CN116277536A - A zirconia denture molding device - Google Patents
A zirconia denture molding device Download PDFInfo
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- CN116277536A CN116277536A CN202310369776.XA CN202310369776A CN116277536A CN 116277536 A CN116277536 A CN 116277536A CN 202310369776 A CN202310369776 A CN 202310369776A CN 116277536 A CN116277536 A CN 116277536A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
- A61C13/083—Porcelain or ceramic teeth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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Abstract
Description
技术领域technical field
本申请涉及义齿加工技术领域,尤其涉及一种氧化锆义齿成型装置。The present application relates to the technical field of denture processing, in particular to a zirconia denture molding device.
背景技术Background technique
氧化锆义齿,因其内部材料为氧化锆陶瓷而被称为氧化锆全瓷牙;氧化锆(即二氧化锆)是一种优秀的高科技生物材料,具有良好的生物相容性,安装于牙床后对牙龈无刺激、无过敏反应,能够用于替代和行使缺失的天然牙齿的功能。Zirconia dentures are called zirconia all-ceramic teeth because the internal material is zirconia ceramics; zirconia (ie zirconia) is an excellent high-tech biomaterial with good biocompatibility There is no irritation and no allergic reaction to the gums behind the gums, and it can be used to replace and exercise the function of missing natural teeth.
氧化锆义齿成型装置,是用于氧化锆义齿自动切削加工的加工设备;目前相关技术公开了一种氧化锆义齿成型装置,包括支架,支架依次设置有备料机构、上料机构、夹持机构、切削机构及下料机构;通过将义齿胚体放置于备料机构,上料机构将义齿胚体转移至夹持机构进行夹持固定,然后切削机构可以对义齿胚体进行切削加工成型;切削完成的义齿胚体通过下料机构自动离开成型装置,并进入后道工序进行加工。A zirconia denture forming device is a processing device used for automatic cutting and processing of zirconia dentures; the current related technology discloses a zirconia denture forming device, including a bracket, and the bracket is sequentially provided with a material preparation mechanism, a feeding mechanism, a clamping mechanism, Cutting mechanism and blanking mechanism; by placing the denture body in the material preparation mechanism, the feeding mechanism transfers the denture body to the clamping mechanism for clamping and fixing, and then the cutting mechanism can cut and shape the denture body; The denture embryo leaves the molding device automatically through the unloading mechanism, and enters the subsequent process for processing.
其中,备料机构包括固定于机架的备料盒,备料盒设有竖向贯通的进料口,进料口的截面形状为圆形,各个义齿胚体可以沿竖直方向依次堆叠放置于进料口;进料口的底端设有两组拦截组件,两组拦截组件对称设置于备料盒外侧;当拦截组件动作时,能够对从下往上数的第二个义齿胚体进行夹持固定。另外,上料机构包括粘接盘以及用于驱使粘接盘移动及转动的多轴驱动组件,粘接盘常态抵贴于备料盘的下端面,用于使各个义齿胚体常态停留于备料盒内部。当需要对义齿胚体进行转运时,通过控制拦截组件动作,最下方的义齿胚体粘接于粘接盘,经由多轴驱动组件可以将该义齿胚体转移至夹持机构进行夹持。Among them, the material preparation mechanism includes a material preparation box fixed on the frame. The material preparation box is provided with a vertically penetrating feeding port. There are two sets of interception components at the bottom of the feed port, and the two sets of interception components are symmetrically arranged outside the material preparation box; when the interception components are in motion, the second denture embryo body counted from bottom to top can be clamped and fixed . In addition, the feeding mechanism includes an adhesive plate and a multi-axis drive assembly for driving the adhesive plate to move and rotate. The adhesive plate is normally attached to the lower end surface of the material preparation plate, and is used to make each denture body stay in the material preparation box normally. internal. When the denture embryo needs to be transferred, by controlling the action of the intercepting component, the lowermost denture embryo is bonded to the bonding disc, and the denture embryo can be transferred to the clamping mechanism for clamping via the multi-axis drive assembly.
然而,针对上述的相关技术方案,各个义齿胚体放置于备料盒内部时,所有义齿胚体的重力直接作用于粘接板;当所放置的义齿胚体数量较多时,粘接板或者粘接板与多轴驱动组件的连接位置可能由于长期受力而发生变形等情况,进而在多组驱动组件带动粘接盘转移义齿胚体时、义齿胚体可能与夹持机构之间出现错位,进而导致义齿胚体难以被夹持机构顺利夹持,需要对粘接板或其它变形的零部件进行更换,降低了成型装置的机械寿命。However, for the above-mentioned related technical solutions, when each denture embryo body is placed inside the material preparation box, the gravity of all denture embryo bodies directly acts on the bonding plate; when the number of placed denture embryo bodies is large, the bonding plate or bonding plate The connection position with the multi-axis drive assembly may be deformed due to long-term stress, and then when multiple sets of drive components drive the adhesive disc to transfer the denture embryo, the denture embryo may be misaligned with the clamping mechanism, resulting in The denture body is difficult to be smoothly clamped by the clamping mechanism, and the adhesive plate or other deformed parts need to be replaced, which reduces the mechanical life of the molding device.
发明内容Contents of the invention
为了使成型装置保持良好的机械寿命,本申请提供了一种氧化锆义齿成型装置。In order to maintain a good mechanical life of the molding device, the present application provides a zirconia denture molding device.
