CN116276689A - A molding device and molding system for cerium oxide polishing material - Google Patents
A molding device and molding system for cerium oxide polishing material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及抛光材料技术领域,特别涉及一种氧化铈抛光材料成型装置及成型系统。The invention relates to the technical field of polishing materials, in particular to a molding device and a molding system for a cerium oxide polishing material.
背景技术Background technique
由于铈系稀土抛光材料具有较优的化学与物理性能,所以在工业制品抛光中获得了广泛的应用,如已在各种光学玻璃器件、电视机显像管、光学眼镜片、示波管、平板玻璃、半导体晶片和金属精密制品等领域中得以应用。Due to the excellent chemical and physical properties of cerium-based rare earth polishing materials, they have been widely used in the polishing of industrial products, such as various optical glass devices, TV picture tubes, optical glasses, oscilloscope tubes, and flat glass. , semiconductor wafers and metal precision products and other fields to be applied.
现有技术,公告为CN111113288A的中国发明专利公开了一种可进行超精件研磨的抛光丸片及其制备方法,将氧化铈与铜粉通过混料设备混合,之后采用真空加热炉加热,最后将加热的粉料添加至模具中,通过挤压设备压制获得抛光丸片。现有技术中并没有专门针对该工艺中挤压成型的专门的生产设备,为此,本申请提供相应的解决方案。In the prior art, the Chinese invention patent announced as CN111113288A discloses a polishing shot capable of ultra-fine grinding and a preparation method thereof. Cerium oxide and copper powder are mixed through a mixing device, and then heated by a vacuum heating furnace, and finally The heated powder is added to the mold and pressed through extrusion equipment to obtain polished pellets. In the prior art, there is no special production equipment for extrusion molding in this process. Therefore, this application provides a corresponding solution.
发明内容Contents of the invention
本发明的目的在于提供一种氧化铈抛光材料成型装置及成型系统,用于背景技术中氧化铈与铜粉挤压成型工艺步骤。The object of the present invention is to provide a cerium oxide polishing material forming device and a forming system, which are used in the extrusion forming process of cerium oxide and copper powder in the background art.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
根据本公开的第一方面,本发明提供了一种氧化铈抛光材料成型装置,该装置包括:模具,所述模具由填料体和底托组装而成;所述填料体上设有若干圆柱状填料孔,用于装填粉料;所述填料孔贯穿填料体;所述底托上形成有槽,填料体放置在底托的槽内;挤压成型工装,所述挤压成型工装包括第一机架,机架上安装挤压装置;所述挤压装置包括第一丝杆直线导轨,第一丝杆直线导轨上安装第一滑动座;第一滑动座上竖向安装第一液压缸,第一液压缸底端安装挤压头;所述挤压头包括基座,所述基座下表面设有若干圆柱状挤压体,挤压体的数量与填料体上填料孔数量相同,位置一一对应,大小吻合,挤压体可进入填料孔挤压粉料使其成型。According to the first aspect of the present disclosure, the present invention provides a cerium oxide polishing material molding device, which includes: a mold, the mold is assembled from a filler body and a bottom bracket; The filling hole is used for filling powder; the filling hole runs through the filler body; a groove is formed on the bottom support, and the filler body is placed in the groove of the bottom support; extrusion molding tooling, the extrusion molding tooling includes a first a frame, an extruding device is installed on the frame; the extruding device includes a first screw rod linear guide rail, a first sliding seat is installed on the first screw rod linear guide rail; a first hydraulic cylinder is vertically installed on the first sliding seat, An extrusion head is installed at the bottom of the first hydraulic cylinder; the extrusion head includes a base, and the lower surface of the base is provided with a number of cylindrical extrusion bodies, the number of extrusion bodies is the same as the number of filling holes on the packing body, and the position One-to-one correspondence, consistent size, the extruded body can enter the filling hole to extrude the powder to form it.
根据本公开的第二方面,本发明提供了一种成型系统,该系统包括:转换平台、两条输送线、两套模具抓取工装、模具、挤压成型工装;所述转换平台上设有至少一个模具放置槽,模具放置槽用于放置模具;围绕所述转换平台设置两条输送线和挤压成型工装;两条输送线各配置一套模具抓取工装,其中一条输送线用于向转换平台输送填料后模具,并通过配套模具抓取工装将输送线上模具转移至转换平台的模具放置槽上;另一套模具抓取工装用于将转换平台上模具转移至另一条输送线;转换平台通过转动将模具在两条输送线和挤压成型工装间传递。According to the second aspect of the present disclosure, the present invention provides a molding system, which includes: a conversion platform, two conveying lines, two sets of mold grabbing tools, molds, and extrusion molding tools; the conversion platform is equipped with At least one mold placement slot, the mold placement slot is used to place the mould; two conveying lines and extrusion molding tooling are arranged around the conversion platform; each of the two conveying lines is equipped with a set of mold grabbing tooling, and one of the conveying lines is used to The conversion platform conveys the mold after filling, and transfers the mold on the conveying line to the mold placement groove of the conversion platform through the matching mold grabbing tool; another set of mold grabbing tool is used to transfer the mold on the conversion platform to another conveyor line; The transfer platform rotates to transfer the mold between the two conveyor lines and the extrusion tooling.
