CN116353803A - Outboard engine cooling water circulation system - Google Patents

Outboard engine cooling water circulation system Download PDF

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Publication number
CN116353803A
CN116353803A CN202310214158.8A CN202310214158A CN116353803A CN 116353803 A CN116353803 A CN 116353803A CN 202310214158 A CN202310214158 A CN 202310214158A CN 116353803 A CN116353803 A CN 116353803A
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water
auxiliary
cooling
channel
waterway
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周天明
简旭焕
王立龙
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HANGZHOU HIDEA POWER MACHINERY CO Ltd
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HANGZHOU HIDEA POWER MACHINERY CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H20/00Outboard propulsion units, e.g. outboard motors or Z-drives; Arrangements thereof on vessels
    • B63H20/28Arrangements, apparatus and methods for handling cooling-water in outboard drives, e.g. cooling-water intakes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Exhaust Silencers (AREA)

Abstract

The invention discloses an outboard engine cooling water circulation system, which comprises a cold water flowing part, a hot water flowing part and a water-air mixing flowing part; the cold water flowing part comprises a water inlet structure, the water inlet structure comprises a main water channel and an auxiliary water channel which are used for simultaneously feeding water, an included angle between the extending direction of the auxiliary water channel and the extending direction of the main water channel is an acute angle, and the main water channel and the auxiliary water channel are respectively connected with a water pump assembly for pressurizing; the fluid flows through the cold water flowing part, flows through the hot water flowing part and the water-air mixing flowing part for cooling, and is discharged from the outlet of the water-air mixing flowing part. The invention provides an outboard engine cooling water circulation system, which effectively solves the dilemma that the main water channel is blocked and cannot be filled with water through water inlet of the main water channel and the auxiliary water channel.

Description

一种舷外机冷却水循环系统A cooling water circulation system for an outboard engine

技术领域technical field

本发明涉及舷外机,尤其是一种舷外机冷却水循环系统。The invention relates to an outboard engine, in particular to an outboard engine cooling water circulation system.

背景技术Background technique

舷外机作为水上交通工具的动力系统,已经广泛运用于休闲娱乐、商业养殖、生活捕鱼、防洪救灾、应急救援、交通运输、水上巡逻等领域;舷外机主要是由发动机和传动、操作、悬挂装置及推进器等组成,其一旦出现冷却循环水量不够,或者水草等漂浮物遮挡进水口,将会导致机器缺水,致使发动机高温,产生拉缸拉瓦,使得舷外机失去动力,对船上乘员产生生命危险;另外舷外机排气系统比较特殊,是通过舷外机内部排气通道,将高温废气通过发动机的排气管,经过水上装置再到水下装置,最终将废气排到1米以下的水中,这对结构紧凑的舷外机来说,对排气系统的降温冷却同样至关重要,水循环冷却系统对旋外机的使用寿命起着决定性作用。As the power system of water vehicles, outboard motors have been widely used in leisure and entertainment, commercial farming, domestic fishing, flood control and disaster relief, emergency rescue, transportation, water patrol and other fields; outboard motors are mainly composed of engines, transmission, operation , Suspension device and propeller, etc. Once there is insufficient cooling circulating water, or floating objects such as aquatic plants block the water inlet, it will lead to water shortage of the machine, resulting in high temperature of the engine, resulting in cylinder pulling, and the loss of power of the outboard motor. It is life-threatening to the occupants of the ship; in addition, the exhaust system of the outboard engine is quite special, through the internal exhaust channel of the outboard engine, the high-temperature exhaust gas passes through the exhaust pipe of the engine, passes through the water device and then to the underwater device, and finally exhausts the exhaust gas. To the water below 1 meter, this is also very important for the cooling of the exhaust system for the compact outboard motor, and the water circulation cooling system plays a decisive role in the service life of the outboard motor.

传统舷外机冷却水进水口均位于水下装置的两侧,吃水深度基本在1到2米范围以内,进水口截面面积很小,只有一个主水道,尤其在内河湖泊和近海水域的复杂环境中,杂物和漂浮物、水草等悬浮物极易被吸附堵塞进水口,导致机器缺水高温失效,无法有效应对各种复杂状况的水文环境;通过内置排气通道进行排气,排气管的排气温度在200℃-600℃之间,排气管四周冷却不好,导致水下排气管高温,烧坏与之连接的垫片和其他部件,排气冷却不到位,造成水上壳体局部高温,影响舷外机的使用寿命。The cooling water inlets of traditional outboard motors are located on both sides of the underwater device, the draft is basically within the range of 1 to 2 meters, the cross-sectional area of the water inlet is small, and there is only one main waterway, especially in the complex environment of inland lakes and offshore waters In the process, sundries, floating objects, aquatic plants and other suspended objects are easily absorbed and blocked the water inlet, causing the machine to fail due to water shortage and high temperature, and cannot effectively cope with various complex hydrological environments; the exhaust is carried out through the built-in exhaust channel, and the exhaust pipe The exhaust temperature of the exhaust pipe is between 200°C and 600°C, and the cooling around the exhaust pipe is not good, resulting in high temperature of the underwater exhaust pipe, burning out the gaskets and other components connected to it, and the exhaust cooling is not in place, causing the water shell The local high temperature of the body will affect the service life of the outboard motor.

例如,一种在中国专利文献上公开的“一种用于舷外机的排气冷却机构”,其公告号CN215979545U,包括油底壳,位于油底壳上侧的冷却缸体;所述用于舷外机的排气冷却机构还包括一排气管;位于所述油底壳的一侧具有一入气口,底部具有一出气口,所述冷却缸体的一侧开设有一排气口,所述入气口与所述排气口之间通过排气管连接。缺点是只有一个主水道,尤其在内河湖泊和近海水域的复杂环境中,杂物和漂浮物、水草等悬浮物极易被吸附堵塞进水口,导致机器缺水高温失效,无法有效应对各种复杂状况的水文环境。For example, a "exhaust cooling mechanism for outboard motor" disclosed in Chinese patent literature, its publication number CN215979545U, includes an oil pan and a cooling cylinder located on the upper side of the oil pan; The exhaust cooling mechanism of the outboard motor also includes an exhaust pipe; there is an air inlet on one side of the oil pan, an air outlet on the bottom, and an exhaust port on one side of the cooling cylinder. The air inlet is connected to the exhaust port through an exhaust pipe. The disadvantage is that there is only one main waterway, especially in the complex environment of inland lakes and offshore waters, where sundries, floating objects, aquatic plants and other suspended matter are easily absorbed and blocked the water inlet, causing the machine to fail due to water shortage and high temperature, and unable to effectively deal with various complex conditions. state of the hydrological environment.

