CN116357818A - Aluminum alloy pipeline connecting piece and aluminum alloy pipeline system - Google Patents
Aluminum alloy pipeline connecting piece and aluminum alloy pipeline system Download PDFInfo
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- CN116357818A CN116357818A CN202310367433.XA CN202310367433A CN116357818A CN 116357818 A CN116357818 A CN 116357818A CN 202310367433 A CN202310367433 A CN 202310367433A CN 116357818 A CN116357818 A CN 116357818A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/032—Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/024—Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
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Abstract
Description
技术领域technical field
本发明涉及铝合金管道技术领域,尤其涉及一种铝合金管道连接件及铝合金管道系统。The invention relates to the technical field of aluminum alloy pipelines, in particular to an aluminum alloy pipeline connector and an aluminum alloy pipeline system.
背景技术Background technique
现有的铝合金管道一般采用法兰、焊接、螺纹连接。采用法兰连接,法兰越大则需要的螺栓越多,维修与拆装均很不方便,且法兰连接需要的零件较多,成本较高。采用焊接的连接方式在安装时所需消耗较高的能源、施工成本、污染环境,且在维修或拆装时需要机械切除及焊接安装,施工成本也较高。采用螺纹连接的方式同样存在着维修与拆装时需要较大盈余空间的问题,且在焊接过程中很容易造成管道的扭曲变形,且不符合绿色施工发展的需要,因此对于铝合金管道的连接的设计越发重要。Existing aluminum alloy pipes generally adopt flanges, welding, and threaded connections. With flange connection, the larger the flange, the more bolts are needed, which is inconvenient for maintenance and disassembly, and the flange connection requires more parts and the cost is higher. The welding connection method consumes high energy, construction costs, and pollutes the environment during installation, and requires mechanical removal and welding installation during maintenance or disassembly, and the construction cost is also high. The method of threaded connection also has the problem of requiring a large surplus space for maintenance and disassembly, and it is easy to cause distortion and deformation of the pipe during the welding process, and it does not meet the needs of green construction development. Therefore, the connection of aluminum alloy pipes design becomes more and more important.
目前对铝合金管道安装的连接件,如授权公告CN109000055 B的铝合金管道连接件及铝合金管道系统,包括两个管套和限位组件;两个管套的对称配合处分别为第一端部和第二端部,第一端部设置有卡槽,第二端部设置有卡条;限位组件包括第一弹性块和第二弹性块;其虽然采用了一种新的卡接方式完成对两个铝合金管道的安装,但是在安装的过程中,整体的安装均是由外至内进行安装,即仅将两个管道连接处的外侧进行拼接在一起,在长期使用时,当弹簧的弹性变弱后,其连接强度也跟随变弱,因此影响到后续的安装稳定状况。At present, the connectors installed on aluminum alloy pipelines, such as the aluminum alloy pipeline connectors and aluminum alloy pipeline systems in the authorized announcement CN109000055 B, include two pipe sleeves and limit components; the symmetrical fit of the two pipe sleeves is respectively the first end part and the second end, the first end is provided with a card slot, and the second end is provided with a card bar; the limit assembly includes a first elastic block and a second elastic block; although it adopts a new clamping method Complete the installation of two aluminum alloy pipes, but in the installation process, the overall installation is installed from the outside to the inside, that is, only the outer sides of the joints of the two pipes are spliced together. After the elasticity of the spring becomes weaker, its connection strength also becomes weaker, thus affecting the subsequent installation stability.
