CN116354157A - Disperse dye printing machine conveying equipment and working method - Google Patents
Disperse dye printing machine conveying equipment and working method Download PDFInfo
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- CN116354157A CN116354157A CN202310213526.7A CN202310213526A CN116354157A CN 116354157 A CN116354157 A CN 116354157A CN 202310213526 A CN202310213526 A CN 202310213526A CN 116354157 A CN116354157 A CN 116354157A
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- 239000000986 disperse dye Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 17
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- 238000003860 storage Methods 0.000 claims description 37
- 239000007921 spray Substances 0.000 claims description 20
- 238000007605 air drying Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/022—Registering, tensioning, smoothing or guiding webs transversely by tentering devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0413—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with reciprocating pumps, e.g. membrane pump, piston pump, bellow pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/02—Conveying or guiding webs through presses or machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/003—Special types of machines for printing textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/003—Special types of machines for printing textiles
- B41F17/005—Supports for workpieces; Devices for securing the workpieces to the supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/02—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by dampening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
- B41F23/0423—Drying webs by convection
- B41F23/0426—Drying webs by convection using heated air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/50—Printing presses for particular purposes
- B41P2217/52—Printing presses for particular purposes for printing a long repeat length on webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/50—Printing presses for particular purposes
- B41P2217/60—Means for supporting the articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及印花机输送设备技术领域,具体涉及一种分散染料印花机输送设备及工作方法。The invention relates to the technical field of printing machine conveying equipment, in particular to a disperse dye printing machine conveying equipment and a working method.
背景技术Background technique
纺织品印花就是在纺织品上印上各种颜色的花纹图案的方法。传统的印花过程包括:图案设计、花纹制版、色浆调制、印制花纹、后处理(蒸化和水洗)等几个工序,这种印花方式会产生大量的污水,对污水的处理是一大问题,因此出现了一种分散染料,它在染色时必须借助于分散剂,将染料均匀地分散在染液中,才能对聚酯之类的纤维进行染色,由于其不溶于水,经分散染料印染加工的化纤纺织产品,色泽艳丽,耐洗牢度优良,用途广泛。Textile printing is a method of printing patterns of various colors on textiles. The traditional printing process includes: pattern design, pattern plate making, color paste preparation, pattern printing, post-treatment (steaming and washing), etc. This printing method will generate a lot of sewage, and the treatment of sewage is a major issue. Therefore, a kind of disperse dye has emerged, which must be dyed with the help of a dispersant to disperse the dye evenly in the dye solution, so that fibers such as polyester can be dyed. Because it is insoluble in water, the disperse dye The chemical fiber textile products processed by printing and dyeing are bright in color, excellent in washing fastness, and widely used.
现有的分散染料印花设备在对较薄化纤纺织品进行然输送染色时,存在以下问题:Existing disperse dye printing equipment has the following problems when dyeing thinner chemical fiber textiles:
设备在对较薄化纤纺织品运送的过程中极易发生褶皱,会严重影响后续印花的质量,一般需要人员时刻在旁进行观察,以便于对纺织品进行调整,操作较为麻烦;The equipment is prone to wrinkles during the transportation of thinner chemical fiber textiles, which will seriously affect the quality of subsequent printing. Generally, personnel are required to observe at all times in order to adjust the textiles, and the operation is more troublesome;
对因较薄化纤纺织品的印染时通常会采用数码印刷,即打印机的方式进行印花操作,但是在印花的过程中很容易使分散染料渗透到纺织品下方的平台上,在纺织品继续输送的过程中,会沾染到后续的纺织品底部,从而影响印花的着色效果;For the printing and dyeing of thinner chemical fiber textiles, digital printing is usually used, that is, the printing operation is carried out in the form of a printer. However, during the printing process, it is easy for disperse dyes to penetrate into the platform under the textile. During the continuous transportation of the textile, It will be stained to the bottom of the subsequent textiles, which will affect the coloring effect of the printing;
鉴于上述问题,本发明提出一种分散染料印花机输送设备及工作方法。In view of the above problems, the present invention proposes a disperse dye printing machine conveying equipment and working method.
发明内容Contents of the invention
本发明的目的在于:为解决上述背景技术中的问题,本发明提供了一种分散染料印花机输送设备及工作方法。The object of the present invention is: to solve the above-mentioned problems in the background technology, the present invention provides a disperse dye printing machine conveying equipment and working method.
