CN116291676A - An energy-saving and environment-friendly intelligent dust suppression equipment for tunnel construction - Google Patents
An energy-saving and environment-friendly intelligent dust suppression equipment for tunnel construction Download PDFInfo
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- CN116291676A CN116291676A CN202310253445.XA CN202310253445A CN116291676A CN 116291676 A CN116291676 A CN 116291676A CN 202310253445 A CN202310253445 A CN 202310253445A CN 116291676 A CN116291676 A CN 116291676A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/02—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires by wetting or spraying
- E21F5/04—Spraying barriers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/20—Drawing-off or depositing dust
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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Abstract
Description
技术领域technical field
本发明涉及隧道施工降尘技术领域,具体为一种节能环保的隧道施工用智能化降尘设备。The invention relates to the technical field of dust suppression in tunnel construction, in particular to an energy-saving and environment-friendly intelligent dust suppression equipment for tunnel construction.
背景技术Background technique
目前,我国大部分隧道采用钻爆法和机械掘进法,施工时会产生大量灰尘,隧道工程施工不同于地上其它工程的施工,它是在一个相对封闭的空间里进行作业,其施工扬尘等不能通过常规措施进行很好的控制;At present, most tunnels in my country adopt the drilling and blasting method and mechanical excavation method, which will generate a lot of dust during construction. The construction of tunnel engineering is different from the construction of other projects on the ground. well controlled through routine measures;
对掌子面进行爆破后如果不能及时对爆破产生的大量灰尘进行清理,首先会影响工作人员的身体健康,其次空气中弥漫着灰尘影响能见度,对施工作业将产生一定的安全隐患。If a large amount of dust generated by the blasting cannot be cleaned in time after blasting the face of the tunnel, it will first affect the health of the staff, and secondly, the dust in the air will affect the visibility and cause certain safety hazards to the construction work.
发明内容Contents of the invention
本发明的目的在于提供一种节能环保的隧道施工用智能化降尘设备,能够快速有效净化隧道施工中爆破产生的灰尘。The object of the present invention is to provide an energy-saving and environment-friendly intelligent dust suppression equipment for tunnel construction, which can quickly and effectively purify the dust generated by blasting during tunnel construction.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种节能环保的隧道施工用智能化降尘设备,包括车载机构,设置在车载机构上的隔离幕布机构,设置在车载机构上的尘埃过滤机构;An energy-saving and environment-friendly intelligent dust suppression device for tunnel construction, comprising a vehicle-mounted mechanism, an isolation curtain mechanism arranged on the vehicle-mounted mechanism, and a dust filter mechanism arranged on the vehicle-mounted mechanism;
车载机构包括车载底盘,车载底盘底部具有四组可独立驱动以及独立转向的驱动轮组,车载底盘顶部固定设有总体支撑板;The vehicle-mounted mechanism includes a vehicle-mounted chassis. The bottom of the vehicle-mounted chassis has four sets of driving wheels that can be independently driven and turned independently. The top of the vehicle-mounted chassis is fixed with an overall support plate;
车载机构中的驱动轮组由遥控方式进行控制驱动。The driving wheel set in the vehicle-mounted mechanism is controlled and driven by remote control.