本申请提供的一种氧化锆义齿成型装置采用如下技术方案:A zirconia denture forming device provided by the application adopts the following technical scheme:
一种氧化锆义齿成型装置,包括装置箱体,装置箱体依次设有备料单元、转运单元、夹持单元、切削单元和出料单元;备料单元包括用于放置义齿胚体的备料箱以及用于驱使义齿胚体在备料箱内移动的分隔输送机构,其中,备料箱顶部呈敞口设置,备料箱底部设有供单个义齿胚体进入的落料口,落料口位于备料箱长度方向的一侧端;A zirconia denture molding device, comprising a device box, the device box is sequentially provided with a material preparation unit, a transfer unit, a clamping unit, a cutting unit and a discharge unit; the material preparation unit includes a material preparation box for placing denture blanks and a It is a separate conveying mechanism for driving the denture embryo body to move in the material preparation box, wherein the top of the material preparation box is open, and the bottom of the material preparation box is provided with a discharge opening for a single denture embryo body to enter, and the discharge opening is located at the length direction of the preparation box side end;
转运单元包括固定架设于落料口下方的落料轨道以及用于拦截义齿胚体的间隔分料机构,其中,落料轨道具有向下倾斜的倾斜段,倾斜段底部局部设有避让槽一;间隔分料机构包括转动设置于倾斜段下方的旋转盘、等距设置于旋转盘外周面的多根限位杆,限位杆局部位于避让槽一内部,且每两相邻限位杆之间共同形成用于定位义齿胚体的定位区域;间隔分料机构还包括设于旋转盘外侧的定位组件,定位组件用于定位旋转盘的转动位置。The transfer unit includes a blanking track fixedly installed under the blanking opening and a spacer distribution mechanism for intercepting the denture body, wherein the blanking track has an inclined section that slopes downward, and an
通过采用上述的技术方案,通过使用本申请的成型装置进行义齿胚体的加工时,首先将多个义齿胚体一一放置于备料箱内,各个义齿胚体通过分隔输送机构依次分隔开,并且控制分隔输送机构动作可以驱使义齿胚体在备料箱内移动,当义齿胚体移动至落料口正上方时,义齿胚体经由落料口自然下落进入落料轨道,并且进入倾斜段后能够被间隔分料机构所拦截。By adopting the above-mentioned technical scheme, when the molding device of the present application is used to process the denture blanks, firstly, a plurality of denture blanks are placed in the material preparation box one by one, and each denture blank is sequentially separated by a separating conveying mechanism, And controlling the movement of the partition conveying mechanism can drive the denture body to move in the material preparation box. When the denture body moves to the top of the blanking port, the denture body will naturally fall into the blanking track through the blanking port, and can be used after entering the inclined section. Intercepted by the interval distribution mechanism.
旋转盘常态下由定位组件定位,以限制旋转盘的转动,此时义齿胚体能够在自身重力作用下抵贴于其中一根挡杆,并且当定位组件动作、与旋转盘相分离时,义齿胚体能够自然推动相抵贴的限位杆并带动旋转盘转动,进而使义齿胚体进入两根限位杆之间所形成的定位区域;而后,定位组件再次动作以迫使义齿胚体继续向下滑落,义齿胚体能够进入夹持单元进行夹持,然后经由切削单元对其进行切削加工,最终经由出料单元离开并进行收集。The rotating disk is normally positioned by the positioning component to limit the rotation of the rotating disk. At this time, the denture body can be attached to one of the stop bars under its own gravity, and when the positioning component moves and separates from the rotating disk, the denture The embryo body can naturally push the adjoining limit rod and drive the rotating disk to rotate, so that the denture embryo body enters the positioning area formed between the two limit rods; then, the positioning component moves again to force the denture embryo body to continue downward Sliding down, the denture embryo can enter the clamping unit for clamping, then cut it through the cutting unit, and finally leave and collect it through the discharge unit.
整个使用过程中,义齿胚体位于备料箱内部时,各个义齿胚体的重力主要作用于备料箱的内底壁,备料箱内底壁的受力面积大且受力均匀,发生形变的可能性小。另外,各个义齿胚体进入落料轨道的倾斜段时,落料轨道能够承受来自于义齿胚体的重力,而且仅有单个义齿胚体进入两根限位杆之间的定位区域,可以极大地降低限位杆所受到的来自于义齿胚体的压力,降低限位杆受压变形的可能。成型装置内部的各个部件具有良好的机械寿命,进而能够使整个成型装置保持良好的机械寿命。During the whole use process, when the denture body is inside the material preparation box, the gravity of each denture body mainly acts on the inner bottom wall of the material preparation box. The inner bottom wall of the material preparation box has a large and uniform stress area, and the possibility of deformation occurs Small. In addition, when each denture body enters the inclined section of the blanking track, the blanking track can bear the gravity from the denture body, and only a single denture body enters the positioning area between the two limit rods, which can greatly The pressure from the denture embryo body that the limit rod is subjected to is reduced, and the possibility of compressive deformation of the limit rod is reduced. Each component inside the molding device has a good mechanical life, thereby enabling the entire molding device to maintain a good mechanical life.
可选的,分隔输送机构包括转动设置于备料箱外侧的两个链轮、绕设于两个链轮外周侧的链带以及用于驱使链轮旋转的旋转部件,链带靠近备料箱的侧面等距布设有多个连接片,每一连接片均安装有至少两组伸缩杆组,当连接片位于两个链轮之间时,位于同一连接片的所有伸缩杆组呈竖向排列设置;Optionally, the separation conveying mechanism includes two sprockets that are rotated on the outside of the storage box, a chain belt wound around the outer circumference of the two sprockets, and a rotating component for driving the rotation of the sprocket. The chain belt is close to the side of the storage box A plurality of connecting pieces are equidistantly arranged, and each connecting piece is equipped with at least two groups of telescopic rod groups. When the connecting piece is located between two sprockets, all the telescopic rod groups located in the same connecting piece are vertically arranged;
备料箱的外侧面设有与内部相连通的连通槽,位于链轮上方的各组伸缩杆组均穿过连通槽并局部进入备料箱内部,位于链轮下方的各组伸缩杆组向内收缩并抵贴于备料箱的外侧面;备料箱内侧还固定有导向板,导向板位于连通槽延长方向的一端,用于引导伸缩杆组向内收缩并离开连通槽。The outer surface of the material storage box is provided with a communication groove connected to the interior, and each set of telescopic rod groups located above the sprocket passes through the communication groove and partially enters the interior of the material storage box, and each group of telescopic rod groups located below the sprocket shrinks inward And stick to the outer surface of the material storage box; the internal side of the material storage box is also fixed with a guide plate, which is located at one end of the extending direction of the communication groove, and is used to guide the telescopic rod group to shrink inwardly and leave the communication groove.
通过采用上述的技术方案,位于链轮上方的各组伸缩杆组在自然伸长状态下能够穿过连通槽并局部进入备料箱内部,位于两个相邻连接片上的各组伸缩杆组共同形成用于放置义齿胚体的分隔区域;各个义齿胚体放置于备料箱内部时可以保持竖直分隔的状态,然后控制旋转部件动作以带动链轮及链带行进,可以使各个义齿胚体向前输送、顺利移动至落料口上方并进入落料轨道。而后,输送前端的伸缩杆组经过链带的转向位置时逐渐抵接于导向板,并能够通过导向板的引导逐渐脱离连通槽,以便于义齿胚体在备料箱内的正常输送。By adopting the above-mentioned technical scheme, each group of telescopic rod groups located above the sprocket can pass through the communication groove and partially enter the interior of the stocking box in a state of natural elongation, and each group of telescopic rod groups located on two adjacent connecting pieces jointly form a A separation area for placing denture embryos; each denture embryo can be kept in a vertically separated state when placed inside the material preparation box, and then the movement of the rotating parts is controlled to drive the sprocket and the chain belt to move each denture embryo forward Convey and smoothly move to the top of the blanking port and enter the blanking track. Then, the telescopic rod group of the conveying front end gradually abuts against the guide plate when passing through the steering position of the chain belt, and can gradually break away from the communication groove through the guidance of the guide plate, so as to facilitate the normal delivery of the denture embryo body in the stock box.