本发明为了实现上述目的具体采用以下技术方案:The present invention specifically adopts the following technical solutions in order to achieve the above object:
一种分散染料印花机输送设备,包括:A conveying device for a disperse dye printing machine, comprising:
送布机,其一端固定连接有支撑架,用于对化纤纺织品的输送;Cloth feeder, one end of which is fixedly connected with a support frame, used for conveying chemical fiber textiles;
输送框,固定连接在支撑架的顶面且贯穿构造有活动口,所述输送框两侧均沿其长度方向固定连接有安装板;The conveying frame is fixedly connected to the top surface of the support frame and has a movable opening through the structure, and both sides of the conveying frame are fixedly connected with mounting plates along its length direction;
检测组件,设置在送布机与支撑架的连接处上方且固定连接在两个安装板之间,用于检测化纤纺织品的平整度;The detection component is arranged above the connection between the cloth feeder and the support frame and fixedly connected between the two installation plates, and is used to detect the flatness of chemical fiber textiles;
延展输送机构,数量为多个且阵列设置在两个安装板的相对侧,用于对化纤纺织品输送和延展;There are multiple extension conveying mechanisms arranged in arrays on opposite sides of the two mounting plates, for conveying and extending chemical fiber textiles;
更替组件,包括固定连接在支撑架内且位于输送框下方的存水框,所述存水框内设置有四个沿竖直平面圆形阵列分布的支撑框,其中一个所述支撑框插设在活动口内且上表面与输送框上表面相平齐,所述存水框上安装有用于驱动四个支撑框循环依次插入活动口内的驱动件;The replacement assembly includes a water storage frame that is fixedly connected in the support frame and located below the delivery frame. The water storage frame is provided with four support frames distributed in a circular array along the vertical plane, and one of the support frames is inserted into the In the movable opening and the upper surface is flush with the upper surface of the conveying frame, the water storage frame is equipped with a driving member for driving the four supporting frames to be inserted into the movable opening in turn;
水循环喷洒组件,安装在存水框的一侧且朝向其中一个支撑框上表面设置;The water circulation spraying assembly is installed on one side of the water storage frame and set towards the upper surface of one of the support frames;
风干组件,设置在存水框的另一侧且朝向另一个支撑框上表面设置。The air-drying component is arranged on the other side of the water storage frame and facing the upper surface of another support frame.
进一步地,所述检测组件包括固定连接在两个安装板之间的U型板,所述U型板顶部一侧构造有固定板且另一侧固定连接有接触传感器,所述U型板内转动安装有接触片,所述接触片的底部与化纤纺织品上表面相接触,所述接触片的上端与固定板之间连接有多个复位弹簧。Further, the detection assembly includes a U-shaped board fixedly connected between two installation boards, the top side of the U-shaped board is configured with a fixed board and the other side is fixedly connected with a contact sensor, and the U-shaped board is A contact piece is installed in rotation, the bottom of the contact piece is in contact with the upper surface of the chemical fiber textile, and a plurality of return springs are connected between the upper end of the contact piece and the fixing plate.
进一步地,所述延展输送机构包括多个转动安装在安装板上的转轴,所述转轴沿安装板长度方向阵列分布,所述转轴朝向输送框上侧的一端均固定连接有输送轮,所述转轴朝向送布机的一侧均设置有固定连接在安装板上的扩展框,所述扩展框上转动安装有倾斜朝向转轴端部的转杆,所述转杆上固定套设有与输送轮之间呈钝角设置的延展轮,所述转轴与转杆之间设置有联动件。Further, the extension conveying mechanism includes a plurality of rotating shafts rotatably mounted on the mounting plate, the rotating shafts are distributed in an array along the length direction of the mounting plate, and the ends of the rotating shafts facing the upper side of the conveying frame are fixedly connected with conveying wheels. The side of the rotating shaft facing the cloth feeder is provided with an expansion frame fixedly connected to the mounting plate. A rotating rod inclined towards the end of the rotating shaft is installed on the expanding frame. The rotating rod is fixedly sleeved with a conveying wheel. There are extension wheels arranged at an obtuse angle between them, and a linkage is arranged between the rotating shaft and the rotating rod.
进一步地,所述联动件包括转动贯穿安装在扩展框上的轴杆,所述轴杆与转杆平行设置,所述轴杆与转轴的端部之间通过锥齿轮传动连接,所述轴杆与转杆之间通过柱齿轮传动连接。Further, the linkage includes a shaft that rotates through and is installed on the expansion frame, the shaft is arranged in parallel with the rotating shaft, and the shaft is connected to the end of the rotating shaft through a bevel gear transmission, and the shaft It is connected with the rotating rod through a column gear transmission.
进一步地,所述扩展框内固定连接有电动推杆,所述电动推杆的输出端转动连接在轴杆的端部且与其同轴设置,两个所述柱齿轮均转动连接在扩展框的端部,所述轴杆滑动贯穿扩展框且其中部构造有滑动贯穿其中一个柱齿轮的六边形杆,所述转杆固定贯穿安装在另一个柱齿轮上。Further, an electric push rod is fixedly connected in the expansion frame, the output end of the electric push rod is rotatably connected to the end of the shaft and arranged coaxially with it, and the two column gears are both rotatably connected to the end of the expansion frame. At the end, the shaft rod slides through the expansion frame and its middle is configured with a hexagonal rod that slides through one of the column gears, and the rotating rod is fixed and installed on the other column gear.