隔离幕布机构包括固定在总体支撑板上且靠近右端的幕布支撑壳体,折叠固定在幕布支撑壳体上的多根幕布支撑杆以及固定在幕布支撑杆上的隔离幕布;The isolation screen mechanism includes a screen support shell fixed on the overall support plate and near the right end, a plurality of screen support rods folded and fixed on the screen support shell, and an isolation screen fixed on the screen support rods;
幕布支撑壳体是一个上侧为圆弧状且内部中空的壳体,幕布支撑壳体上侧固定设有多个第一固定铰链,幕布支撑杆一端与第一固定铰链的转轴固定连接,第一固定铰链的转轴沿幕布支撑壳体上侧切线方向延伸,且第一固定铰链的转轴轴线垂直于幕布支撑壳体的轴线,第一固定铰链的转轴由电机驱动转动;The curtain support shell is a shell with an arc-shaped upper side and a hollow interior. The upper side of the curtain support shell is fixed with a plurality of first fixed hinges, and one end of the curtain support rod is fixedly connected with the rotating shaft of the first fixed hinge. The rotating shaft of a fixed hinge extends along the tangent direction on the upper side of the curtain supporting shell, and the rotating shaft axis of the first fixed hinge is perpendicular to the axis of the curtain supporting shell, and the rotating shaft of the first fixed hinge is driven by a motor to rotate;
每两个相邻的幕布支撑杆之间固定有一张隔离幕布;An isolation curtain is fixed between every two adjacent curtain support rods;
尘埃过滤机构包括固定在幕布支撑杆上的吸尘管,吸尘管的侧壁上具有多个内外相通的吸尘孔,总体支撑板顶部固定设有集尘箱和抽气机,吸尘管通过管道与集尘箱内部相连通,抽气机的输入端通过管道与集尘箱内部相连通。The dust filter mechanism includes a dust suction pipe fixed on the curtain support rod. The side wall of the dust suction pipe has a plurality of dust suction holes connected inside and outside. The top of the overall support plate is fixed with a dust collection box and an air extractor. The pipe is connected with the inside of the dust collecting box, and the input end of the air extractor is connected with the inside of the dust collecting box through the pipe.
优选地,车载机构上设置有隔离排气补偿机构,隔离排气补偿机构包括固定在总体支撑板顶部的第一伸缩杆,第一伸缩杆为多级电控伸缩杆,第一伸缩杆的外杆通过第二固定铰链与总体支撑板顶部相连,第一伸缩杆的内杆端部固定设有补偿排气管,补偿排气管通过管道与抽气机的输出端相连通连接。Preferably, the vehicle-mounted mechanism is provided with an isolated exhaust compensation mechanism. The isolated exhaust compensation mechanism includes a first telescopic rod fixed on the top of the overall support plate. The first telescopic rod is a multi-stage electronically controlled telescopic rod. The rod is connected to the top of the overall support plate through the second fixed hinge, and the end of the inner rod of the first telescopic rod is fixedly provided with a compensation exhaust pipe, which communicates with the output end of the air extractor through a pipeline.
说明:爆破后对灰尘进行清理的过程中,利用隔离排气补偿机构中的补偿排气管对掌子面处进行排气,使得带有灰尘的空气更加快速地向着吸尘管方向流动。Explanation: In the process of dust cleaning after blasting, use the compensation exhaust pipe in the isolated exhaust compensation mechanism to exhaust the face of the face, so that the air with dust can flow toward the suction pipe more quickly.
优选地,补偿排气管上固定设有中空的补偿排气环,补偿排气环内部与补偿排气管内部相连通,补偿排气环的轴线与补偿排气管的轴线同轴,补偿排气环上具有多个与自身内部相连通的排气短管,排气短管的轴线沿补偿排气环的径向延伸布置。Preferably, a hollow compensation exhaust ring is fixed on the compensation exhaust pipe, the interior of the compensation exhaust ring communicates with the interior of the compensation exhaust pipe, the axis of the compensation exhaust ring is coaxial with the axis of the compensation exhaust pipe, and the compensation exhaust ring The air ring has a plurality of exhaust short pipes communicating with its interior, and the axis of the short exhaust pipes is arranged along the radial extension of the compensation exhaust ring.
说明:补偿排气环上的多个排气短管对掌子面处进行排气,近似形成一堵空气幕墙,进而加剧带有灰尘的空气向吸尘管处流动,便于快速将爆破产生的灰尘回收清理干净。Explanation: Multiple short exhaust pipes on the compensation exhaust ring exhaust the face of the tunnel, approximately forming an air curtain wall, and then intensify the flow of dusty air to the suction pipe, which is convenient for quickly removing the dust generated by blasting. Dust recycling clean up.
优选地,补偿排气管通过第三固定铰链与第一伸缩杆的内杆端部相连,第三固定铰链的支座与第一伸缩杆的内杆端部固定连接,补偿排气管与第三固定铰链的转轴固定连接,第三固定铰链的转轴由电机驱动转动。Preferably, the compensation exhaust pipe is connected to the inner rod end of the first telescopic rod through a third fixed hinge, the support of the third fixed hinge is fixedly connected to the inner rod end of the first telescopic rod, and the compensation exhaust pipe is connected to the first telescopic rod. The rotating shafts of the three fixed hinges are fixedly connected, and the rotating shaft of the third fixed hinge is driven to rotate by a motor.
