CN116283106A - Ultra-high performance concrete doped with hybrid POMF/SF and preparation method thereof - Google Patents

Ultra-high performance concrete doped with hybrid POMF/SF and preparation method thereof Download PDF

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Publication number
CN116283106A
CN116283106A CN202310368869.0A CN202310368869A CN116283106A CN 116283106 A CN116283106 A CN 116283106A CN 202310368869 A CN202310368869 A CN 202310368869A CN 116283106 A CN116283106 A CN 116283106A
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pomf
ultra
high performance
concrete
hybrid
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吴沛宗
彭雨琪
江振兴
杨泽铭
陈润生
张�杰
廖蔚彬
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Guangdong University of Technology
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Guangdong University of Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38Fibrous materials; Whiskers
    • C04B14/48Metal
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • C04B16/06Macromolecular compounds fibrous
    • C04B16/0675Macromolecular compounds fibrous from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses ultra-high performance concrete doped with hybrid POMF/SF and a preparation method thereof, and belongs to the technical field of building materials. The ultra-high performance concrete doped with the hybrid POMF/SF is prepared from the following raw materials: 809kg/m cement 3 1079kg/m quartz sand 3 270kg/m of silica fume 3 177kg/m of water 3 21.6kg/m water reducing agent 3 0-236 kg/m of Steel Fiber (SF) 3 0 to 43kg/m of polyoxymethylene copolymer fibers (POMF) 3 The components are mixed and stirred uniformly according to a certain sequence to form the hybrid fiber ultra-high performance concrete.The invention plays a role in reinforcing on multiple scales by playing the mixing effect of the steel fiber and the polyoxymethylene fiber, reasonably regulates and controls the mixing amount proportion of the two fibers, improves the fluidity of the material compared with single-doped fiber ultra-high performance concrete with the same volume mixing amount, and improves the compressive strength and the elastic modulus of the concrete to a certain extent.

Description

Ultra-high performance concrete doped with hybrid POMF/SF and preparation method thereof
Technical Field
The invention relates to the technical field of building materials, in particular to ultra-high performance concrete doped with hybrid POMF/SF and a preparation method thereof.
Background
Concrete is a foundation of national construction and is a core material for construction, however, the concrete is influenced by the property of the material, and the defects of high brittleness, easiness in cracking, low early strength and the like commonly exist in the concrete at present, so that the safety of a structure is influenced. The fiber concrete is a cement-based mixed material prepared by taking concrete as a matrix and doping other fibers. The fiber is doped into the concrete to improve the performances of tensile strength, fracture resistance, impact resistance, wear resistance and the like, wherein the high-elasticity-modulus high-strength fiber can improve the strength of the concrete, and the low-elasticity-modulus low-strength fiber can reduce and inhibit the cracking of the concrete. Simultaneously, two kinds of fibers are doped, so that the fibers with different excellent characteristics can work cooperatively, and the effect of the fibers is exerted in different stress gas stages to enhance the mechanical properties of the concrete. At present, more researches are carried out on the single doping of a fiber, and more popular is the doping of Steel Fibers (SF), and the doping of SF can improve the toughness of concrete, but the SF is easy to agglomerate into blocks, so that the fluidity of the concrete is reduced, the fiber is unevenly distributed, the porosity is increased, the mechanical property of the concrete is reduced, and in addition, the requirement of improving various properties of the concrete cannot be met by the single fiber material at present.
In order to solve the above problems, mixed polyvinyl alcohol fibers (PVAF) are used, however, PVAF is expensive, has poor hydrolyzability, and is easily hydrolyzed in a wet environment to lose strength and toughness. There are also blends of polypropylene fibers (PPF) that have limited use due to relatively poor chemical and abrasion resistance. The copolymer formaldehyde fiber (POMF) has a strong-C-O-structure in the main chain, so that the stable chemical components and excellent mechanical properties are maintained, and the POMF can form a strong interface with cement. However, the influence of the mixed mixing of POMF and SF on the mechanical properties of concrete has not been studied, and the preferable mixing ratio of POMF and SF has not been studied. Therefore, it is necessary to comprehensively consider various conditions such as mechanical properties, fluidity and the like, and further develop ultra-high performance concrete related to hybrid POMF/SF and a preparation method thereof.
