then be quickly caught by the static electricity on the electrostatic adsorption roller (56); S4、在进行深孔抛光时,由于抛光体(36)整体呈阶梯状,此时加工过程中产生的碎屑会堆积在下方圆柱的上表面上,随着抛光处理的结束,控制抛光体(36)抬升,抛光体(36)能够自动将其上堆积的碎屑带出,不会留在加工孔内;S4, when performing deep hole polishing, since the polishing body (36) is in a ladder shape as a whole, debris generated during processing will accumulate on the upper surface of the cylinder below, and as the polishing process ends, control the polishing body ( 36) Lifting, the polishing body (36) can automatically take out the debris accumulated on it, and will not stay in the processing hole; S5、在进行抛光时,升降抛光组件(3)的伸缩杆(34)下降的同时,能够带动侧压板(33)同步下降,直至侧压板(33)对于储存囊(62)产生挤压,储存囊(62)内储存的抛光剂可有效通过抛光剂喷头(63)导出至抛光体(36)上,随着抛光体(36)进入深孔内,将抛光剂带入工件深孔,辅助抛光。S5. When polishing, when the telescopic rod (34) of the lifting polishing assembly (3) descends, it can drive the side pressure plate (33) to descend synchronously until the side pressure plate (33) squeezes the storage bag (62), and stores The polishing agent stored in the capsule (62) can be effectively exported to the polishing body (36) through the polishing agent nozzle (63), and as the polishing body (36) enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist polishing .
CN202310555058.1A 2023-05-17 2023-05-17 Polishing equipment and polishing process for deep hole machining Active CN116372790B (en)

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CN113082868A (en) * 2021-04-28 2021-07-09 济南大学 Self-cleaning filter element dust removal device and method

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JPH11188607A (en) * 1997-12-24 1999-07-13 Sanwa Tekki Corp Tool for wiping out inner surface of deep hole
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* Cited by examiner, † Cited by third party
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