CN116371997A - Stamping device and stamping method for bearing bush type thin plate parts - Google Patents

Stamping device and stamping method for bearing bush type thin plate parts Download PDF

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Publication number
CN116371997A
CN116371997A CN202310306548.8A CN202310306548A CN116371997A CN 116371997 A CN116371997 A CN 116371997A CN 202310306548 A CN202310306548 A CN 202310306548A CN 116371997 A CN116371997 A CN 116371997A
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movable module
stamping
movable
support
die plate
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刘军
王喜利
魏川朋
刘亚庆
余波
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Zhuzhou Times New Material Technology Co Ltd
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Zhuzhou Times New Material Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Forging (AREA)

Abstract

The utility model provides a bearing bush type sheet part stamping device and a stamping method, wherein the stamping device comprises an upper template and a lower template, and the upper template and the lower template are fixedly connected with a press; the movable module and the inner core are fixed below the upper template; a stamping groove is formed in the movable module, and an inner core is attached to the stamping groove; two symmetrically distributed positioning steps are arranged in the stamping groove, a limiting cavity is formed between the two positioning steps, a sheet part to be stamped is placed in the limiting cavity, and the shape of the limiting cavity is matched with that of a finished product; the movable module is provided with two flaps, the two flaps of movable module is arranged on the lower template, and the driving device drives the two flaps of movable module to open outwards to finish demoulding. The finished product stamped by the device and the method does not need to be corrected by a hammering method, a rolling method, a point-by-point extrusion method and the like after stamping, and the problems of wave deformation, radian deformation and the like are avoided, so that the stamping can be ensured to be in place by one-step forming, and the quality and the production efficiency of the finished product are improved.

Description

轴瓦式薄板零件冲压装置及冲压方法Stamping device and stamping method for bearing bush type thin plate parts

技术领域technical field

本发明涉及冲压技术领域,更具体地,涉及一种风电弹性减振轴瓦式薄板零件冲压装置及冲压方法。The invention relates to the technical field of punching, and more specifically, to a punching device and a punching method for wind power elastic damping bush type thin plate parts.

背景技术Background technique

随着社会经济的发展和制造业水平的提高,对成品的要求也越来越高。目前轴瓦式薄板零件采用卷板工艺成型,卷板工艺成型需多次定位,工艺参数设置复杂,卷边操作复杂,对卷边工艺的操作人员的能力要求高。因此,卷板工艺成型生产效率低,生产工时长。轴瓦式薄板零件还可以采用冲压工艺成型,金属板料冷冲压工艺是一种在工业生产中应用广泛的加工方法。由于轴瓦式薄板质量轻、易加工和成形以及连接方便等特点,可采取冷冲压工艺以提高成品的生产效率,减低成品的制造成本。With the development of social economy and the improvement of manufacturing level, the requirements for finished products are getting higher and higher. At present, the bearing bush type thin plate parts are formed by the rolling process, which requires multiple positioning, complex process parameter setting, complicated curling operation, and high requirements for the ability of the operators of the curling process. Therefore, the forming production efficiency of the coiling process is low, and the production man-hour is long. Bearing bush type thin plate parts can also be formed by stamping process. Metal sheet cold stamping process is a processing method widely used in industrial production. Due to the characteristics of light weight, easy processing and forming, and convenient connection of the bearing pad thin plate, the cold stamping process can be adopted to improve the production efficiency of the finished product and reduce the manufacturing cost of the finished product.

如专利号为202222368223.6,专利名称为一种钨钼材料多种曲面立体成型模具的实用新型专利,所述凹模底板的表面设有凹模组件,所述凹模底板的上表面设置有所述凹模凹部,所述凹模凹部的侧表面镶嵌连接所述凹模凹板,所述凹模底板的上表面设置有所述凹模侧台,所述凹模组件的上方设有凸模组件,通过将模具的凹模组件和凸模组件在压力机上安装好之后,将材料料加热,然后启动压力机使得凹模凹板的凹模凹部与凸模凸板的凸模凸部相贴合,在压紧状态下保持数十秒,升起凸模组件,取出成品,操作结束,有效减少铆接部位,降低加工难度,加工效率高,尺寸精度好。For example, the patent number is 202222368223.6, and the patent name is a utility model patent for a three-dimensional forming mold with various curved surfaces of tungsten and molybdenum materials. The concave part of the die, the side surface of the concave part of the die is inlaid with the concave plate of the die, the upper surface of the bottom plate of the die is provided with the side table of the die, and the upper part of the die assembly is provided with a convex Die assembly, after the die assembly and punch assembly of the mold are installed on the press, the material is heated, and then the press is started to make the concave part of the die concave plate and the punch of the punch convex plate The convex parts fit together, keep tens of seconds in the compressed state, lift the punch assembly, take out the finished product, and the operation is completed, effectively reducing the riveting parts, reducing the difficulty of processing, high processing efficiency, and good dimensional accuracy.

