CN116352555A - A small automatic wire drawing equipment for electroplating parts - Google Patents

Abstract

The invention discloses a small automatic wire-drawing equipment for electroplating parts, which comprises a frame and a wire-drawing device. The wire-drawing device is installed on the frame. The module includes an XY-axis integrated mobile module and a Z-axis mobile module. The XY-axis integrated mobile module includes a double X-axis mobile module and a Y-axis mobile module. The tooling mechanism is installed on the Y-axis mobile module. A module; the drawing mechanism includes a main wheel mechanism, and the main wheel mechanism is placed on the Z-axis moving module. The invention utilizes the cooperation of multiple modules to effectively realize the automatic drawing of electroplated plastic parts, save manpower, increase production capacity and yield, reduce dust hazards to employees, improve the working environment of employees, and at the same time facilitate maintenance and quick conversion workplace needs.

Description

A small automatic wire drawing equipment for electroplating parts

technical field

The invention relates to a small automatic wire drawing equipment for electroplating parts.

Background technique

At present, in the wire drawing industry of electroplating products, manual wire drawing is a normal phenomenon, and there are several problems in manual wire drawing: first, the control of the wire drawing force of the product is not precise enough, which may easily cause defective products; second, the wire drawing process will generate a lot of dust, which is harmful to employees Third, after wire drawing, the product needs to be turned around, resulting in a waste of time; fourth, employees are prone to fatigue, because the manual wire drawing machine basically has no protective measures, which is likely to cause danger.

At the same time, there are some automatic wire drawing machines on the market, but this kind of automatic wire drawing machine also has some problems: first, there is no independent ventilation system; second, the dustproof effect of the motion module is not good, resulting in damage to the slider, It affects the accuracy; third, the equipment is too large, which is not conducive to changing the work site at any time, and at the same time requires a lot of maintenance; fourth, it is impossible to quickly clean up the dust; fifth, the integration of multiple axes causes the wear of the motion module to increase.

Contents of the invention

In order to solve the above technical problems, the object of the present invention is to provide a small automatic wire drawing equipment for electroplating parts.

The present invention is achieved through the following technical solutions: a small automatic wire drawing equipment for electroplating parts, including a frame and a wire drawing device, the wire drawing device is installed on the frame, and the wire drawing device includes a mobile module, a tooling mechanism and a wire drawing device mechanism, the moving module includes an XY-axis integrated moving module and a Z-axis moving module, the XY-axis integrated moving module includes a double X-axis moving module and a Y-axis moving module, and the tooling mechanism is installed on The Y-axis moving module; the drawing mechanism includes a main wheel mechanism, and the main wheel mechanism is placed on the Z-axis moving module.

Preferably, X-axis tank chains, Y-axis tank chains and Z-axis tank chains are respectively placed in the dual X-axis moving modules, Y-axis moving modules and Z-axis moving modules.

Preferably, the Y-axis path of the Y-axis moving module is provided with a Y-axis moving block, and the tooling mechanism is installed on the Y-axis moving block.

Preferably, the X-axis paths of the dual X-axis moving modules are respectively provided with X-axis moving blocks, and the Y-axis moving modules are installed on the X-axis moving blocks for integration.

Preferably, the wire drawing device also includes a protective structure, and the protective structure uses a multi-dimensional bellows structure to prevent dust from entering the interior of the module.

Preferably, the protective structure includes a double X-axis organ cover, a Y-axis organ cover and a Z-axis organ cover, and the double X-axis organ cover, Y-axis organ cover and Z-axis organ cover respectively cover the double X-axis moving module, Y-axis moving module and Z-axis moving module.

Preferably, it also includes a dust removal mechanism, the dust removal mechanism includes an industrial dust remover, a magnetic suction mechanism and a draft mechanism, the industrial dust collector is installed inside the frame, and the magnetic suction mechanism is installed on the machine On the frame, the pipeline at one end of the magnetic attraction mechanism is in communication with the exhaust mechanism.

Preferably, slide rails are provided at both sides of the main wheel mechanism.

Preferably, the main wheel mechanism includes a driving mechanism and a main wheel, and an exhaust mechanism is arranged on the main wheel, and the exhaust mechanism includes an exhaust hood and an exhaust pipe, and the exhaust hood is covered on the main wheel , the exhaust pipe is connected to the exhaust hood.

Preferably, the frame is welded with square pipes as the frame, and casters are installed at the bottom.

The invention utilizes the cooperation of multiple modules to effectively realize the automatic drawing of electroplated plastic parts, save manpower, increase production capacity and yield, reduce dust hazards to employees, improve the working environment of employees, and at the same time facilitate maintenance and quick conversion workplace needs.

Description of drawings

In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained based on these drawings without creative work.

Figure 1 and Figure 2 are perspective views of the present invention in different directions.

Fig. 3 is an exploded view of one direction of the present invention.

Fig. 4 is an exploded view of one direction of the present invention.

