CN116276531A - Energy-saving modified aluminum pretreatment device - Google Patents
Energy-saving modified aluminum pretreatment device Download PDFInfo
- Publication number
- CN116276531A CN116276531A CN202310054054.5A CN202310054054A CN116276531A CN 116276531 A CN116276531 A CN 116276531A CN 202310054054 A CN202310054054 A CN 202310054054A CN 116276531 A CN116276531 A CN 116276531A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- screw rod
- motor
- mode
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 230000000149 penetrating effect Effects 0.000 claims abstract 10
- 238000005498 polishing Methods 0.000 claims abstract 5
- 238000009434 installation Methods 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 150000001398 aluminium Chemical class 0.000 claims 1
- 238000007781 pre-processing Methods 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 abstract description 28
- 230000009471 action Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007745 plasma electrolytic oxidation reaction Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000002468 ceramisation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004372 laser cladding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B25/00—Grinding machines of universal type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及电气工程技术领域,具体为一种节能型改性铝预处理装置。The invention relates to the technical field of electrical engineering, in particular to an energy-saving modified aluminum pretreatment device.
背景技术Background technique
常用的铝合金表面改性技术有激光熔覆、阳极氧化、等离子微弧氧化等,有关这些方法的研究均取得了较大进步。等离子微弧氧化是一种新型表面陶瓷化技术,近年来,其相关文章报道较多,已成为铝合金表面改性技术研究的热点,具有广阔的发展前景,在铝板进行改性时,一般都需要对铝板的表面进行处理,然后才能进行改性操作。Commonly used aluminum alloy surface modification technologies include laser cladding, anodic oxidation, plasma micro-arc oxidation, etc., and research on these methods has made great progress. Plasma micro-arc oxidation is a new type of surface ceramization technology. In recent years, there have been many related articles and reports. It has become a hot spot in the research of aluminum alloy surface modification technology and has broad development prospects. When modifying aluminum plates, generally The surface of the aluminum plate needs to be treated before it can be modified.
现有的铝板在改性时的前的预处理操作一般为对铝板的表面进行打磨,取出相应的杂质和腐蚀层,从而避免对后期的改性处理造成影响,而在铝板的预处理打磨一般都是通过打磨设备进行打磨,且分为手动打磨和机械打磨,手动打磨一般是手持打磨机进行打磨,这样的操作不仅效率低,而且还会增加工作负担和影响环境和人体,而机械打磨则一般为数控打磨机床进行打磨,但是现有的打磨机床的铝板夹持机构一般为手动操作夹持,从而降低工作效率,而对于一些自动夹持的,是需要通过多个驱动设备来对铝板的两端分别进行夹持,从而提高能耗,且在对一些表面具有孔的铝板则还需要更换相应的打磨片进行打磨,操作不便,影响加工效率。The pretreatment operation of the existing aluminum plate before modification is generally to grind the surface of the aluminum plate to remove the corresponding impurities and corrosion layer, so as to avoid the impact on the later modification treatment, and the pretreatment and grinding of the aluminum plate is generally They are all polished by grinding equipment, and can be divided into manual grinding and mechanical grinding. Manual grinding is generally performed by hand-held grinding machines. This kind of operation is not only inefficient, but also increases the workload and affects the environment and the human body. Generally, CNC grinding machine tools are used for grinding, but the aluminum plate clamping mechanism of the existing grinding machine tools is generally manually operated, thereby reducing work efficiency, and for some automatic clamping, it is necessary to use multiple driving devices to handle the aluminum plate. The two ends are clamped separately, thereby increasing energy consumption, and for some aluminum plates with holes on the surface, it is necessary to replace the corresponding grinding sheet for grinding, which is inconvenient to operate and affects the processing efficiency.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种节能型改性铝预处理装置,解决了上述存在的问题。Aiming at the deficiencies of the prior art, the present invention provides an energy-saving modified aluminum pretreatment device, which solves the above existing problems.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种节能型改性铝预处理装置,包括底座,所述底座的上表面两侧对称固定连接有水平移动机构,所述底座的外表面一侧固定安装有与两个水平移动机构相配合的第一驱动机构,两个所述水平移动机构的活动端顶端之间固定连接有U型架,所述U型架的顶部贯穿安装有相对移动机构,所述相对移动机构的两个活动端均贯穿安装有夹持机构,所述U型架的顶部固定安装有与两个夹持机构相配合的第二驱动机构,所述底座的上表面一侧开设有长槽,所述长槽的内部贯穿安装有水平移动升降机构,所述水平移动升降机构的活动端固定安装有L型板,所述L型板的外表面贯穿安装有转动机构,所述转动机构的内部设有位置调节机构,所述位置调节机构与转动机构之间安装有第三驱动机构,所述第三驱动机构的活动端固定安装有改性铝打磨辊。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: an energy-saving modified aluminum pretreatment device, including a base, the upper surface of the base is fixedly connected with a horizontal movement mechanism on both sides, and the outer surface of the base One side is fixedly installed with the first driving mechanism matched with the two horizontal moving mechanisms, and a U-shaped frame is fixedly connected between the top ends of the movable ends of the two horizontal moving mechanisms, and the top of the U-shaped frame is installed with a relative Moving mechanism, the two movable ends of the relative moving mechanism are installed with a clamping mechanism, the top of the U-shaped frame is fixedly installed with a second driving mechanism that matches the two clamping mechanisms, and the upper part of the base There is a long groove on one side of the surface, and a horizontal moving lifting mechanism is installed inside the long groove. The movable end of the horizontal moving lifting mechanism is fixedly installed with an L-shaped plate. mechanism, a position adjustment mechanism is provided inside the rotation mechanism, a third drive mechanism is installed between the position adjustment mechanism and the rotation mechanism, and a modified aluminum grinding roller is fixedly installed on the movable end of the third drive mechanism.
