CN116372217A - Self-boring machining device of speed reducer - Google Patents

Self-boring machining device of speed reducer Download PDF

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Publication number
CN116372217A
CN116372217A CN202310372998.7A CN202310372998A CN116372217A CN 116372217 A CN116372217 A CN 116372217A CN 202310372998 A CN202310372998 A CN 202310372998A CN 116372217 A CN116372217 A CN 116372217A
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fixedly connected
ring
speed reducer
positioning
output end
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CN116372217B (en
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廖泽明
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Chongqing Dashuo Machinery Co ltd
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Chongqing Dashuo Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention relates to the technical field of speed reducer machining, in particular to a self-boring machining device of a speed reducer, which comprises a machining table, a speed reducer body and a motor, wherein the speed reducer body is positioned at the top of the machining table, the speed reducer body and the machining table are in threaded connection through a plurality of first connecting bolts, connecting flanges are fixedly connected to the speed reducer body and the motor, the connecting flanges are in threaded connection through a plurality of second connecting bolts, and the output end of the motor drives the input end of the speed reducer body to synchronously rotate; according to the invention, in the process of rotating the plug-in ring, the dust collection mechanism is used for adsorbing the scraps near the positioning spigot through the dust collection hole, so that the scraps generated by cutting are prevented from entering between the output end and the positioning spigot to cause the blockage of the output end, and the influence of the scraps on the use of the speed reducer main body is reduced.

Description

一种减速机的自镗加工装置A self-boring processing device for a reducer

技术领域technical field

本发明涉及减速机加工技术领域,尤其涉及一种减速机的自镗加工装置。The invention relates to the technical field of reducer processing, in particular to a self-boring processing device for a reducer.

背景技术Background technique

减速器是一种由封闭在刚性壳体内的齿轮传动、蜗杆传动、齿轮-蜗杆传动所组成的独立部件,常用作原动件与工作机之间的减速传动装置;在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,在现代机械中应用极为广泛,减速机在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,是一种相对精密的机械。使用它的目的是降低转速,增加转矩。The reducer is an independent component composed of gear transmission, worm transmission, and gear-worm transmission enclosed in a rigid shell. It is often used as a reduction transmission device between the prime mover and the working machine; The mechanism plays the role of matching speed and transmitting torque, which is widely used in modern machinery. The reducer plays the role of matching speed and transmitting torque between the prime mover and the working machine or the actuator, and is a relatively precise machine. . The purpose of using it is to reduce the speed and increase the torque.

现有技术公开了部分有关减速机加工技术领域的专利文件,申请号为CN200910035604.9的中国发明,公开了一种减速机的自镗加工装置,安装于减速机空心输出轴上,利用减速机自身的转动对减速机输出端安装面及定位止口进行加工,包括与输出轴传动连接的传动轴、可对减速机输出端箱体端面和箱体定位止口进行镗削加工的车刀,传动轴上连接有可对车刀进行径向和轴向调整的调节装置,车刀通过刀架固定在调节装置上。The prior art discloses some patent documents related to the field of reducer processing technology. The Chinese invention with the application number CN200910035604.9 discloses a self-boring processing device for a reducer, which is installed on the hollow output shaft of the reducer. Its own rotation processes the mounting surface of the output end of the reducer and the positioning notch, including the drive shaft connected to the output shaft, the turning tool that can bore the end face of the output end of the reducer and the positioning notch of the box, The transmission shaft is connected with an adjusting device capable of radially and axially adjusting the turning tool, and the turning tool is fixed on the adjusting device through the tool holder.

现有技术在对减速机输出端表面进行切削时,切削下来的碎屑容易污染加工场所,并且在对减速机输出端的定位止口附近进行切削时,产生的碎屑容易进入定位止口的内部,从而造成减速机输出端和定位止口之间产生堵塞,影响减速机输出端的正常转动,不利于减速机的正常使用。In the prior art, when the surface of the output end of the reducer is cut, the cut debris easily pollutes the processing site, and when cutting near the positioning notch of the output end of the reducer, the generated debris easily enters the interior of the positioning notch , resulting in a blockage between the output end of the reducer and the positioning spigot, affecting the normal rotation of the output end of the reducer, which is not conducive to the normal use of the reducer.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种减速机的自镗加工装置。The object of the present invention is to propose a self-boring processing device for a reducer in order to solve the shortcomings in the prior art.

为达到以上目的,本发明采用的技术方案为:一种减速机的自镗加工装置,包括加工台、减速机主体和电机,所述减速机主体位于所述加工台的顶部,所述减速机主体和所述加工台之间通过多个第一连接螺栓进行螺纹连接,所述减速机主体和所述电机上均固定连接有连接法兰,所述连接法兰之间通过多个第二连接螺栓进行螺纹连接,所述电机的输出端带动所述减速机主体的输入端同步转动;In order to achieve the above purpose, the technical solution adopted by the present invention is: a self-boring processing device for a reducer, including a processing table, a reducer main body and a motor, the reducer main body is located on the top of the processing table, and the reducer The main body and the processing table are threaded through a plurality of first connecting bolts, the main body of the reducer and the motor are fixedly connected with connecting flanges, and the connecting flanges are connected through a plurality of second connecting bolts. The bolts are threaded, and the output end of the motor drives the input end of the main body of the reducer to rotate synchronously;

所述加工台放置有安装座,所述安装座上连接有滑动机构,所述安装座上转动连接有插接环,所述插接环的一端正对所述减速机主体的输出端,且所述插接环和所述减速机主体的输出端同轴设置,所述减速机主体的输出端表面固定连接有限位凸起,所述插接环的内壁上开设有与所述减速机主体的输出端相匹配的卡接槽;An installation seat is placed on the processing table, a sliding mechanism is connected to the installation seat, an insertion ring is rotatably connected to the installation seat, one end of the insertion ring is facing the output end of the main body of the reducer, and The splice ring and the output end of the reducer main body are arranged coaxially, the surface of the output end of the reducer main body is fixedly connected with a limit protrusion, and the inner wall of the splice ring is provided with a The output end matches the snap-in slot;

所述插接环的表面固定连接有安装盘,所述安装盘靠近所述减速机主体的一侧通过定位机构连接有车刀,所述加工台的顶部固定连接有两个支撑杆,所述支撑杆的顶部共同固定连接有圆形环,所述圆形环的底部开设有放置槽,所述放置槽的内部放置有连接块,所述连接块上连接有弹性复位机构,所述加工台的顶部固定连接有放置架,所述放置架的顶部通过安装限位机构连接有收集盒,所述收集盒位于所述连接块的底部,所述定位机构带动所述车刀进行旋转的过程中,同步对所述连接块进行作用使所述定位机构在所述圆形环内部转动时,所述连接块沿着所述放置槽进行横向往复移动;The surface of the splicing ring is fixedly connected with a mounting plate, and the side of the mounting plate close to the main body of the reducer is connected with a turning tool through a positioning mechanism, and the top of the processing table is fixedly connected with two support rods. The tops of the support rods are fixedly connected with a circular ring, the bottom of the circular ring is provided with a placement groove, and a connection block is placed inside the placement groove, and an elastic reset mechanism is connected to the connection block. The top of the rack is fixedly connected with a placement frame, and the top of the placement frame is connected with a collection box by installing a limit mechanism. The collection box is located at the bottom of the connection block, and the positioning mechanism drives the turning tool to rotate. , synchronously acting on the connecting block so that the positioning mechanism rotates inside the circular ring, the connecting block reciprocates laterally along the placing groove;

