CN116277686A - An assembled pet box processing device and method - Google Patents
An assembled pet box processing device and method Download PDFInfo
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- CN116277686A CN116277686A CN202310380305.9A CN202310380305A CN116277686A CN 116277686 A CN116277686 A CN 116277686A CN 202310380305 A CN202310380305 A CN 202310380305A CN 116277686 A CN116277686 A CN 116277686A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/20—Opening, closing or clamping
- B29C33/22—Opening, closing or clamping by rectilinear movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及宠物箱加工技术领域,尤其涉及一种组装式宠物箱加工装置及方法。The invention relates to the technical field of pet box processing, in particular to an assembled pet box processing device and method.
背景技术Background technique
宠物箱顾名思义也就是用于放置宠物的箱体。As the name suggests, the pet box is also a box for placing pets.
现有的宠物箱主要分为三大类,也就是木制、铁制和塑料制。针对塑料制的宠物箱而言,一般采用挤压成型的方式进行构建,通过成型两个框体结构,再将两个框体合拢固定在一起即可。因此在进行框体的挤压成型时,现有的挤压成型设备一般都是上下模开合的方式进行作业,而上下模开合时不方便工作人员进入工位进行取料脱模,而且上下模开合使用不方便对其内部残留的清理,而且不方便快速降温定型,为此我们提出了一种组装式宠物箱加工装置及方法。Existing pet boxes are mainly divided into three categories, namely wooden, iron and plastic. Plastic pet boxes are generally constructed by extrusion molding. Two frame structures are formed, and then the two frames are closed and fixed together. Therefore, when extruding the frame body, the existing extrusion molding equipment generally operates by opening and closing the upper and lower molds, which is inconvenient for the staff to enter the station for material removal and demoulding when the upper and lower molds are opened and closed. The opening and closing of the upper and lower molds is inconvenient to clean the residue inside, and it is inconvenient to quickly cool down and set the shape. For this reason, we propose an assembled pet box processing device and method.
发明内容Contents of the invention
本发明的目的在于提供一种组装式宠物箱加工装置及方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide an assembled pet box processing device and method to solve the problems raised in the above-mentioned background technology.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种组装式宠物箱加工装置,包括底板和设置在底板顶部两侧的侧板,所述底板的顶部滑动设有下模座,所述下模座的顶部设有成型槽,所述成型槽的外部阵列设有开设在下模座内部的多个水冷通道,所述下模座的一侧设有两个侧推板,所述侧推板的内部活动套设有用于推拉下模座的拨动组件;An assembled pet box processing device, comprising a base plate and side plates arranged on both sides of the top of the base plate, a lower mold base is slidably provided on the top of the base plate, and a forming groove is provided on the top of the lower mold base, and the forming groove The outer array of the lower mold base is provided with a plurality of water-cooling channels inside the lower mold base. One side of the lower mold base is provided with two side push plates, and the inner movable sleeve of the side push plates is provided with a dial for pushing and pulling the lower mold base. moving components;
所述侧板的内部活动套设有第二活动块,两个所述第二活动块之间转动设有上模座,且拨动组件与上模座固定连接,所述上模座的底部两侧阵列设有多个水冷嘴,且水冷嘴与水冷通道相配合,所述第二活动块的内部螺纹套设有螺杆,两个所述螺杆之间设有驱动传动组件,所述上模座的一侧设有翻转组件。The inner movable sleeve of the side plate is provided with a second movable block, and an upper die base is rotated between the two second movable blocks, and the toggle assembly is fixedly connected with the upper die base, and the bottom of the upper die base A plurality of water-cooling nozzles are arranged in arrays on both sides, and the water-cooling nozzles are matched with the water-cooling channels. The internal thread sleeve of the second movable block is provided with a screw rod, and a drive transmission assembly is arranged between the two screw rods. The upper mold One side of the seat is provided with a turning component.
优选的,所述拨动组件包括固定连接在上模座上的拨动杆,所述拨动杆的外部活动套设有圆环,所述圆环的外部固定连接有两个转轴,所述转轴的一端转动连接有第一活动块,且第一活动块活动套设在侧推板内。Preferably, the toggling assembly includes a toggling rod fixedly connected to the upper mold base, the outer movable sleeve of the toggling rod is provided with a ring, and the outer of the ring is fixedly connected with two rotating shafts. One end of the rotating shaft is rotatably connected with a first movable block, and the first movable block is movably sleeved in the side push plate.