进一步地,所述驱动件包括构造在存水框上端的两个竖板,两个所述竖板相对设置且其上均转动安装有柱杆,两个所述柱杆成上下方位平行分布,位于上侧的所述柱杆上固定套设有主十字轮,另一个所述柱杆上固定套设有副十字轮,所述支撑框内均固定贯穿安装有两个上下分布的连接柱,四个所述支撑框上位于上侧的连接柱分别与主十字轮的四个端角转动连接,四个所述支撑框上位于下侧的连接柱分别与副十字轮的四个端角转动连接,连接有所述主十字轮的柱杆另一端固定连接有齿轮或皮带轮。Further, the driving part includes two vertical plates configured on the upper end of the water storage frame, the two vertical plates are oppositely arranged and poles are rotatably mounted on them, and the two poles are distributed in parallel up and down. The main cross wheel is fixedly set on the pole on the upper side, and the auxiliary cross wheel is fixedly set on the other pole, and two connecting columns distributed up and down are fixed and installed in the support frame. The connecting columns on the upper side of the four support frames are respectively connected to the four end angles of the main cross wheel, and the connecting columns on the lower side of the four support frames are respectively connected to the four end angles of the auxiliary cross wheel. connected, the other end of the pole connected with the main cross wheel is fixedly connected with a gear or a belt pulley.
进一步地,所述支撑框顶部均构造有承载板,所述承载板的宽度小于活动口的宽度且长度与活动口长度一致,所述承载板采用防静电亚克力板材质。Further, the top of the support frame is configured with a bearing plate, the width of the bearing plate is smaller than the width of the movable opening and the length is consistent with the length of the movable opening, and the bearing plate is made of antistatic acrylic plate.
进一步地,所述水循环喷洒组件包括固定连接在存水框一侧的抽水泵,所述抽水泵一端与存水框之间相连通且另一端固定连通有分流管,所述分流管上固定连通有多个高压喷头,所述高压喷头均朝向其中一个承载板上表面设置。Further, the water circulation spray assembly includes a water pump fixedly connected to one side of the water storage frame, one end of the water pump communicates with the water storage frame and the other end is fixedly connected with a shunt pipe, and the shunt pipe is fixedly connected There are a plurality of high-pressure spray heads, and the high-pressure spray heads are all set towards the upper surface of one of the bearing plates.
进一步地,所述风干组件包括固定连接在输送框底部的连接板,所述连接板上沿其长度方向阵列安装有多个连接管,多个所述连接管的其中一个均固定连接有朝向另一个承载板上表面设置的喷气头,多个所述连接管的另一端固定连通有通气管。Further, the air-drying assembly includes a connecting plate fixedly connected to the bottom of the conveying frame, on which a plurality of connecting pipes are arrayed along its length, and one of the plurality of connecting pipes is fixedly connected to the other. An air spray head is arranged on the upper surface of a carrier plate, and the other ends of the plurality of connecting pipes are fixedly communicated with air pipes.
