CN116314441B - A kind of solar cell glue packaging equipment - Google Patents

Abstract

The invention discloses a solar cell glue encapsulation equipment in the field of solar energy packaging technology. It includes a support assembly. The support assembly includes a placement frame and a transmission member. The placement frame is provided with an anti-slip pad. The transmission member is in contact with the placement frame. The frames are staggered; the packaging assembly includes a first extrusion piece and a second extrusion piece, the first extrusion piece and the second extrusion piece are arranged in pairs, the first extrusion piece and the second extrusion piece The extruded parts are arranged around the placement frame; the invention can adaptively calibrate the position of the solar cell before packaging to ensure smooth packaging and at the same time avoid damage to the solar cell caused by forced packaging.

Description

A kind of solar cell glue encapsulation equipment

Technical field

The invention relates to the technical field of solar energy packaging, and in particular to a solar cell glue packaging equipment.

Background technique

Single solar cells cannot be used as power sources, so several single cells must be connected in series or parallel and tightly sealed to form photovoltaic modules. As the core component of the solar power generation system, the use of photovoltaic modules can effectively reduce the pollution of non-renewable energy to the atmosphere and its own depletion, and effectively alleviate the tension between energy supply and demand.

Existing photovoltaic module production basically relies on manual packaging, and there are many automated production equipments. However, most of them have handling errors of solar cells and frames, resulting in splicing errors and scratches and abrasions of solar cells. Therefore, it is necessary to design a A device that can calibrate the position of solar cells before packaging without damaging them.

Contents of the invention

In view of the shortcomings in the prior art, the present invention provides a solar cell glue packaging equipment, which solves the problem that there is a certain error offset in the process of handling solar cells and frames in the existing automated packaging equipment, resulting in forced packaging during the packaging process. Pushing solar cells causes damage.

The object of the present invention is achieved as follows: a solar cell glue packaging equipment, including,

A support assembly, the support assembly includes a placement frame and a transmission part, the placement frame is provided with an anti-slip pad, and the transmission part and the placement frame are staggered;

Packaging assembly, the packaging assembly includes a first extrusion piece and a second extrusion piece, the first extrusion piece and the second extrusion piece are arranged in pairs, the first extrusion piece and the second extrusion piece are arranged around the shelf.

As a preferred solution of the solar cell gluing and packaging equipment of the present invention, the transmission member includes a built-in fixed plate, a belt and a drive box, the belt is arranged outside the built-in fixed plate, and the built-in fixed plate supports and fixes On the drive box, a lifting member is provided below the drive box.

As a preferred solution of the solar cell glue packaging equipment of the present invention, the first extrusion part includes a first push plate, a first connecting plate and a first moving block, and the first connecting plate is arranged on On the first moving block, the first push plate is provided on the side of the first connecting plate.

As a preferred solution of the solar cell gluing and packaging equipment of the present invention, a clamping member is provided on the top of the first push plate, and the clamping member includes a drive box and a clamp, and the clamp is connected to the drive box connection.

As a preferred solution of the solar cell glue packaging equipment of the present invention, the second extrusion part includes a second push plate, a second connecting plate and a second moving block, and the second connecting plate is provided on On the second moving block, the second push plate is provided on the side of the second connecting plate.

As a preferred solution of the solar cell glue packaging equipment of the present invention, the second push plate is provided with an escape groove, the avoidance groove corresponds to the position of the transmission member, and the top of the second push plate is provided with an escape groove. Clamp;

A first support plate is provided on the side of the first push plate, and a second support plate is provided on the side of the second push plate.

As a preferred solution of the solar cell gluing and packaging equipment of the present invention, calibration parts are also provided at both ends of the first push plate. The calibration parts include a placement block and a lifting member. There is a placement block in the placement block. There is a first hydraulic chamber, and the placement block is respectively provided with an inlet channel and a first through slot communicating with both ends of the first hydraulic chamber.