如专利号为202221645633.4,专利名称为一种轴瓦加工用冲压成型模具的实用新型专利,包括冲压上模组件和冲压下模组件;冲压上模组件包括多个从左到右依次设置的冲压上模,冲压上模的底部设有冲压部,冲压部的两侧设有多个定位柱,多个所述冲压上模开有第一安装孔,第一安装孔内设置有第一安装圆柱,第一安装圆柱的两端设置有第一安装盖;冲压下模组件包括多个从左到右依次设置的冲压下模,冲压下模的上表面设置有与冲压部相匹配的冲压凹槽,冲压凹槽的两侧设置有多组缓冲组件,多个所述冲压下模上开有第二安装孔,第二安装孔内设有第二安装圆柱,第二安装圆柱的两端设有第二安装盖。本实用新型的折弯上模和折弯下模为多段组装而成,维修时只需替换损坏部分,节省了维修时间和成本。For example, the patent number is 202221645633.4, and the patent name is a utility model patent for a stamping die for bearing bush processing, including a stamping upper die assembly and a stamping lower die assembly; The stamping upper die is provided with a stamping part at the bottom of the stamping die, and a plurality of positioning columns are provided on both sides of the stamping part. The plurality of stamping upper dies are provided with first mounting holes, and a first mounting hole is arranged in the first mounting holes. Cylinder, the two ends of the first installation cylinder are provided with a first installation cover; the stamping lower die assembly includes a plurality of stamping lower dies arranged in sequence from left to right, and the upper surface of the stamping lower die is provided with a stamping part that matches the stamping part. There are multiple sets of cushioning components arranged on both sides of the stamping groove, and a second mounting hole is opened on the plurality of stamping lower dies, and a second mounting cylinder is arranged in the second mounting hole, and the two ends of the second mounting cylinder A second mounting cover is provided. The upper bending die and the lower bending die of the utility model are assembled in multiple sections, and only the damaged parts need to be replaced during maintenance, which saves maintenance time and cost.

如专利申请号为202110478259.7 ,专利名称为一种压缩机轴瓦生产设备及其生产工艺的发明专利,所述压缩机轴瓦生产设备包括机架、上模及下模,所述上模与机架间设有导杆,所述下模设于机架上,所述上模内设有相互配合的第一滑动块及第二滑动块,所述第一滑动块及第二滑动块上设有与轴瓦内衬相配合的镶块腔体,所述上模上对称设有使第一滑动块及第二滑动块镜像移动的第一移动部及第二移动部,所述下模上设有可供下模纵向位移的顶升部,本发明大大提高了复合型轴瓦的生产效率,并且降低了生产成本,节省了生产工序。For example, the patent application number is 202110478259.7, and the patent name is an invention patent of a compressor bearing production equipment and its production process. The compressor bearing production equipment includes a frame, an upper mold and a lower mold. Guide rods are provided, the lower mold is arranged on the frame, the upper mold is provided with a first sliding block and a second sliding block that cooperate with each other, and the first sliding block and the second sliding block are provided with The inner lining of the bearing bush is matched with the cavity of the insert. The upper mold is symmetrically provided with a first moving part and a second moving part that make the mirror image movement of the first sliding block and the second sliding block. The lower mold is provided with a movable The lifting part for the longitudinal displacement of the lower mold greatly improves the production efficiency of the composite bearing bush, reduces the production cost, and saves the production process.

以上的三个专利都涉及轴瓦式薄板零件的冲压成型工艺,均是在压力机上设置与零件形状相匹配的模具,第1、2个专利都是凸模往下冲压,第3个专利则是相反的,是凹模往下冲压。不管是那种冲压方式,都没有对零件的冲压位置进行限位。这是由于薄板件在冲压过程中由于其自身拘束度较小,冲压后冲压应力释放,会产生不均匀的应力和应变,出现波浪形变、弧度形变等问题,直接影响焊接质量、结构性能、安全可靠性和制造工艺性等。因此成型后常需要机械校正。机械矫正法主要包括锤击法、滚压法、逐点挤压法等,这些方法均能在一定程度上校正变形,但都存在一定的缺点和不足。矫正变形需要有专用的工艺装备,这不仅增加了制造费用,而且生产工时延长,生产效率低。The above three patents all involve the stamping and forming process of bush-type thin plate parts. They are all equipped with molds that match the shape of the parts on the press. The first and second patents are punched downwards, and the third patent is On the contrary, it is the die that punches down. Regardless of the stamping method, there is no limit to the stamping position of the part. This is due to the fact that the thin plate is less restrained during the stamping process, and the stamping stress is released after stamping, resulting in uneven stress and strain, wave deformation, arc deformation and other problems, which directly affect the welding quality, structural performance, and safety. Reliability and manufacturing process, etc. Therefore, mechanical correction is often required after forming. Mechanical correction methods mainly include hammering method, rolling method, point-by-point extrusion method, etc. These methods can correct deformation to a certain extent, but there are certain shortcomings and deficiencies. Correcting deformation requires special process equipment, which not only increases manufacturing costs, but also prolongs production hours and reduces production efficiency.

发明内容Contents of the invention

本发明要解决的技术问题是针对现有技术轴瓦式薄板零件冲压过程中由于自身拘束度较小,冲压后容易产生质量问题的不足,提供一种轴瓦式薄板零件冲压装置,能在零件冲压过程中对零件进行限位,保证冲压一次成型到位,提高成品质量和生产效率,并能利用压力实现自动合模和脱模。The technical problem to be solved by the present invention is to provide a punching device for bush-type thin-plate parts, which can be used in the stamping process of the bearing-pad-type thin-plate parts, aiming at the shortcomings of the prior art that are less constrained and prone to quality problems after stamping. The parts are limited in the center to ensure that the stamping is in place at one time, the quality of the finished product and the production efficiency are improved, and the pressure can be used to realize automatic mold closing and demoulding.

