CN116331944A - A wire take-up device for a copper-clad steel wire production line - Google Patents
A wire take-up device for a copper-clad steel wire production line Download PDFInfo
- Publication number
- CN116331944A CN116331944A CN202310263648.7A CN202310263648A CN116331944A CN 116331944 A CN116331944 A CN 116331944A CN 202310263648 A CN202310263648 A CN 202310263648A CN 116331944 A CN116331944 A CN 116331944A
- Authority
- CN
- China
- Prior art keywords
- motor
- plate
- wire
- rod
- winding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/71—Arrangements for severing filamentary materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及搬运条材技术领域,特别涉及一种铜包钢线材生产线用收线装置。The invention relates to the technical field of conveying strips, in particular to a wire take-up device for a copper-clad steel wire production line.
背景技术Background technique
线材收线装置是一种能对线材进行快速收线打包的装置;然而现阶段的线材收线装置存在一些不足,收线盘在收线的时候需要操作人员在装置面前看护,防止收线盘收线过量,并且收线盘在收线结束后的更换作业也不方便,影响线材收线作业的工作效率;The wire take-up device is a device that can quickly take up and pack the wire; however, the current wire take-up device has some shortcomings. Excessive take-up, and the replacement of the take-up reel after the take-up is inconvenient, which affects the work efficiency of the wire take-up operation;
为此,专利号为:202120248774.1的中国发明专利公开了一种线材收线装置,包括支撑台和控制箱,所述支撑台的上表面固定连接有控制箱,所述支撑台的前表面固定连接有散热板,所述控制箱的前表面一侧活动连接有一号箱门,所述控制箱的前表面位于一号箱门的一侧活动连接有防护板,所述控制箱的前表面位于防护板的一侧活动连接有二号箱门,所述支撑台的一侧表面固定连接有气密装置,所述支撑台的上表面一侧位于气密装置的上方一侧固定连接有气密开关,所述控制箱的一侧表面固定连接有接气管,所述控制箱的内部一侧活动连接有一号装配轴,本实用新型所述的一种线材收线装置,收线盘在收线结束后可以提醒操作者更换收线盘,在对收线盘进行拆卸更换的时候也更加便捷,且收线时更加平稳;To this end, the Chinese invention patent No. 202120248774.1 discloses a wire take-up device, including a support platform and a control box, the upper surface of the support platform is fixedly connected to the control box, and the front surface of the support platform is fixedly connected to There is a heat dissipation plate, the front surface of the control box is movably connected to a No. 1 box door, and the front surface of the control box is located on the side of the No. One side of the plate is movably connected with the No. 2 box door, one side surface of the support platform is fixedly connected with an airtight device, and the upper surface of the support platform is fixedly connected with an airtight switch on the side above the airtight device , one side surface of the control box is fixedly connected with an air pipe, and one side of the control box is movably connected with a No. Finally, the operator can be reminded to replace the take-up reel, and it is more convenient to disassemble and replace the take-up reel, and the take-up is more stable;
通过对上述线材收线装置进行研究,发现其不能将线材均匀的布置在收线盘上,只能将线材绕在收线盘的中间,且当收线盘盘完线材以后,需要人工切断线材,才能取下收线盘;Through the research on the above-mentioned wire take-up device, it is found that it cannot arrange the wire evenly on the take-up reel, but can only wind the wire in the middle of the take-up reel, and when the take-up reel finishes winding the wire, it needs to be manually cut off , to remove the take-up reel;
因此,我们急需发明一种能将线材均匀的布置在收线盘上的,且当收线盘盘完线材以后,可自动切线,辅助人工收取收线盘的装置来解决以上问题。Therefore, we urgently need to invent a device that can evenly arrange the wires on the take-up reel, and when the take-up reel has finished reeling the wires, it can automatically cut the wire and assist manual collection of the take-up reel to solve the above problems.