所述插接环的一端开设有多个贯穿至另一端的吸尘孔,所述插接环上连接有吸尘机构;工作时,现有技术在对减速机输出端的壳体表面进行切削时,切削下来的碎屑容易污染加工场所,并且在对减速机输出端的定位止口附近进行切削时,产生的碎屑容易进入定位止口的内部,从而造成减速机输出端和定位止口之间产生堵塞,影响减速机输出端的正常转动,不利于减速机的正常使用,本技术方案能够解决以上问题,具体的工作方式如下,将减速机主体通过第一连接螺栓螺纹连接在加工台上,从而对减速机主体进行固定,此时减速机主体的位于圆形环的一侧,并且减速机主体的输出端位于圆形环内部,通过滑动机构的作用带动安装座进行移动,安装座带动插接环进行移动,在移动的过程中,调整插接环的位置,使插接环内壁上的卡接槽和减速机主体输出端上的限位凸起进行对接,从而在减速机主体的输出端进入插接环内部时,减速机主体的输出端能够带动插接环进行移动,当插接环向减速机主体输出端移动时,安装盘随着插接环一同移动,并且移动到圆形环的一侧对圆形环的一侧进行遮挡,接着通过电机带动减速机主体的输入端同步转动,并使减速机主体的输出端进行缓慢转动,减速机主体的输出端带动插接环进行转动,插接环带动安装盘进行转动,并通过定位机构的作用带动车刀进行转动,从而对减速机主体输出端的壳体表面进行切削,从而提高输出端壳体表面的平整度以及和减速机主体的输出端之间的垂直程度,在定位机构带动车刀旋转的过程中,定位机构和连接块的一侧产生挤压,使连接块沿着放置槽进行位移并从收集盒的顶部向一侧移动,从而打开收集盒顶部的开口,便于将车刀旋转切削产生的碎屑推动到收集盒内部进行收集,当定位机构将连接块挤压到不对其旋转产生影响时,定位机构旋转到连接块的上方,通过弹性复位机构的作用使连接块重新回到收集盒顶部,对收集盒的顶部开口进行密封,在定位机构带动车刀旋转时,随着车刀的旋转打开收集盒并对碎屑进行收集,有效的防止碎屑四处散落,并且通过连接块对收集盒的顶部开口及时进行密封,防止收集好的碎屑随着车刀旋转产生的气流向上飘舞,提高碎屑物的收集效率,当插接环随着减速机主体的输出端旋转时,插接环的一端靠近输出端的定位止口,并在插接环旋转的过程中,通过吸尘机构的作用,将定位止口附近的碎屑通过吸尘孔进行吸附,防止切削产生的碎屑进入输出端和定位止口之间造成输出端堵塞,减少碎屑对减速机主体使用产生的影响。One end of the splice ring is provided with a plurality of dust suction holes penetrating to the other end, and a dust suction mechanism is connected to the splice ring; when working, the prior art cuts the surface of the housing at the output end of the reducer. , the cut debris is easy to pollute the processing place, and when cutting near the positioning spigot of the output end of the reducer, the generated debris is easy to enter the inside of the locating spigot, resulting in Blockage occurs, which affects the normal rotation of the output end of the reducer and is not conducive to the normal use of the reducer. This technical solution can solve the above problems. The specific working method is as follows. The main body of the reducer is threaded on the processing table through the first connecting bolt, so that Fix the main body of the reducer. At this time, the main body of the reducer is located on one side of the circular ring, and the output end of the main body of the reducer is located inside the circular ring. The sliding mechanism drives the mounting seat to move, and the mounting seat drives the insertion During the movement, adjust the position of the splicing ring so that the snap-in groove on the inner wall of the splicing ring and the limit protrusion on the output end of the reducer main body are docked, so that the output end of the reducer main body When entering the splicing ring, the output end of the main body of the reducer can drive the splicing ring to move. When the splicing ring moves to the output end of the main body of the reducer, the mounting plate moves with the splicing ring and moves to the circular ring. One side of the circular ring is blocked, and then the input end of the main body of the reducer is driven to rotate synchronously by the motor, and the output end of the main body of the reducer is rotated slowly, and the output end of the main body of the reducer drives the splicing ring to rotate , the splicing ring drives the mounting plate to rotate, and drives the turning tool to rotate through the action of the positioning mechanism, so as to cut the shell surface of the output end of the reducer main body, thereby improving the flatness of the output end shell surface and the reducer main body The vertical degree between the output ends of the positioning mechanism, in the process of rotating the turning tool driven by the positioning mechanism, the positioning mechanism and one side of the connecting block are squeezed, so that the connecting block is displaced along the placement groove and moves from the top of the collection box to one side Move to open the opening on the top of the collection box, which is convenient to push the debris generated by the rotary cutting of the turning tool into the collection box for collection. When the positioning mechanism squeezes the connection block so that it does not affect its rotation, the positioning mechanism rotates to the connection block Above the top of the collection box, the connection block returns to the top of the collection box through the action of the elastic reset mechanism, and the top opening of the collection box is sealed. When the positioning mechanism drives the turning tool to rotate, the collection box is opened with the rotation of the turning tool and the debris Collect and effectively prevent debris from scattering around, and seal the top opening of the collection box through the connecting block in time to prevent the collected debris from flying upwards with the airflow generated by the rotation of the turning tool, and improve the collection efficiency of debris. When the splice ring rotates with the output end of the main body of the reducer, one end of the splice ring is close to the positioning stop of the output end, and during the rotation of the splice ring, through the action of the dust suction mechanism, the The debris is absorbed through the dust suction hole to prevent the debris generated by cutting from entering between the output end and the positioning stop to cause blockage of the output end, and to reduce the impact of debris on the use of the main body of the reducer.

优选的,所述滑动机构包括两个滑轨,两个所述滑轨均固定连接在所述加工台的顶部,两个所述滑轨上共同滑动连接有滑座,所述安装座固定连接在所述滑座的顶部,所述加工台的顶部固定安装有液压气缸,所述液压气缸的活塞轴固定连接在所述安装座的一侧;工作时,通过液压气缸的活塞轴移动带动安装座进行移动,安装座带动底部的滑座沿着两个滑轨进行移动,从而使安装座带动插接环向减速机主体靠近以及加工结束后进行远离。Preferably, the sliding mechanism includes two slide rails, both of which are fixedly connected to the top of the processing table, and a sliding seat is slidably connected to the two slide rails, and the mounting seat is fixedly connected to On the top of the sliding seat, a hydraulic cylinder is fixedly installed on the top of the processing table, and the piston shaft of the hydraulic cylinder is fixedly connected to one side of the mounting seat; when working, the piston shaft of the hydraulic cylinder moves to drive the installation The seat moves, and the mounting seat drives the sliding seat at the bottom to move along the two slide rails, so that the mounting seat drives the plug ring to approach the main body of the reducer and move away after processing.

优选的,所述定位机构包括定位块,所述定位块固定连接在所述安装盘的一侧,所述定位块的一侧开设有定位槽,所述车刀的一侧位于所述定位槽的内部,所述定位块的一侧放置有两个第三连接螺栓,所述第三连接螺栓的一端均贯穿所述定位块和所述车刀且延伸至所述定位块的另一侧后螺纹连接有螺母;工作时,通过将车刀的一侧放置在定位槽内部,然后通过第三连接螺栓和螺母的螺纹连接,将车刀固定在定位槽中,插接环带动安装盘进行转动时,安装盘带动定位块转动,并通过定位块带动车刀进行转动切削,当车刀的刀口损坏后,通过拆卸第三连接螺栓和螺母,将车刀从定位槽中取出并更换新的车刀,有利于对车刀进行更换,当定位块移动到圆形环的内部后,定位块位于连接块的一侧,并且随着定位块的转动挤压连接块,从而使连接块向一侧移动并解除对收集盒顶部开口的遮挡。Preferably, the positioning mechanism includes a positioning block, the positioning block is fixedly connected to one side of the mounting plate, a positioning slot is opened on one side of the positioning block, and one side of the turning tool is located in the positioning slot Inside of the positioning block, two third connecting bolts are placed on one side of the positioning block, and one end of the third connecting bolt passes through the positioning block and the turning tool and extends to the other side of the positioning block. There is a nut in the threaded connection; when working, place one side of the turning tool inside the positioning groove, and then fix the turning tool in the positioning groove through the threaded connection between the third connecting bolt and the nut, and the inserting ring drives the mounting plate to rotate , the mounting plate drives the positioning block to rotate, and drives the turning tool to rotate and cut through the positioning block. When the cutting edge of the turning tool is damaged, remove the turning tool from the positioning groove and replace it with a new one by removing the third connecting bolt and nut. It is beneficial to replace the turning tool. When the positioning block moves to the inside of the circular ring, the positioning block is located on one side of the connecting block, and the connecting block is squeezed with the rotation of the positioning block, so that the connecting block moves to one side Move and unblock the top opening of the collection box.