说明:由电机驱动第三固定铰链的转轴转动,进而调节补偿排气管的朝向,以及多个排气短管的排气气流方向。Description: The rotation shaft of the third fixed hinge is driven by the motor to adjust the orientation of the compensation exhaust pipe and the exhaust gas flow direction of multiple short exhaust pipes.
优选地,幕布支撑杆通过幕布驱动机构与幕布支撑壳体相连,幕布驱动机构包括固定在幕布支撑壳体内部的通道支撑块,通道支撑块顶部为圆弧状结构,且通道支撑块顶部的圆弧与幕布支撑壳体上侧的圆弧为同心布置,通道支撑块顶部与幕布支撑壳体内顶部之间形成一条滑轨通道;Preferably, the curtain support rod is connected with the curtain support housing through the curtain driving mechanism, the curtain driving mechanism includes a channel support block fixed inside the curtain support housing, the top of the channel support block is an arc-shaped structure, and the circle at the top of the channel support block The arc is arranged concentrically with the arc on the upper side of the screen support shell, and a slide rail channel is formed between the top of the channel support block and the inner top of the screen support shell;
滑轨通道内滑动配合设有幕布驱动滑块,滑轨通道内顶部和底部均固定设有齿条,幕布驱动滑块上转动配合设有多个驱动齿轮,驱动齿轮与齿条啮合连接,驱动齿轮由电机驱动转动;The curtain drive slider is slidingly fitted in the slide rail channel, the top and bottom of the slide rail channel are fixed with racks, and the curtain drive slider is equipped with multiple drive gears for rotation and engagement, and the drive gears are meshed with the racks to drive The gear is driven by the motor to rotate;
幕布支撑壳体上侧具有内外相通的倾转连通槽,第一固定铰链的支座固定在驱动滑块上,第一固定铰链与幕布支撑杆相连的一端从倾转连通槽中伸出。The upper side of the curtain support shell has a tilting communication groove communicating with the inside and outside, the support of the first fixed hinge is fixed on the driving slider, and the end of the first fixed hinge connected with the curtain support rod protrudes from the tilting communication groove.
说明:通过幕布驱动机构对多根幕布支撑杆之间的相对位置进行调节,便于对多根幕布支撑杆进行折叠收纳。Description: Adjust the relative positions of multiple curtain support rods through the curtain driving mechanism, so as to facilitate the folding and storage of multiple curtain support rods.
优选地,驱动齿轮由电机通过蜗轮蜗杆传动进行驱动转动。Preferably, the driving gear is driven to rotate by a motor through a worm gear transmission.
说明:通过蜗轮蜗杆传动驱动驱动齿轮转动,便于利用蜗轮蜗杆传动的自锁特性,将幕布驱动滑块的位置相对固定在滑轨通道内。Description: The driving gear is driven to rotate through the worm gear transmission, which is convenient to use the self-locking characteristics of the worm gear transmission to relatively fix the position of the curtain driving slider in the slide rail channel.
优选地,吸尘管与集尘箱之间设有喷雾拦截机构,喷雾拦截机构包括尘埃拦截管,尘埃拦截管一端固定设有变径管,变径管的管径从靠近尘埃拦截管的一端到远离尘埃拦截管的一端逐渐变小,变径管管径较小的一端通过管道与吸尘管相连通;Preferably, a spray interception mechanism is provided between the dust suction pipe and the dust collection box, and the spray interception mechanism includes a dust interception pipe, and one end of the dust interception pipe is fixedly provided with a variable diameter pipe, and the diameter of the variable diameter pipe starts from the end close to the dust interception pipe. The end away from the dust intercepting pipe gradually becomes smaller, and the end of the reducing pipe with a smaller diameter is connected to the dust suction pipe through a pipe;
尘埃拦截管内固定设有多个中空的喷雾环,喷雾环的轴线与尘埃拦截管的轴线同轴,喷雾环内侧以及靠近变径管的一侧均具有多个雾化喷嘴;A plurality of hollow spray rings are fixed inside the dust interception pipe, the axis of the spray ring is coaxial with the axis of the dust interception pipe, and there are multiple atomizing nozzles inside the spray ring and on the side close to the reducing pipe;
尘埃拦截管下侧固定设有多根与自身内部相连通的泥浆排出管,泥浆排出管下端共同相连通连接设有泥浆回收箱,泥浆回收箱固定在总体支撑板上。The lower side of the dust intercepting pipe is fixedly provided with a plurality of mud discharge pipes which communicate with its interior, and the lower ends of the mud discharge pipes are connected together to be provided with a mud recovery box, which is fixed on the overall support plate.
