CN116276273A - Dustproof lathe - Google Patents
Dustproof lathe Download PDFInfo
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- CN116276273A CN116276273A CN202310099272.0A CN202310099272A CN116276273A CN 116276273 A CN116276273 A CN 116276273A CN 202310099272 A CN202310099272 A CN 202310099272A CN 116276273 A CN116276273 A CN 116276273A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/006—Devices for removing chips by sucking and blowing simultaneously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明涉及制造加工设备技术领域,特别是涉及一种防尘的机床。The invention relates to the technical field of manufacturing and processing equipment, in particular to a dust-proof machine tool.
背景技术Background technique
机床是指制造零部件的机器,亦称工作母机或工具机,习惯上简称机床,一般分为金属切削机床、木工机床等,木工机床在国民经济现代化的建设中起着重大作用。机床对零件进行加工的时候,会产生大量的粉尘以及一些细小的金属碎屑,由于粉尘密度较轻,它会飘浮在机床的内部空间环境中,进入机床的零部件的间隙内,尤其是会粘附在导轨和丝杆等有一定油性的零部件表面,如果对它不进行定期清理去除,这些粉尘和细小碎屑会对机床运行和零件精度有着极大的影响,同时也会对操作人员的工作环境产生环境污染(主要是粉尘),故而需要不断地将产生出的粉尘与碎屑进行定期清理,目前市场上的机床粉尘与碎屑都是依靠人工主动去清理,由于机床的导轨与丝杆等高精度的运动件都是安装在床身内部,比较隐蔽,操作人员无法真正有效的将粉尘与碎屑从机床的导轨与丝杆等高精度的运动件上快速的清理下来,从而影响到机床的工作效率与工作环境的清洁。Machine tools refer to machines for manufacturing parts, also known as machine tools or machine tools. They are customarily referred to as machine tools. They are generally divided into metal cutting machine tools, woodworking machine tools, etc. Woodworking machine tools play an important role in the modernization of the national economy. When the machine tool processes the parts, a large amount of dust and some fine metal debris will be generated. Due to the light density of the dust, it will float in the internal space environment of the machine tool and enter the gap between the parts of the machine tool, especially Adhered to the surface of certain oily parts such as guide rails and screw rods, if it is not cleaned and removed regularly, these dust and fine debris will have a great impact on the operation of the machine tool and the accuracy of the parts, and will also affect the operators. The working environment produces environmental pollution (mainly dust), so it is necessary to regularly clean the generated dust and debris. At present, the machine tool dust and debris on the market rely on manual cleaning. High-precision moving parts such as screw rods are installed inside the bed, which is relatively concealed. Operators cannot really and effectively clean dust and debris from high-precision moving parts such as guide rails and screw rods of the machine tool, thereby Affect the working efficiency of the machine tool and the cleanliness of the working environment.
发明内容Contents of the invention
针对现有机床的不足,本发明的目的是提供一种防尘的机床,具有防止加工时产生的粉尘附着在机床缝隙中、收集机床加工粉尘等优点。In view of the deficiencies of the existing machine tools, the object of the present invention is to provide a dust-proof machine tool, which has the advantages of preventing the dust generated during processing from adhering to the gaps of the machine tool and collecting the processing dust of the machine tool.
为达到上述目的,本发明采用的一个技术方案是:一种防尘的机床,包括作为外壳的床身箱体,所述箱体中部设有工作台,其中以工作台为界,一侧为加工区域层,另一侧为除尘区域层,所述工作台台面设有用于空气流通的通风孔,所述加工区域层包括X轴组件、Y轴组件、Z轴组件和主轴组件,所述工作台一侧端面对称设有多个Y轴组件,所述Y轴组件之间设有可水平移动的X轴组件,所述X轴组件一侧设有可水平移动的Z轴组件,所述Z轴组件一侧设有可竖直移动的主轴组件,所述主轴组件用于安装刀具,所述除尘区域层包括机床底座和除尘装置,所述机床底座内部设有能清除粉尘的除尘装置,工作时,加工区域层产生的粉尘经过工作台上的通风孔,被除尘装置吸走,使整台机床达到防尘的效果;In order to achieve the above object, a technical solution adopted by the present invention is: a dust-proof machine tool, including a bed box as an outer shell, a workbench is provided in the middle of the box, and the workbench is used as the boundary, and one side is The processing area layer, the other side is the dust removal area layer, the table top is provided with ventilation holes for air circulation, the processing area layer includes X-axis assembly, Y-axis assembly, Z-axis assembly and spindle assembly, the working A plurality of Y-axis assemblies are arranged symmetrically on the end surface of one side of the table, and a horizontally movable X-axis assembly is arranged between the Y-axis assemblies, and a horizontally movable Z-axis assembly is arranged on one side of the X-axis assemblies. One side of the shaft assembly is provided with a vertically movable spindle assembly, the spindle assembly is used to install the tool, the dust removal area layer includes a machine base and a dust removal device, and the inside of the machine base is provided with a dust removal device capable of removing dust. At the same time, the dust generated in the processing area passes through the ventilation holes on the workbench and is sucked away by the dust removal device, so that the entire machine tool can achieve the effect of dust prevention;
