CN116352173A - Stainless steel seamless pipe cutting equipment - Google Patents
Stainless steel seamless pipe cutting equipment Download PDFInfo
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- CN116352173A CN116352173A CN202310467700.0A CN202310467700A CN116352173A CN 116352173 A CN116352173 A CN 116352173A CN 202310467700 A CN202310467700 A CN 202310467700A CN 116352173 A CN116352173 A CN 116352173A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本发明公开了一种不锈钢无缝管切割设备,包括机架以及切割机,所述机架包括上料架以及位于上料架一侧的固定座,所述上料架上方设有活动组件,活动组件供钢管在上料架上方运动,所述上料架上设有限位组件以及具有重力势能且用于驱动钢管转动的驱动装置,限位组件配合具有重力势能的驱动装置来限制钢管径向运动,所述切割机滑动设置于固定座且连接有驱动切割机往复运动的第二驱动组件。本发明具有以下优点和效果:本发明能降低企业的生产成本与采购成本。
The invention discloses a stainless steel seamless pipe cutting equipment, which includes a frame and a cutting machine. The frame includes a feeding rack and a fixed seat on one side of the feeding rack. A movable assembly is arranged above the feeding rack. The movable component is used for the steel pipe to move above the loading rack. The loading rack is equipped with a limit assembly and a driving device with gravity potential energy for driving the steel pipe to rotate. The limit assembly cooperates with the drive device with gravity potential energy to limit the radial direction of the steel pipe. The cutting machine is slidably arranged on the fixed seat and is connected with a second driving assembly that drives the cutting machine to reciprocate. The invention has the following advantages and effects: the invention can reduce the production cost and purchase cost of the enterprise.
Description
技术领域technical field
本发明涉及一种钢管加工设备,特别涉及一种不锈钢无缝管切割设备。The invention relates to a steel pipe processing equipment, in particular to a stainless steel seamless pipe cutting equipment.
背景技术Background technique
不锈钢无缝钢管是一种具有中空截面、周边没有接缝的长条钢材。是耐空气、蒸汽、水等弱腐蚀介质和酸、碱、盐等化学浸蚀性介质腐蚀的钢管,也称为不锈耐酸钢管。不锈钢无缝管的加工流程包括多道切割步骤。由于不锈钢无缝管的运用领域十分广泛,导致其管径的跨度也十分巨大;想要完成对管径较大不锈钢无缝管的切割,就要采购与之适配的大型切割设备。由于大管径不锈钢无缝管的单量较少,如果为了少单量的大管径不锈钢无缝管去采购一台大型的切割设备,则极大增加了企业的生产成本与采购成本。故,如何实现成本较低的切割设备能兼顾对于大管径不锈钢无缝管切割,成为企业急需要解决的问题,根据上述问题,本发明孕育而生。Stainless steel seamless steel pipe is a long strip of steel with a hollow section and no seams around it. It is a steel pipe that is resistant to weak corrosive media such as air, steam, water, and chemically corrosive media such as acid, alkali, and salt. It is also called stainless acid-resistant steel pipe. The processing flow of stainless steel seamless pipe includes multiple cutting steps. Due to the wide range of application fields of stainless steel seamless pipes, the span of their pipe diameters is also very large; if you want to complete the cutting of stainless steel seamless pipes with larger diameters, you must purchase large-scale cutting equipment that is compatible with them. Due to the small quantity of large-diameter stainless steel seamless pipes, if a large-scale cutting equipment is purchased for a small quantity of large-diameter stainless steel seamless pipes, the production cost and procurement cost of the enterprise will be greatly increased. Therefore, how to realize cutting equipment with lower cost and can also cut large-diameter stainless steel seamless pipes has become a problem that enterprises need to solve urgently. Based on the above problems, the present invention is conceived.
发明内容Contents of the invention
本发明的目的是提供一种不锈钢无缝管切割设备,该切割设备成本低且能实现对大口径钢管的切割,以此来降低企业的生产成本与采购成本。The purpose of the present invention is to provide a stainless steel seamless pipe cutting equipment, which has low cost and can realize the cutting of large-diameter steel pipes, so as to reduce the production cost and purchase cost of the enterprise.