优选的,所述驱动传动组件包括固定连接在螺杆顶端的皮带轮,两个所述皮带轮的外部套设有皮带,所述皮带轮的顶部固定连接有驱动电机,且驱动电机与侧板固定连接。Preferably, the drive transmission assembly includes a pulley fixedly connected to the top of the screw, a belt is sheathed on the outside of the two pulleys, a drive motor is fixedly connected to the top of the pulley, and the drive motor is fixedly connected to the side plate.
优选的,所述上模座的两侧固定连接有定位轴,且定位轴与第二活动块转动连接,所述翻转组件包括固定套设在定位轴外部的齿轮,所述侧板的一侧固定连接有齿条,且齿轮与齿条啮合传动。Preferably, positioning shafts are fixedly connected to both sides of the upper mold base, and the positioning shaft is rotatably connected to the second movable block, the flipping assembly includes a gear fixedly sleeved outside the positioning shaft, one side of the side plate A rack is fixedly connected, and the gear and the rack are meshed for transmission.
优选的,所述底板的顶部开设有两个滑槽,所述滑槽的内部滑动设有滑板,且滑板的顶部与下模座固定连接。Preferably, two slide grooves are opened on the top of the bottom plate, and a slide plate is provided for sliding inside the slide grooves, and the top of the slide plate is fixedly connected with the lower mold base.
优选的,所述上模座的内部开设有两个空腔,所述上模座的顶部设有进水管和出水管,且水冷嘴通过空腔与进水管和出水管连通。Preferably, two cavities are opened inside the upper mold base, and the top of the upper mold base is provided with a water inlet pipe and a water outlet pipe, and the water cooling nozzle communicates with the water inlet pipe and the water outlet pipe through the cavity.
优选的,所述侧推板上开设有用于第一活动块滑动的第一通孔,所述侧板上开设有用于第二活动块滑动的第二通孔。Preferably, the side push plate is provided with a first through hole for the sliding of the first movable block, and the side plate is provided with a second through hole for the sliding of the second movable block.
本发明还提供一种组装式宠物箱加工装置的加工方法,包括以下步骤:The present invention also provides a processing method of an assembled pet box processing device, comprising the following steps:
步骤一:将软化的塑料通过上模座和下模座进行合模定型,合模时,通过驱动传动组件带动螺杆转动,螺杆通过第二活动块带动上模座完成合模;Step 1: Clamp the softened plastic through the upper mold base and the lower mold base to finalize the mold. When clamping the mold, drive the screw to rotate through the drive transmission assembly, and the screw drives the upper mold base through the second movable block to complete the mold clamping;
步骤二:合模定型时,通过进水管将冷水送入下模座内的冷水通道,利用水冷通道进行吸热,加快塑料的降温定型;Step 2: When the mold is closed and shaped, the cold water is sent into the cold water channel in the lower mold base through the water inlet pipe, and the water cooling channel is used to absorb heat, so as to speed up the cooling and setting of the plastic;
步骤三:完成定型后,驱动传动组件再带动上模座上移,上模座上移一端距离后通过翻转组件带动上模座翻转度,这样方便上模座倾斜过来便于清理;Step 3: After the shaping is completed, drive the transmission assembly to drive the upper mold base to move upwards. After the upper mold base moves up one end distance, the flipping component drives the upper mold base to turn over, so that the upper mold base can be tilted for easy cleaning;
步骤四:上模座在翻转时还通过拨动组件推动下模座滑向一侧,这样方便下模座离开工位便于工作人员进行快速取料脱模。Step 4: When the upper mold base is turned over, the lower mold base is also pushed to one side by the toggle component, so that the lower mold base can be easily left from the work station, and the staff can quickly remove the material from the mold.