说明:喷雾拦截机构能够对回收的灰尘进行沉降,使得大部分尘埃以泥浆的形式储存在泥浆回收箱中,其余少量灰尘则集中在集尘箱中。Description: The spray interception mechanism can settle the recovered dust, so that most of the dust is stored in the mud recovery box in the form of mud, and the remaining small amount of dust is concentrated in the dust collection box.
优选地,喷雾环通过间距调节机构连接在尘埃拦截管的内侧壁上,间距调节机构包括固定在尘埃拦截管内顶部的间距调节滑轨,间距调节滑轨沿平行于尘埃拦截管的轴线方向延伸,间距调节滑轨上滑动配合设有多个间距调节滑块,间距调节滑块由电机驱动沿间距调节滑轨移动,喷雾环与间距调节滑块一对一固定相连。Preferably, the spray ring is connected to the inner wall of the dust interception pipe through a distance adjustment mechanism, the distance adjustment mechanism includes a distance adjustment slide rail fixed on the top of the dust interception pipe, and the distance adjustment slide rail extends parallel to the axis of the dust interception pipe, A plurality of spacing adjustment sliders are provided for sliding cooperation on the spacing adjustment slide rail, and the spacing adjustment slider is driven by a motor to move along the spacing adjustment sliding rail, and the spray ring is fixedly connected to the spacing adjustment slider one-to-one.
说明:间距调节机构中通过电机驱动间距调节滑块沿间距调节滑轨移动,进而调节喷雾环在尘埃拦截管内部的相对位置,根据尘埃的浓密程度,使得尘埃拦截管上喷射出的水雾对尘埃的降尘效果更佳。Description: In the distance adjustment mechanism, the motor drives the distance adjustment slider to move along the distance adjustment slide rail, and then adjusts the relative position of the spray ring inside the dust interception tube. According to the density of dust, the sprayed water mist on the dust interception tube is The dust suppression effect of dust is better.
优选地,尘埃拦截管内部的前后两侧各固定设有一根辅助清洁管,辅助清洁管的侧壁具有多个内外相通的排水孔。Preferably, an auxiliary cleaning pipe is fixed on the front and rear sides of the dust intercepting pipe, and the side wall of the auxiliary cleaning pipe has a plurality of drainage holes communicating with the inside and outside.
说明:辅助清洁管的排水孔中排出的水流,能够对尘埃拦截管内侧壁起到清洗作用,避免尘埃拦截管内侧壁吸附过多的尘埃泥浆。Explanation: The water flow discharged from the drain hole of the auxiliary cleaning pipe can clean the inner wall of the dust intercepting pipe to avoid excessive dust and mud adsorption on the inner wall of the dust intercepting pipe.
优选地,总体支撑板上设置有隔离泄压机构,隔离泄压机构包括固定在总体支撑板右端的两根第二伸缩杆,第二伸缩杆为多级式电控伸缩杆,第二伸缩杆沿前后方向延伸,且两根第二伸缩杆的内杆朝向相互远离的一端;Preferably, an isolation pressure relief mechanism is provided on the overall support plate, and the isolation pressure relief mechanism includes two second telescopic rods fixed on the right end of the overall support plate, the second telescopic rods are multi-stage electronically controlled telescopic rods, and the second telescopic rods extending along the front-rear direction, and the inner rods of the two second telescopic rods face toward the ends away from each other;
第二伸缩杆上挂设有泄压幕布,第二伸缩杆的每根内杆与泄压幕布之间均有一个悬挂点;A pressure relief curtain is hung on the second telescopic rod, and there is a suspension point between each inner rod of the second telescopic rod and the pressure relief curtain;
泄压幕布上具有泄压孔,泄压幕布上位于泄压孔处固定设有泄压孔幕布,泄压孔幕布仅上边缘与泄压孔上侧位置的泄压幕布固定相连,泄压孔幕布下边缘固定设有配重杆。There is a pressure relief hole on the pressure relief screen, and the pressure relief hole curtain is fixed on the pressure relief hole. Only the upper edge of the pressure relief hole screen is fixedly connected with the pressure relief screen on the upper side of the pressure relief hole. The lower edge of the curtain is fixedly provided with a counterweight rod.