优选的,所述水平移动机构包括固定安装在底座上表面的槽板,所述槽板的内部贯穿转动连接有第一丝杆,所述第一丝杆的外表面螺纹连接有与槽板内壁滑动连接的滑块,所述滑块的顶端与U型架的一端固定连接。Preferably, the horizontal movement mechanism includes a slot plate fixedly installed on the upper surface of the base, the inside of the slot plate is rotatably connected with a first screw rod, and the outer surface of the first screw rod is threaded with the inner wall of the slot plate. The slide block is slidably connected, and the top end of the slide block is fixedly connected with one end of the U-shaped frame.
优选的,所述第一驱动机构包括嵌入固定安装在底座外表面一侧的第一电机,所述第一电机的输出轴固定连接有第一链轮,两个所述第一丝杆的一端均固定连接有第二链轮,所述第一链轮与两个第二链轮之间啮合连接有链条。Preferably, the first driving mechanism includes a first motor embedded and fixedly installed on one side of the outer surface of the base, the output shaft of the first motor is fixedly connected with the first sprocket, and one end of the two first screw rods Both are fixedly connected with a second sprocket, and a chain is engaged and connected between the first sprocket and the two second sprockets.
优选的,所述相对移动机构包括开设在U型架顶部的矩形槽,所述矩形槽的内部贯穿转动连接有第二丝杆,且所述第二丝杆为双向丝杆,所述第二丝杆的外表面对称贯穿螺纹连接有两个竖板,所述竖板的底端外表面开设有开口,所述U型架的外表面一侧固定安装有与第二丝杆相连接的第二电机。Preferably, the relative movement mechanism includes a rectangular slot opened on the top of the U-shaped frame, the inside of the rectangular slot is rotatably connected with a second screw rod, and the second screw rod is a two-way screw rod, and the second screw rod The outer surface of the screw rod is symmetrically threaded and connected with two vertical plates, the outer surface of the bottom end of the vertical plate is provided with an opening, and the outer surface side of the U-shaped frame is fixedly installed with the second screw rod connected with the second vertical plate. Two motors.
优选的,所述夹持机构包括对称贯穿转动连接在开口内部的第三丝杆,且所述第三丝杆为双向丝杆,所述第三丝杆的外表面对称螺纹连接有移动块,相对的两个移动块之间固定连接有夹板,两个所述夹板的一端均开设有缺口,且所述缺口的形状为三角形,所述第三丝杆的一端贯穿竖板的顶部并延伸至外部。Preferably, the clamping mechanism includes a third threaded rod that is symmetrically penetrated and rotatably connected inside the opening, and the third threaded rod is a bidirectional threaded rod, and the outer surface of the third threaded rod is symmetrically threaded with a moving block, A splint is fixedly connected between the two opposite moving blocks, and a notch is opened at one end of the two splints, and the shape of the notch is a triangle, and one end of the third screw rod passes through the top of the vertical plate and extends to external.
优选的,所述第二驱动机构包括对称固定安装在U型架顶部的第一支撑板,单个所述第一支撑板的外表面一侧固定安装有第三电机,所述第三电机的输出轴固定连接有矩形杆,所述矩形杆的两端与两个第一支撑板转动连接,所述矩形杆的外表面对称滑动套设有两个蜗杆,所述蜗杆的外表面转动连接有与竖板固定连接的第二支撑板,所述蜗杆的外表面啮合连接有蜗轮,所述蜗轮的外表面贯穿固定连接有转轴,所述转轴的外表面转动连接有与竖板固定连接的第三支撑板,所述转轴的两端固定连接有第一锥齿轮,所述第三丝杆的顶端固定连接有与第一锥齿轮相啮合的第二锥齿轮。Preferably, the second drive mechanism includes a first support plate symmetrically and fixedly installed on the top of the U-shaped frame, and a third motor is fixedly installed on one side of the outer surface of a single first support plate, and the output of the third motor The shaft is fixedly connected with a rectangular rod, the two ends of the rectangular rod are rotatably connected with the two first support plates, the outer surface of the rectangular rod is symmetrically slidingly sleeved with two worms, and the outer surface of the worm is rotatably connected with The second support plate fixedly connected to the vertical plate, the outer surface of the worm is meshed with a worm wheel, the outer surface of the worm wheel is fixedly connected to a rotating shaft, and the outer surface of the rotating shaft is rotatably connected to a third shaft fixedly connected to the vertical plate. The supporting plate, the first bevel gear is fixedly connected to both ends of the rotating shaft, and the second bevel gear meshed with the first bevel gear is fixedly connected to the top end of the third screw rod.