Disclosure of Invention
The invention aims to provide ultra-high performance concrete doped with hybrid POMF/SF and a preparation method thereof, and aims to solve the problems of low tensile strength, poor toughness, easiness in cracking and low early strength of the concrete in the prior art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention provides ultra-high performance concrete doped with hybrid POMF/SF, which is prepared from the following raw materials in unit volume by mass:
809kg/m cement 3 The method comprises the steps of carrying out a first treatment on the surface of the 1079kg/m quartz sand 3 The method comprises the steps of carrying out a first treatment on the surface of the 270kg/m of silica fume 3 The method comprises the steps of carrying out a first treatment on the surface of the 177kg/m of water 3 The method comprises the steps of carrying out a first treatment on the surface of the 21.6kg/m water reducing agent 3 The method comprises the steps of carrying out a first treatment on the surface of the Steel Fiber (SF) 0-236 kg/m 3 The method comprises the steps of carrying out a first treatment on the surface of the 0 to 43kg/m of polyoxymethylene copolymer fibers (POMF) 3
Preferably, in the ultra-high performance concrete mixed with the hybrid POMF/SF, the Steel Fiber (SF) has a length of 13mm, a diameter of 0.2mm, a density of 7.85g/cm3, a tensile strength of 2600MPa, an elastic modulus of 200GPa, a copolyformaldehyde fiber (POMF) has a length of 12mm, a diameter of 0.1mm, a density of 1.41g/cm3, a tensile strength of 686MPa, and an elastic modulus of 7.5GPa.
Preferably, in an ultra-high performance concrete incorporating hybrid POMF/SF as described above, the silica sand particle size is about half of each of 20-40 and 70-140 mesh.
Preferably, in an ultra-high performance concrete incorporating hybrid POMF/SF as described above, the cement is a PIL525R ordinary silicate.
Preferably, in the ultra-high performance concrete mixed with the hybrid POMF/SF, the water reducing agent is a polycarboxylate ether type high efficiency water reducing agent.
Preferably, in the ultra-high performance concrete mixed with the hybrid POMF/SF, the silica fume is silicon dioxide (SiO 2) powder with the particle size of 50-100 mu m, and capillary holes in cement mortar can be filled with the silica fume, so that the permeability of the concrete and corrosion problems caused by the permeability are reduced, and the chemical resistance of the concrete is improved.
Compared with the prior art, the invention has at least the following beneficial effects:
the mixed POMF/BF is doped in the concrete formula, so that the appearance of new cracks can be effectively delayed, the expansion of the original defects can be prevented, and the cracking resistance and the durability of the concrete are improved. Even if the concrete cracks, the fiber can bear tensile stress across the crack, so that the concrete has certain ductility. Meanwhile, the compactness of the cement matrix can be improved by doping the fiber, and the invasion of external moisture is prevented.
The concrete prepared by the method has great improvement on mechanical properties, and is mainly characterized by the reverse surfaces such as tensile strength, flexural strength, toughness and the like. The elastic modulus and the tensile strength of the hybrid POMF/BF are large, and the fibers and the concrete bear the tensile force together through the cohesive force and the mechanical biting force, so that the bearing capacity of the concrete is improved.
Another object of the present invention is to provide a method for preparing ultra-high performance concrete doped with hybrid POMF/SF, comprising the steps of:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding two fibers and stirring for 6min to obtain concrete slurry;
(4) And (3) shaping and curing the concrete slurry to obtain the ultra-high performance concrete doped with the hybrid POMF/SF.
Preferably, in the step (3), before the hybrid POMF/SF is put into the concrete mixer, the fibers are firstly put into bags, and the concrete is subjected to blowing-off treatment by using a high-pressure air gun, so that the agglomeration phenomenon of the fibers is reduced, the fibers are more easily mixed in the concrete mixer, and the fibers are more uniformly distributed in the concrete.
The invention has simple production process and easy implementation, and can be directly put into practical engineering for application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail by specific embodiments, but the embodiments of the present invention are not limited thereto.
The compressive strength and elastic modulus of the concrete obtained below were tested according to the standard of the ordinary concrete mechanical property test method GB/50081-2002, and fluidity was evaluated by using a table jump test according to GB/T2419.