本发明的有益效果在于:本发明提供了一种氧化铈抛光材料成型装置及成型系统,其中,成型装置中采用由填料体和底托组装而成的模具,填料体设置的填料孔为通孔结构,方便后续脱模处理;模具配套专门的挤压成型工装,能够用于生产圆柱状或圆饼状氧化铈抛光材料;本发明还进一步提供了一种成型系统,该系统通过设置与模具配套的转换平台,并结合输送线和模具抓取工装,构建了一套能够自动上料,自动下来的连续成型生产系统。The beneficial effect of the present invention is that: the present invention provides a cerium oxide polishing material molding device and molding system, wherein the molding device adopts a mold assembled from a filler body and a bottom bracket, and the filler hole provided by the filler body is a through hole structure, which is convenient for subsequent demoulding treatment; the mold is equipped with special extrusion molding tooling, which can be used to produce cylindrical or round cake-shaped cerium oxide polishing materials; the present invention further provides a molding system, which is matched with the mold by setting The conversion platform, combined with the conveyor line and mold grabbing tooling, has built a continuous molding production system that can automatically load and unload.
附图说明Description of drawings
图1是本申请实施例提供的一种氧化铈抛光材料成型装置的立体结构图。Fig. 1 is a three-dimensional structure view of a cerium oxide polishing material molding device provided in an embodiment of the present application.
图2是本申请实施例提供的一种模具的立体结构图。Fig. 2 is a three-dimensional structural view of a mold provided in an embodiment of the present application.
图3是图2中填料体下表面的结构展示图。Fig. 3 is a diagram showing the structure of the lower surface of the packing body in Fig. 2 .
图4是本申请实施例提供的一种挤压装置的立体结构图。Fig. 4 is a three-dimensional structural view of an extrusion device provided in an embodiment of the present application.
图5是图4中挤压头的仰视图。Fig. 5 is a bottom view of the extrusion head in Fig. 4 .
图6是本申请实施例提供的一种成型系统的立体结构示意图。Fig. 6 is a schematic perspective view of a molding system provided in an embodiment of the present application.
图7是图6中模具放置座的结构展示图。Fig. 7 is a diagram showing the structure of the mold placement seat in Fig. 6 .
图8是模具抓取工装的立体结构图。Fig. 8 is a three-dimensional structure diagram of the mold grabbing tool.
图9是挤压成型工装工位的立体结构图。Fig. 9 is a three-dimensional structural view of the extrusion molding station.
图10是本申请实施例提供的一种输送线的立体结构图。Fig. 10 is a three-dimensional structure diagram of a conveying line provided by an embodiment of the present application.
图11是图10的细节结构展示图。FIG. 11 is a diagram showing the detailed structure of FIG. 10 .
