CN116352562A - An automatic grinding and release agent spraying device for steel formwork - Google Patents

Abstract

The invention belongs to the technical field of template polishing, and particularly relates to an automatic steel template polishing and release agent spraying device. The technical proposal is as follows: the automatic polishing and release agent spraying device for the steel template comprises a conveying transmission unit for moving the special-shaped template, wherein a polishing unit, a flushing unit and a release agent spraying unit are sequentially arranged on the conveying transmission unit in a crossing manner; the polishing unit comprises a polishing frame, a polishing mechanical arm is arranged on the polishing frame, and the output end of the polishing mechanical arm is connected with an elastic polishing wheel; the flushing unit comprises a flushing frame, and a flushing nozzle is connected to the flushing frame; the release agent spraying unit comprises a spraying frame, a spraying mechanical arm is arranged on the spraying frame, and an output end of the spraying mechanical arm is connected with an atomizing nozzle. The invention provides an automatic polishing and release agent spraying device for a steel template.

Description

A steel formwork automatic grinding and release agent spraying device

technical field

The invention belongs to the technical field of template polishing, in particular to a steel template automatic polishing and release agent spraying device.

Background technique

Steel formwork for concrete pouring is widely used in construction projects due to its multiple uses and beautiful concrete pouring. Before concrete construction, in order to ensure the appearance of concrete, the inner surface and corners of the steel formwork should be mechanically polished to ensure smooth inner surface and tight joints. Make sure the exposed concrete surface is level and smooth.

Traditional steel formwork grinding and release agent spraying are mainly carried out manually, which has the following shortcomings:

First, the efficiency of manual grinding is low and the processing cycle is long;

Second, the existing grinding and derusting devices can only be applied to conventional flat templates, and it is difficult to apply to special-shaped templates with spatial curves;

Third, the spraying of the release agent is carried out by workers using tools such as roller brushes, which has low efficiency and uneven spraying thickness.

Contents of the invention

In order to solve the above-mentioned problems in the prior art, the object of the present invention is to provide a steel template automatic grinding and release agent spraying device.

The technical scheme adopted in the present invention is:

An automatic grinding and release agent spraying device for steel templates, including a transport transmission unit for moving special-shaped templates, and a grinding unit, a flushing unit, and a release agent spraying unit are sequentially straddled on the transport transmission unit; the grinding unit includes a grinding unit Frame, the polishing frame is equipped with a polishing mechanical arm, and the output end of the polishing mechanical arm is connected with an elastic polishing wheel; the flushing unit includes a flushing frame, and a flushing nozzle is connected to the flushing frame; the release agent spraying unit includes a spraying frame, A spraying mechanical arm is installed on the spraying frame, and the output end of the spraying mechanical arm is connected with an atomizing nozzle.

The transportation transmission unit of the present invention transports the special-shaped template to the position, and the grinding mechanical arm can adjust the position of the elastic polishing wheel arbitrarily, so that the elastic polishing wheel of the present invention can accurately polish the special-shaped template, improves the grinding efficiency, and is applicable to space curves shaped template. The polished special-shaped formwork is moved to the washing unit, and the washing nozzle of the washing unit can remove the debris left by grinding on the special-shaped formwork. When the special-shaped template moves to the position of the release agent spraying unit, the spraying robot arm can adjust the position of the atomizing nozzle arbitrarily, so as to spray the various positions of the special-shaped template, which improves the spraying efficiency and ensures uniform spraying thickness.

As a preferred solution of the present invention, the transport transmission unit includes a frame on which a conveyor belt is installed, and a transmission power mechanism is installed on the frame, and the output end of the transmission power mechanism is connected to the drive shaft of the conveyor belt. The transmission power mechanism drives the conveyor belt to move, and then the conveyor belt can move the special-shaped template to the grinding unit, washing unit and release agent spraying unit in sequence.