与现有的技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过驱动传动组件带动螺杆转动,螺杆转动则带动上模座的上下移动,从而方便控制上模座和下模座的开合,而且在合模时方便进行水冷降温,有利于加快产品降温定型;1. The present invention drives the screw to rotate by driving the transmission assembly, and the rotation of the screw drives the upper and lower mold bases to move up and down, so as to facilitate the control of the opening and closing of the upper mold base and the lower mold base, and it is convenient to carry out water cooling when closing the mold, which is beneficial to speed up Product cooling and finalization;
2、本发明通过驱动传动组件带动上模座开模时,可以通过拨动组件带动下模座横向移动原来的工位,而翻转组件则带动上模座进行翻转,这样方便工作人员对上模座和下模座进行清理,还方便工作人员快速脱模;2. When the present invention drives the upper mold base to open the mold through the drive transmission component, the lower mold base can be driven by the toggle component to move the original station laterally, and the flipping component can drive the upper mold base to turn over, which is convenient for the staff to adjust the upper mold base. The base and the lower mold base are cleaned, and it is also convenient for the staff to quickly demould;
综上所述,本方案结构简单,设计新颖,不仅方便挤压定型时进行水冷降温,有利于产品定型的效率,而且在开模取料时,方便上模座翻转和下模座横移,从而方便工作人员的快速脱模和清理残余。To sum up, the structure of this scheme is simple and the design is novel. It not only facilitates water cooling during extrusion and shaping, but also facilitates the efficiency of product shaping. It also facilitates the turning of the upper mold base and the lateral movement of the lower mold base when the mold is opened to take materials. Thereby, it is convenient for the staff to quickly remove the mold and clean up the residue.
附图说明Description of drawings
图1为本发明提出的正视结构示意图;Fig. 1 is the front view structure schematic diagram that the present invention proposes;
图2为本发明提出的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram that the present invention proposes;
图3为本发明提出的俯视结构示意图;Fig. 3 is a schematic diagram of a top view structure proposed by the present invention;
图4为本发明提出的右视立体结构示意图;Fig. 4 is a schematic diagram of a right-view stereoscopic structure proposed by the present invention;
图5为本发明提出的左视立体结构示意图;Fig. 5 is a schematic diagram of a left-view stereoscopic structure proposed by the present invention;
图6为本发明提出的拨动组件立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the toggle assembly proposed by the present invention.
图中:1底板、2滑槽、3滑板、4下模座、5成型槽、6水冷通道、7侧推板、8第一活动块、9转轴、10圆环、11拨动杆、12上模座、13水冷嘴、14进水管、15出水管、16第二活动块、17侧板、18螺杆、19驱动电机、20皮带轮、21皮带、22齿轮、23齿条。In the figure: 1 bottom plate, 2 chute, 3 slide plate, 4 lower mold base, 5 forming groove, 6 water cooling channel, 7 side push plate, 8 first movable block, 9 rotating shaft, 10 ring, 11 toggle lever, 12 Upper mold base, 13 water cooling nozzles, 14 water inlet pipes, 15 water outlet pipes, 16 second movable blocks, 17 side plates, 18 screw rods, 19 drive motors, 20 pulleys, 21 belts, 22 gears, 23 racks.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-6,一种组装式宠物箱加工装置,包括底板1和设置在底板1顶部两侧的侧板17,底板1的顶部滑动设有下模座4,下模座4的顶部设有成型槽5,成型槽5的外部阵列设有开设在下模座4内部的多个水冷通道6,下模座4的一侧设有两个侧推板7,侧推板7的内部活动套设有用于推拉下模座4的拨动组件,拨动组件可以带动下模座4横向移动,使得下模座4离开原来的工位,便于工作人员脱模和清理;Referring to Figures 1-6, an assembled pet box processing device includes a