优选的,所述水平移动升降机构包括贯穿转动连接在长槽内部的第四丝杆,所述底座的外表面一侧固定安装有与第四丝杆相连接的第四电机,所述第四丝杆的外表面螺纹连接有与长槽内壁滑动连接的滑动块,所述滑动块的顶端固定连接有气缸,所述气缸的顶端与L型板的下表面固定连接。Preferably, the horizontal movement elevating mechanism includes a fourth threaded rod that is rotatably connected inside the long groove, and a fourth motor connected to the fourth threaded rod is fixedly installed on one side of the outer surface of the base. The outer surface of the screw rod is threadedly connected with a sliding block slidingly connected with the inner wall of the long groove, and the top end of the sliding block is fixedly connected with a cylinder, and the top end of the air cylinder is fixedly connected with the lower surface of the L-shaped plate.
优选的,所述转动机构包括固定安装在L型板外表面的第五电机,所述第五电机的输出轴固定连接有第一齿轮,所述第一齿轮的外表面啮合连接有第二齿轮,所述第二齿轮的外表面贯穿固定连接有转动管,所述转动管贯穿L型板并与L型板的内部转动连接,所述转动管的一端固定连接有转盘,所述转盘的内部开设有与转动管相连通的空槽,所述转盘的外表面环形阵列开设有四个行程槽。Preferably, the rotating mechanism includes a fifth motor fixedly installed on the outer surface of the L-shaped plate, the output shaft of the fifth motor is fixedly connected with a first gear, and the outer surface of the first gear is engaged with a second gear , the outer surface of the second gear runs through and is fixedly connected with a rotating tube, and the rotating tube runs through the L-shaped plate and is connected to the inside of the L-shaped plate in rotation, and one end of the rotating tube is fixedly connected with a turntable, and the inside of the turntable An empty slot communicating with the rotating tube is provided, and four stroke slots are provided in an annular array on the outer surface of the turntable.
优选的,所述位置调节机构包括四个矩形块,四个所述矩形块分别与四个行程槽的内壁滑动连接,所述转盘的外表面一侧转动连接有螺纹盘,所述螺纹盘的外表面一侧开设有螺纹,四个所述矩形块的一端均贯穿行程槽并与螺纹盘的外表面螺纹连接,所述矩形块的外表面对称固定连接有挡板,所述行程槽的内部开设有与挡板相配合的连接槽,所述矩形块的外表面开设有安装槽。Preferably, the position adjustment mechanism includes four rectangular blocks, and the four rectangular blocks are respectively slidably connected to the inner walls of the four travel grooves, and one side of the outer surface of the turntable is rotatably connected to a threaded disk, and the threaded disk Threads are provided on one side of the outer surface, and one end of the four rectangular blocks passes through the stroke groove and is threadedly connected with the outer surface of the threaded disk. The outer surface of the rectangular block is symmetrically fixedly connected with a baffle plate, and the inside of the stroke groove A connection groove matching with the baffle is provided, and an installation groove is provided on the outer surface of the rectangular block.
优选的,所述第三驱动机构包括固定安装在转动管一端的侧板,所述侧板的外表面一侧固定安装有第六电机,所述第六电机的输出轴固定连接有横轴,所述横轴的一端延伸至空槽的内部并固定连接有第三锥齿轮,所述第三锥齿轮的外表面啮合连接有四个第四锥齿轮,四个所述第四锥齿轮的外表面均固定连接有花键轴,所述花键轴的一端依次贯穿空槽和矩形块并延伸至安装槽的内部,且所述花键轴与空槽的内壁转动连接,所述花键轴的外表面滑动套设有与安装槽内壁转动连接的花键套,所述花键套的外表面固定套设有第五锥齿轮,所述第五锥齿轮的外表面啮合连接有第六锥齿轮,所述第六锥齿轮的外表面固定连接有转动轴,所述转动轴的一端贯穿矩形块并与相应的改性铝打磨辊的一端固定连接。Preferably, the third drive mechanism includes a side plate fixedly installed at one end of the rotating tube, a sixth motor is fixedly installed on one side of the outer surface of the side plate, and the output shaft of the sixth motor is fixedly connected with a horizontal shaft, One end of the transverse shaft extends to the inside of the cavity and is fixedly connected with a third bevel gear, the outer surface of the third bevel gear is meshed with four fourth bevel gears, and the outer surfaces of the four fourth bevel gears The surface is fixedly connected with a spline shaft, one end of the spline shaft passes through the hollow slot and the rectangular block in turn and extends to the inside of the installation slot, and the spline shaft is connected to the inner wall of the slot in rotation, and the spline shaft The outer surface of the sliding sleeve is provided with a spline sleeve that is rotatably connected to the inner wall of the installation groove, the outer surface of the spline sleeve is fixed with a fifth bevel gear, and the outer surface of the fifth bevel gear is meshed with a sixth bevel gear. As for the gear, the outer surface of the sixth bevel gear is fixedly connected with a rotating shaft, and one end of the rotating shaft passes through the rectangular block and is fixedly connected with one end of the corresponding modified aluminum grinding roller.