说明:隧道的掌子面上进行爆破时,多个隔离幕布组成的幕墙将爆破区域相对隔离,而爆破一瞬间,被相对隔离的区域气压会快速变化增大,可能导致多个隔离幕布组成的幕墙位置因气压快速变化增大而产生高速气流,进而将地面上的灰尘大量带起,隔离泄压机构中的泄压孔就是为了平衡这种气压快速变化增大而产生的气流,将气流及时从泄压孔中导出,泄压孔处的泄压孔幕布将会在配重杆的重力作用下对泄压孔起到临时的密闭作用。Explanation: When blasting is carried out on the face of the tunnel, the curtain wall composed of multiple isolation curtains will relatively isolate the blasting area, and at the moment of blasting, the air pressure in the relatively isolated area will change rapidly and increase, which may lead to the explosion of multiple isolation curtains. The position of the curtain wall generates high-speed airflow due to the rapid change and increase of air pressure, which then lifts up a large amount of dust on the ground. The pressure relief hole in the isolation pressure relief mechanism is to balance the airflow generated by the rapid change and increase of air pressure, and to release the airflow in time. Deriving from the pressure relief hole, the pressure relief hole curtain at the pressure relief hole will temporarily seal the pressure relief hole under the gravity of the counterweight rod.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明结构设计合理,操作方便,采用车载的方式便于整个设备进行移动、迁移,便于工作人员对整个设备进行快速部署;1. The structure design of the present invention is reasonable, and the operation is convenient. The vehicle-mounted method is used to facilitate the movement and migration of the entire equipment, and facilitate the rapid deployment of the entire equipment by the staff;
2、本发明中利用多根幕布支撑杆之间连接的隔离幕布,能够将隧道掘进工作中的爆破区域进行相对的隔离,并利用尘埃过滤机构将爆破产生的灰尘快速清理干净,避免灰尘在空气中扩散,给工人们营造一个更加干净的工作环境;2. In the present invention, the isolation curtain connected between multiple curtain support rods can be used to relatively isolate the blasting area in the tunnel excavation work, and the dust generated by the blasting can be quickly cleaned by using the dust filter mechanism to avoid dust in the air. Diffusion in the middle, to create a cleaner working environment for workers;
3、在爆破过程中,被隔离的区域气压会快速变化增大,本发明中利用隔离泄压机构能够基本消除掉因气压快速变化而在本设备附近形成的扬尘。3. During the blasting process, the air pressure in the isolated area will change rapidly and increase. In the present invention, the isolated pressure relief mechanism can basically eliminate the dust formed near the equipment due to the rapid change of air pressure.
附图说明Description of drawings
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是图1的左视图;Fig. 2 is the left view of Fig. 1;
图3是图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4是图1的右视图;Fig. 4 is the right view of Fig. 1;
图5是本发明中幕布驱动机构的右视图;Fig. 5 is the right side view of screen driving mechanism among the present invention;
图6是本发明中喷雾拦截机构的结构示意图;Fig. 6 is a schematic structural view of the spray interception mechanism in the present invention;
图7是本发明中补偿排气环的结构示意图。Fig. 7 is a structural schematic diagram of the compensating exhaust ring in the present invention.