发明内容Contents of the invention
针对上述问题,本发明提供了一种铜包钢线材生产线用收线装置,通过设置上料机构和下料机构,上料时,工人使用推板将绕线轮推到工作区,下料时,下料机构将绕线轮转移出工作区后工人再将绕线轮取走,使得工人不必接触工作区即可将绕线轮送达或取出,减小了事故的发生率;通过设置摆线机构和驱动机构,可将线材均匀的布置在绕线轮,而且还可以自动续线、自动绕线和自动切线,大大减少了人工的干预,提升了效率。In view of the above problems, the present invention provides a wire take-up device for a copper-clad steel wire rod production line. By setting a feeding mechanism and a feeding mechanism, during feeding, workers use push plates to push the winding wheel to the work area. , the unloading mechanism transfers the reel out of the work area, and then the worker takes the reel away, so that the worker can deliver or take out the reel without touching the work area, reducing the incidence of accidents; by setting the pendulum The wire mechanism and driving mechanism can evenly arrange the wire on the winding wheel, and can also automatically continue, automatically wind and automatically cut the wire, which greatly reduces manual intervention and improves efficiency.
本发明所使用的技术方案是:一种铜包钢线材生产线用收线装置,包括:支撑架、上料机构、摆线机构、驱动机构和下料机构;The technical solution used in the present invention is: a wire take-up device for a copper-clad steel wire rod production line, including: a support frame, a feeding mechanism, a cycloid mechanism, a driving mechanism and a feeding mechanism;
所述支撑架设有底板,底板上面设有支架A、支架B、立柱、门形架、支架C、支架D和支架E,其中四个立柱上装有放料板,所述放料板可在立柱上上下滑动,所述支架B上装有圆杆,圆杆的另一端装在放料台上,圆杆中间装有推板,推板可在圆杆上前后滑动,所述推板前方为放料台的放料区,放料台放料区设有凹槽,凹槽内可放置绕线轮,所述支架A上装有下料机构,门形架以及支架C上装有摆线机构,所述底板与支架D上装有驱动机构;Described support frame is provided with base plate, and base plate is provided with support A, support B, upright post, gantry, support C, support D and support E above base plate, and wherein four uprights are equipped with discharge plate, and described discharge plate can be placed on the upright column Sliding up and down, the bracket B is equipped with a round rod, the other end of the round rod is installed on the discharge platform, and a push plate is installed in the middle of the round rod, and the push plate can slide back and forth on the round rod. The discharge area of the material table is provided with a groove, and a winding wheel can be placed in the groove, and a blanking mechanism is installed on the bracket A, and a cycloid mechanism is installed on the portal frame and the bracket C. The base plate and the bracket D are equipped with a driving mechanism;
当需要使用该装置时,放料板的上表面与放料台的上表面处于同一平面上,此时将绕线轮放置到放料台放料区的凹槽内,然后人工推动推板,将绕线轮推动到放料板上的工作区,然后将生产出的线材穿入摆线机构,所述摆线机构将带动线材的线头搭在推板上方的平面板上,随后人工将推板复位到放料台上,此时线头就搭在绕线轮上,随后驱动机构中的承重轴插进绕线轮内,进行完此步骤后,将放料板下降,然后驱动机构启动,将线头牢牢压在绕线轮上后,带动绕线轮转动,将线材绕在绕线轮上,当绕线完成后,摆线机构将线材切断,然后驱动机构中的承重轴退出绕线轮,在承重轴退出的同时,下料机构中的下料支撑轴插进到绕线轮内,然后将绕线轮移走,随后在上料机构上更换新的绕线轮,重复以上步骤,使该装置不间断工作。When the device needs to be used, the upper surface of the discharge plate and the upper surface of the discharge table are on the same plane. At this time, the winding wheel is placed in the groove of the discharge area of the discharge table, and then the push plate is manually pushed. Push the winding wheel to the working area on the unloading plate, and then pass the produced wire into the cycloid mechanism, which will drive the end of the wire to rest on the flat plate above the push plate, and then manually push the wire The plate is reset to the unloading platform, and the thread end is on the winding wheel at this time, and then the load-bearing shaft in the driving mechanism is inserted into the winding wheel. After this step, the unloading plate is lowered, and then the driving mechanism is started. After pressing the end of the thread firmly on the winding wheel, it drives the winding wheel to rotate, and winds the wire on the winding wheel. When the winding is completed, the cycloid mechanism cuts the wire, and then the load-bearing shaft in the driving mechanism exits the winding When the load-bearing shaft exits, the unloading support shaft in the unloading mechanism is inserted into the reel, then the reel is removed, and then a new reel is replaced on the feed mechanism, and the above steps are repeated , so that the device works uninterrupted.