发明内容Contents of the invention

本发明的目的是为了克服现有技术中只有一个主水道进水口被堵塞导致机器缺水高温失效的问题,提供了一种舷外机冷却水循环系统,通过主、副水道进水,有效解决了主水道被堵塞无法进水的困境。The purpose of the present invention is to overcome the problem in the prior art that only one main channel water inlet is blocked, which leads to the failure of the machine due to lack of water and high temperature, and provides a cooling water circulation system for outboard motors, which effectively solves the The plight of the main waterway being blocked and unable to enter the water.

为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种舷外机冷却水循环系统,包括:A cooling water circulation system for an outboard engine, comprising:

冷水流动部,冷水流动部包括进水结构,所述进水结构包括同时进水的主水道和副水道,所述副水道的延伸方向与主水道的延伸方向的夹角呈锐角,所述主水道和副水道分别与用于加压的水泵组件连接;The cold water flow part, the cold water flow part includes a water inlet structure, and the water inlet structure includes a main water channel and an auxiliary water channel that simultaneously feed water, the angle between the extending direction of the auxiliary water channel and the extending direction of the main water channel is an acute angle, and the main water channel The water channel and the auxiliary water channel are respectively connected with the water pump assembly for pressurization;

热水流动部,用于对工作气缸冷却降温;The hot water flow part is used to cool down the working cylinder;

水气混合流动部,用于对排气管降温冷却;流体先流过冷水流动部,流经热水流动部和水气混合流动部降温冷却,由水气混合流动部的出口排出。The water-air mixed flow part is used for cooling the exhaust pipe; the fluid first flows through the cold water flow part, then flows through the hot water flow part and the water-air mixed flow part for cooling and cooling, and is discharged from the outlet of the water-air mixed flow part.

通过实施上述技术方案,当舷外机启动运行时,发动机工作,带动水泵组件运行,通过水泵抽水,进水通过两路进入舷外机,一路是由主水道入口进入,通过主水道(主水道上水通道,沿竖直方向延伸)输送到水泵组件中,另一路是由副水道入口进入,通过副水道(副水道上水通道)流入水泵组件中;在热水流动部的箱体的水道中对工作的气缸进行冷却降温,对气缸内高温高压燃烧产生热量进行降温,维持热量平衡,确保机器正常工作;流体在经过水气混合流动部的排气管时,对排气管进行降温冷却;冷却完排气管后,热水和废气一起继续向下流,排入到水里,然后废气排入大气;通过主、副水道进水,有效解决了主水道被堵塞无法进水的困境;在原有水下装置基础上,设计增加一种副水道装置,可以在舷外机主水道完全堵塞的情况下,可以从副水道继续进水,从而保证机器冷却水正常进入,保证机器正常运行,提升机器使用寿命。By implementing the above-mentioned technical scheme, when the outboard motor starts to run, the engine works, drives the water pump assembly to run, pumps water through the water pump, and the water enters the outboard motor through two channels. The upper water channel (extending in the vertical direction) is transported to the water pump assembly, and the other way is entered by the auxiliary water channel inlet, and flows into the water pump assembly through the auxiliary water channel (auxiliary water channel upper water channel); the water channel in the tank of the hot water flow part Cool the working cylinder, cool down the heat generated by high-temperature and high-pressure combustion in the cylinder, maintain heat balance, and ensure the normal operation of the machine; when the fluid passes through the exhaust pipe of the water-air mixing flow part, it cools down the exhaust pipe ;After cooling the exhaust pipe, hot water and exhaust gas continue to flow downward together, discharged into the water, and then the exhaust gas is discharged into the atmosphere; the water enters through the main and auxiliary water channels, which effectively solves the dilemma that the main water channel is blocked and cannot enter water; On the basis of the original underwater device, an auxiliary waterway device is designed to allow water to continue to enter from the auxiliary waterway when the main waterway of the outboard engine is completely blocked, so as to ensure the normal entry of cooling water and the normal operation of the machine. Improve the service life of the machine.

作为优选,所述副水道包括副水道进水管,所述主水道包括主水道腔体,所述副水道进水管内形成副水道腔体,所述副水道腔体连通主水道腔体。在水下装置上增加副水道方案,通过加工两处斜孔,压入副水道进水管,在副水道进水管内形成副水道腔体,连通主水道腔体;当船只正常运行时,舷外机的发动机进行工作,通过曲轴带动驱动轴旋转,驱动轴运转带动水泵总组件工作,水泵工作时,有两路进水同时进入主水道腔体内供给给水泵;一路是通过主水道进水格栅吸入河水进入主水道腔体内;另一路是通过副水道入口,经副水道进水格栅通过副水道进水管,进入副水道腔体内,再被吸入汇聚到主水道腔体内,然后通过水泵组件加压,将加压的水流通过发动机上水口进入发动机的冷却循环水道;当机器高速运行,遇到中有杂物或垃圾水草等堵塞主水道进水格栅时,由于高速运行,水泵转速较高,产生的抽水吸力很大,就会将堵塞物吸附在主水道进水格栅的表面,导致主水道的进水口无法进水,此时通过副水道入口,经副水道进水格栅通过副水道进水管,进入副水道腔体内,被吸入的水先充满主水道腔体,然后通过水泵组件加压,将加压的水流通过发动机上水口进入发动机的冷却循环水道;从而有效的避免因主水道堵塞造成机器无法供水的现象,大大提高舷外机在复杂水域运行的适应性,提升机器的使用寿命,为机器的进水增添了备用安全通道;主、副水道既可以单独供水运行,又可以同时运行。Preferably, the auxiliary waterway includes an auxiliary waterway inlet pipe, the main waterway includes a main waterway cavity, and the auxiliary waterway cavity is formed in the auxiliary waterway inlet pipe, and the auxiliary waterway cavity communicates with the main waterway cavity. The auxiliary water channel scheme is added to the underwater device, and the auxiliary water channel inlet pipe is pressed into the auxiliary water channel inlet pipe by processing two inclined holes, forming an auxiliary water channel cavity in the auxiliary water channel inlet pipe, which is connected to the main water channel cavity; when the ship is operating normally, the outboard The engine of the machine works, the crankshaft drives the drive shaft to rotate, and the drive shaft runs to drive the water pump assembly to work. When the water pump is working, there are two ways of water entering the main water channel cavity to supply the water pump; one way is through the main water channel water inlet grille The river water is sucked into the cavity of the main waterway; the other way is through the inlet of the auxiliary waterway, through the inlet grille of the auxiliary waterway, through the inlet pipe of the auxiliary waterway, into the cavity of the auxiliary waterway, and then sucked into the cavity of the main waterway, and then pumped by the water pump assembly. The pressurized water flow enters the cooling circulation channel of the engine through the upper water port of the engine; when the machine runs at high speed and encounters debris or garbage and water plants blocking the water inlet grille of the main water channel, due to the high-speed operation, the water pump rotates at a higher speed , the pumping suction generated is very strong, and the blockage will be adsorbed on the surface of the water inlet grille of the main waterway, causing the water inlet of the main waterway to be unable to enter the water. The water inlet pipe enters the cavity of the auxiliary water channel. The inhaled water fills the cavity of the main water channel first, and then is pressurized by the water pump assembly, and the pressurized water flows into the cooling circulation channel of the engine through the upper nozzle of the engine; The phenomenon that the machine cannot supply water due to blockage greatly improves the adaptability of the outboard motor in complex waters, improves the service life of the machine, and adds a backup safety channel for the water inlet of the machine; run concurrently.