As a preferred solution of the solar cell glue packaging equipment of the present invention, the lifting member includes a top plate, a first connecting rod and a first piston plate, and the top plate and the first piston plate are arranged on the first connecting rod. both ends;

The first piston plate is embedded in the first hydraulic chamber, and the first connecting rod is provided in the first through groove;

Balls are embedded above the top plate.

As a preferred solution of the solar cell glue packaging equipment of the present invention, wherein: a second hydraulic chamber is provided inside the top plate, and a second through-slot is provided on the side of the top plate to communicate with the second hydraulic chamber;

A limiting block is provided in the second hydraulic chamber, and a third channel is provided in the first connecting rod to communicate with the second hydraulic chamber.

As a preferred solution of the solar cell glue packaging equipment of the present invention, it also includes a pushing member, the pushing member includes a pressing plate, a second connecting rod and a second piston plate, the pressing plate and the third Two piston plates are respectively provided at both ends of the second connecting rod;

The second piston plate is embedded in the second hydraulic chamber;

A blocking member is provided on the first piston plate.

Compared with the prior art, the beneficial effects of the present invention are:

The invention can adaptively calibrate the position of the solar cell before packaging to ensure smooth packaging and at the same time avoid damage to the solar cell caused by forced packaging.

Description of the drawings

In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.

Figure 1 is a schematic diagram of the overall assembly structure of the present invention.

Figure 2 is a schematic diagram of the overall explosion structure of the present invention.

Figure 3 is a schematic structural diagram of the state of lifting and transporting solar cells in the present invention.

Figure 4 is a schematic structural diagram of the first extrusion part in the present invention.

Figure 5 is a schematic structural diagram of the calibration component in the present invention.

Figure 6 is a schematic diagram of the assembly structure of the pushing part and the lifting part in the present invention.

Figure 7 is a schematic diagram of the internal structure of the lifting component in the present invention.

Among them, 100 support components, 101 placement racks, 101a anti-slip pads, 102 transmission parts, 102a fixed plates, 102b belts, 102c drive boxes, 102d lifting parts, 200 packaging components, 201 first extrusion parts, 201a first push plate, 201b first connecting plate, 201c first moving block, 201d first supporting plate, 202 second extrusion piece, 202a second push plate, 202b second connecting plate, 202c moving block, 202d second supporting plate, 202e avoidance groove , 203 clamp, 203a drive box, 203b clamp, 300 calibration piece, 301 placement block, 301a first hydraulic chamber, 301c inlet channel, 301b first slot, 302 lifting piece, 302a top plate, 302b first connecting rod , 302c first piston plate, 302d ball, 302e second hydraulic chamber, 302f second slot, 302g limit block, 302h third slot, 302j perforation, 303 push piece, 303a pressing plate, 303b second connecting rod , 303c second piston plate, 304 blocking piece, 304a sealing plate, 304b rod penetration, 304c anti-falling plate.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

Example 1

As shown in Figures 1-7, a solar cell glue encapsulation equipment includes a support assembly 100. The support assembly 100 includes a placement frame 101 and a transmission part 102. The placement frame 101 is provided with an anti-slip pad 101a. The transmission part 102 and the placement The racks 101 are staggered; the packaging assembly 200 includes a first extrusion part 201 and a second extrusion part 202. The first extrusion part 201 and the second extrusion part 202 are arranged in pairs. The first extrusion part 201 and the second extrusion member 202 are arranged around the placement frame 101 .

In this embodiment, a packaging device is provided that can adjust the position of the solar cell A so that it corresponds to the position of the frame before extrusion packaging. Specifically, the solar cell is transported to the On the transfer member 102, the transfer member 102 moves and adjusts the position of the solar cell A so that it is as central as possible to reduce the position error. Then the transfer member 102 descends and places the solar cell A on the placement rack 101. The anti-slip pad 101a ensures that the solar energy The position of battery A will not move arbitrarily.

Specifically, three placement racks 101 are provided at a certain distance apart, and two transmission members 102 are provided to ensure the stability of the solar panels. Further, the transmission member 102 is disposed between the placement racks 101 .