工作原理:根据将要改性的铝板的长度启动第二电机,第二电机转动第二丝杆转动,第二丝杆转动通过螺纹带动两个竖板在矩形槽的内部移动,且由于第二丝杆为双向丝杆,因此当第二丝杆转动时可以带动两侧的竖板相对移动,从而可以改变两侧的夹持机构之间的距离,使得将要改性的铝板的两端分别位于两侧相对的两个夹板之间的位置,然后启动第三电机,第三电机转动带动矩形杆转动,从而带动两端的蜗杆转动,而由于蜗杆和转轴分别通过第二支撑板和第三支撑板转动安装在竖板的顶部,因此在竖板移动时,蜗杆和蜗轮可以时刻啮合,因此当矩形杆带动蜗杆转动时,此时蜗杆则会带动相邻的蜗轮转动,从而带动转轴和转轴两端的第一锥齿轮转动,从而带动两侧的第二锥齿轮转动,第二锥齿轮转动则会带动与之相连接的第三丝杆转动,第三丝杆转动通过螺纹带动两侧对称设置的移动块移动,且由于第三丝杆为双向丝杆,因此当第三丝杆转动时可以带动两侧对称设置的移动块相对移动,从而带动两个夹板相对移动,从而可以对不同厚度的将要改性的铝板的两端进行夹持,然后启动第一电机,第一电机转动带动第一链轮转动,第一链轮转动链条传动,从而带动两侧的第二链轮转动,两侧的第二链轮转动从而可以带动相邻的第一丝杆转动,第一丝杆转动通过螺纹带动滑块在槽板的内部滑动,从而带动U型架在水平面上进行移动,从而使得将要改性的铝板的上表面或下表面移动到改性铝打磨辊的下方或上方,进而启动气缸,使得改性铝打磨辊与将要改性的铝板的表面相接触,然后启动第六电机和第四电机,第六电机转动带动横轴转动,横轴转动带动第三锥齿轮转动,第三锥齿轮转动可以同时带动四个第四锥齿轮转动,从而同时带动四个花键轴转动,进而同时带动四个花键套转动,四个花键套转动可以同时带动四个第五锥齿轮转动,从而通过四个第六锥齿轮同时带动四个转动轴转动,四个转动轴转动可以同时带动四个改性铝打磨辊转动,第四电机转动带动第四丝杆转动,第四丝杆转动通过螺纹带动滑动块在长槽的内部滑动,从而带动气缸、L型板和改性铝打磨辊进行水平移动,从而便于对将要改性的铝板的表面进行打磨,当需要对铝板的另一侧进行打磨时,只需重复运行水平移动和气缸,使得改性铝打磨辊与铝板的另一侧接触,即可继续进行另一表面打磨,当需要对铝板表面的孔洞内壁进行打磨时,可以根据孔洞直径大小转动螺纹盘,螺纹盘转动通过螺纹可以同时带动四个矩形块沿着行程槽的内壁进行移动,从而可以改变四个矩形块之间的距离,从而可以改变四个改性铝打磨辊之间的距离,从而改变四个改性铝打磨辊公转时的直径,从而可以对不同直径的孔洞的内壁进行打磨。Working principle: Start the second motor according to the length of the aluminum plate to be modified, the second motor rotates the second screw to rotate, and the second screw rotates to drive the two vertical plates to move inside the rectangular slot through the thread, and due to the second wire The rod is a two-way screw rod, so when the second screw rod rotates, it can drive the vertical plates on both sides to move relatively, so that the distance between the clamping mechanisms on both sides can be changed, so that the two ends of the aluminum plate to be modified are respectively located on the two sides. The position between the two splints facing each other, and then start the third motor, the third motor rotates to drive the rectangular rod to rotate, thereby driving the worms at both ends to rotate, and because the worm and the shaft rotate through the second support plate and the third support plate respectively Installed on the top of the vertical plate, so when the vertical plate moves, the worm and the worm gear can be meshed all the time, so when the rectangular rod drives the worm to rotate, the worm will drive the adjacent worm to rotate, thus driving the shaft and the second wheel at both ends of the shaft One bevel gear rotates, thereby driving the second bevel gears on both sides to rotate, and the rotation of the second bevel gear will drive the third screw rod connected to it to rotate, and the rotation of the third screw rod drives the symmetrically arranged moving blocks on both sides through the thread and because the third screw is a two-way screw, when the third screw rotates, it can drive the moving blocks symmetrically arranged on both sides to move relatively, thereby driving the two splints to move relatively, so that it can be modified for different thicknesses. The two ends of the aluminum plate are clamped, and then the first motor is started, the first motor rotates to drive the first sprocket to rotate, the first sprocket rotates the chain transmission, thereby driving the second sprocket on both sides to rotate, and the second sprocket on both sides to rotate The rotation of the sprocket can drive the adjacent first screw to rotate, and the rotation of the first screw drives the slider to slide inside the slot plate through the thread, thereby driving the U-shaped frame to move on the horizontal plane, so that the aluminum plate to be modified The upper surface or the lower surface of the aluminum plate is moved below or above the modified aluminum grinding roller, and then the cylinder is started, so that the modified aluminum grinding roller is