进一步地,所述摆线机构包括:进线口、电机A、丝杆A、滑块、电机B、滚轮、电机C、传动轴和压刀;Further, the cycloid mechanism includes: a wire inlet, a motor A, a screw A, a slider, a motor B, a roller, a motor C, a transmission shaft and a pressing knife;
所述进线口安装在门形架上,所述支架C上装有电机A,电机A传动轴上的齿轮与丝杆A上的齿轮相啮合,丝杆A上装有滑块,所述滑块上侧装有电机B、滚轮、电机C、传动轴和压刀,上述零件可随滑块在丝杆A上滑动,电机B与滚轮连接,电机B可带动滚轮转动,电机C上的齿轮与传动轴上的齿轮相啮合,且压刀上设有齿条与传动轴上的齿轮相啮合;The wire inlet is installed on the gantry, the bracket C is equipped with a motor A, the gear on the drive shaft of the motor A meshes with the gear on the screw A, the screw A is equipped with a slider, and the slider The upper side is equipped with motor B, roller, motor C, transmission shaft and pressing knife. The above parts can slide on the screw rod A with the slider. Motor B is connected with the roller. Motor B can drive the roller to rotate. The gear on the motor C and The gears on the transmission shaft are meshed, and the rack on the press knife is meshed with the gears on the transmission shaft;
当需要工作时,首先人工将生产出的线材通过进线口穿进,然后在滑块上的两个滚轮之间穿过,再通过压刀的下方,直至搭到平面板上,在绕线过程中,电机B一直转动,带动其中一个滚轮转动,从而保证线材连续不断的绕到绕线轮上,且在绕线过程中,电机A转动,带动丝杆A转动,从而带动滑块左右滑动,滑块会带动两个滚轮之间的线材左右摆动,从而使绕线更加均匀,当绕线结束后,电机C带动传动轴转动,从而带动压刀向下移动,切断线材,更换绕线轮后,摆线机构会重复以上步骤,将线头再次带动到新的线轮上,如此反复。When work is required, the produced wire is first passed through the wire inlet manually, then passed between the two rollers on the slider, and then passed under the press knife until it reaches the flat plate, and then the wire is wound During the process, the motor B keeps rotating, driving one of the rollers to rotate, so as to ensure that the wire is continuously wound on the winding wheel, and during the winding process, the motor A rotates, driving the screw A to rotate, thereby driving the slider to slide left and right , the slider will drive the wire between the two rollers to swing from side to side, so that the winding is more uniform. When the winding is completed, the motor C drives the transmission shaft to rotate, thereby driving the pressing knife to move downward, cutting the wire, and replacing the winding wheel Finally, the cycloid mechanism will repeat the above steps to drive the thread end to a new thread wheel again, and so on.