图中,10-车载机构、11-车载底盘、110-驱动轮组、12-总体支撑板、20-隔离幕布机构、21-幕布支撑壳体、210-第一固定铰链、211-倾转连通槽、22-幕布支撑杆、23-隔离幕布、24-幕布驱动机构、240-滑轨通道、241-通道支撑块、242-幕布驱动滑块、243-齿条、244-驱动齿轮、30-尘埃过滤机构、31-吸尘管、32-集尘箱、33-抽气机、34-喷雾拦截机构、341-尘埃拦截管、342-变径管、343-喷雾环、344-雾化喷嘴、345-泥浆排出管、346-泥浆回收箱、347-辅助清洁管、35-间距调节机构、351-间距调节滑轨、352-间距调节滑块、40-隔离排气补偿机构、41-第一伸缩杆、410-第二固定铰链、42-补偿排气管、43-补偿排气环、431-排气短管、50-隔离泄压机构、51-第二伸缩杆、52-泄压幕布、521-泄压孔、522-泄压孔幕布、523-配重杆。In the figure, 10-vehicle mechanism, 11-vehicle chassis, 110-drive wheel set, 12-overall support plate, 20-isolating curtain mechanism, 21-curtain support shell, 210-first fixed hinge, 211-tilt connection Groove, 22-curtain support rod, 23-isolating curtain, 24-curtain driving mechanism, 240-slide rail channel, 241-channel support block, 242-curtain driving slider, 243-rack, 244-driving gear, 30- Dust filter mechanism, 31-dust suction pipe, 32-dust collection box, 33-extractor, 34-spray interception mechanism, 341-dust interception pipe, 342-reducing pipe, 343-spray ring, 344-atomization nozzle , 345-Mud discharge pipe, 346-Mud recovery box, 347-Auxiliary cleaning pipe, 35-Space adjustment mechanism, 351-Space adjustment slide rail, 352-Space adjustment slider, 40-Isolation exhaust compensation mechanism, 41-The first 1 telescopic rod, 410-second fixed hinge, 42-compensation exhaust pipe, 43-compensation exhaust ring, 431-exhaust short pipe, 50-isolating pressure relief mechanism, 51-second telescopic rod, 52-pressure relief Curtain, 521-pressure relief hole, 522-pressure relief hole curtain, 523-counterweight bar.
具体实施方式Detailed ways
下面结合图1-图7对本发明进行详细说明,为叙述方便,现对下文所说的方位规定如下:下文所说的上下左右前后方向与各自主视图或结构示意图本身投影关系的上下左右前后方向一致。Below in conjunction with Fig. 1-Fig. 7 the present invention is described in detail, for the convenience of narration, now to the orientation mentioned below stipulates as follows: the up, down, left, right, front, back, front and back directions of the up, down, left, right, front and back directions mentioned below and the projection relationship of the respective main views or structural schematic diagrams themselves unanimous.
实施例:Example:
一种节能环保的隧道施工用智能化降尘设备,如图1、图3所示,包括车载机构10,设置在车载机构10上的隔离幕布机构20,设置在车载机构10上的尘埃过滤机构30;An energy-saving and environment-friendly intelligent dust suppression equipment for tunnel construction, as shown in Figure 1 and Figure 3, includes a vehicle-mounted
如图1所示,车载机构10包括车载底盘11,车载底盘11底部具有四组可独立驱动以及独立转向的驱动轮组110,车载底盘11顶部固定设有总体支撑板12;As shown in Figure 1, the vehicle-mounted
车载机构10中的驱动轮组110由遥控方式进行控制驱动。The drive wheel set 110 in the vehicle-mounted
隔离幕布机构20包括固定在总体支撑板12上且靠近右端的幕布支撑壳体21,折叠固定在幕布支撑壳体21上的多根幕布支撑杆22以及固定在幕布支撑杆22上的隔离幕布23;The
幕布支撑壳体21是一个上侧为圆弧状且内部中空的壳体,幕布支撑壳体21上侧固定设有多个第一固定铰链210,幕布支撑杆22一端与第一固定铰链210的转轴固定连接,第一固定铰链210的转轴沿幕布支撑壳体21上侧切线方向延伸,且第一固定铰链210的转轴轴线垂直于幕布支撑壳体21的轴线,第一固定铰链210的转轴由电机驱动转动;The
每两个相邻的幕布支撑杆22之间固定有一张隔离幕布23;An
如图5所示,幕布支撑杆22通过幕布驱动机构24与幕布支撑壳体21相连,幕布驱动机构24包括固定在幕布支撑壳体21内部的通道支撑块241,通道支撑块241顶部为圆弧状结构,且通道支撑块241顶部的圆弧与幕布支撑壳体21上侧的圆弧为同心布置,通道支撑块241顶部与幕布支撑壳体21内顶部之间形成一条滑轨通道240;As shown in Figure 5, the
滑轨通道240内滑动配合设有幕布驱动滑块242,滑轨通道240内顶部和底部均固定设有齿条243,幕布驱动滑块242上转动配合设有多个驱动齿轮244,驱动齿轮244与齿条243啮合连接,驱动齿轮244由电机驱动转动;A
幕布支撑壳体21上侧具有内外相通的倾转连通槽211,第一固定铰链210的支座固定在驱动滑块242上,第一固定铰链210与幕布支撑杆22相连的一端从倾转连通槽211中伸出。The upper side of the
驱动齿轮244由电机通过蜗轮蜗杆传动进行驱动转动。The
如图1所示,尘埃过滤机构30包括固定在幕布支撑杆22上的吸尘管31,吸尘管31的侧壁上具有多个内外相通的吸尘孔,总体支撑板12顶部固定设有集尘箱32和抽气机33,吸尘管31通过管道与集尘箱32内部相连通,抽气机33的输入端通过管道与集尘箱32内部相连通。As shown in Figure 1, the
如图3所示,吸尘管31与集尘箱32之间设有喷雾拦截机构34,如图6所示,喷雾拦截机构34包括尘埃拦截管341,尘埃拦截管341一端固定设有变径管342,变径管342的管径从靠近尘埃拦截管341的一端到远离尘埃拦截管341的一端逐渐变小,变径管342管径较小的一端通过管道与吸尘管31相连通;As shown in Figure 3, a
尘埃拦截管341内固定设有多个中空的喷雾环343,喷雾环343的轴线与尘埃拦截管341的轴线同轴,喷雾环343内侧以及靠近变径管342的一侧均具有多个雾化喷嘴344;The
尘埃拦截管341下侧固定设有多根与自身内部相连通的泥浆排出管345,泥浆排出管345下端共同相连通连接设有泥浆回收箱346,泥浆回收箱346固定在总体支撑板12上。The lower side of the
如图6所示,喷雾环343通过间距调节机构35连接在尘埃拦截管341的内侧壁上,间距调节机构35包括固定在尘埃拦截管341内顶部的间距调节滑轨351,间距调节滑轨351沿平行于尘埃拦截管341的轴线方向延伸,间距调节滑轨351上滑动配合设有多个间距调节滑块352,间距调节滑块352由电机驱动沿间距调节滑轨351移动,喷雾环343与间距调节滑块352一对一固定相连。As shown in Figure 6, the
尘埃拦截管341内部的前后两侧各固定设有一根辅助清洁管347,辅助清洁管347的侧壁具有多个内外相通的排水孔。An
如图1所示,车载机构10上设置有隔离排气补偿机构40,隔离排气补偿机构40包括固定在总体支撑板12顶部的第一伸缩杆41,第一伸缩杆41为多级电控伸缩杆,第一伸缩杆41的外杆通过第二固定铰链410与总体支撑板12顶部相连,第一伸缩杆41的内杆端部固定设有补偿排气管42,补偿排气管42通过管道与抽气机33的输出端相连通连接。As shown in Figure 1, the vehicle-mounted
如图7所示,补偿排气管42上固定设有中空的补偿排气环43,补偿排气环43内部与补偿排气管42内部相连通,补偿排气环43的轴线与补偿排气管42的轴线同轴,补偿排气环43上具有多个与自身内部相连通的排气短管431,排气短管431的轴线沿补偿排气环43的径向延伸布置。As shown in Figure 7, a hollow