优选的,所述弹性复位机构包括两个第一限位销,两个所述第一限位销均固定连接在所述连接块的一侧,所述第一限位销均滑动插接在相邻的所述支撑杆上,所述第一限位销上套设有第一弹簧,所述第一弹簧的两端分别固定连接在所述连接块和相邻的所述支撑杆的一侧;工作时,当连接块受到定位块的挤压向一侧移动时,连接块带动两个第一限位销沿着滑动插接处移动,并且在移动的过程中挤压第一弹簧,使第一弹簧产生压缩形变,当定位块转动到连接块的上方后,连接块失去定位块的挤压,在第一弹簧的弹性作用下连接块返回初始位置,从而使连接块重新对收集盒的顶部进行遮挡。Preferably, the elastic reset mechanism includes two first limit pins, both of which are fixedly connected to one side of the connecting block, and both of the first limit pins are slidably inserted into On the adjacent support rod, the first limit pin is sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to one of the connecting block and the adjacent support rod. Side; when working, when the connecting block is pressed by the positioning block and moves to one side, the connecting block drives the two first limit pins to move along the sliding socket, and squeezes the first spring during the movement, Make the first spring produce compression deformation, when the positioning block rotates to the top of the connecting block, the connecting block loses the extrusion of the positioning block, and the connecting block returns to the original position under the elastic action of the first spring, so that the connecting block is re-aligned with the collection box cover the top of the .

优选的,所述安装限位机构包括两个限位块和两个连接杆,两个所述限位块分别固定连接在所述收集盒相对的两侧,两个所述连接杆分别位于所述放置架的相对两侧,所述连接杆的顶部均固定连接有限位环,所述限位块均位于相邻的所述限位环内,所述连接杆的一侧固定连接有两个第二限位销,所述第二限位销均滑动插接在所述放置架相邻的一侧,所述第二限位销上套设有第二弹簧,所述第二弹簧的两端分别固定连接在所述放置架和相邻的所述第二限位销的一端上,两个所述连接杆上均固定连接有拉环;工作时,通过限位环对限位块的限位作用,使收集盒定位于放置架的顶部,通过拉动拉环,使两个连接杆相互远离,连接杆在移动的过程中带动第二限位销移动,并且挤压第二弹簧,从而使限位环脱离限位块,从而取消对收集盒的限位作用,收集盒就能够从两个限位环之间取出,从而将收集盒内部的碎屑进行集中处理,再将收集盒放置在放置架顶部通过限位环进行限位,有利于对收集盒进行拿取,便于定期对内部收集的碎屑进行集中处理。Preferably, the installation limit mechanism includes two limit blocks and two connecting rods, the two limit blocks are respectively fixedly connected to the opposite sides of the collection box, and the two connecting rods are respectively located on the On the opposite sides of the placement frame, the tops of the connecting rods are fixedly connected to the limiting rings, the limiting blocks are located in the adjacent limiting rings, and one side of the connecting rods is fixedly connected to two The second limit pins, the second limit pins are slidably inserted on the adjacent side of the placement frame, the second limit pins are sleeved with a second spring, and the two springs of the second spring are The ends are respectively fixedly connected to the placement frame and one end of the adjacent second limit pin, and the two connecting rods are fixedly connected with pull rings; The position-limiting function makes the collection box be positioned on the top of the shelf, and the two connecting rods are separated from each other by pulling the pull ring, and the connecting rod drives the second limit pin to move during the moving process, and squeezes the second spring, thereby The limit ring is separated from the limit block, thereby canceling the limit effect on the collection box, and the collection box can be taken out from between the two limit rings, so that the debris inside the collection box can be centrally processed, and then the collection box can be placed The position is limited by the limit ring on the top of the shelf, which is beneficial to take the collection box and facilitate the centralized treatment of the debris collected inside on a regular basis.

优选的,所述安装盘上转动连接有接触环,所述接触环位于所述圆形环的一侧,所述接触环和所述圆形环的内壁直径相同;工作时,当安装盘向圆形环靠近时,接触环的圆形环的侧壁接触,从而在插接环带动安装盘转动时,接触环通过和圆形环挤压接触,并通过摩擦力固定在圆形环的一侧,安装盘在接触环的内部转动,减少安装盘和圆形环侧面接触转动产生磨损,并且减少转动摩擦对插接环转动产生的影响。Preferably, a contact ring is rotatably connected to the mounting disk, the contact ring is located on one side of the circular ring, and the diameter of the inner wall of the contact ring is the same as that of the circular ring; When the circular ring is close, the side wall of the circular ring of the contact ring is in contact, so that when the inserting ring drives the mounting plate to rotate, the contact ring is squeezed into contact with the circular ring, and is fixed on one side of the circular ring by friction. On the side, the mounting disc rotates inside the contact ring, which reduces the wear caused by the contact and rotation of the mounting disc and the circular ring side, and reduces the impact of rotational friction on the rotation of the insert ring.

优选的,所述吸尘机构包括吸尘壳体和第一齿轮,所述吸尘壳体固定连接在所述安装座的一侧,所述吸尘壳体的一侧开设有通槽,所述吸尘壳体的内部固定连接有第一转动轴,所述第一转动轴上转动连接有吸尘风扇,所述第一齿轮固定连接在所述插接环的一端上,所述吸尘壳体内弧面的顶部转动连接有第二转动轴,所述第二转动轴的一端固定连接有第二齿轮,所述第二齿轮和所述第一齿轮相啮合,所述第二转动轴的另一端固定连接有第一皮带轮,所述第一转动轴上固定转动连接有第二皮带轮,所述第二皮带轮的一端固定连接在所述吸尘风扇的侧面,所述第一皮带轮和所述第二皮带轮之间通过传动皮带进行传动;工作时,减速机主体的输出端带动插接环转动时,插接环带动第一齿轮转动,第一齿轮通过和第二齿轮的啮合作用,带动第二转动轴进行转动,从而使第二转动轴一端的第一皮带轮转动,并且通过传动皮带的传动作用使第二皮带轮转动,第二皮带轮固定连接在吸尘风扇的侧面,从而在第二皮带轮的转动作用下带动吸尘风扇在第一转动轴上转动,吸尘风扇转动并通过通槽向外排风,插接环靠近减速机主体输出端的吸尘孔在负压的作用下进风,从而将输出端和定位止口之间切屑产生的碎屑进行吸附,减少碎屑进入输出端和定位止口之间,第一齿轮的直径大于第二齿轮的直径,从而在齿轮比的作用下,提高吸尘风扇转动的速度,有效的减少减速机主体输出端转动较慢对吸尘的影响。Preferably, the dust suction mechanism includes a dust suction housing and a first gear, the dust suction housing is fixedly connected to one side of the mounting seat, and a through groove is opened on one side of the dust suction housing, so that The interior of the dust collection housing is fixedly connected with a first rotating shaft, the first rotating shaft is connected with a dust suction fan in rotation, the first gear is fixedly connected with one end of the splicing ring, and the dust suction The top of the inner arc surface of the housing is rotatably connected with a second rotating shaft, and one end of the second rotating shaft is fixedly connected with a second gear, and the second gear meshes with the first gear, and the second rotating shaft The other end is fixedly connected with a first pulley, the first rotating shaft is fixedly connected with a second pulley for rotation, one end of the second pulley is fixedly connected with the side of the dust suction fan, the first pulley and the The second pulley is driven by a transmission belt; when working, when the output end of the main body of the reducer drives the splice ring to rotate, the splice ring drives the first gear to rotate, and the first gear drives the second gear through the meshing action with the second gear. The two rotating shafts rotate, so that the first pulley at one end of the second rotating shaft rotates, and the second pulley rotates through the transmission effect of the transmission belt. The second pulley is fixedly connected to the side of the dust suction fan, so that the second pulley Under the action of rotation, the dust suction fan is driven to rotate on the first rotating shaft. The dust suction fan rotates and exhausts air through the through slot. Adsorb the debris generated by the chips between the output end and the positioning stop to reduce debris entering between the output end and the positioning stop. The diameter of the first gear is larger than the diameter of the second gear, so under the action of the gear ratio, Increase the rotation speed of the dust suction fan, effectively reducing the impact of the slow rotation of the output end of the reducer main body on dust collection.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、在定位机构带动车刀旋转时,随着车刀的旋转打开收集盒并对碎屑进行收集,有效的防止碎屑四处散落,并且通过连接块对收集盒的顶部开口及时进行密封,防止收集好的碎屑随着车刀旋转产生的气流向上飘舞,提高碎屑物的收集效率,当插接环随着减速机主体的输出端旋转时,插接环的一端靠近输出端的定位止口,并在插接环旋转的过程中,通过吸尘机构的作用,将定位止口附近的碎屑通过吸尘孔进行吸附,防止切削产生的碎屑进入输出端和定位止口之间造成输出端堵塞,减少碎屑对减速机主体使用产生的影响。1. When the positioning mechanism drives the turning tool to rotate, the collection box is opened with the rotation of the turning tool and the debris is collected to effectively prevent the debris from scattering around, and the top opening of the collection box is sealed in time through the connecting block to prevent The collected debris floats upwards with the airflow generated by the rotation of the turning tool to improve the collection efficiency of debris. When the splice ring rotates with the output end of the reducer main body, one end of the splice ring is close to the positioning stop of the output end , and during the rotation of the splice ring, through the function of the dust suction mechanism, the debris near the positioning stop is absorbed through the suction hole, preventing the debris generated by cutting from entering between the output end and the positioning stop to cause output The end is blocked to reduce the impact of debris on the use of the main body of the reducer.