进一步的,所述驱动机构包括:滑动板、电机D、齿轴、承重轴、转动套筒、压杆、斜面卡垫、拨动杆、输出齿轴、电机E、电机F和丝杆B;Further, the drive mechanism includes: a sliding plate, a motor D, a gear shaft, a bearing shaft, a rotating sleeve, a pressing rod, an inclined pad, a toggle rod, an output gear shaft, a motor E, a motor F and a screw B;
所述滑动板安装在底板的滑槽里,滑动板上的齿与齿轴上的齿相啮合,所述齿轴上的齿轮与电机D上的齿轮相啮合,电机D安装在支架E上方,所述滑动板上还安装有承重轴,承重轴上装有转动套筒和斜面卡垫,转动套筒上固定有四个压杆,四个压杆之间用四个弹簧连接,转动套筒上的齿与输出齿轴的齿相啮合,所述输出齿轴安装在支架D上,且通过皮带与电机E相连接,电机E安装在底板上,底板上还安装有电机F,电机F通过皮带与丝杆B相连接,丝杆B同样安装在支架D上,丝杆B上安装有拨动杆,拨动杆设置在转动套筒周围,可带动转动套筒前后滑动;The sliding plate is installed in the chute of the bottom plate, the teeth on the sliding plate mesh with the teeth on the gear shaft, the gear on the gear shaft meshes with the gear on the motor D, and the motor D is installed above the bracket E. A load-bearing shaft is also installed on the sliding plate, and a rotating sleeve and an inclined pad are installed on the load-bearing shaft. Four pressing rods are fixed on the rotating sleeve, and four pressing rods are connected by four springs. The teeth of the output gear mesh with the teeth of the output gear shaft. The output gear shaft is installed on the bracket D and connected to the motor E through a belt. The motor E is installed on the bottom plate, and the motor F is also installed on the bottom plate. It is connected with the screw rod B, and the screw rod B is also installed on the bracket D, and a toggle rod is installed on the screw rod B, and the toggle rod is arranged around the rotating sleeve, which can drive the rotating sleeve to slide back and forth;
当需要使用驱动机构时,电机D启动,带动齿轴转动,齿轴带动滑动板向内侧滑动,所述滑动板会带动承重轴插入到绕线轮内,然后电机F启动,带动丝杆B转动,位于丝杆B上的拨动杆会随着丝杆B的转动而向内侧滑动,拨动杆滑动会带动转动套筒向内侧滑动,滑动的过程中,压杆触碰到斜面卡垫会抬起,并且穿入到绕线轮的卡槽内,当转动套筒继续向内侧滑动,压杆上的凹槽会与斜面卡垫啮合,此时因四个压杆之间是弹簧连接,弹簧会带动压杆压住在绕线轮上的线头,然后电机E带动输出齿轴转动,输出齿轴带动转动套筒转动,从而带动压杆转动,压杆卡在绕线轮的卡槽内,从而带动绕线轮转动,来完成绕线。When the drive mechanism needs to be used, the motor D is started to drive the gear shaft to rotate, and the gear shaft drives the sliding plate to slide inwardly, and the sliding plate will drive the load-bearing shaft to be inserted into the reel, and then the motor F is started to drive the screw rod B to rotate , the toggling rod on the screw rod B will slide inward with the rotation of the screw rod B, and the sliding of the toggling rod will drive the rotating sleeve to slide inward. Lift it up and insert it into the slot of the winding wheel. When the rotating sleeve continues to slide inward, the groove on the pressure rod will engage with the inclined pad. At this time, because the four pressure rods are connected by springs, The spring will drive the pressure rod to press the thread end on the reel, and then the motor E will drive the output gear shaft to rotate, and the output gear shaft will drive the rotation sleeve to rotate, thereby driving the pressure rod to rotate, and the pressure rod will be stuck in the slot of the reel , so as to drive the winding wheel to rotate to complete the winding.
进一步的,所述推板上侧装有平面板,所述平面板起到了搭线的作用,当推板带动平面板移开后,线头正好落在绕线轮上。Further, a plane plate is installed on the upper side of the push plate, and the plane plate plays the role of threading. When the push plate drives the plane plate to move away, the thread end just falls on the winding wheel.