可选的,伸缩杆组包括固定于连接片的固定杆以及活动插设于固定杆的活动杆,活动杆与固定杆之间连接有弹性件,用于迫使活动杆向远离固定杆的方向移动;活动杆的外周侧套设有柔性垫套。Optionally, the telescopic rod set includes a fixed rod fixed to the connecting piece and a movable rod movably inserted in the fixed rod, and an elastic member is connected between the movable rod and the fixed rod to force the movable rod to move away from the fixed rod ; The outer peripheral side cover of the movable rod is provided with a flexible cushion cover.
通过采用上述的技术方案,活动杆通过弹性件与固定杆活动连接,当连接板移动至正对于连通槽的位置时,弹性件处于自然伸长状态,此时活动杆能够局部进入连通槽;当连接板移动至正对于导向板的位置时,活动杆与导向板相抵接并迫使弹性件向内收缩,弹性件始终具有作用于活动杆的弹性力,能够在该连接板重新移动至正对于连通槽的位置时使活动杆自然进入连通槽。另外,柔性垫套的设置用于在义齿胚体放置于活动杆之间区域时降低义齿胚体与活动杆之间的磨损情况,减少义齿胚体表面刮痕的产生。By adopting the above-mentioned technical scheme, the movable rod is movably connected with the fixed rod through the elastic member. When the connecting plate moves to the position facing the communication groove, the elastic member is in a state of natural elongation. At this time, the movable rod can partially enter the communication groove; When the connecting plate moves to the position facing the guide plate, the movable rod abuts against the guiding plate and forces the elastic member to shrink inwardly. The position of the groove makes the movable rod naturally enter the connecting groove. In addition, the arrangement of the flexible pad is used to reduce the abrasion between the denture body and the movable rod when the denture body is placed in the area between the movable rods, and reduce the generation of scratches on the surface of the denture body.
可选的,定位组件包括摆臂、拉簧和解锁构件,装置箱体内部固定有固定板,摆臂的一端铰接于固定板,摆臂的另一端设有棘爪部;旋转盘的外周侧等距布设有多个棘爪卡槽,棘爪卡槽的数量与限位杆的数量相匹配,棘爪卡槽与限位杆沿旋转盘的轴线方向间隔设置;Optionally, the positioning assembly includes a swing arm, a tension spring and an unlocking member. A fixing plate is fixed inside the device box, one end of the swing arm is hinged to the fixing plate, and the other end of the swing arm is provided with a ratchet portion; Multiple pawl slots are equidistantly arranged, the number of pawl slots matches the number of limit rods, and the pawl slots and limit rods are arranged at intervals along the axis of the rotating disk;
拉簧连接于摆臂与固定板之间,拉簧用于迫使棘爪部抵贴于旋转盘外周面,以实现棘爪部对应卡设于棘爪卡槽;解锁构件设置于摆臂外侧,用于迫使摆臂向远离拉簧的方向摆动,以实现棘爪部从棘爪卡槽内脱离。The tension spring is connected between the swing arm and the fixed plate, and the tension spring is used to force the pawl part to abut against the outer peripheral surface of the rotating disk, so as to realize the corresponding locking of the pawl part in the pawl slot; the unlocking member is arranged on the outside of the swing arm, It is used to force the swing arm to swing away from the tension spring, so as to realize the disengagement of the ratchet part from the ratchet slot.
通过采用上述的技术方案,设于摆臂与固定板之间的拉簧能够始终产生作用于摆臂的弹性力,进而使摆臂端部的棘爪部匹配卡设于旋转盘外周侧的棘爪卡槽,起到定位旋转盘转动位置的作用。解锁构件的设置用于带动摆臂绕其与固定板的转动连接处、向远离拉簧的方向摆动,进而使棘爪部脱棘爪卡槽,以便于义齿胚体在自身重力作用下推动限位杆、带动旋转盘转动;旋转盘转动至棘爪部与下一棘爪卡槽正对的位置后,拉簧的弹性力重新迫使棘爪部卡设于该棘爪卡槽,进而实现义齿胚体的逐一传送。By adopting the above-mentioned technical solution, the tension spring arranged between the swing arm and the fixed plate can always generate an elastic force acting on the swing arm, so that the ratchet part at the end of the swing arm matches the ratchet part clamped on the outer peripheral side of the rotating disk. The claw slot plays a role in positioning the rotating position of the rotating disk. The unlocking member is used to drive the swing arm to swing away from the tension spring around the rotational connection between it and the fixed plate, so that the ratchet part can be disengaged from the ratchet slot, so that the denture embryo body can push the limit under its own gravity. The positioning lever drives the rotating disc to rotate; after the rotating disc rotates to the position where the ratchet part is facing the next ratchet slot, the elastic force of the extension spring forces the ratchet part to be set in the ratchet slot again, thereby realizing the denture One-by-one transfer of embryo bodies.
可选的,装置箱体内部设有挡墙,装置箱体内部通过挡墙分隔成操作舱和加工舱,备料单元与转运单元设于操作舱内部,夹持单元与切削单元设于加工舱内部;挡墙开设有两侧贯通的连通口一,倾斜段远离备料箱的一端始终连通于连通口一;操作舱与加工舱均设有用于启闭的窗门,加工舱底部还设有用于吸附尘料的负压机构。Optionally, a retaining wall is provided inside the device box, and the interior of the device box is divided into an operation cabin and a processing cabin by a barrier wall, the material preparation unit and the transfer unit are arranged inside the operation cabin, and the clamping unit and the cutting unit are arranged inside the processing cabin The retaining wall is provided with a
通过采用上述的技术方案,通过挡墙将装置箱体内部分隔成操作舱和加工舱,义齿胚体的上料放置在操作舱内进行,而义齿胚体的切削加工在加工舱内进行,可以降低加工舱内由于切削加工而产生的尘料进入操作舱内的可能性,进而在作业人员打开操作舱的窗门、进行义齿胚体的上料时减少尘料扬散至外界并被人员吸入的情况,降低呼吸道疾病的发生概率。By adopting the above-mentioned technical scheme, the inside of the device box is divided into an operation cabin and a processing cabin by a retaining wall, and the loading of the denture embryo body is carried out in the operation cabin, while the cutting process of the denture embryo body is carried out in the processing cabin, which can Reduce the possibility of the dust generated by cutting in the processing cabin entering the operation cabin, and then reduce the dust from being scattered to the outside and being inhaled by the personnel when the operator opens the window of the operation cabin and loads the denture blank reduce the incidence of respiratory diseases.