作为优选,所述主水道的进水口处设有主水道入口,所述副水道的进水口处设有副水道入口,所述冷水流动部还包括底座和排水侧盖,所述热水流动部包括箱体、箱盖和气缸外盖,所述水气混合流动部包括水上壳体和水下壳体。当舷外机启动运行时,发动机工作,带动水泵组件运行,通过水泵抽水,进水通过两路进入舷外机,一路是由主水道入口进入,通过主水道上水通道输送到水泵组件中,另一路是由副水道入口进入,通过副水道上水通道流入水泵组件中;水泵组件持续运行,将两路进水抽取的水通过进水管输送到底座中,持续加压的水流由底座中的流通水道进入排水侧盖,排水侧盖流出的水分两部分,1%的水通过底座观察水流出,流到大气中;99%的冷却水进入到箱体,在箱体的水道中对工作的气缸进行冷却降温,对气缸内高温高压燃烧产生热量进行降温,维持热量平衡,确保机器正常工作;水流继续流经箱盖,在发动机箱盖内水温大于等于52℃时,节温器打开,热水从节温器流出,经过气缸外盖,再回流到底座,从底座的排水通道继续向下流经水上壳体,在流下的同时,对水上壳体内对排气管进行降温冷却;冷却完排气管后,热水和废气一起继续向下流到水下壳体,经过水下壳体后再通过螺旋桨排气通道,排入到水里,然后废气排入大气。Preferably, the water inlet of the main waterway is provided with a main waterway inlet, the water inlet of the auxiliary waterway is provided with an auxiliary waterway inlet, the cold water flow part also includes a base and a drainage side cover, and the hot water flow part It includes a box body, a box cover and an outer cover of a cylinder, and the water-air mixing flow part includes an above-water casing and an underwater casing. When the outboard motor starts to run, the engine works, drives the water pump assembly to run, pumps water through the water pump, and the water enters the outboard motor through two channels. The other path enters from the entrance of the auxiliary water channel, and flows into the water pump assembly through the upper water channel of the auxiliary water channel; the water pump assembly continues to run, and the water drawn from the two water inlets is transported to the base through the water inlet pipe, and the continuously pressurized water flows from the water pump in the base. The circulation water channel enters the drainage side cover, and the water flowing out of the drainage side cover is divided into two parts. 1% of the water flows out through the base and flows into the atmosphere; The cylinder is cooled to cool down the heat generated by high-temperature and high-pressure combustion in the cylinder to maintain heat balance and ensure the normal operation of the machine; the water continues to flow through the tank cover. The water flows out from the thermostat, passes through the outer cover of the cylinder, and then returns to the base, and continues to flow downward through the water casing from the drainage channel of the base, and cools down the exhaust pipe in the water casing while flowing down; After the trachea, the hot water and exhaust gas continue to flow down to the underwater shell, and after passing through the underwater shell, they are discharged into the water through the propeller exhaust channel, and then the exhaust gas is discharged into the atmosphere.

作为优选,所述气缸外盖上设有节温器。节温器为蜡式节温器,通过蜡式节温器的使用,控制发动机在冷机运行时通过小循环系统能够使发动机短期内迅速升温,减少机器冷态异常磨损;在发动机箱盖内水温大于等于52℃时,节温器打开,发动机内的冷却水循环进入大循环,由节温器打开后流出进行快速降温,同时将热水排除,流经排气管外壁对排气管进行降温。Preferably, a thermostat is provided on the outer cover of the cylinder. The thermostat is a wax-type thermostat. Through the use of the wax-type thermostat, the engine can be quickly heated up in a short period of time through a small circulation system when the engine is running in a cold state, and the abnormal wear of the machine in a cold state can be reduced; in the engine case cover When the water temperature is greater than or equal to 52°C, the thermostat is opened, and the cooling water in the engine circulates into a large cycle. After the thermostat is opened, it flows out to cool down quickly. At the same time, the hot water is removed and flows through the outer wall of the exhaust pipe to cool the exhaust pipe. .

作为优选,所述底座和水上壳体之间设有排气管。Preferably, an exhaust pipe is provided between the base and the water casing.