2、通过将车刀的一侧放置在定位槽内部,然后通过第三连接螺栓和螺母的螺纹连接,将车刀固定在定位槽中,插接环带动安装盘进行转动时,安装盘带动定位块转动,并通过定位块带动车刀进行转动切削,当车刀的刀口损坏后,通过拆卸第三连接螺栓和螺母,将车刀从定位槽中取出并更换新的车刀,有利于对车刀进行更换,当定位块移动到圆形环的内部后,定位块位于连接块的一侧,并且随着定位块的转动挤压连接块,从而使连接块向一侧移动并解除对收集盒顶部开口的遮挡。2. Place one side of the turning tool inside the positioning groove, and then fix the turning tool in the positioning groove through the threaded connection of the third connecting bolt and nut. When the inserting ring drives the mounting plate to rotate, the mounting plate drives the positioning The block rotates, and the turning tool is driven by the positioning block to rotate and cut. When the cutting edge of the turning tool is damaged, the turning tool is taken out from the positioning groove and replaced with a new turning tool by removing the third connecting bolt and nut, which is beneficial to the turning of the turning tool. When the knife is replaced, when the positioning block moves to the inside of the circular ring, the positioning block is located on one side of the connecting block, and the connecting block is squeezed with the rotation of the positioning block, so that the connecting block moves to one side and releases the collection box. Shading of the top opening.

3、当安装盘向圆形环靠近时,接触环的圆形环的侧壁接触,从而在插接环带动安装盘转动时,接触环通过和圆形环挤压接触,并通过摩擦力固定在圆形环的一侧,安装盘在接触环的内部转动,减少安装盘和圆形环侧面接触转动产生磨损,并且减少转动摩擦对插接环转动产生的影响。3. When the mounting plate is close to the circular ring, the side wall of the circular ring of the contact ring is in contact, so that when the inserting ring drives the mounting plate to rotate, the contact ring contacts the circular ring by extrusion and is fixed by friction On one side of the circular ring, the mounting disc rotates inside the contact ring, which reduces wear caused by the contact rotation of the mounting disc and the circular ring side, and reduces the impact of rotational friction on the rotation of the splice ring.

4、吸尘风扇转动并通过通槽向外排风,插接环靠近减速机主体输出端的吸尘孔在负压的作用下进风,从而将输出端和定位止口之间切屑产生的碎屑进行吸附,减少碎屑进入输出端和定位止口之间,第一齿轮的直径大于第二齿轮的直径,从而在齿轮比的作用下,提高吸尘风扇转动的速度,有效的减少减速机主体输出端转动较慢对吸尘的影响。4. The dust suction fan rotates and exhausts the air through the slot, and the suction hole near the output end of the main body of the reducer, where the plug-in ring is close to the suction hole, enters the air under the action of negative pressure, so that the chips generated between the output end and the positioning stop The dust is absorbed to reduce the dust entering between the output end and the positioning stop. The diameter of the first gear is larger than the diameter of the second gear, so that under the action of the gear ratio, the speed of the dust suction fan is increased, and the reducer is effectively reduced. The influence of slow rotation of the output end of the main body on dust collection.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明图1中的A处结构放大示意图;Fig. 2 is the enlarged schematic view of the structure at A place in Fig. 1 of the present invention;

图3为本发明的部分结构示意图(隐藏了减速机主体和电机);Fig. 3 is a partial structural representation of the present invention (reducer main body and motor are hidden);

图4为本发明图3中的B处结构放大示意图;Fig. 4 is the enlarged schematic diagram of the structure at B place in Fig. 3 of the present invention;

图5为本发明的部分结构剖面示意图(隐藏了减速机主体和电机,并对吸尘壳体进行了剖切);Fig. 5 is a partial structure sectional schematic diagram of the present invention (reducer main body and motor are hidden, and the dust suction housing is cut);

图6为本发明图5中的C处结构放大示意图;Figure 6 is an enlarged schematic view of the structure at C in Figure 5 of the present invention;

图7为本发明的放置架和收集盒配合结构示意图。Fig. 7 is a schematic diagram of the cooperative structure of the placement rack and the collection box of the present invention.

图中:1、加工台;2、减速机主体;3、电机;4、第一连接螺栓;5、连接法兰;6、第二连接螺栓;7、安装座;8、插接环;9、限位凸起;10、卡接槽;11、安装盘;12、车刀;13、支撑杆;14、圆形环;15、放置槽;16、连接块;17、放置架;18、收集盒;19、吸尘孔;20、滑轨;21、滑座;22、液压气缸;23、定位块;24、定位槽;25、第三连接螺栓;26、螺母;27、第一限位销;28、第一弹簧;29、限位块;30、连接杆;31、限位环;32、第二限位销;33、第二弹簧;34、拉环;35、接触环;36、吸尘壳体;37、第一齿轮;38、通槽;39、第一转动轴;40、吸尘风扇;41、第二转动轴;42、第二齿轮;43、第一皮带轮;44、第二皮带轮;45、传动皮带。In the figure: 1. Processing table; 2. Reducer main body; 3. Motor; 4. First connecting bolt; 5. Connecting flange; 6. Second connecting bolt; 7. Mounting base; 8. Inserting ring; 9 , limit protrusion; 10, clamping groove; 11, installation plate; 12, turning tool; 13, support rod; 14, circular ring; 15, placement groove; 16, connection block; 17, placement frame; 18, Collection box; 19, suction hole; 20, slide rail; 21, slide seat; 22, hydraulic cylinder; 23, positioning block; 24, positioning slot; 25, third connecting bolt; 26, nut; 27, first limit 28, the first spring; 29, the limit block; 30, the connecting rod; 31, the limit ring; 32, the second limit pin; 33, the second spring; 34, the pull ring; 35, the contact ring; 36. Dust suction housing; 37. First gear; 38. Through slot; 39. First rotating shaft; 40. Dust suction fan; 41. Second rotating shaft; 42. Second gear; 43. First pulley; 44, the second pulley; 45, the drive belt.

具体实施方式Detailed ways

以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the present invention to enable those skilled in the art to carry out the present invention. The preferred embodiments described below are only examples, and those skilled in the art can devise other obvious variations.

如图1至图7所示的一种减速机的自镗加工装置,包括加工台1、减速机主体2和电机3,减速机主体2位于加工台1的顶部,减速机主体2和加工台1之间通过多个第一连接螺栓4进行螺纹连接,减速机主体2和电机3上均固定连接有连接法兰5,连接法兰5之间通过多个第二连接螺栓6进行螺纹连接,电机3的输出端带动减速机主体2的输入端同步转动;A self-boring processing device for a reducer as shown in Figures 1 to 7 includes a processing table 1, a reducer main body 2 and a motor 3, the reducer main body 2 is located on the top of the processing table 1, the reducer main body 2 and the processing table 1 are threaded through a plurality of first connecting bolts 4, the main body of the reducer 2 and the motor 3 are fixedly connected with connecting flanges 5, and the connecting flanges 5 are threaded through a plurality of second connecting bolts 6, The output end of the motor 3 drives the input end of the reducer main body 2 to rotate synchronously;

加工台1放置有安装座7,安装座7上连接有滑动机构,安装座7上转动连接有插接环8,插接环8的一端正对减速机主体2的输出端,且插接环8和减速机主体2的输出端同轴设置,减速机主体2的输出端表面固定连接有限位凸起9,插接环8的内壁上开设有与减速机主体2的输出端相匹配的卡接槽10;The processing table 1 is placed with a mounting seat 7, which is connected with a sliding mechanism, and the mounting seat 7 is rotatably connected with a plug-in ring 8. One end of the plug-in ring 8 is facing the output end of the reducer main body 2, and the plug-in ring 8 and the output end of the reducer main body 2 are coaxially arranged, the surface of the output end of the reducer main body 2 is fixedly connected with the limit protrusion 9, and the inner wall of the plug-in ring 8 is provided with a card matching the output end of the reducer main body 2 Connecting groove 10;