一种分散染料印花机输送设备工作方法,包括以下步骤:A working method for conveying equipment of a disperse dye printing machine, comprising the following steps:
S1:启动送布机将化纤纺织品输送到输送框的上表面,化纤纺织品被延展输送机构中的输送轮夹持在输送框上,转轴两两之间通过皮带轮传动连接并通过驱动力同步转动,进而挤压化纤纺织品持续在输送框上进行移动;S1: Start the cloth feeder to convey the chemical fiber textiles to the upper surface of the conveying frame. The chemical fiber textiles are clamped on the conveying frame by the conveying wheels in the extension conveying mechanism, and the rotating shafts are connected by the pulley transmission and rotate synchronously through the driving force. Then the extruded chemical fiber textiles continue to move on the conveying frame;
S2:检测组件中的接触片底端接触在化纤纺织品的上表面,当化纤纺织品产生褶皱时,接触片发生翻转与接触传感器电性相接,接触传感器启动电动推杆使轴杆与转轴端部的锥齿轮发生啮合,转轴带动轴杆转动,而轴杆通过柱齿轮带动转杆和延展轮转动,延展轮将化纤纺织品朝向两侧进行挤压延展;S2: The bottom end of the contact sheet in the detection component is in contact with the upper surface of the chemical fiber textile. When the chemical fiber textile is wrinkled, the contact sheet turns over and electrically connects with the contact sensor. The contact sensor activates the electric push rod to make the shaft and the end of the shaft The bevel gears are meshed, the rotating shaft drives the shaft to rotate, and the shaft drives the rotating rod and the extension wheel to rotate through the column gear, and the extension wheel squeezes and extends the chemical fiber textile toward both sides;
S3:当化纤纺织品输送至活动口的上方时,更替组件中的其中一个支撑框对化纤纺织品进行支撑,印刷设备对该部位的化纤纺织品上表面进行印花操作,然后更替组件中的驱动件会带动上述支撑框向下转动,另一个支撑框随之向上转动并插入到活动框内对化纤纺织品进行承载;S3: When the chemical fiber textiles are conveyed above the movable port, one of the supporting frames in the replacement component supports the chemical fiber textiles, and the printing equipment performs printing operations on the upper surface of the chemical fiber textiles at this part, and then the driving parts in the replacement component will drive The above support frame rotates downward, and the other support frame rotates upward accordingly and is inserted into the movable frame to carry the chemical fiber textiles;
S4:向下转动的支撑框其上表面被水循环喷洒组件进行喷水处理,驱动件再次运作时带动该支撑框进入到存水框内进行水洗,然后驱动件再次运作带动该支撑框进入到风干组件的喷气头范围内,喷气头通过高压气泵对支撑框上表面的水渍进行风干,之后驱动件再次运作该支撑框重新进入到活动口内对化纤纺织品进行支撑,四个支撑框以此循环往复运作。S4: The upper surface of the support frame that rotates downwards is sprayed with water by the water circulation spraying assembly. When the driving part operates again, it drives the support frame into the water storage frame for washing, and then the drive part operates again to drive the support frame into air drying. Within the range of the air spray head of the component, the air spray head uses a high-pressure air pump to dry the water stains on the upper surface of the support frame, and then the driving part operates again. The support frame re-enters the movable port to support the chemical fiber textiles, and the four support frames circulate in this way. operate.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明通过设置检测组件,可以时刻对正在输送中的化纤纺织品进行检测,以便于对纺织品的褶皱及时察觉,无需人员长时间的观察,节省人力。The present invention can detect the chemical fiber textiles being conveyed at all times by setting the detection components, so as to detect the wrinkles of the textiles in time, without the need for long-term observation by personnel, and saves manpower.
本发明通过延展输送机构,可以在检测组件检测到化纤纺织品发生褶皱后,及时对纺织品进行矫正,从而避免影响后续的印花工序,增加安全性,保障了印花的质量。The present invention can correct the textiles in time after the detection component detects the wrinkles of the chemical fiber textiles by extending the conveying mechanism, so as to avoid affecting the subsequent printing process, increase safety, and ensure the quality of printing.
本发明通过设置更替组件,其中的支撑框,可以对较薄化纤纺织品需要进行数码印刷的部分进行承载,无需担心分散染料渗透到支撑框上,在当前部分被印刷完成后,可以通过驱动件将下一个支撑框更换到该部位进行承载,而上一个支撑框则被水循环喷洒组件进行清洗,并经过风干组件干燥后,承接后续的使用,循环往复,可以有效的避免因分散染料的渗透而导致后续化纤纺织品上色混乱的情况发生,保障产品质量。In the present invention, by setting up replacement components, the support frame can carry the part of the thinner chemical fiber textile that needs to be digitally printed, without worrying that the disperse dyes will penetrate into the support frame. The next support frame is replaced to this part for bearing, while the previous support frame is cleaned by the water circulation spraying component, and after being dried by the air-drying component, it can be used for subsequent use, and the cycle goes back and forth, which can effectively avoid the damage caused by the penetration of disperse dyes. Follow-up coloring chaos of chemical fiber textiles occurs to ensure product quality.