本发明的上述技术目的是通过以下技术方案得以实现的:一种不锈钢无缝管切割设备,包括机架以及切割机,所述机架包括上料架以及位于上料架一侧的固定座,所述上料架上方设有活动组件,活动组件供钢管在上料架上方运动,所述上料架上设有限位组件以及具有重力势能且用于驱动钢管转动的驱动装置,限位组件配合具有重力势能的驱动装置来限制钢管径向运动,所述切割机滑动设置于固定座且连接有驱动切割机往复运动的第二驱动组件。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a stainless steel seamless pipe cutting equipment, including a frame and a cutting machine, the frame includes a feeding rack and a fixing seat located on one side of the feeding rack, A movable assembly is arranged above the feeding rack, and the movable assembly is used for the steel pipe to move above the feeding rack. A limit assembly and a driving device with gravity potential energy and used to drive the steel pipe to rotate are arranged on the feeding rack. The limit assembly cooperates with The radial movement of the steel pipe is restricted by a driving device with gravitational potential energy. The cutting machine is slidably arranged on the fixed seat and is connected with a second driving assembly that drives the cutting machine to reciprocate.
通过采用上述技术方案,将待切割的钢管放置于上料架上方,在活动组件的作用下实现在于上料架上方的运动,并控制限位组件对钢管构成限位再推动钢管朝向固定座一侧运动来调节钢管的待切割位置,调控好钢管的待切割位置后,通过驱动装置对限位后钢管施加重力势能以此来配合限位组件限制钢管径向运动,避免钢管在切割的过程中发生位移。接着通过对钢管施加重力势能的驱动装置来驱动钢管实现周向转动,再配合第二驱动组件驱动切割机靠近钢管来完成对大管径钢管的环切操作。通过该种转动切割的方式使小型切割机能不受钢管管径影响,即可完成对大型管径钢管的切割操作。通过该种转动钢管的上料结构去适配小型的切割机来降低企业的生产成本与采购成本。By adopting the above-mentioned technical scheme, the steel pipe to be cut is placed on the top of the feeding rack, and the movement above the feeding rack is realized under the action of the movable component, and the limit component is controlled to form a limit for the steel pipe and then push the steel pipe toward the fixed seat. Side movement is used to adjust the position of the steel pipe to be cut. After adjusting the position of the steel pipe to be cut, the gravitational potential energy is applied to the steel pipe after the limit through the driving device to cooperate with the limit component to limit the radial movement of the steel pipe and prevent the steel pipe from being cut during the cutting process. Displacement occurs. Then, the steel pipe is driven to rotate in a circumferential direction by a driving device that applies gravitational potential energy to the steel pipe, and then the second driving component is used to drive the cutting machine close to the steel pipe to complete the circular cutting operation of the large-diameter steel pipe. The small cutting machine is not affected by the diameter of the steel pipe through this rotating cutting method, and the cutting operation of the steel pipe with a large diameter can be completed. The feeding structure of the rotating steel pipe is adapted to a small cutting machine to reduce the production cost and procurement cost of the enterprise.
进一步设置为:所述驱动装置包括供钢管穿过的弹性传动带、升降滑动设置于上料架且驱动传动带转动的第二驱动电机、控制第二驱动电机升降的第二控制件以及用于扩撑传动带来供钢管穿入传动带的扩撑组件,所述传动带随第二驱动电机运动。It is further set that: the drive device includes an elastic transmission belt for the steel pipe to pass through, a second drive motor that lifts and slides on the loading rack and drives the transmission belt to rotate, a second control member that controls the lifting of the second drive motor, and a second control member for expanding the support. The transmission belt is used for the steel pipe to pass through the expansion assembly of the transmission belt, and the transmission belt moves with the second drive motor.
通过采用上述技术方案,扩撑组件扩撑传动带来供钢管顺利的穿入传动带内圈,接着通过第二控制件控制第二驱动电机带动传动带做下降运动,通过第二驱动电机的重量来对传动带施加抵紧于钢管的作用力,接着第二驱动电机驱动传动带转动,由于传动带与钢管之间形成有较大的摩擦力,故实现了钢管在于上料架上方的周向转动,以此来完成对于钢管的驱动操作。By adopting the above-mentioned technical scheme, the expansion drive belt of the expansion assembly allows the steel pipe to smoothly penetrate into the inner ring of the transmission belt, and then controls the second drive motor to drive the transmission belt to perform downward movement through the second control part, and the transmission belt is adjusted by the weight of the second drive motor. Apply a force against the steel pipe, and then the second drive motor drives the transmission belt to rotate. Since there is a large friction force between the transmission belt and the steel pipe, the circumferential rotation of the steel pipe above the loading rack is realized, and this is done. For the driving operation of steel pipes.