作为优选,所述水泵组件通过进水管与底座连接,所述底座上设有排水侧盖,所述排水侧盖分别与底座观察水结构和箱体连接,所述底座观察水结构内设有底座观察水,所述箱体内设有产生大量热量的工作气缸。通过高性能水泵总成组件的使用(水泵组件在缺水的条件下会发生干磨,容易损坏,当降温冷却效果好时),能够提高水泵叶轮材料的耐磨性和机械强度,提升整机的可靠性和耐用度。Preferably, the water pump assembly is connected to the base through a water inlet pipe, and the base is provided with a drain side cover, and the drain side cover is respectively connected with the base observation water structure and the box, and the base observation water structure is provided with a base Looking at the water, the box is provided with a working cylinder that generates a large amount of heat. Through the use of high-performance water pump assembly components (the water pump components will be dry-grinded and easily damaged under the condition of water shortage, when the cooling effect is good), the wear resistance and mechanical strength of the impeller material of the water pump can be improved, and the whole machine can be improved reliability and durability.

作为优选,所述水泵组件包括壳体、水泵叶轮组件和驱动轴,所述驱动轴通过曲轴花键与发动机连接,所述水泵叶轮组件通过半圆键与驱动轴连接,所述壳体包括水泵内壳和水泵外壳,所述水泵内壳安装在水泵外壳内,所述水泵外壳固定在水下壳体上。泵叶轮组件安装在水泵内壳内,通过水泵盖板和水泵盖板垫片,共同形成水泵组件;通过驱动轴的旋转,水泵叶轮组件在水泵内壳也同步旋转,将进水通道内的水流吸入并持续加压,通过进水管输送给发动机,参与冷却循环。Preferably, the water pump assembly includes a casing, a water pump impeller assembly and a drive shaft, the drive shaft is connected to the engine through a crankshaft spline, the water pump impeller assembly is connected to the drive shaft through a half-round key, and the casing includes shell and a water pump shell, the water pump inner shell is installed in the water pump shell, and the water pump shell is fixed on the underwater shell. The pump impeller assembly is installed in the water pump inner shell, and the water pump assembly is formed by the water pump cover plate and the water pump cover plate gasket; through the rotation of the drive shaft, the water pump impeller assembly also rotates synchronously in the water pump inner shell, and the water flow in the water inlet channel Inhaled and continuously pressurized, it is delivered to the engine through the water inlet pipe to participate in the cooling cycle.

作为优选,所述排气管包括排气管顶部和树枝型导水板,所述排气管顶部设有第一圆孔、第二圆孔、第三圆孔和第四圆孔。经过底座的排水通道,将流下的热水通过排气管顶部,排气管内部通过的气体是发动机废气,温度很高,一般在200℃-600℃之间,如此高的温度,在排气管内腔通过,对排气管以及水上壳体等零部件通过热传导,进行了高温传递,导致机器的可靠性寿命降低;但通过本发明中,发动机内流出的热水可以持续流下,经过排气管外壁树枝型导流板对水流形成迟滞和减缓,彻底解决了排气管的冷却问题,结构巧妙,成本低廉,可靠性好;设计一种排气管装置,有效解决对排气管的冷却降温,彻底解决排气管局部高温冷却不足的问题,提升水上装置的耐久使用寿命。Preferably, the exhaust pipe includes a top of the exhaust pipe and a branch-shaped water guide plate, and the top of the exhaust pipe is provided with a first round hole, a second round hole, a third round hole and a fourth round hole. After passing through the drainage channel of the base, the hot water flowing down passes through the top of the exhaust pipe. The gas passing through the exhaust pipe is engine exhaust gas, and the temperature is very high, generally between 200°C and 600°C. Such a high temperature, in the exhaust The inner cavity of the pipe passes through, and the parts such as the exhaust pipe and the water casing are transferred through heat conduction, and high temperature is transferred, resulting in a reduction in the reliability and life of the machine; but through the present invention, the hot water flowing out of the engine can continue to flow down and pass through The branch-shaped deflector on the outer wall of the pipe forms a hysteresis and slows down the water flow, which completely solves the cooling problem of the exhaust pipe. The structure is ingenious, the cost is low, and the reliability is good; an exhaust pipe device is designed to effectively solve the cooling of the exhaust pipe. Cool down, completely solve the problem of insufficient local high-temperature cooling of the exhaust pipe, and improve the durable service life of the water device.

作为优选,热水通过排气管上的第一圆孔、第二圆孔、第三圆孔和第四圆孔流下,形成热水滴。热水通过排气管上端水槽内的第一圆孔、第二圆孔、第三圆孔和第四圆孔流下,形成热水滴。Preferably, the hot water flows down through the first round hole, the second round hole, the third round hole and the fourth round hole on the exhaust pipe to form hot water droplets. Hot water flows down through the first circular hole, the second circular hole, the third circular hole and the fourth circular hole in the water tank at the upper end of the exhaust pipe to form hot water droplets.

作为优选,所述树枝型导水板依次交替布置,水流呈现台阶式缓慢流下。热水滴由水上壳体的腔体包裹,沿着排气管上树枝型导水板依次交替,呈现台阶式缓慢流下,树枝型导水板因其独特的结构造型,减缓了热水滴的回流速度,同时树枝型结构的导水板交替布局,有效实现了排气管表面的降温;树枝型导流板的排气管设计,有效实现了排气管外壁的水流降温,阻断了热源传向水上壳体,实现了隔热效果,形成了水套包裹式降温。Preferably, the branch-shaped water guide plates are arranged alternately in sequence, and the water flows down slowly in a stepped manner. The hot water droplets are wrapped by the cavity of the water shell, and alternately follow the branch-shaped water guide plates on the exhaust pipe, showing a step-like flow down slowly. Because of the unique structural shape of the branch-shaped water guide plates, the return speed of the hot water droplets is slowed down. At the same time, the alternate layout of the water guide plates of the dendritic structure effectively realizes the cooling of the surface of the exhaust pipe; the design of the exhaust pipe of the dendritic deflector effectively realizes the cooling of the water flow on the outer wall of the exhaust pipe and blocks the heat source from being transferred to the exhaust pipe. The water shell realizes the heat insulation effect and forms a water jacket wrapping cooling.