As a preferred solution of the present invention, the lower part of the frame is connected with a storage device for receiving waste water generated by the flushing unit and waste release agent generated by the release agent spraying unit. The storage device can receive the waste water produced by the flushing unit and the waste release agent produced by the release agent spraying unit, so as to prevent impurities and sewage from overflowing.

As a preferred solution of the present invention, the beam of the grinding frame is provided with a grinding and traversing slide rail, and a grinding and traversing slider is connected to the grinding mechanical arm, and the grinding and traversing slider is sleeved in the grinding and traversing slide rail. A grinding and traversing driving mechanism for driving the grinding and traversing slider to move is installed on the traversing slider. The grinding traversing driving mechanism can drive the grinding traversing slider to move in the grinding traversing slide rail, thereby further expanding the moving range of the elastic polishing wheel, so that the present invention can grind larger-sized special-shaped templates.

As a preferred solution of the present invention, the grinding mechanical arm includes a grinding horizontal rotation device, the rotation of the grinding horizontal device is connected with the grinding traverse slider, the grinding traverse slider is connected with the first telescopic rod for grinding, and the other part of the grinding first telescopic rod One end is connected with a grinding and tilting device, the other end of the grinding and tilting device is connected with a grinding second telescopic rod, the other end of the grinding second telescopic rod is connected with a grinding pitching and rotating device, and the other end of the grinding and pitching and rotating device is connected with a grinding and turning device , the elastic polishing wheel is connected to the grinding steering device. The grinding horizontal rotation device, the grinding tilting device, the grinding pitch rotation device and the grinding steering device can rotate corresponding parts respectively, and the length of the grinding first telescopic rod and the grinding second telescopic rod can be adjusted, so that the elastic polishing wheel can be moved to a certain position conveniently. Any spatial position within the range.

As a preferred solution of the present invention, a formwork fixing device is installed on the columns on both sides of the grinding frame, and the formwork fixing device presses the sides of the special-shaped formwork. After the template fixing device presses the special-shaped template, it grinds the special-shaped template to avoid grinding errors caused by the position movement of the special-shaped template.

As a preferred solution of the present invention, the flushing unit also includes a water tank connected to a pumping device connected to the flushing nozzle through a pipeline; the flushing frame is provided with a flushing slide rail, and the flushing slide rail is covered with A flushing slider is provided, and a flushing mobile drive device for driving the flushing slider to move is installed on the flushing slider. A flushing rotating device is connected to the flushing slider, and the flushing nozzle is installed on the flushing rotating device. The pumping device pumps the water in the water tank to the flushing nozzle, and the flushing nozzle flushes the special-shaped formwork. The flushing moving driving device can drive the flushing slider to move in the flushing slide rail, so as to facilitate the adjustment of the position of the flushing nozzle. The rinsing rotating device can drive the rinsing nozzle to turn, which is convenient for rinsing the special-shaped template at a certain angle.

As a preferred solution of the present invention, the beam of the spraying frame is provided with a spraying traversing slide rail, and the spraying mechanical arm is connected with a spraying traversing slider, and the spraying traversing slider is sleeved in the spraying traversing slide rail, and the spraying A spraying traversing drive mechanism for driving the spraying traversing slider to move is installed on the traversing slider. The spraying traversing driving mechanism can drive the spraying traversing slider to move in the spraying traversing slide rail, so as to further expand the moving range of the elastic polishing wheel, so that the present invention can spray a larger-sized special-shaped template.

As a preferred solution of the present invention, the spraying mechanical arm includes a spraying horizontal rotating device, the spraying horizontal device rotates and is connected with the spraying traversing slider, the spraying traversing slider is connected with the first telescopic rod for spraying, and the other part of the first telescopic rod for spraying One end is connected with a spraying tilting device, the other end of the spraying tilting device is connected with a spraying second telescopic rod, the other end of the spraying second telescopic rod is connected with a spraying tilting device, and the other end of the spraying tilting device is connected with a spraying steering device , The elastic polishing wheel is connected to the spraying steering device. The spraying horizontal rotation device, spraying tilting device, spraying pitching rotation device and spraying steering device can rotate corresponding parts respectively, and the length of the first telescopic rod for spraying and the second telescopic rod for spraying can be adjusted, so that the atomizing nozzle can be moved to a certain position conveniently. Any spatial position within the range.