插接环8的表面固定连接有安装盘11,安装盘11靠近减速机主体2的一侧通过定位机构连接有车刀12,加工台1的顶部固定连接有两个支撑杆13,支撑杆13的顶部共同固定连接有圆形环14,圆形环14的底部开设有放置槽15,放置槽15的内部放置有连接块16,连接块16上连接有弹性复位机构,加工台1的顶部固定连接有放置架17,放置架17的顶部通过安装限位机构连接有收集盒18,收集盒18位于连接块16的底部,定位机构带动车刀12进行旋转的过程中,同步对连接块16进行作用使定位机构在圆形环14内部转动时,连接块16沿着放置槽15进行横向往复移动;The surface of the plug-in ring 8 is fixedly connected with a mounting plate 11, the side of the mounting plate 11 close to the reducer main body 2 is connected with a turning tool 12 through a positioning mechanism, and the top of the processing table 1 is fixedly connected with two support rods 13, the support rod 13 The top of the ring is fixedly connected with a circular ring 14, and the bottom of the circular ring 14 is provided with a placement groove 15, and a connecting block 16 is placed inside the placing groove 15, and an elastic reset mechanism is connected to the connecting block 16, and the top of the processing table 1 is fixed. Connected with a placement frame 17, the top of the placement frame 17 is connected with a collection box 18 by installing a limit mechanism, the collection box 18 is located at the bottom of the connection block 16, and the positioning mechanism drives the turning tool 12 to rotate, and the connection block 16 is synchronized. When the positioning mechanism rotates inside the circular ring 14, the connecting block 16 reciprocates laterally along the placement groove 15;

插接环8的一端开设有多个贯穿至另一端的吸尘孔19,插接环8上连接有吸尘机构;工作时,现有技术在对减速机输出端的壳体表面进行切削时,切削下来的碎屑容易污染加工场所,并且在对减速机输出端的定位止口附近进行切削时,产生的碎屑容易进入定位止口的内部,从而造成减速机输出端和定位止口之间产生堵塞,影响减速机输出端的正常转动,不利于减速机的正常使用,本技术方案能够解决以上问题,具体的工作方式如下,将减速机主体2通过第一连接螺栓4螺纹连接在加工台1上,从而对减速机主体2进行固定,此时减速机主体2的位于圆形环14的一侧,并且减速机主体2的输出端位于圆形环14内部,通过滑动机构的作用带动安装座7进行移动,安装座7带动插接环8进行移动,在移动的过程中,调整插接环8的位置,使插接环8内壁上的卡接槽10和减速机主体2输出端上的限位凸起9进行对接,从而在减速机主体2的输出端进入插接环8内部时,减速机主体2的输出端能够带动插接环8进行移动,当插接环8向减速机主体2输出端移动时,安装盘11随着插接环8一同移动,并且移动到圆形环14的一侧对圆形环14的一侧进行遮挡,接着通过电机3带动减速机主体2的输入端同步转动,并使减速机主体2的输出端进行缓慢转动,减速机主体2的输出端带动插接环8进行转动,插接环8带动安装盘11进行转动,并通过定位机构的作用带动车刀12进行转动,从而对减速机主体2输出端的壳体表面进行切削,从而提高输出端壳体表面的平整度以及和减速机主体2的输出端之间的垂直程度,在定位机构带动车刀12旋转的过程中,定位机构和连接块16的一侧产生挤压,使连接块16沿着放置槽15进行位移并从收集盒18的顶部向一侧移动,从而打开收集盒18顶部的开口,便于将车刀12旋转切削产生的碎屑推动到收集盒18内部进行收集,当定位机构将连接块16挤压到不对其旋转产生影响时,定位机构旋转到连接块16的上方,通过弹性复位机构的作用使连接块16重新回到收集盒18顶部,对收集盒18的顶部开口进行密封,在定位机构带动车刀12旋转时,随着车刀12的旋转打开收集盒18并对碎屑进行收集,有效的防止碎屑四处散落,并且通过连接块16对收集盒18的顶部开口及时进行密封,防止收集好的碎屑随着车刀12旋转产生的气流向上飘舞,提高碎屑物的收集效率,当插接环8随着减速机主体2的输出端旋转时,插接环8的一端靠近输出端的定位止口,并在插接环8旋转的过程中,通过吸尘机构的作用,将定位止口附近的碎屑通过吸尘孔19进行吸附,防止切削产生的碎屑进入输出端和定位止口之间造成输出端堵塞,减少碎屑对减速机主体2使用产生的影响。One end of the splicing ring 8 is provided with a plurality of dust suction holes 19 penetrating to the other end, and a dust suction mechanism is connected to the splicing ring 8; when working, when cutting the shell surface of the output end of the reducer in the prior art, The cut debris is easy to pollute the processing place, and when cutting near the positioning spigot of the output end of the reducer, the generated debris is easy to enter the inside of the locating spigot, resulting in a gap between the output end of the reducer and the locating spigot. Blockage affects the normal rotation of the output end of the reducer, which is not conducive to the normal use of the reducer. This technical solution can solve the above problems. The specific working method is as follows. The reducer main body 2 is threaded on the processing table 1 through the first connecting bolt 4 , so as to fix the reducer main body 2. At this time, the reducer main body 2 is located on one side of the circular ring 14, and the output end of the reducer main body 2 is located inside the circular ring 14, and the mounting seat 7 is driven by the action of the sliding mechanism. To move, the mounting base 7 drives the splice ring 8 to move. During the movement, adjust the position of the splice ring 8 so that the clamping groove 10 on the inner wall of the splice ring 8 and the limit on the output end of the reducer main body 2 The bit protrusion 9 is docked, so that when the output end of the reducer main body 2 enters the interior of the splice ring 8, the output end of the reducer main body 2 can drive the splice ring 8 to move, and when the splice ring 8 moves toward the reducer main body 2 When the output end moves, the mounting disc 11 moves together with the inserting ring 8, and moves to one side of the circular ring 14 to cover one side of the circular ring 14, and then the motor 3 drives the input end of the reducer main body 2 Rotate synchronously, and make the output end of the reducer main body 2 rotate slowly, the output end of the reducer main body 2 drives the splicing ring 8 to rotate, the splicing ring 8 drives the mounting plate 11 to rotate, and drives the car through the action of the positioning mechanism The knife 12 rotates to cut the shell surface of the output end of the reducer main body 2, thereby improving the flatness of the output end shell surface and the perpendicularity between the output end of the reducer main body 2, and the positioning mechanism drives the turning tool During the rotation of 12, the positioning mechanism and one side of the connection block 16 are squeezed, so that the connection block 16 is displaced along the placement groove 15 and moves sideways from the top of the collection box 18, thereby opening the opening at the top of the collection box 18 , it is convenient to push the debris generated by the rotary cutting of the turning tool 12 to the inside of the collection box 18 for collection. When the positioning mechanism squeezes the connecting block 16 so that it does not affect its rotation, the positioning mechanism rotates to the top of the connecting block 16, through the elastic The effect of reset mechanism makes connection piece 16 get back to collection box 18 top again, and the top opening of collection box 18 is sealed, and when positioning mechanism drives turning tool 12 to rotate, opens collection box 18 along with the rotation of turning tool 12 and crushes The chips are collected to effectively prevent the chips from scattering around, and the top opening of the collection box 18 is sealed in time through the connecting block 16 to prevent the collected chips from flying upwards with the airflow generated by the rotation of the turning tool 12, and to improve the quality of the chips. collection efficiency, when the splice ring 8 rotates with the output end of the reducer main body 2, one end of the splice ring 8 is close to the positioning stop of the output end, and during the rotation of the splice ring 8, through the dust suction mechanism The function is to absorb the debris near the positioning stop through the dust suction hole 19, prevent the cutting debris from entering between the output end and the positioning stop and cause the output end to block, and reduce the impact of debris on the use of the reducer main body 2 .