本发明的上述目的通过以下技术方案予以实现:Above-mentioned purpose of the present invention is achieved through the following technical solutions:

一种轴瓦式薄板零件冲压装置,包括上模板和下模板,上模板和下模板与压力机固定连接;还包括活动模块和固定于上模板下方的内芯;活动模块中开有冲压凹槽,内芯与冲压凹槽贴合;冲压凹槽中设置有两个对称分布的定位台阶,两个定位台阶之间形成限位腔,待冲压薄板件放置于限位腔中,限位腔的形状与成品的形状相配;活动模块为两瓣,两瓣活动模块放置于下模板上,由驱动装置驱动两瓣活动模块向外侧张开完成脱模。A stamping device for bearing bush type thin plate parts, including an upper template and a lower template, which are fixedly connected with a press; a movable module and an inner core fixed under the upper template are also included; punching grooves are opened in the movable module, The inner core fits with the stamping groove; there are two symmetrically distributed positioning steps in the stamping groove, and a limiting cavity is formed between the two positioning steps. The thin plate to be punched is placed in the limiting cavity, and the shape of the limiting cavity It matches the shape of the finished product; the movable module has two petals, which are placed on the lower formwork, and the driving device drives the two petals to open outward to complete demoulding.

本发明在冲压凹槽中设置与成品尺寸相适配的限位腔对成品冲压过程中进行限位,限位腔能防止薄板的窜动与形变不均匀,驱动装置驱动活动模块打开完成脱模。冲压后无需使用锤击法、滚压法、逐点挤压法等进行矫正,也不会出现波浪形变、弧度形变等问题。本发明能保证冲压一次成型到位,提高了成品质量和生产效率。In the present invention, a limiting cavity matching the size of the finished product is set in the stamping groove to limit the position during the stamping process of the finished product. The limiting cavity can prevent the movement and uneven deformation of the thin plate, and the driving device drives the movable module to open to complete the demoulding. . After stamping, there is no need to use hammering method, rolling method, point-by-point extrusion method, etc. for correction, and there will be no problems such as wave deformation and arc deformation. The invention can ensure that the stamping can be formed in place at one time, and the quality of the finished product and the production efficiency are improved.

进一步地,还包括支座,支座与下模板固定,支座也包括两瓣,两瓣活动模块位于两瓣支座之间,两瓣活动模块分别与两瓣支座活动连接,活动模块以活动连接位置为支点向活动模块外侧或内侧转动;合模时,两瓣活动模块的拼接处具有成角度的间隙,为活动模块向外侧旋转提供空间;驱动装置驱动活动模块向外侧转动而张开。Further, it also includes a support, the support is fixed with the lower formwork, and the support also includes two petals, the two-petal movable module is located between the two petal supports, the two petal movable modules are respectively movably connected with the two-petal support, and the movable module is connected with the two petal support. The position of the movable connection is that the fulcrum rotates to the outside or inside of the movable module; when the mold is closed, there is an angled gap at the joint of the two petal movable modules, which provides space for the movable module to rotate outward; the driving device drives the movable module to rotate outward and open .

支座与下模板固定,设置支座能对活动模块的位置进行限位。由于设置有限位腔,限位腔对成品进行限位,所以在脱模时,需要解除限位。本发明设置活动模块即可上移、又可旋转,在脱模时,活动模块以活动连接位置为支点向活动模块外侧旋转,即活动模块相对成品向上、向外侧打开,从而自动完成脱模。需要注意的是,两瓣活动模块的拼接处具有成角度的间隙,为活动模块向外侧旋转提供空间。本发明所述的轴瓦式薄板零件冲压装置结构非常简单,操作简便,通过驱动活动模块,即可迅速完成脱模。支座用于安装活动模块。The support is fixed to the lower template, and the position of the movable module can be limited by setting the support. Due to the setting of the limiting cavity, the limiting cavity limits the finished product, so it is necessary to release the limiting when demoulding. In the present invention, the movable module can be moved up and rotated. When demoulding, the movable module rotates to the outside of the movable module with the movable connection position as the fulcrum, that is, the movable module is opened upward and outward relative to the finished product, thereby automatically completing the demoulding. It should be noted that there is an angled gap at the joint of the two-petal movable modules, which provides space for the movable modules to rotate outward. The stamping device of the bush type thin plate part of the present invention is very simple in structure and easy to operate, and can quickly complete demoulding by driving the movable module. The support is used to install the movable module.

设置活动模块活动安装于支座,活动模块能以连接位置为支点向外侧或内侧转动,这种结构的优点在于,当压机驱动上模板带动内芯下移时,内芯向下压活动模块,使活动模块向内侧转动,实现自动合模。当压机驱动上模板带动内芯上移时,压力解除,活动模块没有了压力,结合驱动装置的驱动,活动模块能向外侧转动,实现自动脱模。The movable module is set to be movably installed on the support, and the movable module can rotate outward or inward with the connection position as the fulcrum. The advantage of this structure is that when the press drives the upper template to drive the inner core to move down, the inner core presses down on the movable module. , so that the movable module rotates inward to realize automatic mold closing. When the press drives the upper template to move the inner core upward, the pressure is released, and the movable module has no pressure. Combined with the drive of the driving device, the movable module can rotate to the outside to realize automatic demoulding.

更进一步地,活动模块与支座通过紧固件活动连接,活动模块以紧固件为支点旋转。紧固件如螺栓都是从市场上能够买到的标准件,安装也非常方便。Furthermore, the movable module is movably connected with the support through a fastener, and the movable module rotates with the fastener as a fulcrum. Fasteners such as bolts are all standard parts that can be bought in the market, and the installation is also very convenient.

更进一步地,所述支座朝向活动模块的一侧具有斜面一,活动模块与支座相对应的面具有斜面二;合模时,斜面一相对下模板的倾斜角度α小于等于斜面二相对下模板的倾斜角度β,使斜面一与斜面二之间具有间隙,为活动模块向外侧转动提供空间。Furthermore, the side of the support facing the movable module has a slope 1, and the surface of the movable module corresponding to the support has a slope 2; when the mold is closed, the slope angle α of the slope 1 relative to the lower template is less than or equal to the slope 2 relative to the bottom The inclination angle β of the formwork makes there be a gap between the first inclined plane and the second inclined plane, providing space for the movable module to rotate outward.