in contact with the surface of the aluminum plate to be modified, and then the sixth motor and the fourth motor are started. The rotation of the six motors drives the horizontal axis to rotate, and the rotation of the horizontal axis drives the third bevel gear to rotate, and the rotation of the third bevel gear can simultaneously drive the four fourth bevel gears to rotate, thereby driving the four spline shafts to rotate at the same time, and then driving the four splines at the same time The rotation of the key sleeve, the rotation of the four spline sleeves can simultaneously drive the rotation of the four fifth bevel gears, so that the rotation of the four rotation shafts can be driven by the four sixth bevel gears at the same time, and the rotation of the four rotation shafts can drive the four modified aluminum gears at the same time. The grinding roller rotates, the fourth motor rotates to drive the fourth screw to rotate, and the fourth screw rotates to drive the sliding block to slide inside the long groove through the thread, thereby driving the cylinder, the L-shaped plate and the modified aluminum grinding roller to move horizontally, thereby It is convenient to grind the surface of the aluminum plate to be modified, when it is necessary to grind the other side of the aluminum plate, just repeat the horizontal movement and the cylinder so that the modified aluminum grinding roller is in contact with the other side of the aluminum plate, and you can continue Carry out another surface grinding. When the inner wall of the hole on the surface of the aluminum plate needs to be polished, the threaded disk can be rotated according to the diameter of the hole. The threaded disk can drive four rectangular blocks to move along the inner wall of the stroke groove at the same time through the thread, so that Change the distance between the four rectangular blocks, so that the distance between the four modified aluminum grinding rollers can be changed, thereby changing the diameter of the four modified aluminum grinding rollers when they revolve, so that the inner walls of holes with different diameters can be ground. .
(三)有益效果(3) Beneficial effects
本发明提供了一种节能型改性铝预处理装置。具备以下有益效果:The invention provides an energy-saving modified aluminum pretreatment device. Has the following beneficial effects:
本发明的节能型改性铝预处理装置,通过设置的各个机构不仅可以对不同规格的铝板进行夹持,而且在对铝板进行夹持时,每一个动作只需驱动一个电机即可实现相应的功能,不需要通过多个驱动设备进行,从而实现节能,而且还可以实现在不更换打磨辊的状态下实现对铝板的表面和不同直径的孔洞内壁的打磨,从而提高实用性。The energy-saving modified aluminum pretreatment device of the present invention can not only clamp aluminum plates of different specifications through the various mechanisms provided, but also only need to drive one motor for each action when clamping the aluminum plates. The function does not need to be carried out by multiple driving devices, so as to achieve energy saving, and it can also realize the grinding of the surface of the aluminum plate and the inner wall of holes with different diameters without changing the grinding roller, thereby improving the practicality.
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2为本发明图底座的侧剖图;Fig. 2 is the side sectional view of figure base of the present invention;
图3为本发明竖板的立体图;Fig. 3 is a perspective view of a riser of the present invention;
图4为本发明的气缸和L型板的立体图;Fig. 4 is the perspective view of cylinder and L-shaped plate of the present invention;
图5为本发明的转动机构的结构示意图;Fig. 5 is a schematic structural view of the rotating mechanism of the present invention;
图6为本发明的转盘的内部结构示意图;6 is a schematic diagram of the internal structure of the turntable of the present invention;
图7为本发明的螺纹盘的立体图。Fig. 7 is a perspective view of the threaded disk of the present invention.