As a preferred solution of the present invention, the release agent spraying unit also includes a release agent storage tank, the release agent storage tank is connected with a release agent pumping device, and the release agent pumping device is connected to the atomizing nozzle through a pipeline, A runner is installed on the spraying frame, and the pipeline between the release agent pumping device and the atomizing nozzle is wound on the runner. The release agent pumping device pumps the release agent in the release agent storage tank to the atomizing nozzle to spray the release agent on the special-shaped template. Excessively long pipes can be wound on the runner to avoid pipe winding or interference with the atomizing nozzle.

The beneficial effects of the present invention are:

The transportation transmission unit of the present invention transports the special-shaped template to the position, and the grinding mechanical arm can adjust the position of the elastic polishing wheel arbitrarily, so that the elastic polishing wheel of the present invention can accurately polish the special-shaped template, improves the grinding efficiency, and is applicable to space curves shaped template. The polished special-shaped formwork is moved to the washing unit, and the washing nozzle of the washing unit can remove the debris left by grinding on the special-shaped formwork. When the special-shaped template moves to the position of the release agent spraying unit, the spraying robot arm can adjust the position of the atomizing nozzle arbitrarily, so as to spray the various positions of the special-shaped template, which improves the spraying efficiency and ensures uniform spraying thickness.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is the structural representation of grinding unit;

Fig. 3 is a schematic structural view of the flushing unit;

Fig. 4 is a structural schematic diagram of a release agent spraying unit.

In the figure: 1-special-shaped template; 2-transportation drive unit; 3-grinding unit; 4-washing unit; 5-release agent spraying unit; 21-frame; 22-conveyor belt; 23-transmission power mechanism; Device; 31-grinding frame; 32-grinding mechanical arm; 33-elastic polishing wheel; 34-template fixture; 41-flushing frame; 42-rinsing nozzle; 43-water tank; 44-pumping device; 51-spraying frame ;52-spraying mechanical arm; 53-atomizing nozzle; 54-release agent storage tank; 55-release agent pumping device; ; 321-polishing the horizontal rotation device; 322-polishing the first telescopic rod; 323-polishing the tilting device; 324-polishing the second telescopic rod; 325-polishing the pitching and rotating device; 326-polishing the steering device; 412-washing slide block; 413-washing rotating device; 511-spraying traverse slide rail; 512-spraying traverse slide block; 521-spraying horizontal rotation device; 522-spraying the first telescopic rod; 523-spraying tilting device; 524-spraying the second telescopic rod; 525-spraying the pitching and rotating device; 526-spraying the steering device.

Detailed ways

In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

As shown in Figures 1 to 4, the steel formwork automatic grinding and release agent spraying device of this embodiment includes a transport transmission unit 2 for moving the special-shaped formwork 1, and the transport transmission unit 2 is sequentially straddled by a grinding unit 3, Rinse unit 4 and mold release agent spraying unit 5; Described grinding unit 3 comprises grinding frame 31, is equipped with grinding mechanical arm 32 on the grinding frame 31, and the output end of grinding mechanical arm 32 is connected with elastic buffing wheel 33; Said washing unit 4 includes a flushing frame 41, the flushing frame 41 is connected with a flushing nozzle 42; the release agent spraying unit 5 includes a spraying frame 51, a spraying mechanical arm 52 is installed on the spraying frame 51, and the output end of the spraying mechanical arm 52 is connected with a mist Chemical nozzle 53.