作为本发明的进一步实施方案,滑动机构包括两个滑轨20,两个滑轨20均固定连接在加工台1的顶部,两个滑轨20上共同滑动连接有滑座21,安装座7固定连接在滑座21的顶部,加工台1的顶部固定安装有液压气缸22,液压气缸22的活塞轴固定连接在安装座7的一侧;工作时,通过液压气缸22的活塞轴移动带动安装座7进行移动,安装座7带动底部的滑座21沿着两个滑轨20进行移动,从而使安装座7带动插接环8向减速机主体2靠近以及加工结束后进行远离。As a further embodiment of the present invention, the sliding mechanism includes two slide rails 20, the two slide rails 20 are fixedly connected to the top of the processing table 1, and the two slide rails 20 are jointly slidably connected with a slide seat 21, and the mounting seat 7 is fixed. Connected to the top of the sliding seat 21, a hydraulic cylinder 22 is fixedly installed on the top of the processing table 1, and the piston shaft of the hydraulic cylinder 22 is fixedly connected to one side of the mounting seat 7; when working, the piston shaft of the hydraulic cylinder 22 moves to drive the mounting seat 7 moves, and the mounting seat 7 drives the sliding seat 21 at the bottom to move along the two slide rails 20, so that the mounting seat 7 drives the insertion ring 8 to approach the reducer main body 2 and move away after processing.

作为本发明的进一步实施方案,定位机构包括定位块23,定位块23固定连接在安装盘11的一侧,定位块23的一侧开设有定位槽24,车刀12的一侧位于定位槽24的内部,定位块23的一侧放置有两个第三连接螺栓25,第三连接螺栓25的一端均贯穿定位块23和车刀12且延伸至定位块23的另一侧后螺纹连接有螺母26;工作时,通过将车刀12的一侧放置在定位槽24内部,然后通过第三连接螺栓25和螺母26的螺纹连接,将车刀12固定在定位槽24中,插接环8带动安装盘11进行转动时,安装盘11带动定位块23转动,并通过定位块23带动车刀12进行转动切削,当车刀12的刀口损坏后,通过拆卸第三连接螺栓25和螺母26,将车刀12从定位槽24中取出并更换新的车刀12,有利于对车刀12进行更换,当定位块23移动到圆形环14的内部后,定位块23位于连接块16的一侧,并且随着定位块23的转动挤压连接块16,从而使连接块16向一侧移动并解除对收集盒18顶部开口的遮挡。As a further embodiment of the present invention, the positioning mechanism includes a positioning block 23, the positioning block 23 is fixedly connected to one side of the mounting plate 11, one side of the positioning block 23 is provided with a positioning groove 24, and one side of the turning tool 12 is located in the positioning groove 24 Inside, two third connecting bolts 25 are placed on one side of the positioning block 23, and one end of the third connecting bolt 25 passes through the positioning block 23 and the turning tool 12 and extends to the other side of the positioning block 23 and is threaded with a nut 26; during work, by placing one side of the turning tool 12 inside the positioning groove 24, and then through the threaded connection of the third connecting bolt 25 and the nut 26, the turning tool 12 is fixed in the positioning groove 24, and the insertion ring 8 drives When the mounting plate 11 rotates, the mounting plate 11 drives the positioning block 23 to rotate, and drives the turning tool 12 to rotate and cut through the positioning block 23. After the edge of the turning tool 12 is damaged, the third connecting bolt 25 and nut 26 are dismounted. The turning tool 12 is taken out from the positioning groove 24 and replaced with a new turning tool 12, which facilitates the replacement of the turning tool 12. After the positioning block 23 moves to the inside of the circular ring 14, the positioning block 23 is located on one side of the connecting block 16 , and the connecting block 16 is pressed as the positioning block 23 rotates, so that the connecting block 16 moves to one side and removes the blocking of the opening at the top of the collection box 18 .

作为本发明的进一步实施方案,弹性复位机构包括两个第一限位销27,两个第一限位销27均固定连接在连接块16的一侧,第一限位销27均滑动插接在相邻的支撑杆13上,第一限位销27上套设有第一弹簧28,第一弹簧28的两端分别固定连接在连接块16和相邻的支撑杆13的一侧;工作时,当连接块16受到定位块23的挤压向一侧移动时,连接块16带动两个第一限位销27沿着滑动插接处移动,并且在移动的过程中挤压第一弹簧28,使第一弹簧28产生压缩形变,当定位块23转动到连接块16的上方后,连接块16失去定位块23的挤压,在第一弹簧28的弹性作用下连接块16返回初始位置,从而使连接块16重新对收集盒18的顶部进行遮挡。As a further embodiment of the present invention, the elastic reset mechanism includes two first limit pins 27, both of which are fixedly connected to one side of the connecting block 16, and the first limit pins 27 are all slidably inserted On the adjacent support rod 13, the first limit pin 27 is sleeved with a first spring 28, and the two ends of the first spring 28 are respectively fixedly connected to one side of the connecting block 16 and the adjacent support rod 13; , when the connecting block 16 is pressed by the positioning block 23 and moves to one side, the connecting block 16 drives the two first limit pins 27 to move along the sliding socket, and squeezes the first spring during the movement. 28, causing the first spring 28 to produce compression deformation. When the positioning block 23 rotates to the top of the connecting block 16, the connecting block 16 loses the extrusion of the positioning block 23, and the connecting block 16 returns to the initial position under the elastic action of the first spring 28 , so that the top of the collection box 18 is covered by the connection block 16 again.

作为本发明的进一步实施方案,安装限位机构包括两个限位块29和两个连接杆30,两个限位块29分别固定连接在收集盒18相对的两侧,两个连接杆30分别位于放置架17的相对两侧,连接杆30的顶部均固定连接有限位环31,限位块29均位于相邻的限位环31内,连接杆30的一侧固定连接有两个第二限位销32,第二限位销32均滑动插接在放置架17相邻的一侧,第二限位销32上套设有第二弹簧33,第二弹簧33的两端分别固定连接在放置架17和相邻的第二限位销32的一端上,两个连接杆30上均固定连接有拉环34;工作时,通过限位环31对限位块29的限位作用,使收集盒18定位于放置架17的顶部,通过拉动拉环34,使两个连接杆30相互远离,连接杆30在移动的过程中带动第二限位销32移动,并且挤压第二弹簧33,从而使限位环31脱离限位块29,从而取消对收集盒18的限位作用,收集盒18就能够从两个限位环31之间取出,从而将收集盒18内部的碎屑进行集中处理,再将收集盒18放置在放置架17顶部通过限位环31进行限位,有利于对收集盒18进行拿取,便于定期对内部收集的碎屑进行集中处理。As a further embodiment of the present invention, the installation limit mechanism includes two limit blocks 29 and two connecting rods 30, the two limit blocks 29 are respectively fixedly connected to the opposite sides of the collection box 18, and the two connecting rods 30 are respectively Located on the opposite sides of the placement frame 17, the tops of the connecting rods 30 are fixedly connected to the limiting rings 31, the limiting blocks 29 are located in the adjacent limiting rings 31, and one side of the connecting rods 30 is fixedly connected to two second Limiting pin 32, the second limiting pin 32 is all slidingly inserted on the adjacent side of the placement frame 17, the second limiting pin 32 is sleeved with a second spring 33, and the two ends of the second spring 33 are fixedly connected respectively On one end of the placement frame 17 and the adjacent second limit pin 32, a pull ring 34 is fixedly connected to the two connecting rods 30; The collection box 18 is positioned on the top of the placement frame 17, and the two connecting rods 30 are moved away from each other by pulling the pull ring 34, and the connecting rod 30 drives the second limit pin 32 to move in the process of moving, and squeezes the second spring 33, so that the limit ring 31 is separated from the limit block 29, thereby canceling the limit effect on the collection box 18, and the collection box 18 can be taken out from between the two limit rings 31, thereby removing the debris inside the collection box 18 Carry out centralized processing, and then place the collection box 18 on the top of the placement frame 17 and limit it by the limit ring 31, which is conducive to taking the collection box 18 and facilitating the centralized processing of the debris collected inside on a regular basis.

