CN116293613A - A system and control method for deep recovery and utilization of exhausted steam in continuous drainage - Google Patents
A system and control method for deep recovery and utilization of exhausted steam in continuous drainage Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B3/00—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass
- F22B3/04—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass by drop in pressure of high-pressure hot water within pressure-reducing chambers, e.g. in accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
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- F22B35/00—Control systems for steam boilers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/78—Adaptations or mounting of level indicators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
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Abstract
Description
技术领域technical field
本发明涉及乏汽、余热回收技术领域,尤其涉及一种连排水乏汽深度回收利用的系统及控制方法。The invention relates to the technical field of waste steam and waste heat recovery, in particular to a system and a control method for deep recovery and utilization of continuous drainage waste steam.
背景技术Background technique
电厂为了确保机组的安全以及运行的经济性,对蒸汽的清洁度提出了严格要求,为此,锅炉备有排污装置和除氧器排空装置,在通常情况下,凝汽式发电厂的排污率为1%~2%,热电厂的排污率为2%~5%,除氧器的排汽量占入口水量的4‰,这部分工质含有大量的热能,同时也有部分除盐水随着排污及乏汽排放而无法回收。In order to ensure the safety of the unit and the economy of operation, the power plant puts forward strict requirements on the cleanliness of the steam. For this reason, the boiler is equipped with a sewage discharge device and a deaerator emptying device. Under normal circumstances, the sewage discharge of the condensing steam power plant The discharge rate of the thermal power plant is 2% to 5%. The exhaust steam of the deaerator accounts for 4‰ of the inlet water. And exhaust gas emissions and cannot be recycled.
目前国内外的高压除氧器乏汽、连排水的余热回收大多是电厂自发进行改造回收,针对高压除氧器乏汽的余热回收主要分为以下几种:At present, the waste heat recovery of high-pressure deaerator exhaust steam and continuous drainage at home and abroad is mostly carried out by power plants. The waste heat recovery of high-pressure deaerator exhaust steam is mainly divided into the following categories:
(1)压力水通过喷射泵吸入排汽加热生活用水(1) Pressurized water sucks exhaust steam through jet pump to heat domestic water
由于用户侧对蒸汽含氧量等没有要求,因此该方案是可行的,但对于大部分火电厂而言,没有这种热用户,因此该技术有很大的应用局限性。Since the user side has no requirements on the oxygen content of the steam, etc., this scheme is feasible, but for most thermal power plants, there is no such heat user, so this technology has great application limitations.
(2)高压蒸汽通过喷射泵吸入排汽供工业抽汽(2) High-pressure steam is sucked and exhausted by jet pump for industrial steam extraction
利用喷射技术,将高压蒸汽通过超音速喷嘴形成高速汽流,将除氧器排汽吸入、混合,扩压而形成热用户需要压力的蒸汽,喷射泵的引射系数是低压蒸汽和高压蒸汽的比值,与高低压蒸汽的压力、温度以及输出蒸汽的压力有关,引射系数越高,吸入的低压蒸汽越多,经济性越好。采用冷再蒸汽通过压力匹配器引射除氧器排汽对外供工业抽汽,由于冷再蒸汽与除氧器排汽压力偏差较大,运行中发现部分工况下无法抽吸除氧器排汽,导致给水溶氧超限,目前该设备均已弃用。Using injection technology, the high-pressure steam is passed through the supersonic nozzle to form a high-speed steam flow, and the exhaust steam of the deaerator is inhaled, mixed, and diffused to form the steam at the pressure required by the heat user. The ejection coefficient of the jet pump is the difference between the low-pressure steam and the high-pressure steam. The ratio is related to the pressure and temperature of the high and low pressure steam and the pressure of the output steam. The higher the ejection coefficient, the more low pressure steam is inhaled, and the better the economy. The cold resteam is used to inject the exhaust steam of the deaerator through the pressure matcher for external industrial extraction. Due to the large deviation between the pressure of the cold resteam and the exhaust steam of the deaerator, it is found that the exhaust gas of the deaerator cannot be pumped under some working conditions during operation. steam, causing the dissolved oxygen in the feed water to exceed the limit. At present, the equipment has been abandoned.
(3)加装混合式换热器将排汽回收至热力系统(3) Install a hybrid heat exchanger to recover the exhaust steam to the thermal system
通过加装混合式换热器,回收排汽至汽轮机热力系统中,这种方式的主要问题在于,除氧器乏汽中的氧气不能有效排空,部分又回到了热力系统,增加除氧器负担。By adding a hybrid heat exchanger, the exhaust steam is recovered to the thermal system of the steam turbine. The main problem of this method is that the oxygen in the exhaust steam of the deaerator cannot be effectively evacuated, and part of it returns to the thermal system. Adding a deaerator burden.
针对连排水的余热回收方式主要分为以下几种:Waste heat recovery methods for continuous drainage are mainly divided into the following types:
(1)连排水加热供暖水或汽机凝水(1) Heating heating water or turbine condensate with drainage
采用增加间壁式换热器的形式,将连排水的热量回收给供暖水或汽机凝水,降温后的连排水去污水处理,这种方式可以做到余热回收,但无法将污水进行提浓从而减排。In the form of adding a partition-type heat exchanger, the heat of the continuous drainage is recovered to the heating water or the condensed water of the steam turbine, and the continuous drainage after cooling is used for sewage treatment. This method can achieve waste heat recovery, but it cannot concentrate the sewage. emission reduction.