Example 1:
this example provides a hybrid POMF/SF ultra-high performance concrete, raw material ratio (1 m 3 The material amounts of the concrete) are shown in table 1:
table 1: mixing proportion design (kg/m) of hybrid POMF/SF ultra-high performance concrete 3 )
Cement and its preparation method Quartz sand Silica fume Water and its preparation method Water reducing agent SF POMF
809 1079 270 177 21.6 0 0
The preparation method comprises the following steps:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding two fibers and stirring for 6min to obtain concrete slurry;
(4) Pouring concrete slurry into a mould (150 mm multiplied by 150mm cubic mould, pouring 12 moulds in total), using a vibrating table and manual insertion to compact, trowelling, covering a plastic film, and curing for 28 days to obtain the ultra-high performance concrete doped with hybrid POMF/SF.
Example 2:
this example provides a hybrid POMF/SF ultra-high performance concrete, raw material ratio (1 m 3 The material amounts of the concrete) are shown in table 2:
table 2: mixing proportion design (kg/m) of hybrid POMF/SF ultra-high performance concrete 3 )
Cement and its preparation method Quartz sand Silica fume Water and its preparation method Water reducing agent SF POMF
809 1079 270 177 21.6 235.5 0
The preparation method comprises the following steps:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding two fibers and stirring for 6min to obtain concrete slurry;
(4) Pouring concrete slurry into a mould (150 mm multiplied by 150mm cubic mould, pouring 12 moulds in total), using a vibrating table and manual insertion to compact, trowelling, covering a plastic film, and curing for 28 days to obtain the ultra-high performance concrete doped with hybrid POMF/SF.
Example 3:
this example provides a hybrid POMF/SF ultra-high performance concrete, raw material ratio (1 m 3 The material amounts of the concrete) are shown in table 3:
table 3: mixing proportion design (kg/m) of hybrid POMF/SF ultra-high performance concrete 3 )
Cement and its preparation method Quartz sand Silica fume Water and its preparation method Water reducing agent SF POMF
809 1079 270 177 21.6 157 14.1
The preparation method comprises the following steps:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding two fibers and stirring for 6min to obtain concrete slurry;
(4) Pouring concrete slurry into a mould (150 mm multiplied by 150mm cubic mould, pouring 12 moulds in total), using a vibrating table and manual insertion to compact, trowelling, covering a plastic film, and curing for 28 days to obtain the ultra-high performance concrete doped with hybrid POMF/SF.
Example 4:
this example provides a hybrid POMF/SF ultra-high performance concrete, raw material ratio (1 m 3 The material amounts of the concrete) are shown in table 4:
table 4: mixing proportion design (kg/m) of hybrid POMF/SF ultra-high performance concrete 3 )
Cement and its preparation method Quartz sand Silica fume Water and its preparation method Water reducing agent SF POMF
809 1079 270 177 21.6 78.5 28.2
The preparation method comprises the following steps:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding two fibers and stirring for 6min to obtain concrete slurry;
(4) Pouring concrete slurry into a mould (150 mm multiplied by 150mm cubic mould, pouring 12 moulds in total), using a vibrating table and manual insertion to compact, trowelling, covering a plastic film, and curing for 28 days to obtain the ultra-high performance concrete doped with hybrid POMF/SF.
Example 5:
this example provides a hybrid POMF/SF ultra-high performance concrete, raw material ratio (1 m 3 The material amounts of the concrete) are shown in table 5:
table 5: mixing proportion design (kg/m) of hybrid POMF/SF ultra-high performance concrete 3 )
Cement and its preparation method Quartz sand Silica fume Water and its preparation method Water reducing agent SF POMF
809 1079 270 177 21.6 0 42.3
The preparation method comprises the following steps:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding two fibers and stirring for 6min to obtain concrete slurry;
(4) Pouring concrete slurry into a mould (150 mm multiplied by 150mm cubic mould, pouring 12 moulds in total), using a vibrating table and manual insertion to compact, trowelling, covering a plastic film, and curing for 28 days to obtain the ultra-high performance concrete doped with hybrid POMF/SF.
The concrete test pieces obtained in examples 1 to 5 were subjected to 28-day axial compressive strength and dynamic compressive strength, respectively, and the test results are shown in Table 5
Table 5: mechanical Properties of concrete test pieces of examples 1 to 5
Figure BSA0000296813080000041
Note that: the SF/POMF mixing ratio is the volumetric mixing ratio of SF to POMF.