本发明通过两个斜面的配合,对活动模块的位置进行安装限位的同时,对活动模块的旋转角度也能进行限位。使活动模块打开的角度刚好适合脱模。The present invention can limit the rotation angle of the movable module while installing and limiting the position of the movable module through the cooperation of the two inclined surfaces. The angle at which the movable modules open is just right for demoulding.

进一步地,斜面一由第一斜面和第二斜面组成,第一斜面相对下模板的倾斜角度α1小于第二斜面相对下模板的倾斜角度α2,β大于等于第二斜面的角度α2。Further, slope one is composed of a first slope and a second slope, the slope angle α1 of the first slope relative to the lower template is smaller than the slope angle α2 of the second slope relative to the bottom template, and β is greater than or equal to the angle α2 of the second slope.

更进一步地,所述斜面一上开有凹槽,斜面二上固定有与凹槽适配的凸球,活动模块以紧固件为支点,凸球在凹槽内旋转。Furthermore, a groove is formed on the first slope, and a convex ball adapted to the groove is fixed on the second slope. The movable module uses the fastener as a fulcrum, and the convex ball rotates in the groove.

进一步地,两瓣活动模块的底部分别设置有一个驱动装置,驱动装置为顶出结构,顶出结构包括顶杆和弹簧;下模板上开有孔,孔中依次放置有弹簧和顶杆;合模时,弹簧受压;脱模时,弹簧舒展推动顶杆穿过下模板向上推动活动模块,使活动模块旋转。Further, the bottoms of the two-petal movable modules are respectively provided with a driving device, the driving device is a ejector structure, and the ejector structure includes a ejector rod and a spring; holes are opened on the lower template, and springs and ejector rods are sequentially placed in the holes; When molding, the spring is under pressure; when demolding, the spring stretches to push the ejector pin through the lower template to push the movable module upwards, so that the movable module can rotate.

本发明的驱动装置可为纯机械机构,利用弹簧的弹力,合模时,弹簧受压,脱模时,上模板及内芯上移,压力机的冲压力解除,弹簧的回位驱动顶杆向上顶活动模块,使活动模块向外侧旋转,即活动模块向上、向外侧移动,从而自动完成脱模。The driving device of the present invention can be a purely mechanical mechanism, using the elastic force of the spring. When the mold is closed, the spring is pressed. When the mold is demoulded, the upper mold plate and the inner core move upward, the punching force of the press is released, and the return of the spring drives the ejector pin. Push up the movable module to make the movable module rotate outward, that is, the movable module moves upward and outward, thereby automatically completing the demoulding.

进一步地,两瓣活动模块的底部分别设置有一个驱动装置,驱动装置为气缸,脱模时,气缸的输出端穿过下模板向上推动活动模块,使活动模块旋转。Further, the bottoms of the two movable modules are respectively provided with a driving device, and the driving device is an air cylinder. When demoulding, the output end of the air cylinder pushes the movable module upwards through the lower formwork to make the movable module rotate.

进一步地,所述支座上开有螺孔,使用螺栓与下模板连接。在支座上、沿下模板长度方向至少设置有两个螺孔。Further, there are screw holes on the support, which are connected with the lower formwork by bolts. At least two screw holes are arranged on the support along the length direction of the lower template.

本发明还提供一种轴瓦式薄板零件的冲压方法,使用以上所述的轴瓦式薄板零件冲压装置进行轴瓦式薄板零件的冲压成型,将待冲压薄板件放置于限位腔中,通过压力机连接上模板带动内芯下压进行冲压;保压后,上模板上移,驱动装置向上顶出活动模块,使活动模块旋转打开,使轴瓦式薄板零件与模腔自动分离,取出即可进行后续下一件成品冲压生产。The present invention also provides a stamping method for bush-type thin plate parts, using the above-mentioned stamping device for bush-type thin-plate parts to stamp and form the bush-type thin-plate parts, placing the thin-plate parts to be punched in the limiting cavity, and connecting them through a press The upper platen drives the inner core to press down for stamping; after the pressure is maintained, the upper platen moves upwards, and the driving device pushes out the movable module upwards, so that the movable module is rotated and opened, so that the bearing bush type thin plate parts are automatically separated from the mold cavity, and can be taken out for subsequent next step. One piece finished stamping production.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明所述轴瓦式薄板零件的冲压装置包括上模板、下模板和安装于上模板的内芯、安装于下模板的活动模块,活动模块中开有冲压凹槽,为了在冲压过程中对待冲压薄板件的形变进行限位,冲压凹槽中设置有限位腔。限位腔能减少冲压定位难度和定位时间,能防止薄板的窜动与形变不均匀,保证成品质量。The stamping device of the bush-type thin plate part of the present invention includes an upper template, a lower template, an inner core installed on the upper template, and a movable module installed on the lower template. The deformation of the thin plate is limited, and a limited cavity is arranged in the stamping groove. The limiting cavity can reduce the difficulty and time of stamping positioning, prevent the movement and uneven deformation of the thin plate, and ensure the quality of the finished product.