After the solar cell A is placed, align the frame in another process so that the solar cell A is as aligned as possible after being transported. After the frame is aligned, fix and glue the frame, and then use the clamping piece to transport the frame and remove the frame. Transport it to the first extrusion part 201 and the second extrusion part 202, clamp and fix it, and sequentially move the first extrusion part 201 and the second extrusion part 202 to adjust the position of the solar cell A. After adjustment, the first The extrusion part 201 and the second extrusion part 202 act to seal the frame around the solar cell A.

Further, the transmission member 102 includes a built-in fixed plate 102a, a belt 102b and a drive box 102c. The belt 102b is provided outside the built-in fixed plate 102a. The built-in fixed plate 102a is supported and fixed on the drive box 102c. A lifting member 102d is provided below the drive box 102c. .

It should be noted that the driving box 102c has a built-in driving component, which is connected to the belt 102b to drive the belt 102b to rotate. The lifting component 102d is a hydraulic cylinder, which controls the overall lifting of the driving box 102c and the belt 102b to lift the solar panel A and utilize The belt 102b moves the solar panel A to perform the next process.

Further, the first extrusion part 201 includes a first push plate 201a, a first connecting plate 201b and a first moving block 201c. The first connecting plate 201b is arranged on the first moving block 201c, and the first pushing plate 201a is arranged on the first moving block 201c. One connection plate 201b side.

A clamping member 203 is provided on the top of the first push plate 201a. The clamping member 203 includes a drive box 203a and a clamp 203b. The clamp 203b is connected to the drive box 203a.

Further, the second extrusion member 202 includes a second push plate 202a, a second connection plate 202b and a second moving block 202c. The second connecting plate 202b is provided on the second moving block 202c, and the second push plate 202a is provided on the second moving block 202c. Two connecting plates 202b side.

It should be noted that the first moving block 201c and the second moving block 202c are provided with guide holes, and the equipment is provided with guide rails disposed in the guide holes for limiting the first extrusion member 201 and the second extrusion member 201. The movement of the pressing member 202 is, specifically, both are restricted to only linear movement, and the movement paths of the two are perpendicular to each other.

Further, the first extrusion part 201 and the second extrusion part 202 are moved by hydraulic drive.

Further, the second push plate 202a is provided with an escape groove 202e, which corresponds to the position of the transmission member 102. The top of the second push plate 202a is provided with a clamping member 203; the first push plate 201a is provided with a first support plate on the side. 201d, a second support plate 202d is provided on the side of the second push plate 202a.

It should be noted that the clamping member 203 is used to clamp and fix the frame. Specifically, the frame includes a vertical side C and a horizontal side D. The vertical side C is provided on the first extrusion member 201 and the horizontal side D is provided on the second extrusion member 201 . On the pressing piece 202.

It should be noted that the first push plate 201a and the second push plate 202a are also provided with through grooves B, and the through grooves B are used to allow the clamping members of the frame to pass through.

Specifically, after the frame is delivered to the adjusted position, glue is applied. After the glue is applied, it is transported by the clamping member and placed on the packaging component 200. Further, the vertical edge C is placed on the first support board 201d, and is pushed by the first push plate. The clamping member 203 on the second push plate 201a presses down to fix the vertical side C. Similarly, the horizontal side D is placed on the second support plate 202d, and the clamping member 203 on the second push plate 202a presses down to fix the horizontal side D. .

Furthermore, calibration components 300 are also provided at both ends of the first push plate 201a. The calibration component 300 includes a placement block 301 and a lifting component 302. The placement block 301 is provided with a first hydraulic chamber 301a, and the placement block 301 is provided with inlet channels respectively. 301c and the first through groove 301b communicate with both ends of the first hydraulic chamber 301a.

The placement block 301 is provided below the first carrying plate 201d. Specifically, the inlet channel 301c is provided below the placement block 301, and the first channel 301c is provided above the placement block 301.