进一步设置为:所述扩撑组件包括固定设置于传动带外周壁的钢带、位于钢带上方的至少一个磁块以及驱动磁块升降的第三驱动组件,磁块吸附钢带构成联动。It is further provided that: the expansion assembly includes a steel belt fixed on the outer peripheral wall of the transmission belt, at least one magnetic block above the steel belt, and a third drive assembly for driving the magnetic block up and down, and the magnetic block absorbs the steel belt to form a linkage.
通过采用上述技术方案,钢带的柔性与传动带的弹性形成相互适配,去适应对不同管径钢管的驱动,第三驱动组件驱动磁铁靠近钢带,通过磁铁吸附钢带来对传动带形成向外拉扯的扩撑力,避免因传动带下垂造成钢管无法顺利穿过传动带现象的发生。且磁铁的性质能实现与钢带的便捷分离,以此来保证传动带的正常转动,避免造成结构上的干涉。By adopting the above-mentioned technical scheme, the flexibility of the steel belt and the elasticity of the transmission belt are adapted to each other to adapt to the driving of steel pipes with different diameters. The third driving component drives the magnet close to the steel belt, and the steel belt is absorbed by the magnet to form an outward direction on the transmission belt. The expansion force of the pulling can avoid the phenomenon that the steel pipe cannot pass through the transmission belt smoothly due to the sagging of the transmission belt. Moreover, the nature of the magnet can realize convenient separation from the steel belt, so as to ensure the normal rotation of the transmission belt and avoid structural interference.
进一步设置为:所述传动带为同步带,包括设置于第二驱动电机输出轴的同步带轮与以及位于同步带轮下方用于限制同步带脱离同步带轮并随第二驱动电机运动的限位板,当同步带啮合同步带轮时,同步带与限位板之间形成有间隙。It is further set that: the transmission belt is a synchronous belt, including a synchronous pulley arranged on the output shaft of the second drive motor and a limiter located below the synchronous pulley for limiting the synchronous belt from detaching from the synchronous pulley and moving with the second drive motor When the timing belt engages the timing pulley, a gap is formed between the timing belt and the limiting plate.
通过采用上述技术方案,限位板的设置来避免传动带与同步带轮两者的分离,确保两者构成稳定传动,并通过形成的间隙来保证传动带在转动的过程中不受限位板摩擦,确保传动带的顺畅转动且保证了其使用寿命。By adopting the above technical scheme, the setting of the limit plate can avoid the separation of the transmission belt and the synchronous pulley, ensure that the two form a stable transmission, and ensure that the transmission belt is not rubbed by the limit plate during the rotation process through the formed gap. Ensure the smooth rotation of the transmission belt and ensure its service life.
进一步设置为:所述磁块的数量为两块且两块磁块沿传动带径向间隔排列设置,所述第三驱动组件包括设置于磁块上方的绕卷电机以及连接每个磁块与绕卷电机绕卷轴的连接绳。It is further set that: the number of the magnetic blocks is two and the two magnetic blocks are arranged at intervals along the radial direction of the transmission belt, and the third drive assembly includes a winding motor arranged above the magnetic blocks and connecting each magnetic block The winding motor winds the connecting rope around the reel.
通过采用上述技术方案,两块磁块与同步带轮三者形成对于传动带的三角扩撑,以此来保证钢管顺利穿入传动带;并通过绕卷电机配合连接绳的方式来实现两块磁块的异步升降控制,去更好的适配下垂异形的传动带形状,具有更好的实用性。即当其中一个磁铁吸附钢带构成定位时,该种结构还能控制另一个磁块单独下降去与钢带进行吸附操作。By adopting the above technical scheme, the two magnetic blocks and the synchronous pulley form a triangular expansion for the transmission belt, so as to ensure the smooth penetration of the steel pipe into the transmission belt; and realize the two magnetic blocks through the winding motor and the connecting rope. The advanced asynchronous lifting control can better adapt to the shape of the sagging and special-shaped transmission belt, and has better practicability. That is to say, when one of the magnets absorbs the steel strip to form a position, this structure can also control the other magnetic block to descend independently to carry out the adsorption operation with the steel strip.
进一步设置为:所述限位组件包括两根相向或向背运动的限位杆、形成于两限位杆之间且供钢管放置的夹持区、转动设置于上料架且连接两根限位杆的双向螺杆以及驱动双向螺杆转动的第四电机。It is further set as follows: the limit assembly includes two limit rods moving toward or back, a clamping area formed between the two limit rods for placing steel pipes, a rotation setting on the loading rack and connecting two limit rods The two-way screw of rod and the fourth motor that drives the two-way screw to rotate.