可选的,挡墙靠近加工舱的侧面滑移安装有滑移座,滑移座开设有两侧贯通的开口一,开口一的倾斜方向与倾斜段的倾斜方向相同;开口一常态下与连通口一错位设置,滑移座还连接有推移部件,推移部件用于迫使滑移座移动至开口一与连通口一相连通的位置;Optionally, a sliding seat is installed on the side of the retaining wall close to the processing cabin, and the sliding seat is provided with an
夹持单元包括定位基座和升降基座,定位基座架设于加工舱内,且定位基座位于滑移座远离挡墙的一侧;升降基座位于定位基座上方,升降基座与加工舱内壁之间连接有升降部件,升降部件用于迫使升降基座上下移动;The clamping unit includes a positioning base and a lifting base. The positioning base is erected in the processing cabin, and the positioning base is located on the side of the sliding seat away from the retaining wall; the lifting base is located above the positioning base, and the lifting base is connected to the processing chamber. There are lifting parts connected between the inner walls of the cabin, and the lifting parts are used to force the lifting base to move up and down;
定位基座设有与连通口一相正对的限位槽,限位槽位于定位基座靠近升降基座的一侧;限位槽内底壁设有V型槽一,升降基座靠近定位基座的侧面设有V型槽二,当升降部件动作时,V型槽一与V型槽二共同夹持固定义齿胚体。The positioning base is provided with a limit groove opposite to the communication port one, and the limit groove is located on the side of the positioning base close to the lifting base; the inner bottom wall of the limit groove is provided with a V-shaped groove one, and the lifting base is close to the positioning The side of the base is provided with a V-
通过采用上述的技术方案,滑移座的开口一常态下与连通口一错位设置,可以降低加工舱内部的尘料经由连通口一扬散至操作舱的可能性;通过控制推移部件动作使滑移座移动至开口一与连通口一相连通的位置,义齿胚体通过间隔分料机构后、沿着倾斜段依次通过连通口一和开口一,可以进入定位基座的V型槽一,然后控制升降部件动作以带动升降基座向靠近定位基座的方向移动,V型槽一侧壁与V型槽二侧壁能够共同夹持义齿胚体,进而使义齿胚体保持固定,以便于切削机构对义齿胚体进行切削加工成型。By adopting the above-mentioned technical scheme, the opening of the sliding seat and the communication port are set in a dislocation under normal conditions, which can reduce the possibility of the dust in the processing cabin being scattered to the operation cabin through the communication port; Move the seat to the position where opening 1 communicates with
可选的,出料单元包括固定架设于加工舱的出料轨道一以及固定架设于操作舱的出料轨道二,出料轨道一位于定位基座与滑移座之间,出料轨道一远离定位基座的一端向下倾斜设置,定位基座与加工舱内壁之间设连接有翻转支撑机构,翻转支撑机构用于驱使定位基座转动;Optionally, the discharge unit includes a discharge track one fixedly erected in the processing cabin and a discharge track two fixedly mounted in the operation cabin, the discharge track one is located between the positioning base and the sliding seat, and the discharge track one is away from One end of the positioning base is inclined downward, and an overturning support mechanism is connected between the positioning base and the inner wall of the processing cabin, and the overturning support mechanism is used to drive the positioning base to rotate;
挡墙开设有两侧贯通的连通口二,出料轨道二的一端正对于连通口二,另一端向远离挡墙的方向向下倾斜;滑移座设有两侧贯通的开口二,当推移部件迫使滑移座移动至开口一与连通口一连通的位置时,开口二与连通口二错位设置。The retaining wall is provided with a connecting
通过采用上述的技术方案,当义齿胚体切削加工成型后,通过控制升降部件复位以带动升降基座向上移动,然后控制旋转支撑机构动作以带动定位基座转动倾翻,此时义齿胚体能够在自然重力作用下进入出料轨道一内。通过控制推移部件动作以带动滑移座移动,可以使滑移座移动至开口二与连通口二相正对的位置,此时出料轨道一内的义齿胚体能够依次通过开口一、连通口一并最终进入落料轨道二中,实现义齿胚体的自动下料。By adopting the above-mentioned technical scheme, after the denture embryo is cut and formed, the lifting part is controlled to reset to drive the lifting base to move upward, and then the rotating support mechanism is controlled to drive the positioning base to rotate and tilt. At this time, the denture embryo can be Enter the discharge track one under the action of natural gravity. By controlling the movement of the pushing parts to drive the sliding seat to move, the sliding seat can be moved to the position where the opening two is opposite to the connecting port two, at this time, the denture embryo body in the discharge track one can pass through the opening one and the connecting port in turn Together, they finally enter the second blanking track to realize the automatic blanking of the denture embryo body.
可选的,翻转支撑机构包括支撑柱和伸缩部件,支撑柱的一端固定于加工舱内底壁,另一端铰接于定位基座;伸缩部件位于挡墙与支撑柱之间,伸缩部件的固定端固定于加工舱内底壁,伸缩部件的活动端铰接有连接块,连接块滑动连接于定位基座;伸缩部件的活动端处于常态伸出状态,此时定位基座呈水平设置。Optionally, the overturning support mechanism includes a support column and a telescopic part, one end of the support column is fixed on the bottom wall of the processing cabin, and the other end is hinged to the positioning base; the telescopic part is located between the retaining wall and the support column, and the fixed end of the telescopic part Fixed on the bottom wall of the processing cabin, the movable end of the telescopic part is hinged with a connecting block, and the connecting block is slidably connected to the positioning base; the movable end of the telescopic part is in a normal extended state, and the positioning base is set horizontally at this time.