Fig. 5 is an exploded view of one direction of the present invention.

Fig. 6 is an exploded view of another direction of the present invention.

Detailed ways

In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "top", "bottom" etc. are based on The orientations or positional relationships shown in the drawings are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred equipment or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations on the Invention.

In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

With reference to the drawings in the specification, a small automatic wire drawing equipment for electroplating parts includes a frame 1 and a wire drawing device. The wire drawing device is installed on the frame 1, wherein the wire drawing device includes a mobile module 2 and a tooling mechanism 3 , wire drawing mechanism 4, dust removal mechanism 5 and control system, described control system can adopt PLC control system to control the used action of equipment, and described mobile module 2, tooling mechanism 3 and wire drawing mechanism 4 cooperate with each other to carry out wire drawing process to workpiece, in The waste produced in the working process can be sucked by the dust removal mechanism 5, thereby facilitating the smooth progress of the wire drawing process of small workpieces.

The above-mentioned mobile module 2 includes an XY-axis integrated mobile module 21 and a Z-axis mobile module 22. The XY-axis integrated mobile module 21 includes a double X-axis mobile module 211 and a Y-axis mobile module 212. The dual The structures of the X-axis mobile module 211 and the Y-axis mobile module 212 are integrated together, and are respectively driven by servo motors. Specifically, an X-axis tank chain 2111 is placed on the side of the double X-axis mobile module 211 , X-axis moving blocks 2112 are respectively arranged on the above-mentioned double X-axis paths, and the Y-axis moving modules 212 are installed on the X-axis moving blocks 2112 so that the double X-axis moving modules 211 can be combined with the Y-axis moving modules group 212 for integration; the side of the Y-axis moving module 212 is also provided with a Y-axis tank chain 2121, and a Y-axis moving block 2122 is arranged on the Y-axis path, and the above-mentioned tooling mechanism 3 is installed on the Y-axis moving On the module 212, the tooling mechanism 3 is a product rotation mechanism, which can drive the product to rotate by means of rotation. Specifically, the tooling mechanism 3 is installed on the Y-axis moving block 2122, so that it can use the XY The shaft integrated mobile module 21 moves in different directions on the X-axis and Y-axis, so as to meet the needs of the wire drawing operation. At the same time, because the tooling mechanism 3 is installed on the Y-axis mobile module 212, it can effectively ensure the During wire drawing, the forces on the X and Y axes are all vertical, which facilitates the wire drawing process of the product.

Further, the Z-axis moving module 22 is installed on the Z-axis supporting plate 23, and the side of the Z-axis moving module 22 is also provided with a Z-axis tank chain 221, and the above-mentioned X, Y, and Z axes must be equipped with There are tank chains, which can effectively ensure that the wires will not be twisted and folded in half; preferably, each of the above-mentioned X, Y or Z axes is equipped with 3 sensors, namely the upper limit sensor, the lower limit sensor and the zero return sensor, so that Able to limit travel. Further, the above-mentioned wire drawing mechanism 4 includes a main wheel mechanism 41 and an auxiliary wire drawing mechanism 42. The main wheel mechanism 41 is placed on the Z-axis moving module 22, and slide rails are equipped at its two sides, so that it can share Partial stress ensures the balance and stability of the main wheel rotation; the main wheel mechanism 41 includes a drive mechanism and a main wheel 412, and the upper end of the main wheel 412 is provided with an exhaust mechanism 53, and the exhaust mechanism 53 includes an exhaust cover 531 and The exhaust pipe 532, the exhaust cover 531 is set above the main wheel 412, the exhaust pipe 532 is connected to the exhaust cover 531; the auxiliary drawing mechanism 42 is equipped with an auxiliary drawing mechanism, which can facilitate the auxiliary drawing in dead angles, To ensure the smooth progress of the drawing process.

In addition, the above wire drawing device also includes a protective structure, the protective structure includes a multi-dimensional bellows structure, specifically, the protective structure includes a double X-axis bellows 61, a Y-axis bellows 62 and a Z-axis bellows 63. The double X-axis group organ cover 61 is set on the double X-axis moving module 211 and connected to the Y-axis path position, and the Y-axis organ cover 62 covers the Y-axis moving module 212 inside, The Z-axis bellows 63 are covered on the Z-axis moving module 22, so that by disposing bellows shields in each axial direction, it is possible to effectively prevent dust from entering the inside of the module and improve the service life of the device.