本发明所述装置结构简单,通过零部件之间的配合、零部件结构形状的设计,能快速便捷实现自动合模、自动脱模:正是由于设置有限位腔,如何方便快速地实现自动脱模是一个难以解决的问题。本发明巧妙地设置支座和活动模块,支座与下模板固定,对两个支座之间的活动模块进行限位;活动模块与支座通过螺栓活动连接,驱动装置驱动活动模块以螺栓为支点旋转,实现自动脱模。其中两瓣活动模块的拼接处具有成角度的间隙,角度朝向下模板,为活动模块向外侧旋转提供空间;斜面一的倾斜角度小于斜面二的倾斜角度,使支座和活动模块之间具有间隙,为活动模块向外侧转动提供空间;以上的设置实现活动模块的顺利旋转。The device of the present invention has a simple structure, and through the cooperation between the parts and the design of the structural shape of the parts, it can quickly and conveniently realize automatic mold closing and automatic demoulding: precisely because of the setting of the limited cavity, how to realize the automatic demoulding conveniently and quickly Modeling is a difficult problem to solve. The invention skillfully arranges the support and the movable module, the support and the lower formwork are fixed, and the movable module between the two supports is limited; the movable module and the support are movably connected by bolts, and the driving device drives the movable module with bolts as the The fulcrum rotates to realize automatic demoulding. There is an angled gap at the joint of the two movable modules, and the angle faces the lower formwork, providing space for the movable module to rotate outward; the inclination angle of the first slope is smaller than that of the second slope, so that there is a gap between the support and the movable module , to provide space for the movable module to rotate outward; the above settings realize the smooth rotation of the movable module.

采用模块化设计,实现了不同模块拆装的简易性,通过更换活动模块,适应不同圆弧尺寸要求的成品。该装置具有成本低,装配、操作简便,生产效率高,无需要专用设备等优点。Modular design is used to realize the ease of disassembly and assembly of different modules. By replacing the movable modules, it can adapt to the finished products with different arc size requirements. The device has the advantages of low cost, easy assembly and operation, high production efficiency, and no need for special equipment.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1是轴瓦式薄板零件冲压装置合模结构示意图。Figure 1 is a schematic diagram of the clamping structure of a stamping device for bearing bush type thin plate parts.

图2是斜面一、斜面二配合原理图(合模时)。Figure 2 is a schematic diagram of the cooperation of inclined plane 1 and inclined plane 2 (when the mold is closed).

图3是斜面一、斜面二配合原理图(脱模时)。Figure 3 is a schematic diagram of the cooperation between inclined plane 1 and inclined plane 2 (during demoulding).

图4是轴瓦式薄板零件冲压装置脱模结构示意图(上模板、内芯移开)。Figure 4 is a schematic diagram of the demoulding structure of the stamping device for bearing bush type thin plate parts (the upper template and the inner core are removed).

图5是两瓣活动模块合模时结构示意图。Fig. 5 is a schematic diagram of the structure when the two-petal movable modules are closed.

上模板1,下模板2,内芯3,左活动模块4A,右活动模块4B,冲压凹槽41,定位台阶42,斜面二43,凸球44,间隙5,左支座6A,右支座6B,斜面一61,第一斜面611,第二斜面612,螺孔62,支座与下模板连接的螺栓63,活动模块与支座连接的螺栓7,间隙8,顶杆9,弹簧10,待冲压薄板件11,成品12。Upper template 1, lower template 2, inner core 3, left movable module 4A, right movable module 4B, stamping groove 41, positioning step 42, slope 2 43, convex ball 44, gap 5, left support 6A, right support 6B, slope one 61, first slope 611, second slope 612, screw hole 62, bolt 63 connecting the support to the lower template, bolt 7 connecting the movable module to the support, gap 8, ejector rod 9, spring 10, Thin plate parts 11 and finished products 12 to be stamped.

具体实施方式Detailed ways

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.

实施例1Example 1

一种轴瓦式薄板零件冲压装置,如图1所示,包括上模板1和下模板2,上模板1和下模板2与压力机固定连接;还包括活动模块、支座和固定于上模板1下方的内芯;活动模块中开有冲压凹槽41,内芯与冲压凹槽41贴合;冲压凹槽41中设置有两个对称分布的定位台阶42,两个定位台阶42之间形成限位腔,待冲压薄板件11放置于限位腔中,限位腔的形状与成品12的形状相配;活动模块为两瓣(左活动模块4A和右活动模块4B),两瓣活动模块放置于下模板2上。A bearing bush type thin plate part stamping device, as shown in Figure 1, includes an upper template 1 and a lower template 2, the upper template 1 and the lower template 2 are fixedly connected to the press; The inner core below; there is a stamping groove 41 in the movable module, and the inner core fits with the stamping groove 41; two symmetrically distributed positioning steps 42 are arranged in the stamping groove 41, and a limit is formed between the two positioning steps 42. Position cavity, the thin plate to be stamped 11 is placed in the limit cavity, the shape of the limit cavity matches the shape of the finished product 12; the movable module is two petals (left movable module 4A and right movable module 4B), and the two petal movable modules are placed in Lower template 2.

支座与下模板2固定,支座也包括两瓣(左支座6A和右支座6B),两瓣活动模块位于两瓣支座之间,两瓣活动模块分别与两瓣支座通过螺栓7活动连接,活动模块以螺栓7为支点向活动模块外侧或内侧转动(脱模时向外侧转动,合模时向内侧转动)。脱模时,支座是固定的,活动模块向外侧旋转,支点设置于活动模块与支座的连接处,支座对活动模块进行限位的同时,活动模块还得在两个支座之间旋转。如图1所示,活动模块放置于下模板2上,活动模块的底部与下模板2接触,并且活动模块的外侧面与固定支座连接。因此,在活动模块的底部和外侧面必须留有活动模块旋转的空间。The support is fixed with the lower formwork 2, and the support also includes two petals (left support 6A and right support 6B). 7. Flexible connection, the movable module takes the bolt 7 as the fulcrum to rotate to the outside or inside of the movable module (rotate to the outside when demoulding, and rotate to the inside when closing the mold). When demolding, the support is fixed, the movable module rotates outward, and the fulcrum is set at the connection between the movable module and the support. While the support limits the movable module, the movable module must be between the two supports. rotate. As shown in Fig. 1, the movable module is placed on the lower template 2, the bottom of the movable module is in contact with the lower template 2, and the outer surface of the movable module is connected with the fixed support. Therefore, there must be a space for the movable module to rotate at the bottom and the outer surface of the movable module.