发明内容Contents of the invention
本发明的目的是解决现有技术中的目前的连接件,在长期使用中稳定性弱的问题,而提出的一种铝合金管道连接件及铝合金管道系统。The purpose of the present invention is to solve the problem of weak stability of the current connectors in the prior art in long-term use, and propose an aluminum alloy pipe connector and an aluminum alloy pipe system.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种铝合金管道连接件,包括吻合插入铝合金连接管内侧的内管套组件以及罩在铝合金连接管外侧的两个外管套;An aluminum alloy pipe connector, comprising an inner sleeve assembly inserted into the inner side of the aluminum alloy connecting pipe and two outer sleeves covering the outer side of the aluminum alloy connecting pipe;
其中,所述内管套组件由相互拼接的两个第一内管套和第二内管套组成,所述第一内管套与第二内管道的一端分别吻合插入铝合金连接管中、另一端向外延伸有环形的外缘板;Wherein, the inner sleeve assembly is composed of two first inner sleeves and second inner sleeves spliced with each other, and one end of the first inner sleeve and the second inner pipe are inserted into the aluminum alloy connecting pipe respectively, An annular outer edge plate extends outward from the other end;
两个所述外管套之间由固定组件固定连接,两个外管套的内部均设有半环形的配合槽,两个配合槽之间形成两端贯通的并用于铝合金连接管穿过的连接腔,每个配合槽的顶面中间均开有底槽,两个所述底槽之间形成放置外缘板的放置腔,每个所述底槽的两侧均设有与外缘板定位卡接的滑块,且每个底槽的顶部均设有调节同一高度两个滑块移动的螺杆调节件,每个底槽的两侧壁均设有与相邻滑块弹性接触的缓冲件。The two outer sleeves are fixedly connected by a fixing assembly, and the inside of the two outer sleeves are provided with semi-circular matching grooves, and the two matching grooves are formed between two ends and are used for aluminum alloy connecting pipes to pass through. There is a connecting cavity in the middle of the top surface of each matching groove, and a bottom groove is opened in the middle of the top surface of each matching groove. A placement cavity for placing the outer edge plate is formed between the two bottom grooves. The slider is positioned and clamped by the board, and the top of each bottom groove is equipped with a screw adjustment member that adjusts the movement of the two sliders at the same height, and the two side walls of each bottom groove are provided with elastic contacts with adjacent sliders. Buffer.
优选的,所述第一内管套与第二内管套伸入铝合金连接管内的一端均设有弧形的斜面。Preferably, the ends of the first inner sleeve and the second inner sleeve extending into the aluminum alloy connecting pipe are provided with arc-shaped slopes.
优选的,所述外缘板的顶部紧挨侧边处设有定位开口,两个相贴合的定位开口形成定位凹口,所述外管套的底槽顶部中间凸出有与定位凹口吻合的定位凸起。Preferably, the top of the outer edge plate is provided with a positioning opening close to the side, and the two matching positioning openings form a positioning notch, and a positioning notch protrudes from the top of the bottom groove of the outer sleeve. Fitted positioning bumps.
优选的,所述外缘板的紧贴相邻铝合金连接管的一侧面对称开设有卡槽,两个外缘板背向相邻铝合金连接管的一侧面分别设有定位槽和定位凸块,所述滑块的侧面连接有吻合在卡槽内的卡块,所述定位槽与定位凸块相适配。Preferably, the side of the outer edge plate close to the adjacent aluminum alloy connecting pipe is symmetrically provided with a card slot, and the side of the two outer edge plates facing away from the adjacent aluminum alloy connecting pipe is respectively provided with a positioning groove and a positioning protrusion. block, the side of the slider is connected with a clamping block fit in the clamping groove, and the positioning groove is matched with the positioning protrusion.
优选的,所述固定组件包括与外管套两端固定连接的延伸耳板、螺纹插接在两个延伸耳板上的固定螺栓以及拧紧固定螺栓的螺母。Preferably, the fixing assembly includes extension lugs fixedly connected to both ends of the outer casing, fixing bolts screwed into the two extension lugs, and nuts for tightening the fixing bolts.
优选的,所述缓冲件包括开在底槽两侧壁上的缓冲槽,所述缓冲槽内固定有限位杆,所述限位杆的外侧套有与滑块相接触的缓冲弹簧。Preferably, the buffer member includes buffer grooves opened on both side walls of the bottom groove, a limit rod is fixed in the buffer groove, and a buffer spring in contact with the slider is sleeved on the outer side of the limit rod.