附图说明Description of drawings
图1是本发明立体结构图;Fig. 1 is a three-dimensional structure diagram of the present invention;
图2是本发明立体结构爆炸图;Figure 2 is an exploded view of the three-dimensional structure of the present invention;
图3是本发明检测组件立体结构图;Fig. 3 is a three-dimensional structure diagram of the detection assembly of the present invention;
图4是本发明延展输送机构立体结构图;Fig. 4 is a three-dimensional structure diagram of the extension conveying mechanism of the present invention;
图5是本发明延展输送机构立体结构爆炸图;Fig. 5 is an exploded view of the three-dimensional structure of the extension conveying mechanism of the present invention;
图6是本发明更替组件立体结构爆炸图;Fig. 6 is an exploded view of the three-dimensional structure of the replacement assembly of the present invention;
图7是本发明水循环喷洒组件立体结构爆炸图;Fig. 7 is an exploded view of the three-dimensional structure of the water circulation spray assembly of the present invention;
图8是本发明风干组件立体结构爆炸图;Fig. 8 is an exploded view of the three-dimensional structure of the air-drying assembly of the present invention;
附图标记:1、送布机;2、支撑架;3、输送框;4、活动口;5、安装板;6、检测组件;601、U型板;602、固定板;603、接触传感器;604、接触片;605、复位弹簧;7、延展输送机构;701、转轴;702、输送轮;703、扩展框;704、转杆;705、延展轮;706、联动件;7061、轴杆;70611、六边形杆;7062、锥齿轮;7063、柱齿轮;7064、电动推杆;8、更替组件;801、存水框;802、支撑框;8021、承载板;803、驱动件;8031、竖板;8032、柱杆;8033、主十字轮;8034、副十字轮;8035、连接柱;9、水循环喷洒组件;901、抽水泵;902、分流管;903、高压喷头;10、风干组件;1001、连接板;1002、连接管;1003、喷气头;1004、通气管。Reference signs: 1, cloth feeder; 2, support frame; 3, conveying frame; 4, movable opening; 5, installation plate; 6, detection component; 601, U-shaped plate; 602, fixed plate; 603, contact sensor ; 604, contact sheet; 605, return spring; 7, extension conveying mechanism; 701, rotating shaft; 702, delivery wheel; 703, expansion frame; 704, rotating rod; 705, extension wheel; ;70611, hexagonal rod; 7062, bevel gear; 7063, column gear; 7064, electric push rod; 8, replacement component; 801, water storage frame; 802, support frame; 8031, vertical plate; 8032, pole; 8033, main cross wheel; 8034, auxiliary cross wheel; 8035, connecting column; Air-drying component; 1001, connecting plate; 1002, connecting pipe; 1003, air jet head; 1004, vent pipe.
实施方式Implementation
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
如图1-图8所示,本发明一个实施例提出的一种分散染料印花机输送设备,包括:As shown in Fig. 1-Fig. 8, a kind of conveying equipment of disperse dye printing machine proposed by one embodiment of the present invention comprises:
送布机1,其一端固定连接有支撑架2,用于对化纤纺织品的输送,送布机1为现有分散染料印花设备上的输送机构,用于将化纤纺织品输送到支撑架2的上方;Cloth feeder 1, one end of which is fixedly connected with
输送框3,固定连接在支撑架2的顶面且贯穿构造有活动口4,输送框3两侧均沿其长度方向固定连接有安装板5,输送框3用于对化纤纺织品进行承载导向,其表面为光滑平整状态,有利于化纤纺织品的滑动输送,输送框3的上端安装有数码印花设备,其位于活动口4的正上方;The conveying