(2)连排水闪蒸提浓(2) Concentration by flash evaporation with drainage
采用闪蒸技术,回收高温连排水的部分热量,产生低压蒸汽,剩余部分排放,这种方式大多只能利用最高品位的一小部分热量,且闪蒸量很小,提浓作用有限。The flash technology is used to recover part of the heat of high-temperature continuous drainage, generate low-pressure steam, and discharge the rest. Most of this method can only use a small part of the highest-grade heat, and the amount of flash evaporation is very small, so the concentration enhancement effect is limited.
上述两种余热回收由于工质不同,对于余热回收的温度难以确定在合适的范围内进行热交换,因此难以对二者进行结合,并且传统的控制方法是根据PID调节,比如给定一个闪蒸罐液位值,当来流连排水量突然增大,液位超过给定值时,出液调节阀开度增大,液位回落到设定值以下,出液阀开度再减小,这样通过跟踪被调参数的控制方法总会出现一定程度的滞后,给系统带来一定程度的不稳定。Due to the different working fluids of the above two kinds of waste heat recovery, it is difficult to determine the temperature of waste heat recovery for heat exchange in an appropriate range, so it is difficult to combine the two, and the traditional control method is based on PID adjustment, such as a given flash Tank liquid level value, when the water discharge suddenly increases and the liquid level exceeds a given value, the opening of the liquid outlet regulating valve increases, and the liquid level falls below the set value, and the opening of the liquid outlet valve decreases again. There will always be a certain degree of hysteresis in the control method of tracking the adjusted parameters, which will bring a certain degree of instability to the system.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种连排水乏汽深度回收利用的系统及控制方法,通过两次闪蒸实现连排水的深度提浓,通过引射实现对乏汽的能量的最大利用,同时提取乏汽和连排水的热量加热除盐水。The purpose of the present invention is to solve the shortcomings existing in the prior art, and propose a system and control method for the deep recovery and utilization of exhausted steam in continuous drainage, realize the deep concentration of continuous drainage through two flashes, and achieve Maximize the utilization of the energy of the exhaust steam, and simultaneously extract the heat of the exhaust steam and continuous drainage to heat the desalted water.
为了实现上述目的,本发明采用了如下技术方案:一种连排水乏汽深度回收利用的系统,包括:In order to achieve the above object, the present invention adopts the following technical scheme: a system for deep recovery and utilization of exhaust steam in continuous drainage, comprising:
第一闪蒸罐;first flash tank;
所述第一闪蒸罐一侧连接锅炉连续排污扩容器,上方连接热水加热器,所述第一闪蒸罐的下方通过电动阀与第二闪蒸罐连接,通过所述第一闪蒸罐和所述第二闪蒸罐的液位以及所述第二闪蒸罐的真空度进行预测控制。One side of the first flash tank is connected to the continuous blowdown expansion vessel of the boiler, the upper part is connected to the hot water heater, and the lower part of the first flash tank is connected to the second flash tank through an electric valve. Tank and the liquid level of the second flash tank and the vacuum level of the second flash tank are predictively controlled.
作为上述技术方案的进一步描述:所述第一闪蒸罐与所述第二闪蒸罐设有液位测量计。As a further description of the above technical solution: the first flash tank and the second flash tank are provided with liquid level gauges.
作为上述技术方案的进一步描述:低压除氧器乏汽经过温度元件进入到所述第二闪蒸罐中,将低压除氧器乏汽进行热交换冷凝后,输出低压除氧器乏汽凝水。As a further description of the above technical solution: the exhaust steam of the low-pressure deaerator enters the second flash tank through the temperature element, and after the exhaust steam of the low-pressure deaerator is subjected to heat exchange and condensation, the exhaust steam of the low-pressure deaerator is output as condensate .
作为上述技术方案的进一步描述:锅炉连续排污扩容阀输出连排水到所述第一闪蒸罐中,经过提浓后将一次蒸汽输送到所述第二闪蒸罐中,进行二次提浓。As a further description of the above technical solution: the output of the expansion valve of the continuous blowdown of the boiler drains water into the first flash tank, and after concentration, the primary steam is transported to the second flash tank for secondary concentration.
作为上述技术方案的进一步描述:所述第二闪蒸罐中连排水通过所述连排输出泵输出到乏汽换热器和浓水换热器中,所述乏汽换热器将换热后的连排水经过温度元件和压力变送器输送进所述第二闪蒸罐进行再循环,所述浓水换热器进行热交换后将连排水输送到锅炉定期排污扩容器中。As a further description of the above technical solution: the continuous drainage in the second flash tank is output to the exhaust steam heat exchanger and the concentrated water heat exchanger through the continuous row output pump, and the exhaust steam heat exchanger will exchange heat The final continuous drainage is transported into the second flash tank through the temperature element and pressure transmitter for recirculation, and the concentrated water heat exchanger conducts heat exchange and then transports the continuous drainage to the boiler's regular blowdown expansion vessel.