侧板17的内部活动套设有第二活动块16,两个第二活动块16之间转动设有上模座12,且拨动组件与上模座12固定连接,上模座12的底部两侧阵列设有多个水冷嘴13,且水冷嘴13与水冷通道6相配合,第二活动块16的内部螺纹套设有螺杆18,两个螺杆18之间设有驱动传动组件,上模座12的一侧设有翻转组件,上模座12在上移时通过翻转组件带动其翻转倾斜,这样方便工作人员进行清理,而驱动传动组件不仅可以控制上模座12的上下开合模,而且还可以通过拨动组件带动下模座4的横移。The inner movable cover of
如图6所述,拨动组件包括固定连接在上模座12上的拨动杆11,拨动杆11的外部活动套设有圆环10,圆环10的外部固定连接有两个转轴9,转轴9的一端转动连接有第一活动块8,且第一活动块8活动套设在侧推板7内,上模座12翻转时通过拨动杆11带动圆环10移动,圆环10则通过转轴9和第一活动块8带动侧推板7移动,侧推板7则带动下模座4横移。As shown in Figure 6, the toggle assembly includes a
如图4所示,驱动传动组件包括固定连接在螺杆18顶端的皮带轮19,两个皮带轮19的外部套设有皮带20,皮带轮19的顶部固定连接有驱动电机21,且驱动电机21与侧板17固定连接,驱动电机19带动皮带轮20转动,两个皮带轮20则通过皮带21传动带动螺杆18转动。As shown in Figure 4, the drive transmission assembly includes a
如图3所示,上模座12的两侧固定连接有定位轴,且定位轴与第二活动块16转动连接,翻转组件包括固定套设在定位轴外部的齿轮22,侧板17的一侧固定连接有齿条23,且齿轮22与齿条23啮合传动,上模座12上移带动齿轮22与齿条23啮合,这样可以带动上模座12翻转。As shown in Figure 3, the two sides of the
如图4所示,底板1的顶部开设有两个滑槽2,滑槽2的内部滑动设有滑板3,且滑板3的顶部与下模座4固定连接,下模座4借助滑板3在滑槽2内滑动。As shown in Figure 4, the top of the
如图5所示,上模座12的内部开设有两个空腔,上模座12的顶部设有进水管14和出水管15,且水冷嘴13通过空腔与进水管14和出水管15连通。As shown in Figure 5, there are two cavities inside the
如图5所示,侧推板7上开设有用于第一活动块8滑动的第一通孔,侧板17上开设有用于第二活动块16滑动的第二通孔。As shown in FIG. 5 , the
本发明还提供一种组装式宠物箱加工装置的加工方法,包括以下步骤:The present invention also provides a processing method of an assembled pet box processing device, comprising the following steps:
步骤一:将软化的塑料通过上模座12和下模座4进行合模定型,合模时,通过驱动传动组件带动螺杆18转动,螺杆18通过第二活动块16带动上模座12完成合模;Step 1: Put the softened plastic through the
步骤二:合模定型时,通过进水管14将冷水送入下模座4内的冷水通道6,利用水冷通道6进行吸热,加快塑料的降温定型;Step 2: When the mold is closed and shaped, cold water is sent into the
步骤三:完成定型后,驱动传动组件再带动上模座12上移,上模座12上移一端距离后通过翻转组件带动上模座12翻转90度,这样方便上模座12倾斜过来便于清理;Step 3: After finishing the shaping, drive the transmission assembly to drive the
步骤四:上模座12在翻转时还通过拨动组件推动下模座4滑向一侧,这样方便下模座4离开工位便于工作人员进行快速取料脱模。Step 4: When the
工作原理,首先,将软化在塑料放置在下模座4上,通过驱动电机19带动皮带轮20转动,两个皮带轮20则通过皮带21传动带动螺杆18转动,螺杆18转动带动第二活动块16下移,第二活动块16通过定位杆带动上模座12下移,上模座12下移与下模座4合模挤压成型,而冷水嘴13则插入冷水通道6内,此时进水管14将冷水送入冷水通道6内,利用冷水通道6对成型槽5内的产品进行降温定型,换热后的水再通过出水管15排出,完成产品的降温定型后,此时驱动电机21再带动上模座12上移,此时上模座12脱离下模座4后,再继续上移一段距离后,此时齿轮22与齿条23开始啮合,继续上移使得齿轮22在齿条23上转动,这样齿轮22通过定位轴带动上模座12翻转,这样方便工作人员对翻转过来的上模座12进行清理,而上模座12在翻转时还通过拨动杆11带动圆环10移动,圆环10则通过转轴9和第一活动块8带动侧推板7移动,侧推板7则带动下模座4横移,从而方便下模座4离开原工位,这样方便工作人员进行取料脱模和对其内部进行清理,从而提高产品的加工效率,如此完成两个产品的定型后,只需要将两个产品合拢固定即可完成宠物箱的组装。Working principle, firstly, put the softened plastic on the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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