检测组件6,设置在送布机1与支撑架2的连接处上方且固定连接在两个安装板5之间,用于检测化纤纺织品的平整度,在化纤纺织品进行输送时,可以对进入输送框3的部分进行实时检测,无需人员长时间观察,有效的节省了人力,并且降低因人员失误而产生的产品损坏,提高了后续印花的安全性;The detection component 6 is arranged above the connection between the cloth feeder 1 and the
延展输送机构7,数量为多个且阵列设置在两个安装板5的相对侧,用于对化纤纺织品输送和延展,延展输送机构7分为输送部分和延展部分两个功能机构,其中的输送部分在设备进行工作时始终处于运作状态,以便于将化纤纺织品输送到活动口4的部位,方便数码印刷设备进行印花操作,而延展部分则用于对化纤纺织品的褶皱进行矫正;The
更替组件8,包括固定连接在支撑架2内且位于输送框3下方的存水框801,其内部存有清水,存水框801内设置有四个沿竖直平面圆形阵列分布的支撑框802,其中一个支撑框802插设在活动口4内且上表面与输送框3上表面相平齐,存水框801上安装有用于驱动四个支撑框802循环依次插入活动口4内的驱动件803,在初始状态下,四个支撑框802呈菱形分布,位于最上侧的支撑框802处于活动口4内,用于对化纤纺织品的支撑,以便于数码印刷设备对其进行印花操作,而位于最下侧的支撑框802处于上述支撑框802的正下方,且位于存水框801的内部,处于清水之中,在设备整体运作时,数码印刷设备对支撑框802上的部分化纤纺织品进行局部印刷后,支撑框802上会残留一部分分散染料,此时通过驱动件803可以带动该支撑框802朝向下方转动转移,而位于中部的两个支撑框802,其中一个会顶替上述支撑框802进入到活动口4内,继续对后续的化纤纺织品进行承载,循环往复,可以有效的避免支撑框802上的分散染料沾染到后续的化纤纺织品上,提高设备的安全性,保障了印花质量;The
水循环喷洒组件9,安装在存水框801的一侧且朝向其中一个支撑框802上表面设置,该支撑框802是位于中部的两个支撑框802其中的一个,当支撑框802沾染上分散染料后,就会转动转移到上述支撑框802所处的部位,通过水循环喷洒组件9的刷洗,可以有效的将其上沾染的分散染料冲入到存水框801内,而上述支撑框802则被转移到下方的存水框801内,进行二次水洗,因分散染料不溶于水,因此存水框801内的水可以循环利用,通过存水框801内的水对支撑框802进行冲洗,可以有效的节约水资源,提高装置的环保性;The water
风干组件10,设置在存水框801的另一侧且朝向另一个支撑框802上表面设置,该支撑框802是位于中部的两个支撑框802的另一个,当水中的支撑框802被清洗后,会通过驱动件803转移到该部位,从而被风干组件10进行干燥处理,以便于后续转移到活动口4内时对化纤纺织品进行有效的支撑,避免染湿化纤纺织品,增加安全性;The air-drying assembly 10 is arranged on the other side of the
整体装置在运作时,不仅可以通过延展输送机构7对较薄化纤纺织品进行输送,并且还可以在输送的过程中实时检测其是否发生褶皱,从而利用延展输送机构7对其进行矫正,有效的保障了化纤纺织品到达数码印刷设备下方时的平整度,保证了印花的质量,而后续的数码印刷操作,也可以通过装置中的更替组件8对用于支撑化纤纺织品的支撑框802进行更替,以防止支撑框802上沾染的分散染料影响到后续化纤纺织品的印花效果,进一步保障了印花的质量。When the overall device is in operation, it can not only transport thinner chemical fiber textiles through the
如图1-图3所示,在一些实施例中,检测组件6包括固定连接在两个安装板5之间的U型板601,U型板601的开口端向下设置,其两端分别连接在安装板5的上端,U型板601顶部一侧构造有固定板602且另一侧固定连接有接触传感器603,固定板602和接触传感器603相对连接在U型板601封口端的两侧,U型板601内转动安装有接触片604,接触片604的底部与化纤纺织品上表面相接触,接触片604的上端与固定板602之间连接有多个复位弹簧605,接触传感器603上安装有金属片,且连接在U型板601的一侧,用于与接触片604检测接触片604的抵触,接触片604的转动点与其底部之间的距离和其顶部之间的距离比为2:1,接触传感器603具体采用现有的压力传感器,当布料发生褶皱时,会更容易使接触片604绕转动点发生翻转,从而使其上端抵触在接触传感器603的金属片上,此时压力传感器会产生电信号传输,并控制延展输送机构7中的延展部分进行运作,从而对化纤纺织品的褶皱进行矫正操作。As shown in Figures 1-3, in some embodiments, the detection assembly 6 includes a
如图2和图4所示,在一些实施例中,延展输送机构7包括多个转动安装在安装板5上的转轴701,转轴701沿安装板5长度方向阵列分布,转轴701均分布在检测组件6朝向送布机1的相背侧,转轴701两两之间通过皮带轮传动连接,可以保障多个转轴701同步转动,驱动力则使用电机来带动其中一个转轴701转动,转轴701朝向输送框3上侧的一端均固定连接有输送轮702,输送轮702处于化纤纺织品的边缘部位,在输送轮702进行转动时可以通过摩擦力来带动纺织品在输送框3上进行滑动,从而将化纤纺织品移动到活动口4的部位,转轴701朝向送布机1的一侧均设置有固定连接在安装板5上的扩展框703,每个转轴701的一侧均设置有一个扩展框703,扩展框703上转动安装有倾斜朝向转轴701端部的转杆704,转杆704上固定套设有与输送轮702之间呈钝角设置的延展轮705,转轴701上的输送轮702的转动方向与化纤纺织品的输送方向一致,而转杆704上的延展轮705的转动方向则与化纤纺织品的输送方向倾斜设置,以形成延展轮705转动时带动化纤纺织品的两侧边缘向外拉伸移动,再配合输送轮702的持续向前输送,可以有效的将化纤纺织品的褶皱延展开来,无需人工调整,节省大量人力,并且也保障了后续的数码印刷质量,转轴701与转杆704之间设置有联动件706,转轴701的驱动力为电机,而转杆704则通过联动件706与转杆704之间传动连接,无需额外的驱动力,节约能源和成本。As shown in Fig. 2 and Fig. 4, in some embodiments, the