本发明具有如下有益效果:(1)通过主、副水道进水,有效解决了主水道被堵塞无法进水的困境。在原有水下装置基础上,设计增加一种副水道装置,可以在舷外机主水道完全堵塞的情况下,可以从副水道继续进水,从而保证机器冷却水正常进入,保证机器正常运行,提升机器使用寿命;(2)设计一种排气管装置,有效解决对排气管的冷却降温,彻底解决排气管局部高温冷却不足的问题,提升水上装置的耐久使用寿命;(3)通过蜡式节温器的使用,控制发动机在冷机运行时通过小循环系统能够使发动机短期内迅速升温,减少机器冷态异常磨损;在热机后,水温在52℃以上时,节温器打开,发动机内的冷却水循环进入大循环,由节温器打开后流出进行快速降温,同时将热水排除,流经排气管外壁对排气管进行降温;(4)通过高性能水泵总成组件的使用,提高水泵叶轮材料的耐磨性和机械强度,提升整机的可靠性和耐用度。The invention has the following beneficial effects: (1) Water is fed through the main and auxiliary water channels, effectively solving the dilemma that the main water channels are blocked and unable to enter water. On the basis of the original underwater device, an auxiliary waterway device is designed to allow water to continue to enter from the auxiliary waterway when the main waterway of the outboard engine is completely blocked, so as to ensure the normal entry of cooling water and the normal operation of the machine. Improve the service life of the machine; (2) Design an exhaust pipe device to effectively solve the cooling of the exhaust pipe, completely solve the problem of insufficient local high-temperature cooling of the exhaust pipe, and improve the durable service life of the water device; (3) pass The use of wax-type thermostat controls the engine to heat up rapidly in a short period of time through a small circulation system when the engine is running in a cold state, reducing abnormal wear and tear of the machine in a cold state; after the engine is warmed up, when the water temperature is above 52°C, the thermostat is opened, The cooling water in the engine circulates into a large cycle, and flows out after opening the thermostat for rapid cooling. At the same time, the hot water is discharged and flows through the outer wall of the exhaust pipe to cool the exhaust pipe; (4) through the high-performance water pump assembly Use, improve the wear resistance and mechanical strength of the pump impeller material, and improve the reliability and durability of the whole machine.

附图说明Description of drawings

下面结合附图和实例对本发明进一步说明。The present invention will be further described below in conjunction with accompanying drawings and examples.

图1是本发明的爆炸视图;Fig. 1 is an exploded view of the present invention;

图2是本发明的冷却水循环工作原理图;Fig. 2 is a working principle diagram of the cooling water circulation of the present invention;

图3是本发明中水泵的爆炸视图;Fig. 3 is the exploded view of water pump in the present invention;

图4是本发明中排气管的结构示意图;Fig. 4 is the structural representation of exhaust pipe among the present invention;

图5是本发明的冷却水循环工作图;Fig. 5 is a cooling water circulation working figure of the present invention;

图6是本发明中副水道的结构示意图。Fig. 6 is a schematic structural view of the secondary channel in the present invention.

图中:主水道入口1,主水道2,副水道入口3,副水道4,主水道进水格栅4.1,副水道进水格栅4.2,副水道进水管4.3,主水道腔体4.4,发动机上水口4.5,驱动轴4.6,水下装置4.7,副水道腔体4.8,水泵组件5,半圆键5.1,驱动轴5.2,水泵盖板垫片5.3,水泵盖板5.4,水泵叶轮组件5.5,水泵内壳5.6,水泵外壳5.7,进水管6,底座7,排水侧盖8,箱体9,箱盖10,节温器11,气缸外盖12,底座观察水13,水上壳体14,水下壳体15,螺旋桨排气道16,排气管17,第一圆孔17.1,第二圆孔17.2,第三圆孔17.3,第四圆孔17.4,排气管顶部17.5,发动机废气17.6,热水滴17.8,树枝型导水板17.9,节温器18。In the figure: main waterway entrance 1, main waterway 2, auxiliary waterway entrance 3, auxiliary waterway 4, main waterway inlet grill 4.1, auxiliary waterway inlet grille 4.2, auxiliary waterway inlet pipe 4.3, main waterway cavity 4.4, engine Upper nozzle 4.5, drive shaft 4.6, underwater device 4.7, auxiliary channel cavity 4.8, water pump assembly 5, semicircle key 5.1, drive shaft 5.2, water pump cover plate gasket 5.3, water pump cover plate 5.4, water pump impeller assembly 5.5, inside the water pump Shell 5.6, water pump shell 5.7, water inlet pipe 6, base 7, drain side cover 8, box body 9, box cover 10, thermostat 11, cylinder cover 12, base observation water 13, water shell 14, underwater shell Body 15, propeller exhaust duct 16, exhaust pipe 17, first round hole 17.1, second round hole 17.2, third round hole 17.3, fourth round hole 17.4, exhaust pipe top 17.5, engine exhaust gas 17.6, hot water drop 17.8, branch type water guide plate 17.9, thermostat 18.

具体实施方式Detailed ways

具体实施例一:Specific embodiment one:

如图1或图2或图5所示,一种舷外机冷却水循环系统,当舷外机启动运行时,发动机工作,带动水泵组件5运行,通过水泵抽水,进水通过两路进入舷外机,一路是由主水道入口1进入,通过主水道2(主水道上水通道)输送到水泵组件5中,另一路是由副水道入口3进入,通过副水道4(副水道上水通道)流入水泵组件5中;水泵组件5持续运行,将两路进水抽取的水通过进水管6输送到底座7中,持续加压的水流由底座7中的流通水道进入排水侧盖8,排水侧盖8流出的水分两部分,1%的水通过底座观察水13流出,流到大气中。99%的冷却水进入到箱体9,在箱体9的水道中对工作的气缸进行冷却降温,对气缸内高温高压燃烧产生热量进行降温,维持热量平衡,确保机器正常工作。水流继续流经箱盖10,在发动机箱盖内水温大于等于52℃时,节温器11打开,热水从节温器11流出,经过气缸外盖12,再回流到底座7,从底座7的排水通道继续向下流经水上壳体14,在流下的同时,对水上壳体14内的排气管17进行降温冷却;冷却完排气管17后,热水和废气一起继续向下流到水下壳体15,经过水下壳体15后再通过螺旋桨排气通道16,排入到水里,然后废气排入大气。通过节温器18(蜡式节温器)的使用,控制发动机在冷机运行时通过小循环系统能够使发动机短期内迅速升温,减少机器冷态异常磨损;在热机后,水温在52℃以上时,节温器18打开,发动机内的冷却水循环进入大循环,由节温器打开后流出进行快速降温,同时将热水排出,流经排气管外壁对排气管进行降温;根据图1和图2中,由底座7,水上壳体14、以及排气管17,共同形成了排气管冷却系统的型腔;排气管冷却工作原理见图4。As shown in Figure 1 or Figure 2 or Figure 5, a cooling water circulation system for an outboard motor, when the outboard motor starts to run, the engine works, drives the water pump assembly 5 to run, pumps water through the water pump, and the water enters the outboard through two channels One way is entered by the main waterway inlet 1, and delivered to the water pump assembly 5 through the main waterway 2 (main waterway upper water channel), and the other way is entered by the auxiliary waterway inlet 3, through the auxiliary waterway 4 (secondary waterway upper water channel) It flows into the water pump assembly 5; the water pump assembly 5 continues to run, and the water drawn from the two water inlets is transported to the base 7 through the water inlet pipe 6, and the continuously pressurized water flows into the drain side cover 8 through the circulation channel in the base 7, and the drain side The moisture that lid 8 flows out has two parts, and the water of 1% flows out through base observation water 13, flows into the atmosphere. 99% of the cooling water enters the tank 9, and cools the working cylinder in the water channel of the tank 9, cools the heat generated by the high temperature and high pressure combustion in the cylinder, maintains the heat balance, and ensures the normal operation of the machine. The water flow continues to flow through the tank cover 10. When the water temperature in the engine tank cover is greater than or equal to 52°C, the thermostat 11 is opened, and the hot water flows out from the thermostat 11, passes through the cylinder outer cover 12, and then flows back to the base 7. From the base 7 The drain channel continues to flow down through the water casing 14, and while flowing down, the exhaust pipe 17 in the water casing 14 is cooled; after cooling the exhaust pipe 17, hot water and exhaust gas continue to flow down to the water The lower casing 15 is discharged into the water through the propeller exhaust channel 16 after passing through the underwater casing 15, and then the waste gas is discharged into the atmosphere. Through the use of thermostat 18 (wax-type thermostat), the engine can be controlled to heat up rapidly in a short period of time through a small circulation system when the engine is running in a cold state, reducing the abnormal wear of the machine in a cold state; after the engine is warmed up, the water temperature is above 52°C When the thermostat 18 is opened, the cooling water in the engine circulates into a large cycle, and the thermostat is opened to flow out for rapid cooling, and at the same time, the hot water is discharged and flows through the outer wall of the exhaust pipe to cool the exhaust pipe; according to Figure 1 As shown in FIG. 2 , the cavity of the exhaust pipe cooling system is formed by the base 7 , the water shell 14 , and the exhaust pipe 17 ; the working principle of the exhaust pipe cooling is shown in FIG. 4 .

具体实施例二:Specific embodiment two:

如图3所示,在实施例一基础上,发动机运行时,通过曲轴花键连接驱动轴5.2,带动驱动轴5.2做旋转运动,水泵内壳5.6安装在水泵外壳5.7内,水泵外壳5.7固定在水下壳体15上。水泵叶轮组件5.5通过半圆键5.1与驱动轴5.2连接在一起,水泵叶轮组件5.5安装在水泵内壳5.6内,通过水泵盖板5.4和水泵盖板垫片5.3,共同形成水泵组件5。通过驱动轴5.2的旋转,水泵叶轮组件5.5在水泵内壳5.6也同步旋转,将进水通道内的水流吸入并持续加压,通过进水管6输送给发动机,参与冷却循环。As shown in Figure 3, on the basis of Embodiment 1, when the engine is running, the drive shaft 5.2 is splined through the crankshaft to drive the drive shaft 5.2 to rotate, the water pump inner shell 5.6 is installed in the water pump shell 5.7, and the water pump shell 5.7 is fixed on the On the underwater housing 15. The water pump impeller assembly 5.5 is connected with the drive shaft 5.2 through the half-round key 5.1, the water pump impeller assembly 5.5 is installed in the water pump inner shell 5.6, and the water pump assembly 5 is formed by the water pump cover plate 5.4 and the water pump cover plate gasket 5.3. Through the rotation of the drive shaft 5.2, the water pump impeller assembly 5.5 also rotates synchronously in the water pump inner casing 5.6, sucks the water flow in the water inlet channel and continuously pressurizes it, and delivers it to the engine through the water inlet pipe 6 to participate in the cooling cycle.

具体实施例三:Specific embodiment three:

在实施例一基础上,经过底座7的排水通道,将流下的热水通过排气管顶部17.5(见图4),如图4所示:热水通过排气管17上端水槽内的第一圆孔17.1、第二圆孔17.2、第三圆孔17.3和第四圆孔17.4流下,形成热水滴17.8,热水滴17.8由水上壳体14的腔体包裹,沿着排气管上树枝型导水板17.9依次交替,呈现台阶式缓慢流下,树枝型导水板17.9因其独特的结构造型,减缓了热水滴17.8的回流速度,同时树枝型结构的导水板交替布局,有效实现了排气管表面的降温,排气管内部通过的气体是发动机废气17.6,温度很高,一般在200℃-600℃之间,如此高的温度,在排气管内腔通过,对排气管以及水上壳体等零部件通过热传导,进行了高温传递,导致机器的可靠性寿命降低。但通过本发明中,树枝型导流板17.9的排气管17设计,有效实现了排气管外壁的水流降温,阻断了热源传向水上壳体14,实现了隔热效果,形成了水套包裹式降温;同时,发动机内流出的热水可以持续流下,经过排气管外壁树枝型导流板对水流形成迟滞和减缓,彻底解决了排气管的冷却问题,结构巧妙,成本低廉,可靠性好。On the basis of Embodiment 1, through the drainage channel of the base 7, the hot water flowing down passes through the top 17.5 of the exhaust pipe (see Figure 4), as shown in Figure 4: the hot water passes through the first water tank in the upper end of the exhaust pipe 17. The round hole 17.1, the second round hole 17.2, the third round hole 17.3 and the fourth round hole 17.4 flow down to form a hot water drop 17.8, and the hot water drop 17.8 is wrapped by the cavity of the water shell 14 and flows along the branch-shaped guide on the exhaust pipe. The water plates 17.9 alternate in turn, presenting a step-like flow down slowly. Because of the unique structural shape of the branch-shaped water guide plates 17.9, the return speed of the hot water droplets 17.8 is slowed down. The cooling of the pipe surface, the gas passing through the exhaust pipe is engine exhaust gas 17.6, the temperature is very high, generally between 200°C and 600°C, such a high temperature, passing through the inner cavity of the exhaust pipe, is harmful to the exhaust pipe and the water shell Parts such as the body are subjected to high temperature transfer through heat conduction, resulting in a reduction in the reliability and life of the machine. But in the present invention, the design of the exhaust pipe 17 of the dendritic deflector 17.9 effectively realizes the cooling of the water flow on the outer wall of the exhaust pipe, blocks the heat source from being transmitted to the water shell 14, realizes the heat insulation effect, and forms a water Wrapped cooling; at the same time, the hot water flowing out of the engine can continue to flow down, and the branch-shaped deflector on the outer wall of the exhaust pipe forms a hysteresis and slows down the water flow, which completely solves the cooling problem of the exhaust pipe. The structure is ingenious and the cost is low. Good reliability.