进一步的,所述上料机构中设有气缸和斜面滑块,当气缸伸出时,斜面滑块向前滑动,使放料板向上移动,与放料台处于同一水平线上,当上料机构完成工作后,气缸收缩,斜面滑块向后滑动,使放料板向下移动,从而使绕线轮能够正常绕线。Further, the feeding mechanism is provided with a cylinder and an inclined slider. When the cylinder is stretched out, the inclined slider slides forward, so that the discharging plate moves upwards and is on the same horizontal line as the discharging table. When the feeding mechanism After the work is finished, the cylinder shrinks, and the inclined slider slides backward, so that the discharge plate moves downward, so that the winding wheel can normally wind.
进一步的,所述拨动杆与转动套筒相接触的位置设有两个橡胶轮,可保证拨动杆带动转动套筒向前滑动时,不会造成转动套筒磨损。Further, two rubber wheels are provided at the position where the toggle rod is in contact with the rotating sleeve, which can ensure that the rotating sleeve will not be worn out when the shifting rod drives the rotating sleeve to slide forward.
由于本发明采用了上述技术方案,本发明具有以下优点:Because the present invention adopts above-mentioned technical scheme, the present invention has the following advantages:
(1)通过设置上料机构和下料机构,上料时,工人使用推板将绕线轮推到工作区,下料时,下料机构将绕线轮转移出工作区后工人再将绕线轮取走,使得工人不必接触工作区即可将绕线轮送达或取出,减小了事故的发生率;(1) By setting up the feeding mechanism and the unloading mechanism, when loading, the worker uses the push plate to push the winding wheel to the working area. The wire reel is removed, so that workers can deliver or take out the reel without touching the work area, reducing the incidence of accidents;
(2)通过设置摆线机构和驱动机构,可将线材均匀的布置在绕线轮,而且还可以自动续线、自动绕线和自动切线,大大减少了人工的干预,提升了效率。(2) By setting the cycloid mechanism and the driving mechanism, the wire can be evenly arranged on the winding wheel, and it can also automatically continue, automatically wind and automatically cut the thread, which greatly reduces manual intervention and improves efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的支撑架和上料机构的结构示意图。Fig. 2 is a structural schematic diagram of the support frame and the feeding mechanism of the present invention.
图3为本发明上料机构另一方向的结构示意图。Fig. 3 is a structural schematic diagram of another direction of the feeding mechanism of the present invention.
图4为本发明的摆线机构的示意图。Fig. 4 is a schematic diagram of the cycloid mechanism of the present invention.
图5为本发明的驱动机构的示意图。Fig. 5 is a schematic diagram of the driving mechanism of the present invention.
图6为本发明的驱动机构另一方向的示意图。Fig. 6 is a schematic diagram of another direction of the driving mechanism of the present invention.
图7为本发明的拨动杆的示意图。Fig. 7 is a schematic diagram of the toggle lever of the present invention.
图8为本发明的下料机构的示意图。Fig. 8 is a schematic diagram of the unloading mechanism of the present invention.