通过采用上述的技术方案,伸缩部件处于常态伸出状态时,定位基座呈水平设置,义齿胚体进入定位基座时能够停留于V型槽一内部,以便于对义齿胚体进行夹持限位。当义齿胚体切削完成后,控制伸缩部件的活动端向内缩回,伸缩部件端部的连接块相对于定位基座发生一定距离的滑移,并带动定位基座绕其与支撑柱的铰接处、使定位基座靠近挡墙的一侧向下翻转,此时V型槽一呈倾斜设置,义齿胚体能够自然下落并进入出料轨道一,以进行义齿胚体的自动下料。By adopting the above-mentioned technical scheme, when the telescopic part is in the normal extended state, the positioning base is set horizontally, and the denture embryo can stay inside the V-shaped groove when it enters the positioning base, so as to clamp and limit the denture embryo. bit. When the cutting of the denture embryo body is completed, the movable end of the telescopic part is controlled to retract inwardly, and the connecting block at the end of the telescopic part slips a certain distance relative to the positioning base, and drives the positioning base around its hinge with the supporting column At this time, the side of the positioning base close to the retaining wall is turned downwards. At this time, the V-shaped
本申请翻转支撑机构的伸缩部件及支撑柱均能够对定位基座起到支撑的作用,进而在定位基座与升降基座共同夹持固定义齿胚体、对义齿胚体进行切削加工时降低定位基座受力变形的可能性,也有利于使成型装置保持良好的机械寿命。Both the telescopic parts and the support columns of the flip support mechanism of the present application can support the positioning base, and then lower the positioning when the positioning base and the lifting base jointly clamp and fix the denture embryo body and perform cutting processing on the denture embryo body. The possibility of deformation of the base under force is also conducive to maintaining a good mechanical life of the molding device.
可选的,出料轨道二的底部局部设有避让槽二,解锁构件包括摆动板和连接杆,摆动板匹配设置于避让槽二内部,摆动板靠近挡墙的一侧端铰接于避让槽二内壁,而连接杆转动连接于摆动板的自由侧,连接杆远离摆动板的一端铰接于摆臂;摆动板铰接点与摆臂铰接点间的虚拟连线与连接杆之间呈平行设置,摆动板铰接点与摆臂铰接点的间距与连接杆的轴向长度相匹配。Optionally, the bottom part of the
通过采用上述的技术方案,切削完成的义齿胚体离开加工舱进入出料轨道二后能够沿着倾斜的出料轨道二自然下滑;义齿胚体下滑时通过摆动板顶部并能够迫使摆动板向下转动,进而带动连接杆向下移动,此时连接杆远离摆动板的一端能够带动摆臂向下摆动,进而迫使棘爪部顺利脱离棘爪卡槽。该设置实现了义齿胚体下料时定位组件的自动启闭,进而能够在义齿胚体切削完成后,前端的间隔分料机构自动将义齿胚体输送至切削单元进行切削,具有智能化、便捷化的优点。By adopting the above-mentioned technical scheme, the finished denture body after cutting leaves the processing cabin and enters the
可选的,推移部件设为双行程气缸,双行程气缸处于初始状态时,开口一与连通口一错位设置,开口二与连通口二错位设置;在第一使用状态下,开口一与连通口一相连通,而在第二使用状态下,开口二与连通口二相连通;加工舱内部固定有防尘板,在初始状态下,防尘板同时罩设于连通口一与连通口二。Optionally, the pushing part is set as a double-stroke cylinder. When the double-stroke cylinder is in the initial state, the
通过采用上述的技术方案,双行程气缸的设置可以使推移部件具有三种使用状态,以便于推动滑移座使滑移座停留于开口一与连通口一相连通、开口二与连通口二相连通、或者各个开口与各个连通口相互错位的状态;而且当各个开口与各个连通口相错位时,防尘板同时罩设与连通口一与连通口二,能够降低连通口一及连通口二进入尘料的情况,进而在开口一与连通口一连通、开口二与连通口二连通时降低尘料进入操作舱的可能。By adopting the above-mentioned technical scheme, the setting of the double-stroke cylinder can make the pushing part have three use states, so as to push the sliding seat so that the sliding seat stays in the opening one and the communication port one is connected, and the opening two is connected with the communication port two or each opening and each communication port are misaligned with each other; and when each opening and each communication port are misaligned, the dustproof plate is set to cover the communication port one and the communication port two at the same time, which can reduce the communication port one and the communication port two. If the dust material enters, the possibility of dust material entering the operating cabin is reduced when the first opening communicates with the first communication port, and the second opening communicates with the second communication port.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.义齿胚体放置于备料箱时,各个义齿胚体的重力主要作用于备料箱内底壁,备料箱发生形变的可能性小;而且义齿胚体进入落料轨道后,仅有单个义齿胚体进入两根限位杆之间的定位区域,有利于降低限位杆受压变形的可能,进而使整个成型装置保持良好的机械寿命。1. When the denture embryo is placed in the material preparation box, the gravity of each denture embryo mainly acts on the bottom wall of the material preparation box, and the possibility of deformation of the material preparation box is small; and after the denture embryo enters the blanking track, there is only a single denture embryo The body enters the positioning area between the two limiting rods, which is beneficial to reduce the possibility of compressive deformation of the limiting rods, thereby maintaining a good mechanical life of the entire molding device.
2.通过挡墙将装置箱体内部分隔成操作舱和加工舱,义齿胚体的上料放置在操作舱内进行,而义齿胚体的切削加工在加工舱内进行,作业人员打开操作舱窗门进行上料作业时,可以减少尘料扬散至外界并被人员吸入的情况,降低呼吸道疾病的发生概率;2. The interior of the device box is divided into an operation cabin and a processing cabin by a retaining wall. The loading of the denture body is placed in the operation cabin, while the cutting of the denture body is carried out in the processing cabin. The operator opens the window of the operation cabin When the door is used for loading operations, it can reduce the dust from being scattered to the outside world and being inhaled by personnel, reducing the probability of respiratory diseases;
3.通过设置摆动板,切削完成的义齿胚体进入出料轨道二后能够迫使摆动板向下转动,进而通过连接杆带动摆臂向下摆动,迫使棘爪部顺利脱离棘爪卡槽,实现了义齿胚体下料时定位组件的自动启闭,具有智能化、便捷化的优点。3. By setting up the swing plate, the cut denture body can force the swing plate to rotate downward after entering the
附图说明Description of drawings
图1是本实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present embodiment;
图2是本实施例中装置箱体的局部剖视图,主要体现挡墙的结构;Fig. 2 is a partial cross-sectional view of the device box in this embodiment, mainly reflecting the structure of the retaining wall;
图3是本实施例中备料单元的结构示意图;Fig. 3 is the structural representation of the material preparation unit in the present embodiment;
图4是图3中A处的放大图;Fig. 4 is the enlarged view of place A in Fig. 3;
图5是本实施例中连接片和伸缩杆组的结构示意图;Fig. 5 is a structural schematic diagram of the connecting piece and the telescopic rod group in the present embodiment;
图6是本实施例中装置箱体的局部剖视图,主要体现落料轨道与下料轨道二的结构;Fig. 6 is a partial cross-sectional view of the device box in this embodiment, mainly reflecting the structure of the blanking track and the second blanking track;
图7是图6中B处的放大图;Fig. 7 is the enlarged view of place B in Fig. 6;
图8是图7中C处的放大图;Figure 8 is an enlarged view at C in Figure 7;
图9是图6中D处的放大图;Figure 9 is an enlarged view at D in Figure 6;
图10是本实施例中摆臂、摆动板与连接杆的连接关系示意图;Fig. 10 is a schematic diagram of the connection relationship between the swing arm, the swing plate and the connecting rod in this embodiment;
图11是本实施例加工舱中防尘板拆卸后的结构示意图;Fig. 11 is a schematic diagram of the structure after the dustproof plate is disassembled in the processing cabin of this embodiment;
图12是本实施例加工舱中防尘板安装后的结构示意图;Fig. 12 is a schematic structural view of the installation of the dustproof plate in the processing cabin of the present embodiment;
图13是本实施例中加工舱远离窗门一侧的结构示意图,主要体现夹持单元的结构。Fig. 13 is a schematic diagram of the structure of the processing cabin on the side away from the window and door in this embodiment, mainly reflecting the structure of the clamping unit.