具体实施例四:Specific embodiment four:

在实施例一基础上,如图6的副水道装置原理图所示:在水下装置4.7上增加副水道方案,通过加工两处斜孔,压入副水道进水管4.3,在副水道进水管4.3内形成副水道腔体4.8,连通主水道腔体4.4。当船只正常运行时,舷外机的发动机进行工作,通过曲轴带动驱动轴4.6旋转,驱动轴4.6运转带动水泵总组件5工作,水泵工作时,有两路进水同时进入主水道腔体4.4内供给给水泵。一路是通过主水道进水格栅4.1吸入河水进入主水道腔体4.4内;另一路是通过副水道入口3,经副水道进水格栅4.2通过副水道进水管4.3,进入副水道腔体4.8内,再被吸入汇聚到主水道腔体4.4内,然后通过水泵组件5加压,将加压的水流通过发动机上水口4.5进入发动机的冷却循环水道。On the basis of Embodiment 1, as shown in the schematic diagram of the auxiliary waterway device in Figure 6: the auxiliary waterway scheme is added to the underwater device 4.7, and the auxiliary waterway inlet pipe 4.3 is pressed into the auxiliary waterway inlet pipe by processing two oblique holes. 4.3 forms an auxiliary channel cavity 4.8, which communicates with the main channel cavity 4.4. When the ship is running normally, the engine of the outboard motor works, and the crankshaft drives the drive shaft 4.6 to rotate, and the drive shaft 4.6 runs to drive the water pump assembly 5 to work. When the water pump is working, two channels of water enter the main water channel cavity 4.4 at the same time Supply to the water pump. One way is to suck river water into the main waterway cavity 4.4 through the main waterway inlet grille 4.1; the other way is to pass through the auxiliary waterway inlet 3, pass through the auxiliary waterway inlet grille 4.2, pass through the auxiliary waterway inlet pipe 4.3, and enter the auxiliary waterway cavity 4.8 Then, it is sucked into the main water channel cavity 4.4, and then pressurized by the water pump assembly 5, and the pressurized water flow enters the cooling circulation water channel of the engine through the engine upper nozzle 4.5.

当机器高速运行,遇到中有杂物或垃圾水草等堵塞主水道进水格栅4.1时,由于高速运行,水泵转速较高,产生的抽水吸力很大,就会将堵塞物吸附在主水道进水格栅4.1的表面,导致主水道的进水口无法进水,此时通过副水道入口3,经副水道进水格栅4.2通过副水道进水管4.3,进入副水道腔体4.8内,被吸入的水先充满主水道腔体4.4,然后通过水泵组件5加压,将加压的水流通过发动机上水口4.5进入发动机的冷却循环水道。从而有效的避免因主水道堵塞造成机器无法供水的现象,大大提高舷外机在复杂水域运行的适应性,提升机器的使用寿命,为机器的进水增添了备用安全通道。主、副水道既可以单独供水运行,又可以同时运行。When the machine is running at high speed and there are sundries or rubbish, aquatic plants, etc. blocking the water inlet grille 4.1 of the main waterway, due to the high-speed operation and the high speed of the water pump, the suction force generated is very strong, and the blockage will be adsorbed on the main waterway The surface of the water inlet grille 4.1 prevents water from entering the water inlet of the main waterway. At this time, through the auxiliary waterway inlet 3, through the auxiliary waterway inlet grille 4.2, through the auxiliary waterway inlet pipe 4.3, into the auxiliary waterway cavity 4.8, and is The inhaled water first fills the main water channel cavity 4.4, then pressurizes through the water pump assembly 5, and the pressurized water flow enters the cooling circulation water channel of the engine through the engine upper water port 4.5. In this way, it can effectively avoid the phenomenon that the machine cannot supply water due to the blockage of the main waterway, greatly improve the adaptability of the outboard motor to operate in complex waters, improve the service life of the machine, and add a backup safety channel for the water intake of the machine. The main and auxiliary water channels can be operated independently or simultaneously.

Claims (10)