The transportation transmission unit 2 of the present invention transports the special-shaped template 1 to the position, and the grinding robot arm 32 can adjust the position of the elastic polishing wheel 33 arbitrarily, so that the elastic polishing wheel 33 of the present invention can accurately polish the special-shaped template 1, and improves the polishing efficiency. And it can be applied to special-shaped templates 1 of space curves. The polished special-shaped template 1 is moved to the flushing unit 4 , and the flushing nozzle 42 of the flushing unit 4 can remove debris left by grinding on the special-shaped template 1 . When the special-shaped template 1 moves to the position of the release agent spraying unit 5, the spraying robot arm 52 adjusts the position of the atomizing nozzle arbitrarily, thereby spraying various positions of the special-shaped template 1, improving the spraying efficiency and ensuring uniform spraying thickness.

Specifically, the transport transmission unit 2 includes a frame 21 on which a conveyor belt 22 is mounted, and a transmission power mechanism 23 is also mounted on the frame 21 , the output end of the transmission power mechanism 23 is connected to the drive shaft of the conveyor belt 22 . The transmission power mechanism 23 drives the conveyor belt 22 to move, and then the conveyor belt 22 can move the special-shaped template 1 to the grinding unit 3, the washing unit 4 and the release agent spraying unit 5 in sequence.

The lower part of the frame 21 is connected with a storage device 24 for receiving the waste water produced by the flushing unit 4 and the waste release agent produced by the release agent spraying unit 5 . The storage device 24 can receive the waste water produced by the flushing unit 4 and the waste release agent produced by the release agent spraying unit 5, so as to prevent impurities and sewage from overflowing.

Specifically, the beam of the grinding frame 31 is provided with a grinding and traversing slide rail 311, and the grinding mechanical arm 32 is connected with a grinding and traversing slider 312, and the grinding and traversing slider 312 is sleeved in the grinding and traversing slide rail 311. A grinding and traversing drive mechanism for driving the grinding and traversing slider 312 to move is installed on the grinding and traversing slider 312 . The grinding traverse driving mechanism can drive the grinding traverse slider 312 to move in the grinding traverse slide rail 311, thereby further expanding the moving range of the elastic polishing wheel 33, so that the present invention can polish a larger special-shaped template 1 .

The grinding mechanical arm 32 includes a grinding horizontal rotation device 321, the rotation of the grinding horizontal device is connected with the grinding traversing slider 312, the grinding traversing slider 312 is connected with the first telescopic rod 322 for grinding, and the other end of the first telescopic rod 322 is polished Be connected with polishing tilting device 323, the other end of polishing tilting device 323 is connected with polishing second telescopic link 324, and the other end of polishing second telescopic link 324 is connected with polishing pitching rotation device 325, the other end of polishing pitching rotation device 325 A grinding steering device 326 is connected, and the elastic polishing wheel 33 is connected to the grinding steering device 326 . Grinding horizontal rotation device 321, grinding tilting device 323, grinding pitch rotation device 325 and grinding steering device 326 can rotate without corresponding parts respectively, grinding the first telescopic rod 322 and polishing the second telescopic rod 324 adjustable length, thereby conveniently The elastic polishing wheel 33 moves to any spatial position within a certain range.

Furthermore, template fixing devices 34 are installed on the columns on both sides of the grinding frame 31 , and the template fixing devices 34 press the sides of the special-shaped template 1 tightly. After the template fixing device 34 presses the special-shaped template 1, it grinds the special-shaped template 1 to avoid grinding errors caused by the position movement of the special-shaped template 1 .

Specifically, the flushing unit 4 also includes a water tank 43, the water tank 43 is connected with a pumping device 44, and the pumping device 44 is connected with the flushing nozzle 42 through a pipeline; the flushing frame 41 is provided with a flushing slide rail 411 for flushing The slide rail 411 is covered with a flushing slider 412, the flushing slider 412 is equipped with a flushing mobile driving device that drives the flushing slider 412 to move, the flushing slider 412 is connected with a flushing rotating device 413, and the flushing nozzle 42 is installed on the flushing rotating device. on device 413. The pumping device 44 pumps the water in the water tank 43 to the flushing nozzle 42, and the flushing nozzle 42 flushes the special-shaped template 1. The flushing movement driving device can drive the flushing slider 412 to move in the flushing slide rail 411 , so as to facilitate the adjustment of the position of the flushing nozzle 42 . The rinsing rotating device 413 can drive the rinsing nozzle 42 to turn to facilitate rinsing the special-shaped template 1 at a certain angle.