附图标记说明:模具1,填料体101,填料孔1011,凸缘1012,底托102,矩形槽1021;挤压成型工装2,第一机架201,第一悬臂202,第一丝杆直线导轨203,第一滑动座204,H型安装座205,第一液压缸206,第一导杆207,连接座208,挤压头209,挤压体2091;转换平台3,模具放置座301;输送线4,第三机架401,环形带402,支撑梁403,导板404;模具抓取工装5,第二机架501,第二悬臂502,第二丝杆直线导轨503,第二滑动座504,气缸505,第二导杆506,夹持座507,气动夹头508,气动活塞杆509。Explanation of reference numerals:
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
参见图1所示,是本申请实施例提供的一种氧化铈抛光材料成型装置的立体结构图,该装置主要包括模具1和挤压成型工装2,其中,模具1用于装填加热后的氧化铈与铜粉的混合粉末,挤压成型工装2用于挤压模具1中粉末使其成型。Referring to Figure 1, it is a three-dimensional structure diagram of a cerium oxide polishing material molding device provided in the embodiment of the present application. The mixed powder of cerium and copper powder, the extrusion molding tool 2 is used to extrude the powder in the
参见图2所示,是本申请实施例提供的一种模具1的立体结构图,该模具1由填料体101和底托102组装而成;本申请实施例中,底托102呈长方体状,上表面形成有矩形槽1021;填料体101呈长方体状,与矩形槽1021形状吻合,填料体101放置在底托102的矩形槽1021内形成可填料的组装体。填料体101上形成有若干圆柱状填料孔1011,用于装填粉料,填料孔1011贯穿填料体101上、下表面;填料体101放置在底托102上时,填料孔1011位于下表面的出口被遮挡住。如图3所示是填料体101下表面的结构展示图,填料体101下表面为平面。Referring to Figure 2, it is a three-dimensional structure diagram of a
模具1装填粉料时,每个填料孔1011都要填装密实,为了避免粉料填装过程中撒落在模具1外,填料体101的上表面边缘形成有一圈高出的凸缘1012。When the
参见图1所示,挤压成型工装2包括第一机架201,第一机架201上设有第一悬臂202,第一悬臂202上悬吊安装挤压装置;如图4所示是本申请实施例提供的一种挤压装置的立体结构图,挤压装置包括安装在第一悬臂202上的第一丝杆直线导轨203,第一丝杆直线导轨203上安装第一滑动座204,本申请实施例中,第一滑动座204由一块上连接板和两块立板组成,两块立板之间安装H型安装座205,H型安装座205中央安装第一液压缸206,两侧滑动安装第一导杆207;第一液压缸206的活塞杆竖直向下,底端连接挤压头209;两根第一导杆207与第一液压缸206平行设置,第一导杆207穿过H型安装座205上通孔,底端与挤压头209连接。Referring to Fig. 1, the extruding tooling 2 includes a
挤压头209包括长方体状基座,基座上表面设有连接座208,连接座208用于连接第一液压缸206和两根第一导杆207;如图5所示是挤压头209的仰视图,基座下表面设有若干圆柱状挤压体2091,挤压体2091的数量与填料体101上填料孔1011数量相同,位置一一对应,大小吻合;挤压体2091可进入填料孔1011挤压粉料使其成型。
本申请实施例提供的成型装置的使用方法是,将装填好粉料的模具1置于挤压头209正下方,挤压头209向下移动,使得挤压体2091进入填料孔1011内挤压粉料使其成型。本申请成型装置用于生产圆柱状或圆饼状抛光材料,挤压成型经冷却后进行脱模;脱模时,去掉模具1的底托102,将填料体101架空,采用挤压成型工装2二次挤压脱模;需要说明的是,脱模使用的挤压头209上的圆柱状挤压体2091长度大于填料体101的总厚度,可以将成型料完全挤出。The method of using the molding device provided in the embodiment of the present application is to place the
本申请实施例进一步提供了一种成型系统,用于抛光材料连续成型生产,如图6所示是本申请实施例提供的一种成型系统的立体结构示意图,该成型系统包括转换平台3、两条输送线4、模具抓取工装5、以及上述模具1和挤压成型工装2。该成型系统的工作原理是,由一条输送线4运输装填好粉料的模具1至转换平台3,通过设置在转换平台3边缘的模具抓取工装5将模具1从输送线4上抓取并放置在转换平台3的模具放置座301上;接着,转换平台3转动,将模具1转至挤压成型工装2所在工位,挤压成型工装2对模具1进行挤压成型;之后,转换平台3再次转动,将挤压成型后模具1转至另一条输送线4,通过设置在一旁的模具抓取工装5将模具1从转换平台3抓取至输送线4,送下一冷却工序处理。The embodiment of the present application further provides a molding system for continuous molding production of polishing materials. As shown in FIG.
下面,本申请实施例将详细介绍成型系统各部分的具体结构。In the following, the embodiment of the present application will introduce the specific structure of each part of the molding system in detail.