附图标号:1-支撑架;2-上料机构;3-摆线机构;4-驱动机构;5-下料机构;101-底板;102-支架A;103-支架B;104-立柱;105-门形架;106-支架C;107-支架D;108-支架E;201-放料台;202-推板;203-平面板;204-圆杆;205-放料板;206-绕线轮;207-气缸;208-斜面滑块;301-进线口;302-电机A;303-丝杆A;304-滑块;305-电机B;306-滚轮;307-电机C;308-传动轴;309-压刀;401-滑动板;402-电机D;403-齿轴;404-承重轴;405-转动套筒;406-压杆;407-斜面卡垫;408-拨动杆;409-输出齿轴;410-电机E;411-电机F;412-丝杆B;501-电机G;502-旋转连接头;503-电机H;504-下料支撑轴;4081-橡胶轮。Reference numerals: 1-support frame; 2-feeding mechanism; 3-cycloid mechanism; 4-driving mechanism; 5-feeding mechanism; 101-bottom plate; 102-support A; 103-support B; 105-gantry frame; 106-bracket C; 107-bracket D; 108-bracket E; 201-discharging platform; 202-push plate; Winding wheel; 207-cylinder; 208-slope slider; 301-wire inlet; 302-motor A; 303-screw A; 304-slider; 305-motor B; 306-roller; 307-motor C; 308-drive shaft; 309-pressure knife; 401-sliding plate; 402-motor D; 403-pinion shaft; 404-bearing shaft; Moving rod; 409-output gear shaft; 410-motor E; 411-motor F; 412-screw B; 501-motor G; 502-rotary connector; 503-motor H; Rubber wheels.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员能够在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth in order to fully understand the present invention, but the present invention can be implemented in many other ways different from those described here, and those skilled in the art can do similar Modifications, and therefore the present invention is not limited to the specific examples disclosed below.
实施例,如图1-图8所示,一种铜包钢线材生产线用收线装置,包括:支撑架1、上料机构2、摆线机构3、驱动机构4和下料机构5;Embodiments, as shown in Figures 1-8, a wire take-up device for a copper-clad steel wire rod production line, comprising: a support frame 1, a
支撑架1设有底板101,底板101上面设有支架A102、支架B103、立柱104、门形架105、支架C106、支架D107和支架E108,其中四个立柱104上装有放料板205,放料板205可在立柱104上上下滑动,支架B103上装有圆杆204,圆杆204的另一端装在放料台201上,圆杆204中间装有推板202,推板202上装有平面板203,推板202可在圆杆204上前后滑动,推板202前方为放料台201的放料区,放料台201放料区设有凹槽,凹槽内可放置绕线轮206,支架A102上装有下料机构5,门形架105以及支架C106上装有摆线机构3,底板101与支架D107上装有驱动机构4;Support frame 1 is provided with
当需要使用该装置时,放料板205的上表面与放料台201的上表面处于同一平面上,此时将绕线轮206放置到放料台201放料区的凹槽内,然后人工推动推板202,将绕线轮206推动到放料板205上的工作区,然后将生产出的线材穿入摆线机构3,摆线机构3将带动线材的线头搭在推板202上方的平面板203上,平面板203起到了搭线的作用,当推板202带动平面板203移开后,线头正好落在绕线轮206上,随后驱动机构4中的承重轴404插进绕线轮206内,进行完此步骤后,将放料板205下降,然后驱动机构4启动,将线头牢牢压在绕线轮206上后,带动绕线轮206转动,将线材绕在绕线轮206上,当绕线完成后,摆线机构3将线材切断,然后驱动机构4中的承重轴404退出绕线轮206,在承重轴404退出的同时,下料机构5中的下料支撑轴504插进到绕线轮206内,然后将绕线轮206移走,随后在上料机构2上更换新的绕线轮206,重复以上步骤,使该装置不间断工作。When the device needs to be used, the upper surface of the
实施例,如图2-图3所示,上料机构2包括:放料台201、推板202、平面板203、圆杆204、放料板205、绕线轮206、气缸207和斜面滑块208;气缸207安装在支架E108内,气缸207前侧装有斜面滑块208,斜面滑块208下侧卡在底板101的滑道上,上侧与放料板205相接触;当需要调节放料板205的高度时,气缸207伸出,斜面滑块208向前滑动,使放料板205向上移动,气缸207收缩,斜面滑块208向后滑动,使放料板205向下移动。Embodiment, as shown in Fig. 2-Fig. 3,
实施例,如图4所示,摆线机构3包括:进线口301、电机A302、丝杆A303、滑块304、电机B305、滚轮306、电机C307、传动轴308和压刀309;Embodiment, as shown in FIG. 4 , the