其中,1、底座;2、U型架;3、长槽;4、L型板;5、改性铝打磨辊;6、槽板;7、第一丝杆;8、第一电机;9、第一链轮;10、链条;11、第一链轮;12、矩形槽;13、第二丝杆;14、竖板;15、开口;16、第二电机;17、第三丝杆;18、夹板;19、缺口;20、第一支撑板;21、第三电机;22、矩形杆;23、蜗杆;24、蜗轮;25、转轴;26、第一锥齿轮;27、第二锥齿轮;28、第四丝杆;29、第四电机;30、滑动块;31、气缸;32、第五电机;33、第一齿轮;34、第二齿轮;35、转动管;36、转盘;37、空槽;38、行程槽;39、矩形块;40、螺纹盘;41、挡板;42、连接槽;43、安装槽;44、侧板;45、第六电机;46、横轴;47、第三锥齿轮;48、第四锥齿轮;49、花键轴;50、花键套;51、第五锥齿轮;52、第六锥齿轮;53、转动轴。Among them, 1. Base; 2. U-shaped frame; 3. Long slot; 4. L-shaped plate; 5. Modified aluminum grinding roller; 6. Slot plate; 7. The first screw rod; 8. The first motor; 9 1, the first sprocket; 10, the chain; 11, the first sprocket; 12, the rectangular slot; 13, the second screw; 14, the riser; 15, the opening; 16, the second motor; 17, the third screw ; 18, splint; 19, gap; 20, the first support plate; 21, the third motor; 22, rectangular rod; 23, worm; 24, worm gear; 25, rotating shaft; 26, the first bevel gear; 27, the second Bevel gear; 28, the fourth screw mandrel; 29, the fourth motor; 30, the slide block; 31, the cylinder; 32, the fifth motor; 33, the first gear; 34, the second gear; 35, the rotating tube; 36, Turntable; 37, empty slot; 38, stroke slot; 39, rectangular block; 40, threaded disc; 41, baffle plate; 42, connection slot; 43, installation slot; 44, side plate; 45, sixth motor; 46, 47, the third bevel gear; 48, the fourth bevel gear; 49, the spline shaft; 50, the spline sleeve; 51, the fifth bevel gear; 52, the sixth bevel gear; 53, the rotating shaft.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
如图1-4所示,本发明实施例提供一种节能型改性铝预处理装置,包括底座1,底座1的上表面两侧对称固定连接有水平移动机构,底座1的外表面一侧固定安装有与两个水平移动机构相配合的第一驱动机构,两个水平移动机构的活动端顶端之间固定连接有U型架2,U型架2的顶部贯穿安装有相对移动机构,相对移动机构的两个活动端均贯穿安装有夹持机构,U型架2的顶部固定安装有与两个夹持机构相配合的第二驱动机构,底座1的上表面一侧开设有长槽3,长槽3的内部贯穿安装有水平移动升降机构,水平移动升降机构的活动端固定安装有L型板4,L型板4的外表面贯穿安装有转动机构,转动机构的内部设有位置调节机构,位置调节机构与转动机构之间安装有第三驱动机构,第三驱动机构的活动端固定安装有改性铝打磨辊5。As shown in Figures 1-4, the embodiment of the present invention provides an energy-saving modified aluminum pretreatment device, which includes a
水平移动机构包括固定安装在底座1上表面的槽板6,槽板6的内部贯穿转动连接有第一丝杆7,第一丝杆7的外表面螺纹连接有与槽板6内壁滑动连接的滑块,滑块的顶端与U型架2的一端固定连接,第一丝杆7转动通过螺纹带动滑块在槽板6的内部滑动,从而带动U型架2在水平面上进行移动。The horizontal movement mechanism includes a slotted
第一驱动机构包括嵌入固定安装在底座1外表面一侧的第一电机8,第一电机8的输出轴固定连接有第一链轮9,两个第一丝杆7的一端均固定连接有第二链轮11,第一链轮9与两个第二链轮11之间啮合连接有链条10,第一电机8转动带动第一链轮9转动,第一链轮9转动链条10传动,从而带动两侧的第二链轮11转动,两侧的第二链轮11转动从而可以带动相邻的第一丝杆7转动。The first drive mechanism includes a
相对移动机构包括开设在U型架2顶部的矩形槽12,矩形槽12的内部贯穿转动连接有第二丝杆13,且第二丝杆13为双向丝杆,第二丝杆13的外表面对称贯穿螺纹连接有两个竖板14,竖板14的底端外表面开设有开口15,U型架2的外表面一侧固定安装有与第二丝杆13相连接的第二电机16,第二电机16转动第二丝杆13转动,第二丝杆13转动通过螺纹带动两个竖板14在矩形槽12的内部移动,且由于第二丝杆13为双向丝杆,因此当第二丝杆13转动时可以带动两侧的竖板14相对移动,从而可以改变两侧的夹持机构之间的距离,进而便于对不同长度的将要改性的铝板进行夹持。The relative movement mechanism comprises a
夹持机构包括对称贯穿转动连接在开口15内部的第三丝杆17,且第三丝杆17为双向丝杆,第三丝杆17的外表面对称螺纹连接有移动块,相对的两个移动块之间固定连接有夹板18,两个夹板18的一端均开设有缺口19,且缺口19的形状为三角形,第三丝杆17的一端贯穿竖板14的顶部并延伸至外部,第三丝杆17转动通过螺纹带动两侧对称设置的移动块移动,且由于第三丝杆17为双向丝杆,因此当第三丝杆17转动时可以带动两侧对称设置的移动块相对移动,从而带动两个夹板18相对移动,从而可以对不同厚度的将要改性的铝板的一端进行夹持。The clamping mechanism includes a