通过采用上述技术方案,第四电机驱动双向螺杆转动,通过转动的双向螺杆来控制两个限位杆同步相向或同步相背运动,以此来对钢管构成限位。By adopting the above technical solution, the fourth motor drives the bidirectional screw to rotate, and the rotating bidirectional screw controls the two limit rods to move synchronously towards or away from each other, so as to constrain the steel pipe.
进一步设置为:所述第二驱动组件包括转动设置于固定座且与切割机螺纹连接的丝杆以及驱动丝杆转动的第五电机。It is further provided that: the second driving assembly includes a threaded screw that is arranged on the fixed seat and is screwed with the cutting machine, and a fifth motor that drives the screw to rotate.
通过采用上述技术方案,第五电机驱动丝杆转动以此来控制切割机往复运动,去完成对于钢管的切割操作。By adopting the above technical solution, the fifth motor drives the screw to rotate to control the reciprocating motion of the cutting machine to complete the cutting operation on the steel pipe.
进一步设置为:所述活动组件包括分布设置于上料架且具有朝上开口的若干嵌槽以及滚动设置于每个嵌槽内的滚珠,每个所述嵌槽壁与滚珠之间均形成有连通开口的进污槽,每个嵌槽的最低位置均开设有排污口,嵌槽壁上设有连通排污口与进污槽的排污通道且排污通道围绕于嵌槽开口环绕设置有多个。It is further set that: the movable assembly includes a number of slots distributed on the loading frame and having an upward opening, and balls rolling in each slot, and a gap is formed between each slot wall and the balls. The bottom of each slot is provided with a sewage outlet, and the wall of the slot is provided with a sewage channel connecting the sewage outlet and the sewage inlet, and a plurality of sewage channels are arranged around the opening of the slot.
通过采用上述技术方案,钢管放置于滚珠上方,通过滚珠的滚动来实现钢管在于上料架上方的运动。颗粒杂质进入进污槽,经过排污通道从排污口排出,以此来避免颗粒杂质进入嵌槽与滚珠之间造成滚珠的过度磨损而降低了滚珠的使用寿命。By adopting the above technical scheme, the steel pipe is placed above the balls, and the movement of the steel pipe above the feeding rack is realized through the rolling of the balls. Particles and impurities enter the dirt inlet tank, and are discharged from the sewage outlet through the sewage discharge channel, so as to prevent the particles and impurities from entering between the socket and the ball, causing excessive wear of the ball and reducing the service life of the ball.
综上所述,本发明具有以下有益效果:本发明能降低企业的生产成本与采购成本。To sum up, the present invention has the following beneficial effects: the present invention can reduce the production cost and purchase cost of the enterprise.
附图说明Description of drawings
图1为实施例的立体图;Fig. 1 is the perspective view of embodiment;
图2为实施例的结构示意图;Fig. 2 is the structural representation of embodiment;
图3为实施例另一视角的结构示意图;Fig. 3 is a structural schematic diagram of another perspective of the embodiment;
图4为实施例中驱动装置的结构示意图;Fig. 4 is the structural representation of driving device in the embodiment;
图5为实施例中扩撑组件的结构示意图;Fig. 5 is a schematic structural view of the expansion assembly in the embodiment;
图6为实施例的局部剖面图。Fig. 6 is a partial sectional view of the embodiment.
图中:1、切割机;2、上料架;3、固定座;4、活动组件;41、嵌槽;42、滚珠;5、限位组件;51、限位杆;52、夹持区;53、双向螺杆;54、第四电机;6、驱动装置;61、传动带;62、第二驱动电机;63、第二控制件;64、扩撑组件;641、钢带;642、磁块;643、绕卷电机;644、连接绳;7、第二驱动组件;71、丝杆;72、第五电机;8、同步带轮;9、限位板;10、间隙;11、进污槽;12、排污口;13、排污通道;14、钢管。In the figure: 1. Cutting machine; 2. Feeding rack; 3. Fixed seat; 4. Movable components; 41. Insert groove; 42. Ball; 5. Limit component; 51. Limit rod; 52. Clamping area ; 53, two-way screw; 54, the fourth motor; 6, driving device; 61, transmission belt; 62, the second drive motor; 63, the second control part; 64, expansion component; 641, steel belt; ; 643, winding motor; 644, connecting rope; 7, the second drive assembly; 71, screw mandrel; 72, the fifth motor; 8, synchronous pulley; 9, limit plate; 10, gap; Groove; 12, sewage outlet; 13, sewage channel; 14, steel pipe.