附图标记说明:1、装置箱体;11、固定板;12、挡墙;121、连通口一;122、连通口二;123、防尘板;13、操作舱;14、加工舱;15、滑移座;151、推移部件;152、开口一;153、开口二;16、窗门;17、负压机构;18、安装板;Explanation of reference signs: 1, device box; 11, fixed plate; 12, retaining wall; 121, communication port one; 122, communication port two; 123, dustproof board; 13, operation cabin; 14, processing cabin; 15 , sliding seat; 151, moving parts; 152, opening one; 153, opening two; 16, windows and doors; 17, negative pressure mechanism; 18, mounting plate;
2、备料单元;21、备料箱;211、落料口;212、连通槽;22、分隔输送机构;221、链轮;222、链带;223、旋转部件;224、连接片;23、伸缩杆组;231、固定杆、232、活动杆;233、弹性件;24、导向板;25、支架;2. Material preparation unit; 21. Material preparation box; 211. Blanking port; 212. Connecting groove; 22. Separation conveying mechanism; 221. Sprocket; 222. Chain belt; 223. Rotating parts; 224. Connecting piece; Rod group; 231, fixed rod, 232, movable rod; 233, elastic member; 24, guide plate; 25, support;
3、转运单元;31、落料轨道;311、倾斜段;312、直线段;313、避让槽一;32、间隔分料机构;321、旋转盘;322、限位杆;323、棘爪卡槽;33、定位组件;331、摆臂;3311、棘爪部;332、拉簧;333、解锁构件;334、摆动板;335、连接杆;3. Transfer unit; 31. Blanking track; 311. Inclined section; 312. Straight line section; 313.
4、夹持单元;41、定位基座;411、限位槽;412、V型槽一;413、滑移轨道;42、升降基座;421、V型槽二;43、升降部件;44、翻转支撑机构;441、支撑柱;442、伸缩部件;5、切削单元;6、出料单元;61、出料轨道一;62、出料轨道二;621、避让槽二。4. Clamping unit; 41. Positioning base; 411. Limiting groove; 412. V-shaped groove one; 413. Sliding track; 42. Lifting base; 421. V-shaped groove two; 43. Lifting parts; 44 , overturn support mechanism; 441, support column; 442, telescopic component; 5, cutting unit; 6, discharge unit; 61, discharge track one; 62, discharge track two;
具体实施方式Detailed ways
以下结合附图1-13对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-13.
本申请实施例公开了一种氧化锆义齿成型装置。The embodiment of the application discloses a zirconia denture molding device.
参照图1,一种氧化锆义齿成型装置,包括装置箱体1,装置箱体1内部按义齿胚体的加工顺序、依次设有备料单元2、转运单元3、夹持单元4、切削单元5和出料单元6。装置箱体1内部设有挡墙12,装置箱体1通过挡墙12分隔成操作舱13和加工舱14;同时参照图2,挡墙12的侧面设有连通口一121与连通口二122,连通口一121与连通口二122使得操作舱13与加工舱14相互连通;本实施例中,连通口二122位于连通口一121的下方。Referring to Fig. 1, a zirconia denture forming device includes a
备料单元2与转运单元3设于操作舱13内部,用于分别进行义齿胚体的上料放置及转运;夹持单元4与切削单元5设于加工舱14内部,用于分别进行义齿胚体的夹持固定及切削加工。操作舱13的外侧以及加工舱14的外侧均设有可启闭的窗门16,窗门16可由透明的亚克力板材料制得,以便于作业人员观察操作舱13及加工舱14内部的情况;另外,操作舱13的顶部也设有窗门16,以便于作业人员向备料单元2内放置义齿胚体。The
其中,参照图3,备料单元2包括备料箱21、分隔输送机构22和支架25,支架25固定于操作舱13内侧壁,而备料箱21固定于支架25顶部;备料箱21的顶部呈敞口设置,以便于将义齿胚体放置于备料箱21内;备料箱21的底部设有供单个义齿胚体通过的落料口211,落料口211的长度尺寸大于义齿胚体的外径尺寸,且落料口211位于备料箱21长度方向的一侧端。Wherein, with reference to Fig. 3, the
参照图4,支架25上表面固定有安装板18,安装板18位于备料箱21外侧;分隔输送机构22包括转动连接于安装板18的两个链轮221、绕设于两个链轮221外周侧的链带222以及用于驱使旋转的旋转部件223,两个链轮221分别正对于备料箱21长度方向的两侧端;旋转部件223选用旋转电机,旋转部件223固定于安装板18远离备料箱21的侧面,旋转部件223的输出轴与其中一个链轮221固定连接,通过控制旋转部件223运作可以带动链轮221转动及链带222行进。Referring to Fig. 4, the mounting
链带222靠近备料箱21的侧面固定有多个连接片224,所有连接片224沿链带222的延伸方向等距布设;每一连接片224靠近备料箱21的侧面均安装有至少两组伸缩杆组23,在本实施例中,伸缩杆组23的数量具体为2组,而在其它可实施的实施方式中,伸缩杆组23的数量也可以是3组、4组或5组,不以本实施例中所使用的数量为限。当连接片224移动至两个链轮221之间时,位于同一连接片224上的所有伸缩杆组23呈竖向排列设置。The