The lifting member 302 includes a top plate 302a, a first connecting rod 302b and a first piston plate 302c. The top plate 302a and the first piston plate 302c are provided at both ends of the first connecting rod 302b; the first piston plate 302c is embedded in the first hydraulic chamber 301a. , the first connecting rod 302b is arranged in the first through groove 301b; the ball 302d is embedded above the top plate 302a.

It should be noted that the calibration components 300 provided at both ends of the same first push plate 201a are connected through the same hydraulic cylinder. Specifically, the hydraulic cylinder is connected to the two inlet channels 301c through pipelines, so that the same first push plate 201a The calibration components 300 at both ends move synchronously.

A second hydraulic chamber 302e is provided inside the top plate 302a, and a second through-slot 302f is provided on the side of the top plate 302a to communicate with the second hydraulic chamber 302e; a limiting block 302g is provided in the second hydraulic chamber 302e, and a third connecting rod 302b is provided in the first connecting rod 302b. The three-way groove 302h communicates with the second hydraulic chamber 302e.

It should be noted that the limiting block 302g is disposed on the side of the second hydraulic chamber 302e close to the second through groove 302f. The setting of the limiting block 302g prevents the second piston from connecting the third through groove 302h and the second hydraulic chamber 302e. The connection is blocked.

It also includes a pushing member 303. The pushing member 303 includes a pressing plate 303a, a second connecting rod 303b and a second piston plate 303c. The pressing plate 303a and the second piston plate 303c are respectively provided at both ends of the second connecting rod 303b; The piston plate 303c is embedded in the second hydraulic chamber 302e; a blocking member 304 is provided on the first piston plate 302c.

It should be noted that the pressing plate 303a is divided into two sections, and there can be a certain distance between the two sections. This distance can ensure that the length of the vertical rod C exceeds the width of the solar cell (the inclined plane splicing at the corner will cause inconsistent lengths. ), the center positions of the two can be aligned.

Further, the blocking member 304 includes a sealing plate 304a, a through rod 304b and an anti-separation plate 304c. The sealing plate 304a and the anti-separation plate 304c are provided at both ends of the through rod 304b. The first piston plate 302c is provided with a through hole 302j, and the through rod is provided with a through hole 302j. 304b is disposed in the perforation 302j.

Specifically, the process of using the present invention is that the transmission member 102 rises to receive the transmitted solar cell A, the belt 102b adjusts the position of the solar cell A, and the vertical rod C and the horizontal rod D are clamped, transported and placed separately after being aligned and glued. On the first supporting board 201d and the second supporting board 202d, the clamping member 203 clamps and fixes the vertical rod C and the horizontal rod D.

Then the two first extrusion parts 201 move to the middle at the same time until the top plate 302a is under both sides of the solar cell A, and the hydraulic cylinder is controlled to inject hydraulic oil into the inlet channels 301c at both ends of the same first extrusion part 201. In the initial state, The anti-separation plate 304c is blocked at the second channel 302f, and the hydraulic oil will push the first piston plate 302c to move upward. The top plate 302a will move upward to lift the solar cell A, and the two ends of the solar cell A are on the balls. Further push the first piston plate 302c until the sealing plate 304a contacts the top of the first hydraulic chamber 301a, and push the anti-separation plate 304c away from the opening of the second through groove 302f. Further, the hydraulic oil enters the second hydraulic pressure through the third through groove 302h. The second piston plate 303c is pushed to move in the cavity 302e, and the pressing plates 303a at both ends are moved toward the middle at the same time to clamp and push the solar cell A to align with the vertical rod C.

Then the hydraulic oil is pulled out, the pressing plate 303a expands to both sides, and then moves downward along with the top plate 302a without hindering the calibration of the second extrusion part 202.

It should be noted that the second extrusion part 202 is also provided with calibration parts 300 at both ends, and then the second extrusion part 202 is moved and calibrated. After the calibration, the first extrusion part 201 and the second extrusion part 202 are extruded respectively. Encapsulation.