如图4-图5所示,在一些实施例中,联动件706包括转动贯穿安装在扩展框703上的轴杆7061,轴杆7061与转杆704平行设置,轴杆7061与转轴701的端部之间通过锥齿轮7062传动连接,通过锥齿轮7062可以将转杆704改变为相反转动并且倾斜旋转的状态,轴杆7061与转杆704之间通过柱齿轮7063传动连接,再次通过柱齿轮7063的啮合转动,可以将相反的转动方向转变回来,进而形成延展轮705朝向化纤纺织品两侧倾斜转动的效果,以此来达到无需额外动力即可对化纤纺织品进行矫正的操作,提高能源的利用率。As shown in FIGS. 4-5 , in some embodiments, the
如图3-图5所示,在一些实施例中,扩展框703内固定连接有电动推杆7064,电动推杆7064与检测组件6中的接触传感器603电性连接,可以通过接触传感器603来控制电动推杆7064的运作,电动推杆7064的输出端转动连接在轴杆7061的端部且与其同轴设置,也就是说,电动推杆7064的输出轴与轴杆7061转动连接,但是电动推杆7064的输出轴只进行轴线方向的直线移动,在常态下,轴杆7061端部的锥齿轮7062并不与转轴701上的锥齿轮7062相啮合,两个柱齿轮7063均转动连接在扩展框703的端部,轴杆7061滑动贯穿扩展框703且其中部构造有滑动贯穿其中一个柱齿轮7063的六边形杆70611,转杆704固定贯穿安装在另一个柱齿轮7063上,在接触片604接触到化纤纺织品上的褶皱时,其上端会触动接触传感器603,从而启动电动推杆7064推动轴杆7061端部的锥齿轮7062进行移动,从而与转轴701上的锥齿轮7062逐步啮合,进而使转轴701带动轴杆7061进行转动,在转动时会通过其上的六边形杆70611来带动其中一个柱齿轮7063进行转动,从而通过两个柱齿轮7063的啮合转动最终带动延展轮705进行转动,可以有效的通过接触传感器603的检测结果来控制延展轮705的运作,避免持续运作时间过长而导致化纤纺织品朝向一个方向倾斜或偏移,从而导致后续印花偏移影响产品质量,增加安全性,并且可以在无发生褶皱的情况下,降低电机驱动力的负载,进一步节约能源。As shown in FIGS. 3-5 , in some embodiments, an
如图2和图6所示,在一些实施例中,驱动件803包括构造在存水框801上端的两个竖板8031,两个竖板8031相对设置且其上均转动安装有柱杆8032,两个柱杆8032成上下方位平行分布,位于上侧的柱杆8032上固定套设有主十字轮8033,另一个柱杆8032上固定套设有副十字轮8034,副十字轮8034的轴线处于主十字轮8033的偏心状态,支撑框802内均固定贯穿安装有两个上下分布的连接柱8035,四个支撑框802上位于上侧的连接柱8035分别与主十字轮8033的四个端角转动连接,四个支撑框802上位于下侧的连接柱8035分别与副十字轮8034的四个端角转动连接,连接有主十字轮8033的柱杆8032另一端固定连接有齿轮或皮带轮,齿轮或皮带轮的设置可以使柱杆8032通过其与用于驱动转轴701的电机进行传动连接,使输送轮702与主十字轮8033同步进行转动,从而进一步降低装置成本,节约资源,在需要对最上侧的支撑框802进行更替时,可以通过驱动力带动主十字轮8033进行转动,从而带动其上连接的四个连接柱8035绕主十字轮8033的轴线沿圆周移动,而支撑框802上的另一个连接柱8035连接在与主十字轮8033偏心设置的副十字轮8034的四个端角处,两者又为上下分布,因此在主十字轮8033转动时会同步带动副十字轮8034进行转动,并且支撑框802的上端始终向上设置,可以有效使支撑框802从活动口4处移出,进而更换另一个支撑框802移入活动口4,循环往复可以使四个支撑框802依次替换进入到活动口4内对化纤纺织品进行承接,从而有效的避免了渗透的分散染料影响到后续化纤纺织品印花效果的情况发生,增加安全性,保障了印花的质量。As shown in Fig. 2 and Fig. 6, in some embodiments, the driving
如图6所示,在一些实施例中,支撑框802顶部均构造有承载板8021,承载板8021的宽度小于活动口4的宽度且长度与活动口4长度一致,一定距离的活动空间,可以保障支撑框802的顺利更替,承载板8021采用防静电亚克力板材质,防静电材质的亚克力板可以不仅可以降低摩擦力,保障化纤纺织品的顺利滑动,而且可以避免较薄的化纤纺织品产生静电而发生漂浮,从而影响到印花工序的进行,增加安全性。As shown in Figure 6, in some embodiments, the top of the
如图2和图7所示,在一些实施例中,水循环喷洒组件9包括固定连接在存水框801一侧的抽水泵901,抽水泵901一端与存水框801之间相连通且另一端固定连通有分流管902,分流管902上固定连通有多个高压喷头903,高压喷头903均朝向其中一个承载板8021上表面设置,因分散染料不溶于水,因此存水框801内的水源不会过于浑浊,可以重复利用,抽水泵901通过连通管连接在存水框801上,其端部设置有过滤网,可以避免将分散染料也抽离出来,再通过高压喷头903将水喷射到沾染有染料的支撑框802上,对其表面进行清洗,在配合后续支撑框802进入存水框801内进行二次清洗,可以有效的取出其上的分散染料,以便于支撑框802的循环利用。As shown in Figures 2 and 7, in some embodiments, the water