第二驱动机构包括对称固定安装在U型架2顶部的第一支撑板20,单个第一支撑板20的外表面一侧固定安装有第三电机21,第三电机21的输出轴固定连接有矩形杆22,矩形杆22的两端与两个第一支撑板20转动连接,矩形杆22的外表面对称滑动套设有两个蜗杆23,蜗杆23的外表面转动连接有与竖板14固定连接的第二支撑板,蜗杆23的外表面啮合连接有蜗轮24,蜗轮24的外表面贯穿固定连接有转轴25,转轴25的外表面转动连接有与竖板14固定连接的第三支撑板,转轴25的两端固定连接有第一锥齿轮26,第三丝杆17的顶端固定连接有与第一锥齿轮26相啮合的第二锥齿轮27,第三电机21转动带动矩形杆22转动,从而带动两端的蜗杆23转动,而由于蜗杆23和转轴25分别通过第二支撑板和第三支撑板转动安装在竖板14的顶部,因此在竖板14移动时,蜗杆23和蜗轮24可以时刻啮合,因此当矩形杆22带动蜗杆23转动时,此时蜗杆23则会带动相邻的蜗轮24转动,从而带动转轴25和转轴25两端的第一锥齿轮26转动,从而带动两侧的第二锥齿轮27转动,第二锥齿轮27转动则会带动与之相连接的第三丝杆17转动。The second drive mechanism includes a first support plate 20 symmetrically fixedly installed on the top of the U-shaped frame 2, a third motor 21 is fixedly installed on one side of the outer surface of a single first support plate 20, and the output shaft of the third motor 21 is fixedly connected with Rectangular rod 22, the two ends of rectangular rod 22 are rotationally connected with two first supporting plates 20, and the outer surface of rectangular rod 22 is symmetrically slidably sleeved with two worms 23, and the outer surface of worm 23 is rotatably connected with vertical plate 14 The connected second support plate, the outer surface of the worm 23 is meshed with a worm wheel 24, the outer surface of the worm wheel 24 is fixedly connected with a rotating shaft 25, and the outer surface of the rotating shaft 25 is rotatably connected with a third support plate fixedly connected with the vertical plate 14, The two ends of rotating shaft 25 are fixedly connected with the first bevel gear 26, the top of the third screw mandrel 17 is fixedly connected with the second bevel gear 27 meshed with the first bevel gear 26, the third motor 21 rotates to drive the rectangular rod 22 to rotate, Thereby driving the worm screw 23 at both ends to rotate, and because the worm screw 23 and the rotating shaft 25 are installed on the top of the riser 14 through the rotation of the second support plate and the third support plate respectively, so when the riser 14 moves, the worm screw 23 and the worm wheel 24 can be rotated at all times. meshing, so when the
水平移动升降机构包括贯穿转动连接在长槽3内部的第四丝杆28,底座1的外表面一侧固定安装有与第四丝杆28相连接的第四电机29,第四丝杆28的外表面螺纹连接有与长槽3内壁滑动连接的滑动块30,滑动块30的顶端固定连接有气缸31,气缸31的顶端与L型板4的下表面固定连接,第四电机29转动带动第四丝杆28转动,第四丝杆28转动通过螺纹带动滑动块30在长槽3的内部滑动,从而带动气缸31、L型板4和改性铝打磨辊5进行水平移动,气缸31运行带动L型板4上下移动,从而可以改变改性铝打磨辊5的高度,从而便于配合夹持机构对将要改性的铝板进行打磨。The horizontal movement lifting mechanism includes the
转动机构包括固定安装在L型板4外表面的第五电机32,第五电机32的输出轴固定连接有第一齿轮33,第一齿轮33的外表面啮合连接有第二齿轮34,第二齿轮34的外表面贯穿固定连接有转动管35,转动管35贯穿L型板4并与L型板4的内部转动连接,转动管35的一端固定连接有转盘36,转盘36的内部开设有与转动管35相连通的空槽37,转盘36的外表面环形阵列开设有四个行程槽38,第五电机32转动带动第一齿轮33转动,第一齿轮33转动带动第二齿轮34转动,第二齿轮34转动带动转动管35转动,转动管35转动带动转盘36转动,从而可以带动四个改性铝打磨辊5进行公转。The rotating mechanism includes the
位置调节机构包括四个矩形块39,四个矩形块39分别与四个行程槽38的内壁滑动连接,转盘36的外表面一侧转动连接有螺纹盘40,螺纹盘40的外表面一侧开设有螺纹,四个矩形块39的一端均贯穿行程槽38并与螺纹盘40的外表面螺纹连接,矩形块39的外表面对称固定连接有挡板41,行程槽38的内部开设有与挡板41相配合的连接槽42,矩形块39的外表面开设有安装槽43,转动螺纹盘40,螺纹盘40转动通过螺纹可以同时带动四个矩形块39沿着行程槽38的内壁进行移动,从而可以改变四个矩形块39之间的距离,从而可以改变四个改性铝打磨辊5之间的距离,从而改变四个改性铝打磨辊5公转时的直径,从而可以对不同直径的孔洞的内壁进行打磨。The position adjustment mechanism includes four
第三驱动机构包括固定安装在转动管35一端的侧板44,侧板44的外表面一侧固定安装有第六电机45,第六电机45的输出轴固定连接有横轴46,横轴46的一端延伸至空槽37的内部并固定连接有第三锥齿轮47,第三锥齿轮47的外表面啮合连接有四个第四锥齿轮48,四个第四锥齿轮48的外表面均固定连接有花键轴49,花键轴49的一端依次贯穿空槽37和矩形块39并延伸至安装槽43的内部,且花键轴49与空槽37的内壁转动连接,花键轴49的外表面滑动套设有与安装槽43内壁转动连接的花键套50,花键套50的外表面固定套设有第五锥齿轮51,第五锥齿轮51的外表面啮合连接有第六锥齿轮52,第六锥齿轮52的外表面固定连接有转动轴53,转动轴53的一端贯穿矩形块39并与相应的改性铝打磨辊5的一端固定连接,第六电机45转动带动横轴46转动,横轴46转动带动第三锥齿轮47转动,第三锥齿轮47转动可以同时带动四个第四锥齿轮48转动,从而同时带动四个花键轴49转动,进而同时带动四个花键套50转动,四个花键套50转动可以同时带动四个第五锥齿轮51转动,从而通过四个第六锥齿轮52同时带动四个转动轴53转动,四个转动轴53转动可以同时带动四个改性铝打磨辊5转动,从而便于对将要改性的铝板的表面进行打磨。The third drive mechanism includes a