The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.

Claims (8)

1. A solar cell glue packaging equipment, characterized by: including, Support assembly (100). The support assembly (100) includes a placement frame (101) and a transmission member (102). The placement frame (101) is provided with an anti-slip pad (101a). The transmission member (102) and The placement racks (101) are staggered; Packaging component (200), the packaging component (200) includes a first extrusion part (201) and a second extrusion part (202), the first extrusion part (201) and the second extrusion part (202) ) are arranged in pairs, and the first extrusion piece (201) and the second extrusion piece (202) are arranged around the placement frame (101); The transmission member (102) includes a built-in fixed plate (102a), a belt (102b) and a drive box (102c). The belt (102b) is arranged outside the built-in fixed plate (102a). The built-in fixed plate (102a) The support is fixed on the drive box (102c), and a lifting piece (102d) is provided below the drive box (102c); The first extrusion part (201) includes a first push plate (201a), a first connecting plate (201b) and a first moving block (201c). The first connecting plate (201b) is provided on the first On the moving block (201c), the first push plate (201a) is provided on the side of the first connecting plate (201b). 2. A solar cell gluing and packaging equipment according to claim 1, characterized in that: a clamping member (203) is provided on the top of the first push plate (201a), and the clamping member (203) includes Drive box (203a) and clamp (203b), the clamp (203b) is connected with the drive box (203a). 3. A solar cell glue encapsulation equipment according to claim 2, characterized in that: the second extrusion part (202) includes a second push plate (202a), a second connecting plate (202b) and a third Two moving blocks (202c), the second connecting plate (202b) is provided on the second moving block (202c), and the second push plate (202a) is provided on the second connecting plate (202b) )side. 4. A solar cell gluing and packaging equipment according to claim 3, characterized in that: an escape groove (202e) is provided on the second push plate (202a), and the escape groove (202e) and the transmission member (102) Corresponding to the position, the second push plate (202a) is provided with a clamp (203) on the top; the first push plate (201a) is provided with a first support plate (201d) on the side, and the second push plate (201a) is provided with a first support plate (201d). A second supporting board (202d) is provided on the side of the board (202a). 5. A solar cell gluing and packaging equipment according to claim 4, characterized in that: the first push plate (201a) is also provided with calibration parts (300) at both ends, and the calibration parts (300) include Placement block (301) and lifting member (302), the placement block (301) is provided with a first hydraulic chamber (301a), the placement block (301) is provided with an inlet channel (301c) and a first throughput channel respectively. The groove (301b) communicates with both ends of the first hydraulic chamber (301a). 6. A solar cell gluing and packaging equipment according to claim 5, characterized in that: the lifting member (302) includes a top plate (302a), a first connecting rod (302b) and a first piston plate (302c) , the top plate (302a) and the first piston plate (302c) are provided at both ends of the first connecting rod (302b); the first piston plate (302c) is embedded in the first hydraulic chamber (301a), so The first connecting rod (302b) is arranged in the first through groove (301b); a ball (302d) is embedded above the top plate (302a). 7. A solar cell glue packaging equipment according to claim 6, characterized in that: a second hydraulic chamber (302e) is provided inside the top plate (302a), and a second hydraulic chamber (302e) is provided on the side of the top plate (302a). The through groove (302f) communicates with the second hydraulic chamber (302e); a limiting block (302g) is provided in the second hydraulic chamber (302e), and a third through hole is provided in the first connecting rod (302b). The groove (302h) communicates with the second hydraulic chamber (302e). 8. A solar cell gluing and packaging equipment according to claim 7, characterized in that: it also includes a pushing part (303), the pushing part (303) includes a pressing plate (303a), a second connecting rod (303b) and the second piston plate (303c), the pressing plate (303a) and the second piston plate (303c) are respectively provided at both ends of the second connecting rod (303b); the second piston plate (303c) ) is embedded in the second hydraulic chamber (302e); a blocking member (304) is provided on the first piston plate (302c).