作为上述技术方案的进一步描述:高压除氧器乏汽通过电动阀、温度元件和压力变送器进入蒸汽引射器中,通过所述蒸汽引射器输送到所述乏汽换热器中,并经过温度元件和压力变送器进行再次监测,所述乏汽换热器进行热交换,在冷凝后将乏汽凝水排出。As a further description of the above technical solution: the exhaust steam of the high-pressure deaerator enters the steam ejector through the electric valve, temperature element and pressure transmitter, and is transported to the exhaust steam heat exchanger through the steam ejector, It is monitored again through the temperature element and the pressure transmitter, and the exhaust steam heat exchanger performs heat exchange, and discharges the exhaust steam condensate after condensation.
作为上述技术方案的进一步描述:除盐水来水通过压力变送器经除盐水增压泵输送到所述浓水换热器中进行换热,所述除盐水增压泵与所述浓水换热器之间设有温度元件,所述浓水换热器输送除盐水来水经过温度元件到所述冷凝器中与二次蒸汽进行热交换后输送到除氧器平衡管,所述冷凝器与所述除氧器平衡管之间设有压力变送器、温度元件和流量变送器。As a further description of the above technical solution: the desalted water incoming water is transported to the concentrated water heat exchanger through the pressure transmitter through the desalted water booster pump for heat exchange, and the desalted water booster pump is exchanged with the concentrated water There is a temperature element between the heat exchangers, and the concentrated water heat exchanger sends the desalted water to the condenser through the temperature element for heat exchange with the secondary steam, and then sends it to the balance pipe of the deaerator, and the condenser A pressure transmitter, a temperature element and a flow transmitter are arranged between the balance pipe of the deaerator.
作为上述技术方案的进一步描述:所述第二闪蒸罐顶部通过压力变送器和温度元件将液体输送到冷凝器中进行热交换,通过流量变送器后并作为机组凝水排出,在流量变送器另一侧并联有真空泵。As a further description of the above technical solution: the top of the second flash tank sends the liquid to the condenser through the pressure transmitter and temperature element for heat exchange, and after passing through the flow transmitter, it is discharged as condensed water of the unit. A vacuum pump is connected in parallel on the other side of the transmitter.
作为上述技术方案的进一步描述:在所述冷凝器的凝水口与所述蒸汽引射器之间通过电动阀连接。As a further description of the above technical solution: the condensation port of the condenser and the steam ejector are connected through an electric valve.
一种连排水乏汽深度回收利用的控制方法,所述方法适用于上述技术方案中任一项所述的系统,包括:A control method for the deep recovery and utilization of continuous drainage waste steam, the method is suitable for the system described in any one of the above technical solutions, including:
S1:预测函数f1,可根据上游连排水流量计的示数的变化提前判断下一时刻所述第一闪蒸罐液位的变化量,结合上游连排水量的波动达到所述第一闪蒸罐的计算时间,提前让系统做好应对扰动的准备,维持所述第一闪蒸罐液位基本不变;S1: Prediction function f1, which can judge in advance the change of the liquid level of the first flash tank at the next moment according to the change of the indication of the upstream continuous drainage flowmeter, and combine the fluctuation of the upstream continuous drainage to reach the first flash tank calculation time, the system is prepared to deal with disturbances in advance, and the liquid level of the first flash tank is kept basically unchanged;
f1为第一闪蒸罐液位预测控制函数,控制值是第一闪蒸罐与第二闪蒸罐之间电动阀的开度;f1 is the predictive control function of the liquid level of the first flash tank, and the control value is the opening degree of the electric valve between the first flash tank and the second flash tank;
f1=f(p)=4.0339ln(p)-14.371f 1 =f(p)=4.0339ln(p)-14.371
p=ρgLt0106 p=ρgL t0106
其中p—电动阀前压力;ρ—连排水密度;L0—第一闪蒸罐设计液位值;Q0—设计连排水流量;ν—来流连排水流速;s—连续排污扩容器到第一闪蒸罐管道长度;r—第一闪蒸罐半径;Qs—进入上游连续排污扩容器流量;Q—进入第一闪蒸罐的瞬时流量;Among them, p—the pressure in front of the electric valve; ρ—the drainage density; L 0 —the design liquid level value of the first flash tank; Q 0 —the design drainage flow rate; The length of a flash tank pipeline; r—the radius of the first flash tank; Q s —the flow rate entering the upstream continuous blowdown expander; Q—the instantaneous flow rate entering the first flash tank;
S2:所述第一闪蒸罐流量的增加量等同于所述第二闪蒸罐流量增加量,因此需要所述第二闪蒸罐出口输出泵把增加的流量排出,因此初步计算泵的频率为:S2: The increase in the flow rate of the first flash tank is equal to the increase in the flow rate of the second flash tank, so the outlet output pump of the second flash tank is required to discharge the increased flow, so the frequency of the pump is preliminarily calculated for:
由于循环浓水管路上是自力式电动阀,因此泵频率增加后,会导致循环管路流量增加,根据自力式调压阀实验数据以及管路特性得出循环管路流量与水泵流量的关系:Since the circulating concentrated water pipeline is a self-operated electric valve, the increase in the frequency of the pump will lead to an increase in the flow of the circulating pipeline. According to the experimental data of the self-operated pressure regulating valve and the characteristics of the pipeline, the relationship between the flow of the circulating pipeline and the flow of the water pump is obtained:
f2是所述第二闪蒸罐液位预测控制函数,控制值为连排输出泵的频率;f2 is the predictive control function of the liquid level of the second flash tank, and the control value is the frequency of the continuous output pump;
其中,Q0—设计连排水流量;Q—进入第一闪蒸罐的瞬时流量;q—连排输出泵单转流量;n—连排输出泵额定转速;f0—设计连排水流量Q0调试稳定时泵的频率;Q21—初次计算f21对应的水泵流量;Qx—循环管路流量;Among them, Q 0 —design continuous drainage flow; Q—instantaneous flow into the first flash tank; q—single-rotation flow of continuous row output pump; n—rated speed of continuous row output pump; f 0 —design continuous drainage flow Q 0 The frequency of the pump when debugging is stable; Q 21 —the water pump flow corresponding to f 21 in the initial calculation; Q x —the circulation pipeline flow;
S3:所述第二闪蒸罐的负压控制主要动力来自于蒸汽引射器的引射,即高压除氧器的排气,根据高压除氧器的运行特点,排气压力的波动主要原因是除氧器进水量的波动,因此根据高压除氧器进水量和排气压力之间的关系式,排气压力和引射比之间的关系,引射比和阀门开度之间的关系即可实现对抽气量的提前调整,保持第二闪蒸罐的压力稳定;S3: The negative pressure control of the second flash tank is mainly powered by the ejection of the steam ejector, that is, the exhaust of the high-pressure deaerator. According to the operating characteristics of the high-pressure deaerator, the main reason for the fluctuation of the exhaust pressure It is the fluctuation of the water intake of the deaerator, so according to the relationship between the water intake and the exhaust pressure of the high-pressure deaerator, the relationship between the exhaust pressure and the injection ratio, and the relationship between the injection ratio and the valve opening The adjustment of the pumping volume can be realized in advance, and the pressure of the second flash tank can be kept stable;
f3为所述第二闪蒸罐压力控制函数,输出冷凝器与所述蒸汽引射器之间电动阀的开度:f 3 is the pressure control function of the second flash tank, outputting the opening degree of the electric valve between the condenser and the steam ejector:
f3=7.4302δ3-8.8455δ3+5.8077δ-1.0291f 3 =7.4302δ 3 -8.8455δ 3 +5.8077δ-1.0291
其中,δ—蒸汽引射器引射比;pf—高压除氧器排气压力;Qs—单台除氧器进水量。Among them, δ—injection ratio of steam ejector; p f —exhaust pressure of high-pressure deaerator; Q s —water intake of single deaerator.
上述技术方案具有如下优点或有益效果:The above technical solution has the following advantages or beneficial effects:
1、将连排水和乏汽的深度回收结合到一起,并实现了全自动化运行,将电动阀、水泵频率、流量特性等系统参数化为拟合公式整合到系统的算法中,提前预判液位和真空度的变化趋势,做到提前调节,保证系统的精准稳定运行,避免了传统PID调节的滞后性。1. Combine the deep recovery of continuous drainage and exhaust steam, and realize fully automatic operation. System parameters such as electric valve, water pump frequency, and flow characteristics are transformed into fitting formulas and integrated into the system algorithm to predict liquid in advance. The change trend of position and vacuum degree can be adjusted in advance to ensure the precise and stable operation of the system and avoid the hysteresis of traditional PID adjustment.
附图说明Description of drawings
图1为本发明提出的一种连排水乏汽深度回收利用的系统及控制方法的连接结构示意图。Fig. 1 is a schematic diagram of the connection structure of a system and control method for the deep recovery and utilization of exhaust steam with continuous drainage proposed by the present invention.
图例说明:illustration:
1、第一闪蒸罐;2、第二闪蒸罐;3、连排输出泵;4、乏汽换热器;5、浓水换热器;6、蒸汽引射器;7、除盐水增压泵;8、冷凝器;9、真空泵。1. The first flash tank; 2. The second flash tank; 3. Continuous output pump; 4. Exhaust steam heat exchanger; 5. Concentrated water heat exchanger; 6. Steam ejector; 7. Demineralized water Booster pump; 8. Condenser; 9. Vacuum pump.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1,本发明提供的一种实施例:一种连排水乏汽深度回收利用的系统,包括:第一闪蒸罐1;第一闪蒸罐1一侧连接锅炉连续排污扩容器,上方连接热水加热器,第一闪蒸罐1的下方通过电动阀与第二闪蒸罐2连接,通过第一闪蒸罐1和第二闪蒸罐2的液位以及第二闪蒸罐2的真空度进行预测控制。Referring to Fig. 1, an embodiment provided by the present invention: a system for deep recovery and utilization of waste steam with continuous drainage, including: a first flash tank 1; Connect the hot water heater, the bottom of the first flash tank 1 is connected to the second flash tank 2 through the electric valve, and the liquid level of the first flash tank 1 and the second flash tank 2 and the second flash tank 2 Predictive control of the vacuum degree.