From the above table, it can be seen that the compressive strength and elastic modulus of examples 2 to 5 are all superior to those of example 1, and that example 2 is the most preferred example. It can also be seen that the flowability of examples 2 to 5, in which the fibers were incorporated, was slightly lower than that of example 1, in which the fibers were not incorporated, and that of examples 3 and 4, in which the hybrid POMF/SF was incorporated, were higher than that of examples 2 and 5, in which the individual fibers were incorporated. Meanwhile, the flowability, compressive strength and elastic modulus can be correspondingly adjusted within a certain range by adjusting the mixing proportion of the two fibers.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (9)

1. An ultra-high performance concrete doped with hybrid POMF/SF and a preparation method thereof are characterized in that the ultra-high performance concrete is prepared from the following raw materials in unit volume by mass: 809kg/m cement 3 The method comprises the steps of carrying out a first treatment on the surface of the 1079kg/m quartz sand 3 The method comprises the steps of carrying out a first treatment on the surface of the 270kg/m of silica fume 3 The method comprises the steps of carrying out a first treatment on the surface of the 177kg/m of water 3 The method comprises the steps of carrying out a first treatment on the surface of the 21.6kg/m water reducing agent 3 The method comprises the steps of carrying out a first treatment on the surface of the Steel Fiber (SF) 0-236 kg/m 3 The method comprises the steps of carrying out a first treatment on the surface of the 0 to 43kg/m of polyoxymethylene copolymer fibers (POMF) 3
2. The ultra-high performance concrete incorporating hybrid POMF/SF according to claim 1, wherein said cement is PIL525R ordinary silicate.
3. An ultra-high performance concrete incorporating hybrid POMF/SF according to claim 1 wherein the silica sand particle size comprises 20-40 mesh and 70-140 mesh, each half.
4. The ultra-high performance concrete doped with hybrid POMF/SF according to claim 1, wherein the water reducer is a polycarboxylate ether type high efficiency water reducer, mainly comprising polycarboxylic acid and polyethylene glycol, and the mass ratio of the polycarboxylic acid to the polyethylene glycol is 1:1.5.
5. The ultra-high performance concrete incorporating hybrid POMF/SF according to claim 1, wherein the silica fume is a silica (SiO 2) powder having a particle size of 50-100 μm.
6. A hybrid-incorporated POMF/SF as claimed in claim 1The ultra-high performance concrete is characterized in that the SF length is 13mm, the diameter is 0.2mm, and the density is 7.85g/cm 3 The tensile strength was 2600MPa, and the elastic modulus was 200GPa.
7. The ultra-high performance concrete incorporating hybrid POMF/SF according to claim 1, wherein said POMF has a length of 12mm, a diameter of 0.1mm, and a density of 1.41g/cm 3 The tensile strength was 686MPa, and the elastic modulus was 7.5GPa.
8. The ultra-high performance concrete incorporating hybrid POMF/SF and method of preparing the same as claimed in any one of claims 1 to 7, characterized by comprising the steps of:
(1) Putting the weighed cement, silica fume and quartz sand into a concrete mixer, and mixing for 3min to obtain a concrete powder premix;
(2) Firstly adding 2/3 of water and a water reducing agent, stirring for 6min, and then adding the rest of water and the water reducing agent, stirring for 3min to obtain a flowing matrix;
(3) Simultaneously adding the two fibers and stirring for 6min to obtain the concrete slurry.
(4) And (3) shaping and curing the concrete slurry to obtain the ultra-high performance concrete doped with the hybrid POMF/SF.
9. The method according to claim 8, wherein in the step (3), before the mixed POMF/SF is put into the concrete mixer, the fibers are packed in bags, and the concrete is subjected to a blowing treatment by a high-pressure air gun.
CN202310368869.0A 2023-04-07 2023-04-07 Ultra-high performance concrete doped with hybrid POMF/SF and preparation method thereof Pending CN116283106A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117886528A (en) * 2024-03-18 2024-04-16 中国电建集团西北勘测设计研究院有限公司 Aggregate alkali-inhibiting active material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117886528A (en) * 2024-03-18 2024-04-16 中国电建集团西北勘测设计研究院有限公司 Aggregate alkali-inhibiting active material and preparation method thereof

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