补偿排气管42通过第三固定铰链420与第一伸缩杆41的内杆端部相连,第三固定铰链420的支座与第一伸缩杆41的内杆端部固定连接,补偿排气管42与第三固定铰链420的转轴固定连接,第三固定铰链420的转轴由电机驱动转动。The
如图4所示,总体支撑板12上设置有隔离泄压机构50,隔离泄压机构50包括固定在总体支撑板12右端的两根第二伸缩杆51,第二伸缩杆51为多级式电控伸缩杆,第二伸缩杆51沿前后方向延伸,且两根第二伸缩杆51的内杆朝向相互远离的一端;As shown in Figure 4, the
第二伸缩杆51上挂设有泄压幕布52,第二伸缩杆51的每根内杆与泄压幕布52之间均有一个悬挂点;A
泄压幕布52上具有泄压孔521,泄压幕布52上位于泄压孔521处固定设有泄压孔幕布522,泄压孔幕布522仅上边缘与泄压孔521上侧位置的泄压幕布52固定相连,泄压孔幕布522下边缘固定设有配重杆523。There is a
本发明在实际应用过程中,将整个装置移动到隧道中线靠近隧道掌子面的位置,并使得具有幕布支撑壳体21的一端朝向隧道洞口方向,初始状态下,多根幕布支撑杆22处于水平延伸的折叠状态;In the actual application process of the present invention, the entire device is moved to a position where the center line of the tunnel is close to the face of the tunnel, and one end with the
在爆破施工前,利用电机驱动第一固定铰链210的转轴转动,第一固定铰链210的转轴带动幕布支撑杆22偏转,最终使得幕布支撑杆22的轴线沿幕布支撑壳体21上侧面的径向方向延伸布置;Before the blasting construction, use the motor to drive the rotating shaft of the first
然后由电机通过蜗轮蜗杆传动对驱动齿轮244进行驱动转动,由于驱动齿轮244与齿条243啮合连接,进而迫使幕布驱动滑块242沿滑轨通道240内移动,幕布驱动滑块242在滑轨通道240内相互远离;Then the
幕布驱动滑块242通过第一固定铰链210带动幕布支撑杆22移动,使得多根幕布支撑杆22相互远离,则连接在幕布支撑杆22之间的隔离幕布23将会展开,在隧道内形成一堵隔离幕墙,隔离幕墙与隧道的掌子面之间形成一个相对密闭的空间;The
隔离泄压机构50中第二伸缩杆51的内杆伸出,带动泄压幕布52展开,进而使得隔离幕墙的隔离密闭性能更好;The inner rod of the second
爆破时,将产生大量的灰尘,以及隔离幕墙与隧道的掌子面之间相对密闭的空间内气压快速变化增大,气压变化增大产生的气流将从泄压孔521中排出;During blasting, a large amount of dust will be generated, and the air pressure in the relatively closed space between the isolation curtain wall and the tunnel face will rapidly change and increase, and the airflow generated by the increase in air pressure will be discharged from the
爆破后,启动抽气机33,抽气机33将集尘箱32内的空气抽离使得集尘箱32内形成负压,集尘箱32又通过管道与吸尘管31相连通,隧道中弥漫着灰尘的空气在负压的作用下被吸入到吸尘管31内部,进入吸尘管31的灰尘然后再通过管道集中到集尘箱32中;After the blasting, the
进入吸尘管31的灰尘通过管道向集尘箱32中汇集的过程中首先经过喷雾拦截机构34进行处理,进入吸尘管31的灰尘先进入到变径管342中,混合有灰尘的空气在经过变径管342向着尘埃拦截管341方向流通过程中,由于变径管342横截面的增大,空气流速将变小,有利于利用水雾对灰尘进行沉降;The dust that enters the
混合有灰尘的空气接着通过尘埃拦截管341,利用喷雾环343上多个雾化喷嘴344喷出的水雾对灰尘进行沉降,灰尘遇水沉降后变成泥浆再通过泥浆排出管345流入泥浆回收箱346中;The air mixed with dust then passes through the
启动抽气机33的同时,利用第一伸缩杆41的内杆伸出,将补偿排气管42移动至隧道的掌子面处,抽气机33的输入端与集尘箱32之间具有尘埃过滤器,将抽气机33输出端排出的干净空气通入补偿排气管42中,补偿排气管42中的空气从端部喷出,补偿排气管42中的部分空气进入到补偿排气环43中再从多个排气短管431中喷出,对隧道的掌子面处进行喷气,迫使含有大量灰尘的空气由隧道的掌子面向着吸尘管31方向流通,便于将含有大量灰尘的空气快速收集起来。While starting the
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