具体参照图5,伸缩杆组23包括固定杆231、活动杆232和弹性件233,固定杆231的一端固定于连接片224,另一端设有插槽,活动杆232活动插设于插槽内;弹性件233选用压缩弹簧,弹性件233的一端连接于插槽内端壁,弹性件233的另一端连接于活动杆232;弹性件233始终产生作用于活动杆232的弹性力,以迫使活动杆232向远离固定杆231的方向移动,进而使活动杆232局部外露于插槽。Referring specifically to Fig. 5, the
同时参照图4,备料箱21靠近安装板18的侧面开设有连通槽212,连通槽212与备料箱21内部相连通;位于链轮221上方的各个活动杆232在对应弹性件233的弹力作用下、能够穿过连通槽212并局部位于备料箱21内部。此时,两个相邻连接片224上的所有活动杆232共同形成用于放置义齿胚体的分隔区域,各个义齿胚体能够一一竖向放置于各个分隔区域进行存放及输送。另外,每一活动杆232的外周侧均套设有柔性垫套(图中未示出),柔性垫套为聚氨酯橡胶垫,能够减少义齿胚体与活动杆232之间的碰撞及磨损,减少义齿胚体表面刮痕的产生。Referring to Fig. 4 at the same time, the side of the
备料箱21内侧设有导向板24,导向板24位于落料口211的上方;导向板24的一侧边缘固定于连通槽212一侧端壁,导向板24的另一侧边缘向内延伸至备料箱21内部;在旋转部件223运转带动链带222行进的过程中,位于链轮221上方的活动杆232能够抵贴于导向板24并沿着导向板24逐渐离开连通槽212,以确保义齿胚体在备料箱21内的正常输送。The inside of the
参照图6,转运单元3包括落料轨道31以及用于拦截义齿胚体的间隔分料机构32,其中,落料轨道31固定架设于操作舱13内部,落料轨道31包括位于落料口211正下方的直线段312以及一体成型于直线段312下方的倾斜段311,倾斜段311远离直线段312的一端正对连通于连通口一121;义齿胚体通过落料口211后可以依次经由直线段312与倾斜段311进入加工舱14内进行加工。另外,直线段312靠近窗门16的一侧面以及倾斜段311靠近窗门16的一侧面均由透明的亚克力板加工制成,以便于观察落料轨道31内部的情况。Referring to Fig. 6, the
参照图7,间隔分料机构32包括旋转盘321、限位杆322和定位组件33,挡墙12的内侧壁固定有固定板11,旋转盘321转动连接于固定板11,且旋转盘321位于倾斜段311下方;限位杆322的数量设有多根,所有限位杆322等距布设于旋转盘321的外周侧,每两相邻限位杆322之间能够共同形成用于定位义齿胚体的定位区域。With reference to Fig. 7,
倾斜段311的底部局部开设有避让槽一313,当旋转盘321转动时,各个限位杆322能够依次局部进入避让槽一313内部,且单个义齿胚体卡设于定位区域内部,可以使各个义齿胚体于落料轨道31内依次叠置,且逐一向前输送。在本实施例中,限位杆322具体数量设为4根;而在其它可实施的实施方式中,限位杆322的数量也可以是3根、5根或6根,可以根据实际需要选择性设置。The bottom part of the
定位组件33用于定位旋转盘321的转动位置;定位组件33包括摆臂331、拉簧332和解锁构件333,摆臂331的一端铰接于固定板11,摆臂331的另一端设有一体成型的棘爪部3311,棘爪部3311始终位于转动盘的下方;旋转盘321的外周侧等距布设有多个棘爪卡槽323,棘爪卡槽323的数量与限位杆322的数量设为相等,棘爪卡槽323与限位杆322沿旋转盘321的轴线方向间隔错位,以减少限位杆322与摆臂331之间出现干涉的情况。The
拉簧332的一端钩接固定于固定板11,拉簧332的另一端连接于摆臂331,且拉簧332与摆臂331的连接位置位于摆臂331延长方向的中段;拉簧332始终位于摆臂331上方,能够始终产生作用于摆臂331的弹性力并迫使棘爪部3311常态卡设于棘爪卡槽323,以实现旋转盘321转动位置的固定;解锁构件333设于摆臂331与出料单元6之间,用于迫使摆臂331摆动并带动棘爪部3311脱离棘爪卡槽323。One end of the
回到图6,出料单元6包括出料轨道一61和出料轨道二62,出料轨道一61架设于加工舱14内底壁,而出料轨道二62架设于操作舱13内底壁。参照图9,出料轨道二62的一端正对连通于连通口二122,出料轨道二62的另一端向远离挡墙12的方向向下倾斜。出料轨道二62的底部局部设有避让槽二621,解锁构件333包括摆动板334和连接杆335,其中,摆动板334设置于避让槽内,摆动板334靠近挡墙12的一侧端铰接于避让槽二621的内壁;连接杆335的一端转动连接于摆动板334的自由侧,连接杆335的另一端铰接于摆臂331。Returning to Fig. 6, the
同时参照图10,在本实施例中,摆动板334铰接点与摆臂331铰接点间的虚拟连线与连接杆335之间保持平行,摆动板334铰接点与摆臂331铰接点的间距与连接杆335的轴向长度设为相等,即摆臂331、连接杆335、摆动板334以及摆动板334铰接点和摆臂331铰接点的虚拟连线形成平行四边形结构,当义齿胚体进入下料轨道二、抵于摆动板334时,可以通过连接杆335自动迫使摆臂331向下摆动,使得棘爪部3311自动脱离棘齿卡槽,进而实现义齿胚体的自动输送。Referring to Fig. 10 at the same time, in the present embodiment, the virtual line between the hinge point of the
参照图11,挡墙12靠近加工舱14的侧面滑移安装有滑移座15,滑移座15的移动方向与水平方向保持平行;滑移座15侧面还连接有用于迫使滑移座15移动的推移部件151;本实施例中的推移部件151选用双行程气缸。滑移座15开设有两侧贯通的开口一152和开口二153,开口二153位于开口一152的下方;开口一152的倾斜方向与倾斜段311的倾斜方向相同,开口二153的倾斜方向与下料轨道二的倾斜方向相同。With reference to Fig. 11, the sliding
当推移部件151处于初始状态时,开口一152与连通口一121错位设置互不连通,开口二153与连通口二122错位设置互不连通;通过控制推移部件151动作使之处于第一使用状态,能够迫使滑移座15移动至开口一152与连通口一121相连通的位置;其次,通过控制推移部件151动作使之处于第二使用状态,能够迫使滑移座15移动至开口二153与连通口二122相连通的位置。另外,同时参照图12,加工舱14内部还固定有防尘板123,防尘板123抵贴于滑移座15远离挡墙12的一侧;在推移部件151处于初始状态下,防尘板123能够同时罩设于连通口一121和连通口二122,以减少加工舱14内切削产生的尘料进入开口一152或开口二153内部的情况。When the