Above-mentioned dedusting mechanism 5 comprises industrial dust remover 51, magnetic suction mechanism 52 and drafting mechanism 53, and described industrial dust remover 51 is installed and arranged on the inside of frame 1, and described magnetic suction mechanism 52 is installed on described frame 1, so The pipeline at one end of the magnetic suction mechanism 52 communicates with the exhaust pipe 4132 of the exhaust mechanism, so as to facilitate the collection of metal dust. Further, the frame 1 can be welded with square tubes as the frame to increase the strength. At the same time, casters 11 can be installed on the bottom to further facilitate movement; in addition, the side of the frame 1 can also be provided with multi-angle rotation Push-pull teach pendant suspension structure 12. The present invention utilizes the cooperative operation of the mobile module 2, the tooling mechanism 3, the wire drawing mechanism 4, the dust removal mechanism 5 and the control system 6 to effectively realize the automatic wire drawing of electroplating plastic parts, save manpower, increase production capacity and yield, and reduce the impact of dust on employees. Hazards, improve the working environment of employees, and at the same time facilitate maintenance and quickly change the needs of the workplace.

The operating steps of the present invention are as follows: turn on the equipment; call the corresponding program for different products; turn on the servo, first install the corresponding bad product, and perform repeated wire drawing, so that the system repeatedly modifies the operating data and the compensation data of the main wheel such as the vegetable melon cloth wheel , to achieve the required data; when formally drawing, place the product on the tooling mechanism, press the start button, after the automatic drawing is completed, the tooling mechanism will automatically push out, then take out the product, and then load the next product, and perform a cycle operation; the taken out Put the product under the detection light to see if there is any abnormality; since the main wheel such as the main wheel of the vegetable melon cloth and the auxiliary wheel are all standard wheels, the quantity corresponding to each product is certain. When the set quantity is reached , the system will prompt to replace the drawing wheel; every time a product is produced, the wheel will be worn out, and the system will automatically and accurately compensate in real time to achieve the ideal drawing effect; for products with dead ends, the auxiliary drawing mechanism can be used for drawing to achieve Production requirements; during maintenance, the magnetic suction structure can be taken out, the metal powder cleaned, and then reinstalled, and at the same time, the filter element of the industrial dust collector can be cleaned and installed to complete the maintenance, which is very simple and convenient.

The foregoing description shows and describes preferred embodiments of the present invention, and as previously stated, it is to be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments but may be applied to various other embodiments. Combinations, modifications and circumstances, and can be modified within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.

Claims (10)

1. The small automatic wire drawing equipment for the electroplated part is characterized by comprising a rack and a wire drawing device, wherein the wire drawing device is arranged on the rack, the wire drawing device comprises a moving module, a tooling mechanism and a wire drawing mechanism, the moving module comprises an XY axis integrated moving module and a Z axis moving module, the XY axis integrated moving module comprises a double X axis moving module and a Y axis moving module, and the tooling mechanism is arranged on the Y axis moving module; the wire drawing mechanism comprises a main wheel mechanism, and the main wheel mechanism is placed on the Z-axis moving module.

2. The small-sized automatic wire drawing equipment for electroplated parts according to claim 1, wherein the double-X-axis moving module, the Y-axis moving module and the Z-axis moving module are respectively provided with an X-axis tank chain, a Y-axis tank chain and a Z-axis tank chain.

3. The small automatic wire drawing equipment for electroplated parts according to claim 1, wherein a Y-axis path of the Y-axis moving module is provided with a Y-axis moving block, and the tooling mechanism is mounted on the Y-axis moving block.

4. A small-sized automatic wire drawing device for electroplated parts according to claim 3, wherein the X-axis paths of the double X-axis moving modules are respectively provided with an X-axis moving block, and the Y-axis moving modules are arranged on the X-axis moving blocks for integration.

5. The small automatic drawing device for electroplated parts according to claim 1, wherein the drawing device further comprises a protective structure, and the protective structure prevents dust from entering the inside of the module by utilizing an organ cover structure with multiple dimensions.

6. The small automatic wire drawing equipment for electroplated parts according to claim 5, wherein the protective structure comprises a double-X-axis group organ cover, a Y-axis organ cover and a Z-axis organ cover, and the double-X-axis moving module, the Y-axis moving module and the Z-axis moving module are respectively covered by the double-X-axis group organ cover, the Y-axis organ cover and the Z-axis organ cover.

7. The small automatic wire drawing equipment for electroplated parts according to claim 1, further comprising a dust removing mechanism, wherein the dust removing mechanism comprises an industrial dust remover, a magnetic suction mechanism and an exhaust mechanism, the industrial dust remover is arranged in the frame, the magnetic suction mechanism is arranged on the frame, and a pipeline at one end of the magnetic suction mechanism is communicated with the exhaust mechanism.

8. The small automatic drawing equipment for electroplated parts according to claim 1, wherein the two sides of the main wheel mechanism are provided with sliding rails.

9. The small automatic wire drawing equipment for electroplated parts according to claim 1, wherein the main wheel mechanism comprises a driving mechanism and a main wheel, an exhaust mechanism is arranged on the main wheel, the exhaust mechanism comprises an exhaust hood and an exhaust tube, the exhaust hood is covered on the main wheel, and the exhaust tube is connected to the exhaust hood.

10. The small automatic drawing equipment for electroplated parts according to claim 1, wherein the frame adopts square tube welding as the frame, and the bottom of the frame is provided with casters.

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