1、活动模块底部:合模时,两瓣活动模块的拼接处具有成角度的间隙5,为活动模块向外侧旋转提供空间;两瓣活动模块的拼接处具有成角度的间隙5,两块活动模块首先必须接触从而形成冲压凹槽41,因此,如图1所示,两瓣活动模块的拼接处的间隙5朝向下模板2。活动模块的内侧面为向外倾斜的斜面,合模时,两个活动模块拼接形成成角度的间隙5,间隙5朝向下模板2。如图4所示,脱模后,该间隙5减小。1. The bottom of the movable module: when the mold is closed, there is an angled gap 5 at the joint of the two petal movable modules, which provides space for the movable module to rotate outward; the joint of the two petal movable modules has an angled gap 5, and the two movable modules The modules must first be contacted to form a stamping groove 41 , therefore, as shown in FIG. 1 , the gap 5 at the joint of the two movable modules faces the lower template 2 . The inner surface of the movable module is an outwardly inclined slope. When the molds are closed, the two movable modules are spliced to form an angled gap 5 , and the gap 5 faces the lower formwork 2 . As shown in Fig. 4, after demoulding, the gap 5 is reduced.

2、活动模块外侧面:如图1和图4所示,所述支座朝向活动模块的一侧具有斜面一61,活动模块与支座相对应的面具有斜面二43,斜面一61的倾斜角度α小于斜面二43的倾斜角度β,为活动模块向外侧转动提供空间;所述斜面一61上开有凹槽,斜面二43上固定有与凹槽适配的凸球44,活动模块以紧固件为支点,凸球44在凹槽内旋转。如图1所示,活动模块向外侧旋转,以螺栓7为支点,由于斜面一61的倾斜角度小于斜面二43的倾斜角度,合模时,沿着斜面、在螺栓7以上的部分,斜面一61与斜面二43之间具有间隙8。如图4所示,脱模后,间隙8减小。2. The outer side of the movable module: as shown in Figure 1 and Figure 4, the side of the support facing the movable module has an inclined surface 61, and the surface corresponding to the movable module and the support has an inclined surface 2 43 and an inclined surface 61. The angle α is smaller than the inclination angle β of the slope 2 43, which provides space for the movable module to rotate outward; the slope 1 61 has a groove, and the slope 2 43 is fixed with a convex ball 44 adapted to the groove. The fastener is the fulcrum, and the convex ball 44 rotates in the groove. As shown in Figure 1, the movable module rotates to the outside, with bolt 7 as the fulcrum, since the inclination angle of slope one 61 is smaller than the slope angle of slope two 43, when the mold is closed, along the slope, above the bolt 7, slope one There is a gap 8 between the slope 61 and the second slope 43 . As shown in Figure 4, after demolding, the gap 8 is reduced.

如图2、3所示,为使支座对活动模块进行限位的同时,还能为活动模块的旋转提供空间,所述斜面一61由第一斜面611和第二斜面612组成。如图2所示,合模时,第一斜面611相对下模板2的倾斜角度α1小于第二斜面612相对下模板2的倾斜角度α2(α1<α2),β大于等于第二斜面612的角度α2(β≥α2)。当α2=β时,合模时,斜面二43与第二斜面612平行接触,斜面二43与第一斜面611之间具有间隙;活动模块向外侧旋转后,斜面二43与第一斜面611平行接触。当β>α2时,合模时,斜面二43与第二斜面612不接触;斜面二43与第一斜面611之间具有间隙;如图3所示,活动模块向外侧旋转后,斜面二43与第一斜面611平行接触。总的来说,合模时,移动模块的底部与下模板接触,两个活动模块拼接形成冲压凹槽;脱模后,斜面二与第一斜面平行接触,保证零部件寿命的同时,保证开模的稳定性。α1、α2、β角度的选择则根据脱模时活动模块需打开的角度而定。本实施例中,β>α2>α1。As shown in FIGS. 2 and 3 , in order to allow the support to limit the position of the movable module and provide space for the rotation of the movable module, the inclined plane 1 61 is composed of a first inclined plane 611 and a second inclined plane 612 . As shown in Figure 2, when the mold is closed, the inclination angle α1 of the first inclined surface 611 relative to the lower template 2 is smaller than the inclination angle α2 of the second inclined surface 612 relative to the lower template 2 (α1<α2), and β is greater than or equal to the angle of the second inclined surface 612 α2 (β≥α2). When α2=β, when the mold is closed, the second slope 43 is in parallel contact with the second slope 612, and there is a gap between the second slope 43 and the first slope 611; after the movable module rotates outward, the second slope 43 is parallel to the first slope 611 touch. When β>α2, when the mold is closed, the second inclined plane 43 does not contact the second inclined plane 612; there is a gap between the second inclined plane 43 and the first inclined plane 611; as shown in Figure 3, after the movable module rotates outward, the second inclined plane 43 It is in parallel contact with the first slope 611 . In general, when the mold is closed, the bottom of the movable module contacts the lower template, and the two movable modules are spliced together to form a stamping groove; after demoulding, the second inclined surface is in parallel contact with the first inclined surface, which ensures the life of the parts and at the same time ensures the opening model stability. The selection of α1, α2, and β angles depends on the angle at which the movable module needs to be opened during demoulding. In this embodiment, β>α2>α1.