进线口301安装在门形架105上,支架C106上装有电机A302,电机A302传动轴上的齿轮与丝杆A303上的齿轮相啮合,丝杆A303上装有滑块304,滑块304上侧装有电机B305、滚轮306、电机C307、传动轴308和压刀309,上述零件可随滑块304在丝杆A303上滑动,电机B305与滚轮306连接,电机B305可带动滚轮306转动,电机C307上的齿轮与传动轴308上的齿轮相啮合,且压刀309上设有齿条与传动轴308上的齿轮相啮合;The
当需要工作时,首先人工将生产出的线材通过进线口301穿进,然后在滑块304上的两个滚轮306之间穿过,再通过压刀309的下方,直至搭到平面板203上,在绕线过程中,电机B305一直转动,带动其中一个滚轮306转动,从而保证线材连续不断的绕到绕线轮206上,且在绕线过程中,电机A302转动,带动丝杆A303转动,从而带动滑块304左右滑动,滑块304会带动两个滚轮306之间的线材左右摆动,从而使绕线更加均匀,当绕线结束后,电机C307带动传动轴308转动,从而带动压刀309向下移动,切断线材,更换绕线轮206后,摆线机构3会重复以上步骤,将线头再次带动到新的线轮206上,如此反复。When work is required, first the produced wire is manually inserted through the
实施例,如图5-图7所示,驱动机构4包括:滑动板401、电机D402、齿轴403、承重轴404、转动套筒405、压杆406、斜面卡垫407、拨动杆408、输出齿轴409、电机E410、电机F411和丝杆B412;Embodiment, as shown in FIGS. 5-7 , the driving mechanism 4 includes: a sliding
滑动板401安装在底板101的滑槽里,滑动板401上的齿与齿轴403上的齿相啮合,齿轴403上的齿轮与电机D402上的齿轮相啮合,电机D402安装在支架E108上方,滑动板401上还安装有承重轴404,承重轴404上装有转动套筒405和斜面卡垫407,转动套筒405上固定有四个压杆406,四个压杆406之间用四个弹簧连接,转动套筒405上的齿与输出齿轴409的齿相啮合,输出齿轴409安装在支架D107上,且通过皮带与电机E410相连接,电机E410安装在底板101上,底板101上还安装有电机F411,电机F411通过皮带与丝杆B412相连接,丝杆B412同样安装在支架D107上,丝杆B412上安装有拨动杆408,拨动杆408设置在转动套筒405周围,可带动转动套筒405前后滑动;The sliding
当需要使用驱动机构4时,电机D402启动,带动齿轴403转动,齿轴403带动滑动板401向内侧滑动,滑动板401会带动承重轴404插入到绕线轮206内,然后电机F411启动,带动丝杆B412转动,位于丝杆B412上的拨动杆408会随着丝杆B412的转动而向内侧滑动,拨动杆408滑动会带动转动套筒405向内侧滑动,拨动杆408与转动套筒405接触的位置设有两个橡胶轮4081,可保证转动套筒405不被磨损,当转动套筒405在滑动的过程中,压杆406触碰到斜面卡垫407会抬起,并且穿入到绕线轮206的卡槽内,当转动套筒405继续向内侧滑动,压杆406上的凹槽会与斜面卡垫407啮合,此时因四个压杆406之间是弹簧连接,弹簧会带动压杆406压住在绕线轮206上的线头,然后电机E410带动输出齿轴409转动,输出齿轴409带动转动套筒405转动,从而带动压杆406转动,压杆406卡在绕线轮206的卡槽内,从而带动绕线轮206转动,来完成绕线,当完成绕线后,拨动杆408带动压杆406退出绕线轮206,齿轴403带动承重轴404退出绕线轮206,在承重轴404退出绕线轮206的同时,下料机构5开始工作。When the driving mechanism 4 needs to be used, the motor D402 starts, drives the
本发明实施例中一个可选实施方式中,如图8所示,下料机构5包括:电机G501、旋转连接头502、电机H502和下料支撑轴504;电机G501安装在底板101上,旋转连接头502安装在支架A102上,旋转连接头502上装有电机H502,且旋转连接头502末端装有支撑轴504,支撑轴504上的齿与电机H502上的齿轮相啮合,当绕线轮206绕线完成后,承重轴404退出绕线轮206,压杆406也在退出绕线轮206,在承重轴404退出的同时,下料支撑轴504在电机H502带动下伸进绕线轮206,下一步,电机G501带动旋转连接头502转动,将绕线轮206带动到垂直位置,随后人工将其取走。In an optional implementation mode in the embodiment of the present invention, as shown in Figure 8, the blanking mechanism 5 includes: a motor G501, a rotary joint 502, a motor H502 and a blanking
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "back", "left", "right" etc. are based on the Orientation or positional relationship, or the orientation or positional relationship that the inventive product is usually placed in use, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310263648.7A CN116331944A (en) | 2023-03-18 | 2023-03-18 | A wire take-up device for a copper-clad steel wire production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310263648.7A CN116331944A (en) | 2023-03-18 | 2023-03-18 | A wire take-up device for a copper-clad steel wire production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116331944A true CN116331944A (en) | 2023-06-27 |