Specifically, the beam of the spraying frame 51 is provided with a spraying traverse slide rail 511, and the spraying mechanical arm 52 is connected with a spraying traverse slide 512, and the spraying traverse slide 512 is sleeved in the spraying traverse slide 511. , the spraying traversing slider 512 is installed with a spraying traversing drive mechanism for driving the spraying traversing slider 512 to move. The spraying traversing drive mechanism can drive the spraying traversing slider 512 to move in the spraying traversing slide rail 511 , thereby further expanding the moving range of the elastic polishing wheel 33 , so that the present invention can spray on a larger special-shaped template 1 .

The spraying mechanical arm 52 includes a spraying horizontal rotation device 521, the rotation of the spraying horizontal device is connected with the spraying traverse slider 512, the spraying traverse slider 512 is connected with a first telescopic rod 522 for spraying, and the other end of the first telescopic rod 522 for spraying is Be connected with spraying tilting device 523, the other end of spraying tilting device 523 is connected with spraying second telescopic rod 524, the other end of spraying second telescopic rod 524 is connected with spraying pitching rotation device 525, the other end of spraying pitching rotation device 525 A spraying turning device 526 is connected, and the elastic polishing wheel 33 is connected to the spraying turning device 526 . The spraying horizontal rotation device 521, the spraying tilting device 523, the spraying pitch rotation device 525 and the spraying steering device 526 can rotate without corresponding parts respectively, and the first telescopic rod 522 and the second telescopic rod 524 of the spraying can be adjusted in length, thereby facilitating the The atomizing nozzle 53 moves to any spatial position within a certain range.

Described release agent spraying unit 5 also comprises release agent storage tank 54, and release agent storage tank 54 is connected with release agent pumping device 55, and release agent pumping device 55 is connected with atomizing nozzle 53 through pipeline, sprays A runner 56 is installed on the frame 51 , and the pipeline between the release agent pumping device 55 and the atomizing nozzle 53 is wound around the runner 56 . The release agent pumping device 55 pumps the release agent in the release agent storage tank 54 to the atomizing nozzle 53 to spray the release agent on the special-shaped template 1 . Excessively long pipelines can be wound around the rotating wheel 56 to avoid entanglement of pipelines or interference with the atomizing nozzle 53 .

The present invention is not limited to the above-mentioned optional embodiments, anyone can draw other various forms of products under the enlightenment of the present invention, but no matter make any changes in its shape or structure, any change that falls within the scope of the claims of the present invention The technical solutions within the scope all fall within the protection scope of the present invention.

Claims (10)

1. The utility model provides an automatic grinding of steel form and release agent spraying device which characterized in that: the special-shaped template comprises a conveying transmission unit (2) for moving the special-shaped template (1), wherein a polishing unit (3), a flushing unit (4) and a release agent spraying unit (5) are sequentially arranged on the conveying transmission unit (2) in a crossing manner; the polishing unit (3) comprises a polishing frame (31), a polishing mechanical arm (32) is arranged on the polishing frame (31), and an elastic polishing wheel (33) is connected to the output end of the polishing mechanical arm (32); the flushing unit (4) comprises a flushing frame (41), and a flushing nozzle (42) is connected to the flushing frame (41); the release agent spraying unit (5) comprises a spraying frame (51), a spraying mechanical arm (52) is arranged on the spraying frame (51), and an atomizing nozzle (53) is connected to the output end of the spraying mechanical arm (52).

2. The automatic steel form polishing and release agent spraying device according to claim 1, wherein: the conveying transmission unit (2) comprises a frame (21), a conveyor belt (22) is arranged on the frame (21), a transmission power mechanism (23) is further arranged on the frame (21), and the output end of the transmission power mechanism (23) is connected with a driving shaft of the conveyor belt (22).