优选的,所述螺杆调节件包括转动安装在柱形槽内的双头螺杆,所述双头螺杆贯穿定位凸起,双头螺杆的两端分别与两个滑块螺纹适配,且双头螺杆的端部均固定连接有柱形旋块。Preferably, the screw adjustment member includes a double-ended screw that is rotatably installed in a cylindrical groove, the double-ended screw runs through the positioning protrusion, and the two ends of the double-ended screw are threadedly adapted to the two sliders respectively, and the double-ended screw The ends of the screw rods are all fixedly connected with cylindrical rotary blocks.
优选的,所述外管套的两侧面顶部均设有放置柱形旋块的侧孔,并在所述侧孔的孔口处填充有密封塞。Preferably, the tops of both sides of the outer casing are provided with side holes for placing cylindrical rotary blocks, and the openings of the side holes are filled with sealing plugs.
一种铝合金管道系统,所述铝合金管道系统包括铝合金连接管和铝合金管道连接件;An aluminum alloy piping system, the aluminum alloy piping system comprising an aluminum alloy connecting pipe and an aluminum alloy piping connector;
所述铝合金连接管的至少一端能够与所述铝合金管道连接件的内管套组件相适配,所述铝合金管道连接件的外管套能够连接两根所述铝合金连接管的连接部分处的内管套组件。At least one end of the aluminum alloy connecting pipe can be adapted to the inner sleeve assembly of the aluminum alloy pipe connector, and the outer sleeve of the aluminum alloy pipe connector can be connected to the connection between two aluminum alloy connecting pipes. part of the inner sleeve assembly.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明通过设置两个外管套和一组内管套组件,每组内管套组件能够连接两个铝合金连接管,并由两个外管套罩在内管套组件以及铝合金连接管外侧,实现由多重榫卯式的卡接将两个铝合金连接管固定,连接与拆卸方便,同时操作简单,连接后的稳定性高;并且外管套内还设有调节与内管套组件榫卯连接的螺杆调节件,以及顶紧滑块的缓冲组件,还能够在滑块与定位凸起与内管套组件榫卯卡接时,保证榫卯卡接的紧密性,同时还能够避免万一双头螺杆出现滑脱时的滑块脱离问题,进一步的提高了连接后铝合金管道系统的稳定性。In the present invention, two outer sleeves and one set of inner sleeve assemblies are arranged, and each set of inner sleeve assemblies can connect two aluminum alloy connecting pipes, and the inner sleeve assembly and the aluminum alloy connecting pipe are covered by two outer pipe sleeves. On the outside, the two aluminum alloy connecting pipes are fixed by multiple mortise and tenon joints, which is convenient to connect and disassemble, and at the same time, the operation is simple and the stability after connection is high; and the outer sleeve is also equipped with an adjustment and inner sleeve assembly The mortise and tenon joint screw adjustment part and the buffer assembly that tightens the slider can also ensure the tightness of the mortise and tenon joint when the slider and the positioning protrusion are engaged with the inner sleeve assembly, and can also avoid In case the double-ended screw slips, the slider will be separated, which further improves the stability of the aluminum alloy pipeline system after connection.
附图说明Description of drawings
图1为本发明提出的一种铝合金管道连接件的结构示意图;Fig. 1 is the structural representation of a kind of aluminum alloy pipeline connector that the present invention proposes;
图2为本发明提出的一种铝合金管道系统的剖视图;Fig. 2 is a sectional view of an aluminum alloy piping system proposed by the present invention;
图3为本发明提出的一种铝合金管道连接件的内管套组件拆分时剖视图;Fig. 3 is a disassembled cross-sectional view of an inner sleeve assembly of an aluminum alloy pipe connector proposed by the present invention;
图4为本发明提出的一种铝合金管道连接件的的外管套剖视图;Fig. 4 is a cross-sectional view of an outer sleeve of an aluminum alloy pipe connector proposed by the present invention;
图5为本发明提出的一种铝合金管道连接件的图4中A处结构的放大图;Fig. 5 is an enlarged view of the structure at A in Fig. 4 of an aluminum alloy pipe connector proposed by the present invention;
图6为本发明提出的一种铝合金管道连接件的主视图。Fig. 6 is a front view of an aluminum alloy pipe connector proposed by the present invention.