1.一种舷外机冷却水循环系统,其特征是,包括:1. A cooling water circulation system for an outboard engine, characterized in that it comprises: 冷水流动部,冷水流动部包括进水结构,所述进水结构包括同时进水的主水道(2)和副水道(4),所述副水道(4)的延伸方向与主水道(2)的延伸方向的夹角呈锐角,所述主水道(2)和副水道(4)分别与用于加压的水泵组件(5)连接;The cold water flow part, the cold water flow part includes a water inlet structure, and the water inlet structure includes a main water channel (2) and an auxiliary water channel (4) that simultaneously feed water, and the extension direction of the auxiliary water channel (4) is the same as that of the main water channel (2) The included angle between the extension direction of is an acute angle, and the main waterway (2) and the auxiliary waterway (4) are respectively connected with the water pump assembly (5) for pressurization; 热水流动部,用于对工作气缸冷却降温;The hot water flow part is used to cool down the working cylinder; 水气混合流动部,用于对排气管降温冷却;流体先流过冷水流动部,流经热水流动部和水气混合流动部降温冷却,由水气混合流动部的出口排出。The water-air mixed flow part is used for cooling the exhaust pipe; the fluid first flows through the cold water flow part, then flows through the hot water flow part and the water-air mixed flow part for cooling and cooling, and is discharged from the outlet of the water-air mixed flow part. 2.根据权利要求1所述的一种舷外机冷却水循环系统,其特征是,所述副水道(4)包括副水道进水管(4.3),所述主水道(2)包括主水道腔体(4.4),所述副水道进水管(4.3)内形成副水道腔体(4.8),所述副水道腔体(4.8)连通主水道腔体(4.4)。2. A cooling water circulation system for an outboard engine according to claim 1, characterized in that the auxiliary water channel (4) includes an auxiliary water channel inlet pipe (4.3), and the main water channel (2) includes a main water channel cavity (4.4), the auxiliary waterway cavity (4.8) is formed in the auxiliary waterway inlet pipe (4.3), and the auxiliary waterway cavity (4.8) is connected to the main waterway cavity (4.4). 3.根据权利要求2所述的一种舷外机冷却水循环系统,其特征是,所述主水道(2)的进水口处设有主水道入口(1),所述副水道(4)的进水口处设有副水道入口(3),所述冷水流动部还包括底座(7)和排水侧盖(8),所述热水流动部包括箱体(9)、箱盖(10)和气缸外盖(12),所述水气混合流动部包括水上壳体(14)和水下壳体(15)。3. The cooling water circulation system for outboard motors according to claim 2, characterized in that, the water inlet of the main waterway (2) is provided with a main waterway inlet (1), and the secondary waterway (4) is An auxiliary channel inlet (3) is provided at the water inlet, the cold water flow part also includes a base (7) and a drain side cover (8), and the hot water flow part includes a box body (9), a box cover (10) and The cylinder cover (12), the water-air mixed flow part includes an above-water casing (14) and an underwater casing (15). 4.根据权利要求3所述的一种舷外机冷却水循环系统,其特征是,所述气缸外盖(12)上设有节温器(11)。4. The cooling water circulation system of an outboard engine according to claim 3, characterized in that, a thermostat (11) is provided on the outer cover of the cylinder (12). 5.根据权利要求3或4所述的一种舷外机冷却水循环系统,其特征是,所述底座(7)和水上壳体(14)之间设有排气管(17)。5. A cooling water circulation system for an outboard engine according to claim 3 or 4, characterized in that an exhaust pipe (17) is provided between the base (7) and the water shell (14). 6.根据权利要求1或2或3或4所述的一种舷外机冷却水循环系统,其特征是,所述水泵组件(5)通过进水管(6)与底座(7)连接,所述底座(7)上设有排水侧盖(8),所述排水侧盖(8)分别与底座观察水结构和箱体(9)连接,所述底座观察水结构内设有底座观察水(13),所述箱体(9)内设有产生大量热量的工作气缸。6. A cooling water circulation system for an outboard engine according to claim 1 or 2 or 3 or 4, characterized in that the water pump assembly (5) is connected to the base (7) through a water inlet pipe (6), and the The base (7) is provided with a drainage side cover (8), and the drainage side cover (8) is respectively connected with the base observation water structure and the box body (9), and the base observation water structure is provided with a base observation water (13 ), the box body (9) is provided with a working cylinder that generates a large amount of heat. 7.根据权利要求1或2或3或4所述的一种舷外机冷却水循环系统,其特征是,所述水泵组件(5)包括壳体、水泵叶轮组件(5.5)和驱动轴(5.2),所述驱动轴(5.2)通过曲轴花键与发动机连接,所述水泵叶轮组件(5.5)通过半圆键(5.1)与驱动轴(5.2)连接,所述壳体包括水泵内壳(5.6)和水泵外壳(5.7),所述水泵内壳(5.6)安装在水泵外壳(5.7)内,所述水泵外壳(5.7)固定在水下壳体(15)上。7. A cooling water circulation system for an outboard engine according to claim 1 or 2 or 3 or 4, characterized in that the water pump assembly (5) includes a housing, a water pump impeller assembly (5.5) and a drive shaft (5.2 ), the drive shaft (5.2) is connected to the engine through a crankshaft spline, the water pump impeller assembly (5.5) is connected to the drive shaft (5.2) through a half-round key (5.1), and the housing includes the water pump inner housing (5.6) and the water pump casing (5.7), the water pump inner casing (5.6) is installed in the water pump casing (5.7), and the water pump casing (5.7) is fixed on the underwater casing (15). 8.根据权利要求5所述的一种舷外机冷却水循环系统,其特征是,所述排气管(17)包括排气管顶部(17.5)和树枝型导水板(17.9),所述排气管(17)顶部设有第一圆孔(17.1)、第二圆孔(17.2)、第三圆孔(17.3)和第四圆孔(17.4)。8. A cooling water circulation system for an outboard engine according to claim 5, characterized in that the exhaust pipe (17) includes the top of the exhaust pipe (17.5) and a branch-shaped water guide plate (17.9), the The top of the exhaust pipe (17) is provided with a first round hole (17.1), a second round hole (17.2), a third round hole (17.3) and a fourth round hole (17.4). 9.根据权利要求8所述的一种舷外机冷却水循环系统,其特征是,热水通过排气管(7)上的第一圆孔(17.1)、第二圆孔(17.2)、第三圆孔(17.3)和第四圆孔(17.4)流下,形成热水滴(8)。9. A cooling water circulation system for an outboard engine according to claim 8, characterized in that hot water passes through the first round hole (17.1), the second round hole (17.2), and the second round hole on the exhaust pipe (7). Three circular holes (17.3) and the fourth circular hole (17.4) flow down to form hot water droplets (8). 10.根据权利要求9所述的一种舷外机冷却水循环系统,其特征是,所述树枝型导水板(17.9)依次交替布置,水流呈现台阶式缓慢流下。10. The cooling water circulation system of an outboard engine according to claim 9, characterized in that, the branch-shaped water guide plates (17.9) are arranged alternately in sequence, and the water flows down slowly in a stepped manner.
CN202310214158.8A 2023-02-28 2023-02-28 Outboard engine cooling water circulation system Pending CN116353803A (en)

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