如图2和图8所示,在一些实施例中,风干组件10包括固定连接在输送框3底部的连接板1001,连接板1001上沿其长度方向阵列安装有多个连接管1002,多个连接管1002的其中一个均固定连接有朝向另一个承载板8021上表面设置的喷气头1003,多个连接管1002的另一端固定连通有通气管1004,通气管1004与外部的加压气泵进行连通,用于持续为喷气头1003提供气压,当支撑框802从存水框801内移出时,可以通过喷气头1003喷出的气体将其表面的水珠垂落,并通过气流加速表面的干燥,从而有效的避免了化纤纺织品被染湿的情况发生,增加安全性。As shown in Figures 2 and 8, in some embodiments, the air-drying assembly 10 includes a connecting
本发明还提出一种分散染料印花机输送设备工作方法,包括以下步骤:The present invention also proposes a working method for conveying equipment of a disperse dye printing machine, comprising the following steps:
S1:启动送布机1将化纤纺织品输送到输送框3的上表面,化纤纺织品被延展输送机构7中的输送轮702夹持在输送框3上,转轴701两两之间通过皮带轮传动连接并通过驱动力同步转动,进而挤压化纤纺织品持续在输送框3上进行移动;S1: start the cloth feeder 1 to transport the chemical fiber textiles to the upper surface of the conveying
S2:检测组件6中的接触片604底端接触在化纤纺织品的上表面,当化纤纺织品产生褶皱时,接触片604发生翻转与接触传感器603电性相接,接触传感器603启动电动推杆7064使轴杆7061与转轴701端部的锥齿轮7062发生啮合,转轴701带动轴杆7061转动,而轴杆7061通过柱齿轮7063带动转杆704和延展轮705转动,延展轮705将化纤纺织品朝向两侧进行挤压延展;S2: The bottom end of the
S3:当化纤纺织品输送至活动口4的上方时,更替组件8中的其中一个支撑框802对化纤纺织品进行支撑,印刷设备对该部位的化纤纺织品上表面进行印花操作,然后更替组件8中的驱动件803会带动上述支撑框802向下转动,另一个支撑框802随之向上转动并插入到活动框4内对化纤纺织品进行承载;S3: When the chemical fiber textiles are delivered to the top of the
S4:向下转动的支撑框802其上表面被水循环喷洒组件9进行喷水处理,驱动件803再次运作时带动该支撑框802进入到存水框801内进行水洗,然后驱动件803再次运作带动该支撑框802进入到风干组件10的喷气头1003范围内,喷气头1003通过高压气泵对支撑框802上表面的水渍进行风干,之后驱动件803再次运作该支撑框802重新进入到活动口内对化纤纺织品进行支撑,四个支撑框802以此循环往复运作。S4: The upper surface of the downwardly rotating
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117124712A (en) * | 2023-09-12 | 2023-11-28 | 烟台华诺奥美医疗服务有限公司 | Printing device and printing method for producing medical instrument packaging bags |
| CN118992652A (en) * | 2024-10-24 | 2024-11-22 | 江苏聚源新材料科技有限公司 | Anti-deviation conveying mechanism for spun-laced non-woven fabrics and working method of anti-deviation conveying mechanism |
| CN120214935A (en) * | 2025-04-02 | 2025-06-27 | 太仓市成旭无纺制品有限公司 | An intelligent metal detection device for non-woven product processing |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117124712A (en) * | 2023-09-12 | 2023-11-28 | 烟台华诺奥美医疗服务有限公司 | Printing device and printing method for producing medical instrument packaging bags |
| CN118992652A (en) * | 2024-10-24 | 2024-11-22 | 江苏聚源新材料科技有限公司 | Anti-deviation conveying mechanism for spun-laced non-woven fabrics and working method of anti-deviation conveying mechanism |
| CN118992652B (en) * | 2024-10-24 | 2025-05-27 | 江苏聚源新材料科技有限公司 | Anti-deviation conveying mechanism for spun-laced non-woven fabrics and working method of anti-deviation conveying mechanism |
| CN120214935A (en) * | 2025-04-02 | 2025-06-27 | 太仓市成旭无纺制品有限公司 | An intelligent metal detection device for non-woven product processing |
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