Family
ID=86887179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310263648.7A Withdrawn CN116331944A (en) | 2023-03-18 | 2023-03-18 | A wire take-up device for a copper-clad steel wire production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116331944A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118597891A (en) * | 2024-05-21 | 2024-09-06 | 江西江铜华东电工新材料科技有限公司 | A wire pay-off device for producing enameled round wire |
-
2023
- 2023-03-18 CN CN202310263648.7A patent/CN116331944A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118597891A (en) * | 2024-05-21 | 2024-09-06 | 江西江铜华东电工新材料科技有限公司 | A wire pay-off device for producing enameled round wire |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114453905B (en) | Tin ring forming equipment for welding metal parts | |
| CN111872472A (en) | Shearing machine for steel belt of end cover of prestressed concrete pipe pile | |
| CN116331944A (en) | A wire take-up device for a copper-clad steel wire production line | |
| CN114505898A (en) | Multi-specification cutting device for traditional Chinese medicinal materials and using method of multi-specification cutting device | |
| CN207887796U (en) | A kind of metal wire rod line cut-out equipment | |
| CN112893714B (en) | A reinforcing bar equidistance cutting machine for well lid is made | |
| CN116673416A (en) | A wire cutting device for the production of communication products | |
| CN115424856B (en) | A fully automatic winding machine | |
| CN216540322U (en) | A equipment of bending for valve production | |
| CN114406233A (en) | Automatic detaching equipment for main nozzle of die casting | |
| CN217263378U (en) | Feed bin device in unpowered whereabouts formula | |
| CN210792272U (en) | A paper roll device | |
| CN214644026U (en) | Nonmetal tubular product shearing mechanism | |
| CN217730971U (en) | Tobacco bale machine is used in cosmetics production | |
| CN112722771B (en) | Sisal hemp automatic transmission peeling device | |
| CN218399602U (en) | Deviation correcting device of light guide plate hot pressing equipment | |
| CN117383229A (en) | Automatic feeding is used in mop pole processing | |
| CN202986286U (en) | roll processing machine | |
| CN209533612U (en) | A kind of seats plate automation processing system | |
| CN211078024U (en) | Coiling mechanism for plastic umbrella cloth production line | |
| CN211197732U (en) | Screw orientation mechanism | |
| CN218021016U (en) | Automatic glue feeding machine | |
| CN209777829U (en) | Online slicer storage device and online slicing system | |
| CN112811221A (en) | Automatic felt rolling machine | |
| CN222846945U (en) | Ribbon loom with punching function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20230627 |
|
| WW01 | Invention patent application withdrawn after publication |