在本实施例中,通过第一闪蒸罐1与第二闪蒸罐2连接,可以对内部通入的连排水进一步加热提浓,通过监测第一闪蒸罐1输入输出时的温度和压力变化数值,监测提浓程度,并根据第一闪蒸罐1和第二闪蒸罐2当前的液位值,结合输出端电动阀的开度输出曲线进行监测,实现对液位的提前调节。In this embodiment, through the connection of the first flash tank 1 and the second flash tank 2, the continuous water flowing through the interior can be further heated and concentrated, and the temperature and pressure of the input and output of the first flash tank 1 can be monitored. Change the value, monitor the degree of enrichment, and monitor according to the current liquid level values of the first flash tank 1 and the second flash tank 2, combined with the opening output curve of the electric valve at the output end, to realize the advance adjustment of the liquid level.
具体的,第一闪蒸罐1与第二闪蒸罐2设有液位测量计,可控制第一闪蒸罐1与第二闪蒸罐2的加热提浓。Specifically, the first flash tank 1 and the second flash tank 2 are equipped with liquid level gauges, which can control the heating and concentration of the first flash tank 1 and the second flash tank 2 .
低压除氧器乏汽经过温度元件进入到所述第二闪蒸罐2中,将低压除氧器乏汽进行热交换冷凝后,经过温度元件排出到锅炉定期排污扩容器中The exhaust steam of the low-pressure deaerator enters the second flash tank 2 through the temperature element, and after the exhaust steam of the low-pressure deaerator is subjected to heat exchange and condensation, it is discharged into the boiler periodic blowdown expansion vessel through the temperature element
低压除氧乏汽进入第二闪蒸罐2进行加热提浓后,使乏汽温度达到80℃后,作为低压除氧器乏汽凝水排出,第二闪蒸罐2为负压腔,蒸发温度小于100℃,使乏汽进行凝水。After the low-pressure deaeration exhaust steam enters the second flash tank 2 for heating and concentration, after the exhaust steam temperature reaches 80°C, it is discharged as the exhaust steam condensate of the low-pressure deaerator. The second flash tank 2 is a negative pressure chamber, and the evaporation When the temperature is less than 100°C, the lack of steam will be condensed.
浓水换热器5将连排水进行热交换后,经过温度元件排出到锅炉定期排污扩容器中。After the concentrated water heat exchanger 5 conducts heat exchange with the drain, it is discharged through the temperature element into the boiler's regular blowdown expansion vessel.
锅炉连续排污扩容阀输出连排水到第一闪蒸罐1中,经过提浓后将一次蒸汽输送到第二闪蒸罐2中,进行二次提浓,第二闪蒸罐2中连排水通过连排输出泵3输出到乏汽换热器4和浓水换热器5中,乏汽换热器4将换热后的连排水经过温度元件和压力变送器输送进第二闪蒸罐2进行再循环,浓水换热器5进行热交换后将连排水输送到锅炉定期排污扩容器中。Boiler continuous sewage blowdown expansion valve output even drainage to the first flash tank 1, after enrichment, the primary steam is sent to the second flash tank 2 for secondary enrichment, the second flash tank 2 is connected to the drainage through The serial output pump 3 outputs to the exhaust steam heat exchanger 4 and the concentrated water heat exchanger 5, and the exhaust steam heat exchanger 4 transports the serial drain after heat exchange into the second flash tank through the temperature element and the pressure transmitter 2 for recirculation, and the concentrated water heat exchanger 5 conducts heat exchange and then transports the continuous drainage to the boiler's regular blowdown expansion vessel.
锅炉连续排污扩容器将连排水依次输送到第一闪蒸罐1和第二闪蒸罐2中,进行二级提浓,提浓完成后通过连排输出泵3输送到浓水换热器5中,与除盐水来水进行热交换后经过温度元件监测达到预定的温度后,输送到锅炉定期排污扩容器中;乏汽换热器4将换热后的连排水经过温度元件和压力变送器输送进第二闪蒸罐2,将引射器后的乏汽热量回收到第二闪蒸罐2中。Boiler continuous blowdown expander transports continuous waste water to the first flash tank 1 and second flash tank 2 in sequence for two-stage enrichment. After the enrichment is completed, it is transported to the concentrated water heat exchanger 5 through the serial output pump 3 After heat exchange with the desalinated incoming water, the temperature is monitored by the temperature element to reach the predetermined temperature, and then it is transported to the expansion vessel for regular sewage discharge of the boiler; the waste steam heat exchanger 4 passes the heat-exchanged continuous drainage through the temperature element and pressure transmitter The exhaust steamer is transported into the second flash tank 2, and the exhaust steam heat after the ejector is recovered to the second flash tank 2.