实施方式Implementation
以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
参考图1至图6,一种不锈钢无缝管切割设备,包括机架以及切割机1,机架包括上料架2以及位于上料架2一侧的固定座3,上料架2上方设有活动组件4,活动组件4供钢管14在上料架2上方运动。上料架2上设有限位组件5以及具有重力势能且用于驱动钢管14转动的驱动装置6。限位组件5配合具有重力势能的驱动装置6来限制钢管14径向运动,切割机1滑动设置于固定座3且连接有驱动切割机1往复运动的第二驱动组件7。Referring to Fig. 1 to Fig. 6, a stainless steel seamless pipe cutting equipment includes a frame and a cutting machine 1, the frame includes a
驱动装置6包括供钢管14穿过的弹性传动带61、升降滑动设置于上料架2且驱动传动带61转动的第二驱动电机62、控制第二驱动电机62升降的第二控制件63以及用于扩撑传动带61来供钢管14穿入传动带61的扩撑组件64,传动带61随第二驱动电机62运动;第二控制件63为设置于第二驱动电机62下方的气缸,气缸的缸体固定设置于上料架2且活塞杆朝上用于支撑第二驱动电机62。扩撑组件64包括固定设置于传动带61外周壁的钢带641、位于钢带641上方的至少一个磁块642以及驱动磁块642升降的第三驱动组件,磁块642吸附钢带641构成联动。磁块642的数量为两块且两块磁块642沿传动带61径向间隔排列设置,第三驱动组件包括固定设置于上料架2且位于磁块642上方的绕卷电机643以及固定连接每个磁块642与绕卷电机643绕卷轴的连接绳644,绕卷电机643绕卷连接绳644来控制磁块642的升降。The driving device 6 includes an
传动带61为同步带,第二驱动电机62的输出轴固定安装有同步带轮8,位于同步带轮8下方用于限制同步带脱离同步带轮8的限位板9,限位板9与第二驱动电机62壳体固定连接使其随第二驱动电机62运动,当同步带啮合同步带轮8时,同步带与限位板9之间形成有间隙10。同步带在第二驱动电机62的作用下套装抵紧于钢管14外壁,通过形成的摩擦阻力来驱动钢管14缓慢转动,由于钢管14为缓慢转动加之有钢带641作为支撑,故传动带61不会发生轴线窜动,保证了对于钢管14的平稳驱动。
限位组件5优选设置为两组,限位组件5包括滑动设置于上料架2的两根限位杆51、形成于两限位杆51之间且供钢管14放置的夹持区52、转动设置于上料架2且与两根限位杆51螺纹连接的双向螺杆53以及驱动双向螺杆53转动的第四电机54,第四电机54固定设置于上料架2且输出轴与双向螺杆53一端固定连接,通过双向螺杆53来驱动两根限位杆51同向相向或同步相背运动。第二驱动组件7包括转动设置于固定座3且与切割机1螺纹连接的丝杆71以及驱动丝杆71转动的第五电机72,第五电机72固定设置于固定座3且输出轴与丝杆71一端固定连接。The
活动组件4包括开设分布于上料架2且具有朝上开口的若干嵌槽41以及滚动设置于每个嵌槽41内的滚珠42。每个嵌槽41壁与滚珠42之间均形成有连通开口的进污槽11,进污槽11开设于嵌槽41壁且围绕于嵌槽41开口形成一圆环形。每个嵌槽41的最低位置均开设有排污口12,嵌槽41壁上开设有连通排污口12与进污槽11的排污通道13且排污通道13围绕于嵌槽41开口环绕设置有多个,滚珠42凸出于嵌槽41开口。The movable component 4 includes a plurality of
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
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| CN120696487A (en) * | 2025-08-25 | 2025-09-26 | 浙江天昊钢业有限公司 | Large diameter seamless stainless steel pipe wall thickness processing device |
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| WO2021103633A1 (en) * | 2019-11-28 | 2021-06-03 | 广州大学 | Integrated feeding and cutting device for regular long strip-shaped materials |
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| CN109759634A (en) * | 2019-01-18 | 2019-05-17 | 戎珊珊 | A kind of steel pipe is from advanceable continuous cutter |
| CN210548434U (en) * | 2019-06-21 | 2020-05-19 | 浙江绿城建筑工程管理有限公司 | Building pipe cutting clamp capable of discharging quickly |
| WO2021103633A1 (en) * | 2019-11-28 | 2021-06-03 | 广州大学 | Integrated feeding and cutting device for regular long strip-shaped materials |
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