3. The automatic steel form polishing and release agent spraying device according to claim 2, wherein: the lower part of the frame (21) is connected with a containing device (24) for receiving waste water generated by the flushing unit (4) and waste release agent generated by the release agent spraying unit (5).

4. The automatic steel form polishing and release agent spraying device according to claim 1, wherein: the polishing device is characterized in that a polishing transverse sliding rail (311) is arranged on a cross beam of the polishing frame (31), a polishing transverse sliding block (312) is connected to the polishing mechanical arm (32), the polishing transverse sliding block (312) is sleeved in the polishing transverse sliding rail (311), and a polishing transverse sliding driving mechanism for driving the polishing transverse sliding block (312) to move is arranged on the polishing transverse sliding block (312).

5. The automatic steel form polishing and release agent spraying device according to claim 4, wherein: the polishing mechanical arm (32) comprises a polishing horizontal rotating device (321), the polishing horizontal rotating device is connected with a polishing transverse sliding block (312), the polishing transverse sliding block (312) is connected with a polishing first telescopic rod (322), the other end of the polishing first telescopic rod (322) is connected with a polishing tilting device (323), the other end of the polishing tilting device (323) is connected with a polishing second telescopic rod (324), the other end of the polishing second telescopic rod (324) is connected with a polishing pitching rotating device (325), the other end of the polishing pitching rotating device (325) is connected with a polishing steering device (326), and an elastic polishing wheel (33) is connected to the polishing steering device (326).

6. The automatic steel form polishing and release agent spraying device according to claim 1, wherein: template fixing devices (34) are arranged on upright posts on two sides of the polishing frame (31), and the template fixing devices (34) compress the side edges of the special-shaped templates (1).

7. The automatic steel form polishing and release agent spraying device according to claim 1, wherein: the flushing unit (4) further comprises a water tank (43), the water tank (43) is connected with a pumping device (44), and the pumping device (44) is connected with the flushing nozzle (42) through a pipeline; the washing frame (41) is provided with a washing slide rail (411), a washing slide block (412) is sleeved on the washing slide rail (411), a washing moving driving device for driving the washing slide block (412) to move is arranged on the washing slide block (412), a washing rotating device (413) is connected on the washing slide block (412), and a washing nozzle (42) is arranged on the washing rotating device (413).

8. The automatic steel form polishing and release agent spraying device according to claim 1, wherein: the spraying frame is characterized in that a spraying transverse sliding rail (511) is arranged on a cross beam of the spraying frame (51), a spraying transverse sliding block (512) is connected to the spraying mechanical arm (52), the spraying transverse sliding block (512) is sleeved in the spraying transverse sliding rail (511), and a spraying transverse sliding driving mechanism for driving the spraying transverse sliding block (512) to move is arranged on the spraying transverse sliding block (512).

9. The automatic steel form polishing and release agent spraying device according to claim 8, wherein: the spraying mechanical arm (52) comprises a spraying horizontal rotating device (521), the spraying horizontal rotating device is connected with a spraying transverse sliding block (512), the spraying transverse sliding block (512) is connected with a spraying first telescopic rod (522), the other end of the spraying first telescopic rod (522) is connected with a spraying tilting device (523), the other end of the spraying tilting device (523) is connected with a spraying second telescopic rod (524), the other end of the spraying second telescopic rod (524) is connected with a spraying pitching rotating device (525), the other end of the spraying pitching rotating device (525) is connected with a spraying steering device (526), and an elastic polishing wheel (33) is connected to the spraying steering device (526).

10. The automatic steel form polishing and release agent spraying device according to claim 1, wherein: the release agent spraying unit (5) further comprises a release agent storage tank (54), the release agent storage tank (54) is connected with a release agent pumping device (55), the release agent pumping device (55) is connected with the atomizing nozzle (53) through a pipeline, a rotating wheel (56) is mounted on the spraying frame (51), and a pipeline between the release agent pumping device (55) and the atomizing nozzle (53) is wound on the rotating wheel (56).

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