连排水进入第一闪蒸罐1中在157.5℃下进行初次提浓,之后进入第二闪蒸罐2,在110℃下进行二级提浓,提浓完成后一部分连排水输送到乏汽换热器4中进行热交换后回流到第二闪蒸罐2中,另一部分连排水直到温度降低到81℃时,输送到浓水换热器5中与除盐水来水再次进行热交换,在温度降低到50℃时,输送到锅炉定期排污扩容器中。The continuous drainage enters the first flash tank 1 for initial concentration at 157.5°C, and then enters the second flash tank 2 for secondary concentration at 110°C. After heat exchange in the heat exchanger 4, it is returned to the second flash tank 2, and the other part is drained until the temperature drops to 81°C, and then it is sent to the concentrated water heat exchanger 5 for heat exchange with the desalinated incoming water again. When the temperature drops to 50°C, it is transported to the boiler's periodic blowdown expansion vessel.
高压除氧器乏汽通过电动阀、温度元件和压力变送器进入蒸汽引射器6中,通过蒸汽引射器6输送到乏汽换热器4中,并经过温度元件和压力变送器进行再次监测,乏汽换热器4进行热交换,在冷凝后将乏汽凝水排出。The exhaust steam of the high-pressure deaerator enters the steam ejector 6 through the electric valve, temperature element and pressure transmitter, and is transported to the exhaust steam heat exchanger 4 through the steam ejector 6, and passes through the temperature element and pressure transmitter To monitor again, the exhaust steam heat exchanger 4 performs heat exchange, and discharges the exhaust steam condensate after condensation.
第二闪蒸罐2顶部通过压力变送器和温度元件将液体输送到冷凝器8中进行热交换,通过流量变送器后并作为机组凝水排出,在流量变送器另一侧并联有真空泵9。The top of the second flash tank 2 sends the liquid to the condenser 8 through the pressure transmitter and temperature element for heat exchange, and after passing through the flow transmitter, it is discharged as condensed water of the unit, and is connected in parallel on the other side of the flow transmitter vacuum pump9.
在本实施例中,高压除氧器乏汽在158℃,0.587MPa下进入蒸汽引射器6中,提供一定的压力后输送到乏汽换热器4中进行热交换,之后在80℃时输出乏汽凝水。In this embodiment, the exhaust steam of the high-pressure deaerator enters the steam ejector 6 at 158°C and 0.587MPa, and after a certain pressure is provided, it is transported to the exhaust steam heat exchanger 4 for heat exchange, and then at 80°C Output lean condensate.
除盐水来水通过压力变送器经除盐水增压泵7输送到浓水换热器5中进行换热,除盐水增压泵7与浓水换热器5之间设有温度元件,浓水换热器5输送除盐水来水经过温度元件到冷凝器8中与二次蒸汽进行热交换后输送到除氧器平衡管,冷凝器8与除氧器平衡管之间设有压力变送器、温度元件和流量变送器。The incoming desalted water is sent to the concentrated water heat exchanger 5 through the pressure transmitter through the desalted water booster pump 7 for heat exchange. A temperature element is installed between the desalted water booster pump 7 and the concentrated water heat exchanger 5. The water heat exchanger 5 transports the desalinated water and the incoming water passes through the temperature element to the condenser 8 for heat exchange with the secondary steam and then transports it to the balance pipe of the deaerator, and a pressure transmitter is set between the condenser 8 and the balance pipe of the deaerator devices, temperature elements and flow transmitters.
在本实施例中,除盐水来水在露点温度33.5℃时进入到浓水换热器5中,进行换热升温到44℃时进入冷凝器8,再次进行换热升温到73℃后排出到除氧器平衡管中。In this embodiment, the desalinated incoming water enters the concentrated water heat exchanger 5 at a dew point temperature of 33.5°C, heats up to 44°C and enters the condenser 8, heats up again to 73°C, and then discharges to Deaerator balance tube.
在冷凝器8与蒸汽引射器6之间通过电动阀连接,系统通过检测蒸汽引射器6入口压力,计算引射比和电动阀的开度,达到控制第二闪蒸罐2压力的目的。The electric valve is connected between the condenser 8 and the steam ejector 6, and the system detects the inlet pressure of the steam ejector 6, calculates the injection ratio and the opening of the electric valve, and achieves the purpose of controlling the pressure of the second flash tank 2 .
本发明的技术方案中还包括一种连排水乏汽深度回收利用的控制方法的实施例,所述方法适用于上述技术方案中任一项的系统。The technical solution of the present invention also includes an embodiment of a control method for the deep recovery and utilization of continuous drain waste steam, and the method is applicable to the system in any one of the above technical solutions.