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个引用结构”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a referenced structure" does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310054054.5A CN116276531A (en) | 2023-02-03 | 2023-02-03 | Energy-saving modified aluminum pretreatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310054054.5A CN116276531A (en) | 2023-02-03 | 2023-02-03 | Energy-saving modified aluminum pretreatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116276531A true CN116276531A (en) | 2023-06-23 |
Family
ID=86824784
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310054054.5A Pending CN116276531A (en) | 2023-02-03 | 2023-02-03 | Energy-saving modified aluminum pretreatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116276531A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120023707A (en) * | 2025-04-23 | 2025-05-23 | 山西富兴通重型环锻件有限公司 | A device for grinding inner hole of variable diameter flange |
-
2023
- 2023-02-03 CN CN202310054054.5A patent/CN116276531A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120023707A (en) * | 2025-04-23 | 2025-05-23 | 山西富兴通重型环锻件有限公司 | A device for grinding inner hole of variable diameter flange |
| CN120023707B (en) * | 2025-04-23 | 2025-06-24 | 山西富兴通重型环锻件有限公司 | Reducing flange inner hole polishing device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112720232B (en) | Based on medical slider impulse type polishing mechanism | |
| CN112355349A (en) | Machining device for multi-station forklift wheels | |
| CN219004838U (en) | Tubular product burr processingequipment | |
| CN212444774U (en) | Notch polishing device for production and processing of precise pipe fittings | |
| CN210967116U (en) | A fixed tool for drilling a flange | |
| CN102601190A (en) | Device for rolling spiral groove for thin walled cylinder | |
| CN209503785U (en) | Architectural engineering surface derusting device for steel tubes | |
| CN210968363U (en) | Pipe polishing device for production of shell of rotating speed sensor | |
| CN221833969U (en) | Gear ring grinding device | |
| CN218136327U (en) | Cutting device is used in aluminium bar production | |
| CN219254313U (en) | A numerically controlled electromechanical machining and cutting device | |
| CN214054470U (en) | Iron casing processing positioner | |
| CN216098266U (en) | Polishing device for inner wall of hydraulic cylinder barrel | |
| CN104191327B (en) | A kind of steel-tube internal rag removal device | |
| CN221337586U (en) | High-adaptability machining fixing clamp | |
| CN219707033U (en) | Auxiliary tool for equipment movement | |
| CN221416226U (en) | A polishing device for stainless steel pipe production | |
| CN222269998U (en) | Case and bag positioning mechanism is used in case and bag production | |
| CN220481196U (en) | Glass edge grinding equipment | |
| CN220006043U (en) | A punching device | |
| CN223643367U (en) | A blank grinding device for hardware parts production and processing | |
| CN223277580U (en) | Cavity cover turning tool | |
| CN217617523U (en) | Ring rolling machine with adjustable ring rolling wheel | |
| CN218639144U (en) | Automatic change machining device | |
| CN216830053U (en) | A deburring and grinding device for construction steel pipe after cutting |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20230623 |