图中:1、铝合金连接管;2、外管套;3、固定组件;4、内管套组件;201、配合槽;202、连接腔;203、柱形槽;204、双头螺杆;205、滑块;206、缓冲槽;207、卡块;208、限位杆;209、缓冲弹簧;210、底槽;211、定位凸起;212、侧孔;213、柱形旋块;214、密封塞;31、固定螺栓;32、延伸耳板;33、螺母;41、第一内管套;42、第二内管套;43、外缘板;401、斜面;402、卡槽;403、定位开口;404、定位凸块;405、定位槽。In the figure: 1. Aluminum alloy connecting pipe; 2. Outer sleeve; 3. Fixing component; 4. Inner sleeve assembly; 201. Fitting groove; 202. Connection cavity; 203. Cylindrical groove; 204. Double-ended screw; 205, slider; 206, buffer groove; 207, clamping block; 208, limit rod; 209, buffer spring; 210, bottom groove; 211, positioning protrusion; 212, side hole; 213, cylindrical rotary block; 214 , sealing plug; 31, fixing bolt; 32, extended ear plate; 33, nut; 41, first inner sleeve; 42, second inner sleeve; 43, outer edge plate; 401, inclined plane; 402, slot; 403, positioning opening; 404, positioning bump; 405, positioning groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
参照图1-2,一种铝合金管道连接件,包括吻合插入铝合金连接管1内侧的内管套组件4以及罩在铝合金连接管1外侧的两个外管套2;Referring to Fig. 1-2, an aluminum alloy pipe connector includes an
一种铝合金管道系统,包括铝合金连接管1和铝合金管道连接件;An aluminum alloy pipeline system, comprising an aluminum
铝合金连接管1的至少一端能够与铝合金管道连接件的内管套组件4相适配,铝合金管道连接件的外管套2能够连接两根铝合金连接管1的连接部分处的内管套组件4。At least one end of the aluminum
参照图3-4,其中,内管套组件4由相互拼接的两个第一内管套41和第二内管套42组成,第一内管套41与第二内管道的一端分别吻合插入铝合金连接管1中、另一端向外延伸有环形的外缘板43,内管套组件4在拼接完成后,能够从两个铝合金连接管1的内侧对两个铝合金连接管2进行拼接;Referring to Figures 3-4, the
两个外管套2之间由固定组件3固定连接,完成两个外管套2之间的初步固定,两个外管套2的内部均设有半环形的配合槽201,两个配合槽201之间形成两端贯通的并用于铝合金连接管1穿过的连接腔202,使两个外套管2吻合后内部与铝合金连接管2贴合,以提高连接时的紧密性,每个配合槽201的顶面中间均开有底槽210,两个底槽210之间形成放置外缘板43的放置腔,从而将内管套组件4露出铝合金连接管1的部分罩住,并使外缘板43的顶部与底槽210的顶壁紧贴,每个底槽210的两侧均设有与外缘板43定位卡接的滑块205,且每个底槽210的顶部均设有调节同一高度两个滑块205移动的螺杆调节件,即每个螺杆调节件能够带动一个外套管2内的两个滑块205移动,每个底槽210的两侧壁均设有与相邻滑块205弹性接触的缓冲件,能够对滑块205提供弹性支撑效果。The two
第一内管套41与第二内管套42伸入铝合金连接管1内的一端均设有弧形的斜面401,能够在铝合金连接管1内流通物料时,尽量避免对物料流通时的干扰,并且第一内管套41与第二内套管42伸入铝合金连接管1内的部分能够从铝合金连接管1的内部对其提供支撑,以保证两个铝合金连接管1拼接时的稳定性和密封性。The ends of the first
外缘板43的顶部紧挨侧边处设有定位开口403,两个相贴合的定位开口403形成定位凹口,外管套2的底槽210顶部中间凸出有与定位凹口吻合的定位凸起211,在定位凸起211与定位凹口适配的过程中,能够对两个外套管2的位置进行定位,以避免两个外套管2随意的放置,同时也能够从定位凸起211和定位凹口的适配,将两个外缘板43组合在一起。The top of the