包括:S1:预测函数f1,可根据上游连排水流量计的示数的变化提前判断下一时刻第一闪蒸罐1液位的变化量,结合上游连排水量的波动达到第一闪蒸罐1的计算时间,提前让系统做好应对扰动的准备,维持第一闪蒸罐1液位基本不变;Including: S1: prediction function f1, which can judge in advance the change of the liquid level of the first flash tank 1 at the next moment according to the change of the indication of the upstream continuous drainage flowmeter, and combine the fluctuation of the upstream continuous drainage to reach the first flash tank 1 The calculation time of the calculation time, let the system prepare for the disturbance in advance, and keep the liquid level of the first flash tank 1 basically unchanged;
f1为第一闪蒸罐液位预测控制函数,控制值是第一闪蒸罐1与第二闪蒸罐2之间电动阀的开度,此电动阀为出液调节阀;f1 is the predictive control function of the liquid level of the first flash tank, and the control value is the opening degree of the electric valve between the first flash tank 1 and the second flash tank 2, and the electric valve is a liquid outlet regulating valve;
f1=f(p)=4.0339ln(p)-14.371 (1-1)f 1 =f(p)=4.0339ln(p)-14.371 (1-1)
其中p—电动阀前压力;ρ—连排水密度;L0—第一闪蒸罐设计液位值;Q0—设计连排水流量;ν—来流连排水流速;s—连续排污扩容器到第一闪蒸罐管道长度;r—第一闪蒸罐半径;Qs—进入上游连续排污扩容器流量;Q—进入第一闪蒸罐的瞬时流量;Among them, p—the pressure in front of the electric valve; ρ—the drainage density; L 0 —the design liquid level value of the first flash tank; Q 0 —the design drainage flow rate; The length of a flash tank pipeline; r—the radius of the first flash tank; Q s —the flow rate entering the upstream continuous blowdown expander; Q—the instantaneous flow rate entering the first flash tank;
在式1-1中,根据第一闪蒸罐1输出端电动阀的阀门流量调节曲线,结合电动阀的开度和阀前压力得出的关系式,通过液位测量计监测,得到进入第一闪蒸罐1的瞬时流量和来流连排水流速,通过式1-4校验进入第一闪蒸罐1的瞬时流量的数值,根据上游锅炉连续排污扩容器前流量以及连续排污扩容器的热力特性,通过理论计算和监测的数据拟合得出。In formula 1-1, according to the valve flow adjustment curve of the electric valve at the output end of the first flash tank 1, combined with the relationship between the opening of the electric valve and the pressure in front of the valve, through the monitoring of the liquid level gauge, the first The instantaneous flow rate of the first flash tank 1 and the flow rate of the continuous drainage, the value of the instantaneous flow rate entering the first flash tank 1 is verified by formula 1-4, according to the flow rate before the continuous blowdown expansion of the upstream boiler and the thermal power of the continuous blowdown expansion vessel The characteristics are obtained by theoretical calculation and data fitting of monitoring.
S2:第一闪蒸罐1流量的增加量等同于第二闪蒸罐2流量增加量,因此需要第二闪蒸罐2出口输出泵把增加的流量排出,因此初步计算泵的频率为:S2: The increase in the flow rate of the first flash tank 1 is equal to the increase in the flow rate of the second flash tank 2, so the output pump at the outlet of the second flash tank 2 is required to discharge the increased flow rate, so the preliminary calculation of the pump frequency is:
由于循环浓水管路上是自力式电动阀,因此泵频率增加后,会导致循环管路流量增加,根据自力式调压阀实验数据以及管路特性得出循环管路流量与水泵流量的关系:Since the circulating concentrated water pipeline is a self-operated electric valve, the increase in the frequency of the pump will lead to an increase in the flow of the circulating pipeline. According to the experimental data of the self-operated pressure regulating valve and the characteristics of the pipeline, the relationship between the flow of the circulating pipeline and the flow of the water pump is obtained:
f2是第二闪蒸罐2液位预测控制函数,控制值为连排输出泵3的频率;f2 is the predictive control function of the liquid level of the second flash tank 2, and the control value is the frequency of the serial output pump 3;
其中,Q0—设计连排水流量;Q—进入第一闪蒸罐的瞬时流量。q—连排输出泵单转流量;n—连排输出泵额定转速;f0—设计连排水流量Q0调试稳定时泵的频率;Q21—初次计算f21对应的水泵流量;Qx—循环管路流量;Among them, Q 0 —design even drainage flow; Q—instantaneous flow into the first flash tank. q—the single-rotation flow rate of the continuous output pump; n—the rated speed of the continuous output pump; f 0 —the frequency of the pump when the designed continuous drainage flow Q 0 is debugged and stabilized; Q 21 —the initial calculation of the pump flow corresponding to f 21 ; Q x — Circulation pipeline flow;
通过监测第二闪蒸罐2的液位维持系统回路的稳定,经过温度元件和压力变送器监测,通过监测的第一闪蒸罐1的流量增加量,得到第二闪蒸罐2的流量增加量,根据第二闪蒸罐2输出端的连排输出泵3的单转流量和频率,计算出循环管路流量,与连排输出泵3的流量进行计算得到第二闪蒸罐2的液位预测计算公式。Maintain the stability of the system loop by monitoring the liquid level of the second flash tank 2, monitor the temperature element and pressure transmitter, and obtain the flow rate of the second flash tank 2 by monitoring the flow increase of the first flash tank 1 The amount of increase is calculated according to the single-turn flow rate and frequency of the output pump 3 at the output end of the second flash tank 2, and the flow rate of the circulation pipeline is calculated, which is calculated with the flow rate of the output pump 3 to obtain the liquid in the second flash tank 2. Bit prediction calculation formula.