如图6中所示,本申请实施例中,转换平台3为一个圆形转动台,由电机驱动转动;两条输送线4相邻90°设置,两条输送线4各配置一套模具抓取工装5;与任意一条输送线4相邻90°位置设置挤压成型工装2。当然,两条输送线4和挤压成型工装2之间的夹角可根据场地进行变化,例如两条输送线4在同一直线上;或三者呈120°布设。As shown in Figure 6, in the embodiment of the present application, the conversion platform 3 is a circular turntable, which is driven by a motor to rotate; two
本申请实施例中,转换平台3上表面边缘设有四个模具放置座301,呈90°分布,可至少设置一个;如图7所示是模具放置座301的结构展示图,模具放置座301中央形成有模具放置槽,模具放置槽的形状与模具1中底托102形状吻合,呈矩形,模具底托102的厚度大于模具放置槽的深度,底托102侧面外漏,可被模具抓取工装5夹持。In the embodiment of the present application, four
如图8中所示是模具抓取工装5的立体结构图,模具抓取工装5包括第二机架501,第二机架501上设有第二悬臂502,第二悬臂502上设有夹具,夹具包括设置在第二悬臂502上的第二丝杆直线导轨503,第二丝杆直线导轨503上安装第二滑动座504,第二丝杆直线导轨503由电机驱动,带动第二滑动座504沿着丝杠移动;第二滑动座504上安装气缸505和两根第二导杆506,气缸505的活塞杆竖直向下延伸,底端连接夹持座507;两根第二导杆506设置于活塞杆两侧,与活塞杆平行,第二导杆506穿过第二滑动座504上的通孔,底端与夹持座507连接;通过气缸505带动夹持座507上下移动。夹持座507上相对设置有两个气动夹头508,气动夹头508呈L型,气动夹头508通过气动活塞杆509与夹持座507连接;两个气动夹头508可以相互靠近夹取模具1中的底托102,也可以相互远离释放模具1。As shown in Figure 8, it is a three-dimensional structure diagram of the
如图6中所示,两条输送线4与转换平台3连接端各配置有一套模具抓取工装5,挤压成型工装2位于左下角位置,与挤压成型工装2正对输送线4和模具抓取工装5用于将填料后模具1输送至转换平台3,并将模具1放置到转换平台3上的模具放置座301上。该处模具抓取工装5的动作过程包括:首先,模具1传输到夹具正下方,气缸505的活塞杆伸长,使得两个气动夹头508位于模具1底托102两侧(图8中底托102左右两侧);之后,两个气动夹头508相互靠近夹取底托102侧面;接着,气缸505的活塞杆缩回将整个模具1抓起提升;之后,通过第二丝杆直线导轨503将模具1移动到转换平台3边缘、模具放置槽正上方;最后,气缸505的活塞杆伸长,将模具1置于模具放置槽内,两个气动夹头508相互远离释放底托102,气缸505的活塞杆缩回,通过第二丝杆直线导轨503回到输送线4正上方等待下次抓取动作。As shown in Figure 6, a set of
接下来,转换平台3转动,使得模具1转至挤压成型工装2正下方,如图9所示是挤压成型工装2工位的立体结构图,挤压成型工装2的动作过程包括:第一液压缸206的活塞杆竖直向下移动,带动底端挤压头209向下移动,使得挤压体2091进入模具1填料孔1011内挤压粉料使其成型。之后第一液压缸206的活塞杆竖直向上移动,带动底端挤压头209与模具1分离。通过第一丝杆直线导轨203可将挤压装置移动至转换平台3外,从而方便的更换挤压头209。Next, the conversion platform 3 is rotated so that the
如图6中所示,右侧输送线4与模具抓取工装5用于将挤压成型后模具1从转换平台3上取下并传输至下一工序;该处模具抓取工装5的动作过程包括:首先,转换平台3转动,使得挤压成型后模具1转至夹具正下方,气缸505的活塞杆伸长,使得两个气动夹头508位于模具1底托102两侧;之后,两个气动夹头508相互靠近夹取底托102侧面;接着,气缸505的活塞杆缩回将整个模具1抓起提升;之后,通过第二丝杆直线导轨503将模具1移动到右侧输送线4上方;最后,气缸505的活塞杆伸长,将模具1置于输送线4上,两个气动夹头508相互远离释放底托102,气缸505的活塞杆缩回,通过第二丝杆直线导轨503回到转换平台3边缘正上方等待下次抓取动作。As shown in Figure 6, the
如图10所示,是本申请实施例提供的一种输送线4的立体结构图,该输送线4为输送带,包括第三机架401和其上安装的两条平行设置的环形带402,两条环形带402内安装支撑梁403(如图11所示)。此外,如图11中所示,第三机架401两侧对称设有导板404,导板404呈L型,导板404中间形成通道,模具1的底托102边缘在导板404内通行,导板404中间形成的通道用于限制模具1沿着输送线4移动,避免模具1偏转,使得模具抓取工装5能够准确抓取模具1。As shown in Figure 10, it is a three-dimensional structure diagram of a
本申请提供的成型系统进一步提高了成型效率,极大的减少了人工。The forming system provided by the application further improves the forming efficiency and greatly reduces labor.
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。It can be understood that the present invention is described through some embodiments, and those skilled in the art know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and embodiments may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.
Claims (6)
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