回到图11,夹持单元4包括定位基座41、升降基座42、升降部件43和翻转支撑机构44,定位基座41通过翻转支撑机构44固定架设于加工舱14内底壁;其中,定位基座41位于滑移座15远离挡墙12的一侧,定位基座41上表面设有限位槽411,限位槽411始终正对于连通口一121,当滑移座15移动至开口一152与连通口一121相连通的位置时,义齿胚体能够经由连通口一121和开口一152落于限位槽411内。参照图13,限位槽411内底壁还设有V型槽一412。Returning to FIG. 11 , the
升降部件43选用伸缩气缸,升降部件43的缸体固定于加工舱14内,升降基座42固定连接于升降部件43的活动端;升降部件43的活动端常态处于伸出状态,此时定位基座41与升降基座42之间具有供义齿胚体进入的间隙;另外,升降基座42的下表面开有V型槽二421,当升降部件43动作以迫使升降基座42向靠近定位基座41的方向移动时,V型槽一412与V型槽二421能够共同夹持固定义齿胚体,以便于切削单元5对义齿胚体进行切削加工。参照图11,切削单元5设于夹持单元4外侧,本实施例中,切削单元5的结构为现有技术,此处不再一一展开赘述。Lifting
另外,参照图13,翻转支撑机构44包括支撑柱441和伸缩部件442,支撑柱441的一端固定于加工舱14内底壁,另一端铰接于定位基座41下表面;伸缩部件442也选用伸缩气缸,伸缩部件442的缸体固定于加工舱14内底壁,且伸缩部件442位于支撑柱441与挡墙12之间;伸缩部件442的活动端铰接有连接块,而定位基座41底部设有滑移轨道413,连接块滑动设置于滑移轨道413内部。本实施例中,伸缩部件442的活动端处于常态伸出状态,此时定位基座41呈水平设置;当伸缩部件442的活动端向内缩回时,可以带动定位基座41向下转动倾翻。In addition, with reference to Fig. 13, the overturn
落料轨道31一设置于滑移座15与定位基座41之间,落料轨道31一的一端正对连通于连通口二122,且落料轨道31一的倾斜方向与落料轨道31二的倾斜方向相同;落料轨道31远离挡墙12的一端正对于定位基座41,当义齿胚体切削完成后,控制伸缩部件442的活动端向内缩回,定位基座41向下转动倾翻,可以使义齿胚体顺利进入落料轨道31一内;然后使滑移座15移动至开口二153与连通口二122相连通的位置时,义齿远离能够经由开口二153及连通口二122顺利离开加工舱14、沿着落料轨道31二落于操作舱13内进行收集。The blanking
回到图1,加工舱14内部还设有用于对切削产生的尘料进行吸附的负压机构17,负压机构17的具体结构为现有技术,此处不再一一展开赘述;另外,滑移座15远离挡墙12的侧面还固定有吹风机构(图中未示出),吹风机构的出风端正对于落料轨道31一,用于对附着于切削完成的义齿胚体表面的尘料进行鼓吹,以提高进入操作舱13内的义齿胚体的洁净度;吹风机构的具体结构也为现有技术,此处不再一一展开赘述。Returning to Fig. 1, there is also a
本申请实施例一种氧化锆义齿成型装置的实施原理为:The implementation principle of a zirconia denture forming device in the embodiment of the present application is as follows:
义齿胚体进行加工时,首先打开操作舱13的窗门16、将各个义齿胚体一一放置于备料箱21内,各个义齿胚体通过各个活动杆232分隔开,控制旋转部件223运转以带动链轮221转动,可以使链条行进,进而通过活动杆232推动各个义齿胚体移动;各个义齿胚体依次经过落料口211上方时可以自由下落进入落料轨道31,并被落料轨道31底部的间隔分料机构32所拦截。下落的义齿胚体首先抵靠于限位杆322,通过手动或程序控制使摆臂331转动、棘爪部3311脱离棘齿卡盘,义齿胚体可以在重力作用下推动旋转盘321转动,进而通过连通口一121、开口一152进入定位基座41的限位槽411内,通过控制升降部件43动作可以使升降基座42与定位基座41共同夹持固定义齿胚体,而后通过切削单元5可以对义齿胚体进行切削。When processing the denture embryos, first open the
义齿胚体切削加工完成后,通过控制伸缩部件442动作以带动定位基座41向下转动倾翻,可以使该义齿胚体进入下料轨道一,而后能够通过开口二153、连通口二122顺利进入下料轨道二中;此时,义齿胚体经过摆动板334时能够迫使摆动板334向下摆动,进而通过连接杆335带动摆臂331向下转动,使得棘爪部3311再次脱离棘齿卡盘,进而能够在义齿胚体切削完成后自动控制间隔分路机构的输送,具有自动化、智能化的优点。After the cutting process of the denture embryo body is completed, the
另外,在整个使用过程中,义齿胚体位于备料箱21内部时,各个义齿胚体的重力主要作用于备料箱21的内底壁,备料箱21内底壁的受力面积大且受力均匀,发生形变的可能性小;各个义齿胚体进入落料轨道31的倾斜段311时,落料轨道31能够承受来自于义齿胚体的重力,而且仅有单个义齿胚体进入两根限位杆322之间的定位区域,可以极大地降低限位杆322所受到的来自于义齿胚体的压力,降低限位杆322受压变形的可能,进而能够使整个成型装置保持良好的机械寿命。In addition, during the entire use process, when the denture embryo body is located inside the
以上为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are the preferred embodiments of the application, and are not intended to limit the protection scope of the application, so: all equivalent changes made according to the structure, shape, and principle of the application should be covered within the protection scope of the application .
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| CN112809046A (en) * | 2021-01-22 | 2021-05-18 | 杭州雅钰医疗用品有限公司 | Metal denture cutting device and cutting process thereof |
| CN112891000A (en) * | 2021-01-22 | 2021-06-04 | 杭州雅钰医疗用品有限公司 | Zirconia false tooth forming device and forming process thereof |
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