S3:第二闪蒸罐2的负压控制主要动力来自于蒸汽引射器6的引射,即高压除氧器的排气,根据高压除氧器的运行特点,排气压力的波动主要原因是除氧器进水量的波动,因此根据高压除氧器进水量和排气压力之间的关系式,排气压力和引射比之间的关系,引射比和阀门开度之间的关系即可实现对抽气量的提前调整,保持第二闪蒸罐2的压力稳定;S3: The negative pressure control of the second flash tank 2 is mainly powered by the ejection of the steam ejector 6, that is, the exhaust of the high-pressure deaerator. According to the operating characteristics of the high-pressure deaerator, the main reason for the fluctuation of the exhaust pressure It is the fluctuation of the water intake of the deaerator, so according to the relationship between the water intake and the exhaust pressure of the high-pressure deaerator, the relationship between the exhaust pressure and the injection ratio, and the relationship between the injection ratio and the valve opening The advance adjustment of the pumping volume can be realized, and the pressure of the second flash tank 2 can be kept stable;
f3为第二闪蒸罐2压力控制函数,输出冷凝器8与蒸汽引射器6之间电动阀的开度,此电动阀为抽气调节阀:f 3 is the pressure control function of the second flash tank 2, which outputs the opening degree of the electric valve between the condenser 8 and the steam ejector 6, and the electric valve is an air extraction regulating valve:
f3=7.4302δ3-8.8455δ3+5.8077δ-1.0291 (3-1)f 3 =7.4302δ 3 -8.8455δ 3 +5.8077δ-1.0291 (3-1)
其中,δ—蒸汽引射器引射比;pf—高压除氧器排气压力;Qs—单台除氧器进水量。Among them, δ—injection ratio of steam ejector; p f —exhaust pressure of high-pressure deaerator; Q s —water intake of single deaerator.
在第二闪蒸罐2的输入输出端设有压力变送器,监测高压除氧器乏汽进入第二闪蒸罐2的压力,通过监测单台除氧器进水量和第二闪蒸罐2输出端连接的蒸汽引射器6的引射比进行计算,得出第二闪蒸罐2的压力控制计算公式,结合监测的压力数据进行预先调节。A pressure transmitter is installed at the input and output ends of the second flash tank 2 to monitor the pressure of the high-pressure deaerator exhaust steam entering the second flash tank 2. By monitoring the water intake of a single deaerator and the second flash tank 2 Calculate the injection ratio of the steam ejector 6 connected to the output end to obtain the pressure control calculation formula of the second flash tank 2, and perform pre-adjustment in combination with the monitored pressure data.
该系统主控参数有三个,一是第一闪蒸罐1的液位,液位是否平稳关系到一级提浓的多少和系统是否能够连续运行,第一闪蒸罐1的液位受来流连排水量、一次蒸汽量、第一闪蒸罐1出液电动阀的影响;二是第二闪蒸罐2的液位,第二闪蒸罐2液位的平稳是整个系统成败的关键;第二闪蒸罐2的液位受第一闪蒸罐1出液阀、连排水输出泵的频率的影响;三是第二闪蒸罐2的真空度,第二闪蒸罐2真空度是保证系统提浓量的关键指标。其中,第二闪蒸罐2的真空度和蒸汽引射器6处电动阀以及真空泵9有关。There are three main control parameters of the system. One is the liquid level of the first flash tank 1. Whether the liquid level is stable or not is related to the amount of first-stage enrichment and whether the system can run continuously. The liquid level of the first flash tank 1 is influenced by The impact of lingering displacement, primary steam volume, and the electric valve of the first flash tank 1; the second is the liquid level of the second flash tank 2, and the stability of the liquid level of the second flash tank 2 is the key to the success of the entire system; The liquid level of the second flash tank 2 is affected by the frequency of the liquid outlet valve of the first flash tank 1 and the frequency of the drainage output pump; the third is the vacuum degree of the second flash tank 2, and the vacuum degree of the second flash tank 2 is guaranteed A key indicator of system concentration. Wherein, the vacuum degree of the second flash tank 2 is related to the electric valve at the steam ejector 6 and the vacuum pump 9 .
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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| KR20180073930A (en) * | 2016-12-23 | 2018-07-03 | 한국에너지기술연구원 | Steam production heat pump system |
| CN217785115U (en) * | 2022-07-04 | 2022-11-11 | 上海什尚能源科技有限公司 | Boiler exhaust steam recovery system |
| CN115823567A (en) * | 2022-11-04 | 2023-03-21 | 吉林松花江热电有限公司 | Continuous drainage water quality recovery system |
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2023
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180073930A (en) * | 2016-12-23 | 2018-07-03 | 한국에너지기술연구원 | Steam production heat pump system |
| CN217785115U (en) * | 2022-07-04 | 2022-11-11 | 上海什尚能源科技有限公司 | Boiler exhaust steam recovery system |
| CN115823567A (en) * | 2022-11-04 | 2023-03-21 | 吉林松花江热电有限公司 | Continuous drainage water quality recovery system |
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| CN116293613B (en) | 2026-04-24 |
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