两瓣活动模块的底部分别设置有一个驱动装置,驱动装置为顶出结构,顶出结构包括顶杆9和弹簧10;下模板2上开有孔,孔中依次放置有弹簧10和顶杆9;合模时,弹簧10受压;脱模时,弹簧10舒展推动顶杆9穿过下模板2向上推动活动模块,使活动模块旋转。The bottom of the two-petal movable module is respectively provided with a driving device, the driving device is a ejector structure, and the ejector structure includes a ejector rod 9 and a spring 10; a hole is opened on the lower template 2, and a spring 10 and an ejector rod 9 are placed in the hole in turn. ; When the mold is closed, the spring 10 is under pressure; when the mold is demoulded, the spring 10 stretches and pushes the ejector pin 9 to pass through the lower template 2 and pushes the movable module upwards to rotate the movable module.

所述支座上开有螺孔62,使用螺栓63与下模板2连接;在支座上、沿下模板2长度方向至少设置有两个螺孔62。There are screw holes 62 on the support, and bolts 63 are used to connect with the lower formwork 2; at least two screw holes 62 are arranged on the support along the length direction of the lower formwork 2.

本实施例所述的轴瓦式薄板零件冲压装置,设置限位腔,减少冲压定位难度和定位时间。冲压后无需使用锤击法、滚压法、逐点挤压法等进行矫正,也不会出现波浪形变、弧度形变等问题,能保证冲压一次成型到位,减小冲压变形以及冲压校正时间,生产效率高。另一方面,由于能一次成型到位,因此能避免整形引起的轴瓦式薄板零件表面质量缺陷,提高产品合格率。合模时,将待冲压薄板件11放置于限位腔中,压机启动带动上模板1下移,内芯与冲压凹槽41贴合,并提供压力对待冲压薄板件11进行冲压。内芯下移过程中,即可逐步完成合模,本申请借助冲压的压力,完成合模,合模无需人工、器械辅助。脱模时,上模板1带动内芯上移,压力释放,活动模块底部顶出结构的弹簧10舒展,使顶杆9向上推活动模块,使活动模块以螺栓7为支点旋转,自动完成脱模。也就是说,在压力释放后,脱模过程也无需人工、器械辅助。当冲压不同尺寸的工件时,只需替换活动模块即可,活动模块与支座采用螺栓7连接,替换方便快捷。同时,支座的位置也可调节。需要注意的是,本申请另一个重要的优点是:支座与下模板2螺栓63连接、活动模块与支座螺栓7连接、内芯与上模板1螺栓连接,零件之间的装配简单、操作简便。The stamping device of the bush-type thin plate part described in this embodiment is provided with a limiting cavity, which reduces the difficulty and time of stamping positioning. After stamping, there is no need to use hammering method, rolling method, point-by-point extrusion method, etc. for correction, and there will be no problems such as wave deformation and arc deformation. It can ensure that the stamping is in place at one time, reducing stamping deformation and stamping correction time. efficient. On the other hand, because it can be formed in place at one time, it can avoid the surface quality defects of the bearing bush thin plate parts caused by the shaping, and improve the product qualification rate. When closing the mold, place the thin plate part 11 to be punched in the limiting cavity, start the press to drive the upper template 1 to move down, the inner core fits the punching groove 41, and provides pressure to punch the thin plate part 11 to be punched. During the downward movement of the inner core, the mold closing can be completed step by step. In this application, the mold closing can be completed by means of the stamping pressure, and the mold closing does not require labor and equipment assistance. When demolding, the upper template 1 drives the inner core to move up, the pressure is released, and the spring 10 of the ejection structure at the bottom of the movable module stretches, so that the ejector rod 9 pushes the movable module upward, and the movable module rotates with the bolt 7 as the fulcrum, and the demoulding is automatically completed . That is to say, after the pressure is released, the demoulding process does not require manual or instrumental assistance. When stamping workpieces of different sizes, only the movable module needs to be replaced, and the movable module and the support are connected by bolts 7, which is convenient and quick to replace. At the same time, the position of the support can also be adjusted. It should be noted that another important advantage of this application is: the support is connected to the lower formwork with 2 bolts 63, the movable module is connected to the support with 7 bolts, the inner core is connected to the upper formwork with 1 bolt, and the assembly between parts is simple and easy to operate. easy.

结合以上所述,本申请结构设计巧妙,使得装配简单、操作方便,仅仅利用压机的压力就能自动完成自动合模和脱模。显著提高产品生产效率,降低工作强度。Combining the above, the structure design of this application is ingenious, which makes the assembly simple and the operation convenient, and the automatic mold closing and demoulding can be automatically completed only by the pressure of the press. Significantly improve product production efficiency and reduce work intensity.

实施例2Example 2

一种轴瓦式薄板零件冲压方法,采用实施例1所述的轴瓦式薄板零件冲压装置进行轴瓦式薄板零件的冲压成型,将待冲压薄板件11放置于限位腔中,通过压力机连接上模板1带动内芯下压进行冲压,自动实现合模;保压后,上模板1上移,驱动装置向上顶出活动模块,使活动模块旋转打开,使轴瓦式薄板零件与模腔自动分离,取出即可进行后续下一件成品12冲压生产。A stamping method for a bush-type thin-plate part, using the stamping device for a bush-type thin-plate part described in Embodiment 1 to stamp and form a bush-type thin-plate part, placing the thin-plate part 11 to be stamped in a limiting cavity, and connecting the upper template through a press 1 Drive the inner core to press down for stamping, and automatically realize mold closing; after the pressure is maintained, the upper template 1 moves up, and the driving device pushes out the movable module upwards, so that the movable module is rotated and opened, so that the bearing bush type thin plate parts are automatically separated from the mold cavity, and taken out Can carry out follow-up next finished product 12 stamping productions.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的包含范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of the present invention.