外缘板43的紧贴相邻铝合金连接管1的一侧面对称开设有卡槽402,两个外缘板43背向相邻铝合金连接管1的一侧面分别设有定位槽405和定位凸块404,定位槽405与定位凸块404的适配,能够在第一内套管41与第二内套管42拼接时,保证两个定位开口403相平齐,进而方便后续与外套管2的卡接,滑块205的侧面连接有吻合在卡槽402内的卡块207,在滑块205移动时,能够使卡块207插入并吻合在卡槽402内,进而对两个外缘板43从两侧进行固定。One side of the
缓冲件包括开在底槽210两侧壁上的缓冲槽206,缓冲槽206内固定有限位杆208,限位杆208垂直于缓冲槽206底壁,限位杆208的外侧套有与滑块205相接触的缓冲弹簧209,限位杆208主要用于对缓冲弹簧209的限位,以保证缓冲弹簧209顺着限位杆208进行反弹与压缩,同时缓冲弹簧209初始时处于压缩状态如图4,在滑块205移动的过程中,直至卡块207卡入卡槽402中,缓冲弹簧209仍处于压缩状态,能够由缓冲弹簧209的反弹,作用在滑块205表面,使滑块205上的卡块207能够贴合于卡槽402内。The buffer member includes a
参照图4,螺杆调节件包括开在底槽210顶部的柱型槽203和转动安装在柱形槽203内的双头螺杆204,双头螺杆204贯穿定位凸起211,使双头螺杆204能够在定位凸起211内旋转,双头螺杆204的两端分别与两个滑块205螺纹适配,并且双头螺杆204端部贯穿滑块205,能够在双头螺杆204旋转时,使两个滑块205移动相反的方向,且双头螺杆204的端部均固定连接有柱形旋块213,柱形旋块213表面开设有棱柱形孔,能够使L型扳手插入到柱形旋块213内,进而带动双头螺杆204的旋转。Referring to Fig. 4, the screw adjusting member includes a
参照图4-图5,外管套2的两侧面顶部均设有放置柱形旋块213的侧孔212,柱形旋块213在侧孔212中旋转,并在侧孔212的孔口处填充有密封塞214,密封塞214主要对侧孔212密封,以避免粉尘或液体进入到侧孔212内对柱形旋块213腐蚀或影响其旋转功能。Referring to Fig. 4-Fig. 5, the top of both sides of the
参图6,固定组件3包括与外管套2两端固定连接的延伸耳板32、螺纹插接在两个延伸耳板32上的固定螺栓31以及拧紧固定螺栓31的螺母33,能够由固定螺栓31和螺母33的适配,对两个外管套2进行固定。Referring to Fig. 6, the fixing
工作原理:在连接安装时,首先将第一内管套41与第二内管套42分别插入两个铝合金连接管1中,之后使第一内管套41和第二内管套42贴合,并转动的第一内管套41或第二内管套42,直至定位凸块404吻合至定位槽405内,并且两个定位开口403相贴合形成定位凹口,此时将两个外管套2两端分别套在铝合金连接管1上,两个外管套2的中间套在两个相拼接的外缘板43上,并旋转两个外套管,直至两个外套管内的定位凸起211与定位凹口相适配,此时使用固定螺栓31与螺母33将两个外套管拼接固定,最后打开密封塞214,使用L型扳手插入到柱形旋块213的表面十字凹槽中,旋转柱形旋块213,并带动双头螺杆204旋转,双头螺杆204开始旋转,带动两个滑块205在外管套2内向外缘板43方向移动,直至两个滑块205的卡块207插入到外缘板43内的卡槽402中,并且此时缓冲弹簧209仍处于被压缩状态,还能够由自身的弹性对滑块205反弹,使卡块207在卡槽402内吻合的更紧密,最后将密封塞214填充侧孔212。Working principle: When connecting and installing, first insert the first
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (9)
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| CN117018763A (en) * | 2023-07-26 | 2023-11-10 | 华能湖南岳阳发电有限责任公司 | Demister and flushing water pipe for same |
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| CN116357818B (en) | 2025-04-29 |
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