作为本发明的进一步实施方案,安装盘11上转动连接有接触环35,接触环35位于圆形环14的一侧,接触环35和圆形环14的内壁直径相同;工作时,当安装盘11向圆形环14靠近时,接触环35的圆形环14的侧壁接触,从而在插接环8带动安装盘11转动时,接触环35通过和圆形环14挤压接触,并通过摩擦力固定在圆形环14的一侧,安装盘11在接触环35的内部转动,减少安装盘11和圆形环14侧面接触转动产生磨损,并且减少转动摩擦对插接环8转动产生的影响。As a further embodiment of the present invention, the mounting disc 11 is rotatably connected with a contact ring 35, the contact ring 35 is positioned at one side of the circular ring 14, and the inner wall diameters of the contact ring 35 and the circular ring 14 are identical; during work, when the mounting disc When 11 approaches the circular ring 14, the side wall of the circular ring 14 of the contact ring 35 contacts, so that when the inserting ring 8 drives the mounting plate 11 to rotate, the contact ring 35 contacts the circular ring 14 by pressing, and passes through The friction force is fixed on one side of the circular ring 14, and the mounting disc 11 rotates inside the contact ring 35, reducing the wear caused by the side contact and rotation of the mounting disc 11 and the circular ring 14, and reducing the impact of rotational friction on the rotation of the insert ring 8 Influence.

作为本发明的进一步实施方案,吸尘机构包括吸尘壳体36和第一齿轮37,吸尘壳体36固定连接在安装座7的一侧,吸尘壳体36的一侧开设有通槽38,吸尘壳体36的内部固定连接有第一转动轴39,第一转动轴39上转动连接有吸尘风扇40,第一齿轮37固定连接在插接环8的一端上,吸尘壳体36内弧面的顶部转动连接有第二转动轴41,第二转动轴41的一端固定连接有第二齿轮42,第二齿轮42和第一齿轮37相啮合,第二转动轴41的另一端固定连接有第一皮带轮43,第一转动轴39上固定转动连接有第二皮带轮44,第二皮带轮44的一端固定连接在吸尘风扇40的侧面,第一皮带轮43和第二皮带轮44之间通过传动皮带45进行传动;工作时,减速机主体2的输出端带动插接环8转动时,插接环8带动第一齿轮37转动,第一齿轮37通过和第二齿轮42的啮合作用,带动第二转动轴41进行转动,从而使第二转动轴41一端的第一皮带轮43转动,并且通过传动皮带45的传动作用使第二皮带轮44转动,第二皮带轮44固定连接在吸尘风扇40的侧面,从而在第二皮带轮44的转动作用下带动吸尘风扇40在第一转动轴39上转动,吸尘风扇40转动并通过通槽38向外排风,插接环8靠近减速机主体2输出端的吸尘孔19在负压的作用下进风,从而将输出端和定位止口之间切屑产生的碎屑进行吸附,减少碎屑进入输出端和定位止口之间,第一齿轮37的直径大于第二齿轮42的直径,从而在齿轮比的作用下,提高吸尘风扇40转动的速度,有效的减少减速机主体2输出端转动较慢对吸尘的影响。As a further embodiment of the present invention, the dust suction mechanism includes a dust suction housing 36 and a first gear 37, the dust suction housing 36 is fixedly connected to one side of the mounting seat 7, and one side of the dust suction housing 36 is provided with a through groove 38, the interior of the dust suction housing 36 is fixedly connected with a first rotating shaft 39, the first rotating shaft 39 is rotationally connected with a dust suction fan 40, the first gear 37 is fixedly connected with one end of the insert ring 8, and the dust suction housing The top of the body 36 inner arc surface is rotatably connected with a second rotating shaft 41, and one end of the second rotating shaft 41 is fixedly connected with a second gear 42, the second gear 42 meshes with the first gear 37, and the other end of the second rotating shaft 41 One end is fixedly connected with a first pulley 43, and the first rotating shaft 39 is fixedly connected with a second pulley 44 for rotation. During operation, when the output end of the reducer main body 2 drives the splicing ring 8 to rotate, the splicing ring 8 drives the first gear 37 to rotate, and the first gear 37 interacts with the second gear 42 , to drive the second rotating shaft 41 to rotate, so that the first pulley 43 at one end of the second rotating shaft 41 rotates, and the second pulley 44 is rotated through the transmission effect of the transmission belt 45, and the second pulley 44 is fixedly connected to the dust suction fan 40, so that under the rotation of the second pulley 44, the dust suction fan 40 is driven to rotate on the first rotating shaft 39, and the dust suction fan 40 rotates and exhausts air through the through groove 38, and the plug ring 8 is close to the reducer The dust suction hole 19 at the output end of the main body 2 enters the air under the action of negative pressure, thereby absorbing the debris generated by the chips between the output end and the positioning stop, reducing the debris entering between the output end and the positioning stop, the first The diameter of the gear 37 is larger than that of the second gear 42, so that under the action of the gear ratio, the rotation speed of the dust suction fan 40 is increased, effectively reducing the influence of the slow rotation of the output end of the reducer main body 2 on dust collection.

本发明工作原理:The working principle of the present invention:

将减速机主体2通过第一连接螺栓4螺纹连接在加工台1上,从而对减速机主体2进行固定,此时减速机主体2的位于圆形环14的一侧,并且减速机主体2的输出端位于圆形环14内部,通过滑动机构的作用带动安装座7进行移动,安装座7带动插接环8进行移动,在移动的过程中,调整插接环8的位置,使插接环8内壁上的卡接槽10和减速机主体2输出端上的限位凸起9进行对接,从而在减速机主体2的输出端进入插接环8内部时,减速机主体2的输出端能够带动插接环8进行移动,当插接环8向减速机主体2输出端移动时,安装盘11随着插接环8一同移动,并且移动到圆形环14的一侧对圆形环14的一侧进行遮挡,接着通过电机3带动减速机主体2的输入端同步转动,并使减速机主体2的输出端进行缓慢转动,减速机主体2的输出端带动插接环8进行转动,插接环8带动安装盘11进行转动,并通过定位机构的作用带动车刀12进行转动,从而对减速机主体2输出端的壳体表面进行切削,从而提高输出端壳体表面的平整度以及和减速机主体2的输出端之间的垂直程度,在定位机构带动车刀12旋转的过程中,定位机构和连接块16的一侧产生挤压,使连接块16沿着放置槽15进行位移并从收集盒18的顶部向一侧移动,从而打开收集盒18顶部的开口,便于将车刀12旋转切削产生的碎屑推动到收集盒18内部进行收集,当定位机构将连接块16挤压到不对其旋转产生影响时,定位机构旋转到连接块16的上方,通过弹性复位机构的作用使连接块16重新回到收集盒18顶部,对收集盒18的顶部开口进行密封,在定位机构带动车刀12旋转时,随着车刀12的旋转打开收集盒18并对碎屑进行收集,有效的防止碎屑四处散落,并且通过连接块16对收集盒18的顶部开口及时进行密封,防止收集好的碎屑随着车刀12旋转产生的气流向上飘舞,提高碎屑物的收集效率,当插接环8随着减速机主体2的输出端旋转时,插接环8的一端靠近输出端的定位止口,并在插接环8旋转的过程中,通过吸尘机构的作用,将定位止口附近的碎屑通过吸尘孔19进行吸附,防止切削产生的碎屑进入输出端和定位止口之间造成输出端堵塞,减少碎屑对减速机主体2使用产生的影响。The speed reducer main body 2 is screwed on the processing table 1 through the first connecting bolt 4, thereby the speed reducer main body 2 is fixed. At this time, the speed reducer main body 2 is located on one side of the circular ring 14, and the speed reducer main body 2 The output end is located inside the circular ring 14, and the mounting seat 7 is driven to move through the action of the sliding mechanism, and the mounting seat 7 drives the insertion ring 8 to move. During the movement, the position of the insertion ring 8 is adjusted so that the insertion ring The clamping slot 10 on the inner wall of 8 is docked with the limit protrusion 9 on the output end of the reducer main body 2, so that when the output end of the reducer main body 2 enters the interior of the insertion ring 8, the output end of the reducer main body 2 can Drive the splice ring 8 to move. When the splice ring 8 moves to the output end of the reducer main body 2, the mounting plate 11 moves with the splice ring 8 and moves to the side of the circular ring 14 to face the circular ring 14. One side of the reducer is blocked, and then the motor 3 drives the input end of the reducer main body 2 to rotate synchronously, and the output end of the reducer main body 2 rotates slowly, and the output end of the reducer main body 2 drives the insertion ring 8 to rotate, and the plug-in ring 8 rotates. The connecting ring 8 drives the mounting plate 11 to rotate, and drives the turning tool 12 to rotate through the action of the positioning mechanism, thereby cutting the shell surface of the output end of the reducer main body 2, thereby improving the flatness of the output end shell surface and reducing the speed. The verticality between the output ends of the main body 2, when the positioning mechanism drives the turning tool 12 to rotate, the positioning mechanism and one side of the connecting block 16 are squeezed, so that the connecting block 16 is displaced along the placement groove 15 and moved from the The top of the collection box 18 moves to one side, thereby opening the opening at the top of the collection box 18, so that the debris produced by the turning cutting of the turning tool 12 is pushed into the inside of the collection box 18 for collection. When the positioning mechanism squeezes the connecting block 16 to the wrong When its rotation has an impact, the positioning mechanism rotates to the top of the connection block 16, and the connection block 16 is returned to the top of the collection box 18 by the action of the elastic return mechanism, and the top opening of the collection box 18 is sealed, and the positioning mechanism drives the turning tool When 12 rotates, open the collection box 18 with the rotation of the turning tool 12 and collect the debris, effectively prevent the debris from scattering around, and seal the top opening of the collection box 18 through the connecting block 16 in time to prevent the collected Chips flutter upwards with the airflow generated by the rotation of turning tool 12 to improve the collection efficiency of debris. and during the rotation of the inserting ring 8, through the function of the dust suction mechanism, the debris near the positioning spigot is absorbed through the dust suction hole 19 to prevent the debris generated by cutting from entering between the output end and the positioning spigot The blockage of the output end is caused during the interval, and the impact of debris on the use of the reducer main body 2 is reduced.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内,本发明要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description are only the principles of the present invention. Changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. The utility model provides a self-boring processingequipment of speed reducer, includes processing platform (1), speed reducer main part (2) and motor (3), its characterized in that, speed reducer main part (2) are located the top of processing platform (1), speed reducer main part (2) with carry out threaded connection through a plurality of first connecting bolt (4) between processing platform (1), speed reducer main part (2) with all fixedly connected with flange (5) on motor (3), carry out threaded connection through a plurality of second connecting bolt (6) between flange (5), the output of motor (3) drives the input synchronous rotation of speed reducer main part (2);
the processing bench (1) is provided with a mounting seat (7), the mounting seat (7) is connected with a sliding mechanism, the mounting seat (7) is rotationally connected with a plug-in ring (8), one end of the plug-in ring (8) is opposite to the output end of the speed reducer main body (2), the plug-in ring (8) and the output end of the speed reducer main body (2) are coaxially arranged, the surface of the output end of the speed reducer main body (2) is fixedly connected with a limiting bulge (9), and the inner wall of the plug-in ring (8) is provided with a clamping groove (10) matched with the output end of the speed reducer main body (2);
the surface fixedly connected with mounting plate (11) of grafting ring (8), one side that mounting plate (11) is close to speed reducer main part (2) is connected with lathe tool (12) through positioning mechanism, the top fixedly connected with two bracing pieces (13) of processing platform (1), the top fixedly connected with circular ring (14) jointly of bracing piece (13), standing groove (15) have been seted up to the bottom of circular ring (14), connecting block (16) have been placed to the inside of standing groove (15), be connected with elastic reset mechanism on connecting block (16), the top fixedly connected with rack (17) of processing platform (1), the top of rack (17) is connected with through installation stop gear and collects box (18), it is located to collect box (18) the bottom of connecting block (16), positioning mechanism drives in-process that lathe tool (12) rotated, the synchronization is right connecting block (16) are acted on make positioning mechanism when circular ring (14) inside rotates, connecting block (16) are followed reciprocating movement is carried out in the transverse direction of connecting block (15);
one end of the plug-in ring (8) is provided with a plurality of dust collection holes (19) penetrating through the other end of the plug-in ring, and the plug-in ring (8) is connected with a dust collection mechanism.
2. The self-boring machining device of a speed reducer according to claim 1, wherein the sliding mechanism comprises two sliding rails (20), the two sliding rails (20) are fixedly connected to the top of the machining table (1), a sliding seat (21) is fixedly connected to the two sliding rails (20) in a sliding manner, the mounting seat (7) is fixedly connected to the top of the sliding seat (21), a hydraulic cylinder (22) is fixedly mounted on the top of the machining table (1), and a piston shaft of the hydraulic cylinder (22) is fixedly connected to one side of the mounting seat (7).
3. The self-boring device of a speed reducer according to claim 1, wherein the positioning mechanism comprises a positioning block (23), the positioning block (23) is fixedly connected to one side of the mounting plate (11), a positioning groove (24) is formed in one side of the positioning block (23), one side of the turning tool (12) is located in the positioning groove (24), two third connecting bolts (25) are placed on one side of the positioning block (23), and one ends of the third connecting bolts (25) penetrate through the positioning block (23) and the turning tool (12) and are connected with nuts (26) in a threaded mode after extending to the other side of the positioning block (23).
4. A self-boring device of a speed reducer according to claim 3, wherein the elastic reset mechanism comprises two first limiting pins (27), the two first limiting pins (27) are fixedly connected to one side of the connecting block (16), the first limiting pins (27) are slidably inserted into adjacent supporting rods (13), a first spring (28) is sleeved on the first limiting pins (27), and two ends of the first spring (28) are fixedly connected to one side of the connecting block (16) and one side of the adjacent supporting rod (13).
5. The self-boring device of a speed reducer according to claim 1, wherein the installation limiting mechanism comprises two limiting blocks (29) and two connecting rods (30), the two limiting blocks (29) are respectively and fixedly connected to two opposite sides of the collecting box (18), the two connecting rods (30) are respectively positioned on two opposite sides of the placing frame (17), limiting rings (31) are fixedly connected to the tops of the connecting rods (30), the limiting blocks (29) are respectively positioned in the adjacent limiting rings (31), two second limiting pins (32) are fixedly connected to one side of the connecting rods (30), the second limiting pins (32) are respectively and slidably inserted to one side of the placing frame (17), second springs (33) are sleeved on the second limiting pins (32), two ends of each second spring (33) are respectively and fixedly connected to one ends of the placing frame (17) and the adjacent second limiting pins (32), and pull rings (34) are respectively and fixedly connected to the two connecting rods (30).
6. The self-boring device of a speed reducer according to claim 1, wherein a contact ring (35) is rotatably connected to the mounting plate (11), the contact ring (35) is located at one side of the circular ring (14), and the diameters of the inner walls of the contact ring (35) and the circular ring (14) are the same.
7. The self-boring device of a speed reducer according to claim 1, wherein the dust collection mechanism comprises a dust collection housing (36) and a first gear (37), the dust collection housing (36) is fixedly connected to one side of the mounting seat (7), a through groove (38) is formed in one side of the dust collection housing (36), a first rotating shaft (39) is fixedly connected to the inside of the dust collection housing (36), a dust collection fan (40) is rotatably connected to the first rotating shaft (39), the first gear (37) is fixedly connected to one end of the plug-in ring (8), a second rotating shaft (41) is rotatably connected to the top of an intrados of the dust collection housing (36), a second gear (42) is fixedly connected to one end of the second rotating shaft (41), the second gear (42) is meshed with the first gear (37), a second belt pulley (44) is fixedly connected to the other end of the second rotating shaft (41), a second belt pulley (44) is fixedly connected to the first belt pulley (43), and the second belt pulley (44) is fixedly connected to the first belt pulley (45) between the first belt pulley and the second belt pulley (40).
CN202310372998.7A 2023-04-10 2023-04-10 Self-boring machining device of speed reducer Expired - Fee Related CN116372217B (en)

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CN215698503U (en) * 2021-06-22 2022-02-01 太仓博超精密机械设备有限公司 Cutting device is used in processing of manipulator pivot connecting piece
WO2022021558A1 (en) * 2020-07-30 2022-02-03 苏州恺恩奥自动化有限公司 Intelligent machining apparatus for drilling and cutting

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WO2022021558A1 (en) * 2020-07-30 2022-02-03 苏州恺恩奥自动化有限公司 Intelligent machining apparatus for drilling and cutting
CN214443349U (en) * 2021-04-13 2021-10-22 山东昊德机械有限公司 Milling machine is used in conveyer production
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120190366A (en) * 2025-05-27 2025-06-24 山东勃徕格传动设备有限公司 A self-boring processing device for a reducer and a method of using the same
CN120190366B (en) * 2025-05-27 2025-08-08 山东勃徕格传动设备有限公司 Self-boring machining device of speed reducer and use method

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