Claims (10)

1. The bearing bush type sheet part stamping device comprises an upper die plate and a lower die plate, and is characterized in that the upper die plate and the lower die plate are fixedly connected with a press; the movable module and the inner core are fixed below the upper template; a stamping groove is formed in the movable module, and an inner core is attached to the stamping groove; two symmetrically distributed positioning steps are arranged in the stamping groove, a limiting cavity is formed between the two positioning steps, a sheet part to be stamped is placed in the limiting cavity, and the shape of the limiting cavity is matched with that of a finished product; the movable module is provided with two flaps, the two flaps of movable module is arranged on the lower template, and the driving device drives the two flaps of movable module to open outwards to finish demoulding.
2. The bushing type sheet part stamping device according to claim 1, further comprising a support, wherein the support is fixed with the lower die plate, the support also comprises two flaps, the two flap movable modules are positioned between the two flaps of the support, the two flap movable modules are respectively and movably connected with the two flaps of the support, and the movable modules rotate towards the outer side or the inner side of the movable modules by taking the movable connection position as a pivot; when the die is assembled, an angled gap is formed at the joint of the two movable modules, so that a space is provided for the movable modules to rotate outwards; the driving device drives the movable module to rotate outwards to open.
3. A bushing-type sheet metal part stamping device as claimed in claim 2, wherein the movable module is movably connected to the support by a fastener, and the movable module rotates about the fastener as a fulcrum.
4. A bushing-type sheet metal part stamping device as claimed in claim 3, wherein the side of the support facing the movable module is provided with a first inclined surface, and the corresponding surface of the movable module and the support is provided with a second inclined surface; when the die is assembled, the inclination angle alpha of the inclined plane I relative to the lower die plate is smaller than or equal to the inclination angle beta of the inclined plane II relative to the lower die plate, so that a gap is formed between the inclined plane I and the inclined plane II, and a space is provided for the movable die block to rotate outwards.
5. The bushing-type sheet metal part stamping device of claim 4, wherein the first inclined surface is composed of a first inclined surface and a second inclined surface, and an inclination angle α1 of the first inclined surface relative to the lower die plate is smaller than an inclination angle α2 of the second inclined surface relative to the lower die plate, and β is greater than or equal to an angle α2 of the second inclined surface.
6. The bushing-type sheet metal part stamping device of claim 4, wherein the first inclined surface is provided with a groove, the second inclined surface is fixedly provided with a convex ball matched with the groove, and the movable module takes a fastening piece as a fulcrum, and the convex ball rotates in the groove.
7. The bearing bush type sheet part stamping device according to claim 4, wherein the bottoms of the two movable modules are respectively provided with a driving device, the driving device is an ejection structure, and the ejection structure comprises an ejector rod and a spring; the lower template is provided with a hole, and a spring and a push rod are sequentially arranged in the hole; when the die is closed, the spring is pressed; when demoulding, the spring stretches to push the ejector rod to pass through the lower die plate to push the movable module upwards, so that the movable module rotates.
8. The bushing type sheet metal part stamping device of claim 4, wherein the bottoms of the two movable modules are respectively provided with a driving device, the driving devices are air cylinders, and when the bushing type sheet metal part stamping device is demoulded, the output ends of the air cylinders penetrate through the lower die plate to push the movable modules upwards, so that the movable modules rotate.
9. The bushing type sheet metal part stamping device of claim 4, wherein the support is provided with a screw hole and is connected with the lower die plate by using a bolt; at least two screw holes are arranged on the support and along the length direction of the lower template.
10. A stamping method of a bearing bush type sheet part, which is characterized in that the bearing bush type sheet part stamping device is used for stamping and forming the bearing bush type sheet part, the sheet part to be stamped is placed in a limiting cavity, and an upper die plate is connected through a press to drive an inner core to press down for stamping; after pressure maintaining, the upper die plate moves upwards, the driving device ejects the movable module upwards, so that the movable module rotates to be opened, the bearing bush type thin plate part and the die cavity are automatically separated, and the next finished product can be punched and produced after being taken out.
CN202310306548.8A 2023-03-27 2023-03-27 Stamping device and stamping method for bearing bush type thin plate parts Pending CN116371997A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310306548.8A CN116371997A (en) 2023-03-27 2023-03-27 Stamping device and stamping method for bearing bush type thin plate parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310306548.8A CN116371997A (en) 2023-03-27 2023-03-27 Stamping device and stamping method for bearing bush type thin plate parts

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6038908A (en) * 1998-12-08 2000-03-21 Yourbusiness Co., Ltd. Bending die having rotary die
CN210333852U (en) * 2019-06-26 2020-04-17 广东天倬智能装备科技有限公司 Bending die for forming high-precision automobile small-sized parts
CN211866387U (en) * 2020-01-13 2020-11-06 中原内配集团轴瓦股份有限公司 Bearing bush forming device
CN215355505U (en) * 2021-07-10 2021-12-31 常州三众弹性技术有限公司 U-shaped spring forming die capable of automatically demolding

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6038908A (en) * 1998-12-08 2000-03-21 Yourbusiness Co., Ltd. Bending die having rotary die
CN210333852U (en) * 2019-06-26 2020-04-17 广东天倬智能装备科技有限公司 Bending die for forming high-precision automobile small-sized parts
CN211866387U (en) * 2020-01-13 2020-11-06 中原内配集团轴瓦股份有限公司 Bearing bush forming device
CN215355505U (en) * 2021-07-10 2021-12-31 常州三众弹性技术有限公司 U-shaped spring forming die capable of automatically demolding

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