优选的,所述除尘装置包括除尘箱、集尘罩、抽风管、抽风风机、集尘袋和切削废料盒,所述除尘箱的顶部延伸有与工作台相连接的集尘罩,所述除尘箱的底部设有切削废料盒,所述除尘箱一侧延伸有抽风管,所述抽风管内安装有抽风风机,所述抽风管终端设有集尘袋,所述抽风风机能将粉尘吸进集尘袋。选用该设计的目的:这种结构简单,通过与工作台连接的集尘罩,使粉尘与碎屑沿着集尘罩落下来,密度较轻的粉尘被抽风风机吸到集尘袋;Preferably, the dust removal device includes a dust removal box, a dust collection hood, an exhaust pipe, an exhaust fan, a dust collection bag and a cutting waste box, the top of the dust removal box is extended with a dust collection cover connected to the workbench, the The bottom of the dust removal box is provided with a cutting waste box. One side of the dust removal box is extended with an exhaust pipe. An exhaust fan is installed in the exhaust pipe. Suck into dust bag. The purpose of choosing this design: this structure is simple, through the dust collection hood connected with the workbench, the dust and debris will fall along the dust collection hood, and the dust with lighter density will be sucked into the dust collection bag by the exhaust fan;
进一步优选的,所述集尘罩为漏斗型,一端与工作台端面相连接,另一端延伸到所述除尘箱底部的切削废料盒顶部。选用该设计的目的:漏斗型的集尘罩可以更大面积地将粉尘与碎屑落入它的开口,更好地吸尘,集尘罩的下端一直延伸到所述除尘箱底部的切削废料盒,一些密度较大的碎屑和凝固的粉尘直接落入切削废料盒内;Further preferably, the dust collection cover is funnel-shaped, one end is connected to the end surface of the workbench, and the other end extends to the top of the cutting waste box at the bottom of the dust removal box. The purpose of choosing this design: the funnel-shaped dust collection hood can drop dust and debris into its opening in a larger area for better dust collection, and the lower end of the dust collection hood extends to the cutting waste at the bottom of the dust removal box box, some dense debris and solidified dust fall directly into the cutting waste box;
进一步优选的,所述除尘箱的底部具有垃圾盒和至少一块隔板,所述隔板一侧设置一个垃圾盒。选用该设计的目的:除尘箱的底部设置有至少一块隔板,可以拉长抽风管道,达到更好地将粉尘吸出来,凝固后的粉尘会落入垃圾盒内;Further preferably, the bottom of the dust removal box has a trash box and at least one partition, and a trash box is provided on one side of the partition. The purpose of choosing this design: there is at least one partition at the bottom of the dust removal box, which can elongate the exhaust duct to better suck out the dust, and the solidified dust will fall into the garbage box;
优选的,所述机床底座内具有用于产生水雾的高压喷雾设备,所述高压喷雾设备通过喷雾管将若干组喷雾头设置于除尘箱与集尘罩内部,使粉尘碰到水雾后能凝结成固态物沉降下来。选用该设计的目的:通过设置高压喷雾设备,再通过喷雾管将若干组喷雾头设置于除尘箱与集尘罩内部,使粉尘碰到水雾后能凝结成固态物沉降下来,能尽量多地掉到切削废料盒与垃圾盒内,减少对集尘袋的压力,可以更好地保持环境清洁;Preferably, there is a high-pressure spraying device for generating water mist in the base of the machine tool, and the high-pressure spraying device sets several groups of spray heads inside the dust removal box and the dust collection cover through the spray pipe, so that the dust can be sprayed when it encounters the water mist. Condensate into a solid and settle down. The purpose of choosing this design: by setting up high-pressure spray equipment, and then setting several groups of spray heads inside the dust removal box and dust collection hood through the spray pipe, the dust can condense into solid matter and settle down when it encounters water mist, and it can be as much as possible. Falling into the cutting waste box and garbage box, reducing the pressure on the dust bag, can better keep the environment clean;
优选的,所述工作台一侧端面具有多个槽底面,所述槽底面具有多个通风孔,所述通风孔的形状包括不限于柜形、椭圆形。选用该设计的目的:工作台上都开有槽构,用来固定待加工零件,在工作台的槽底面均匀地设置通风孔,通风孔的形状可以是多种多样的,在不影响工作台的机械强度前提下,通风孔的总面积越大越好;Preferably, the end surface on one side of the workbench has a plurality of groove bottom surfaces, and the groove bottom surface has a plurality of ventilation holes, and the shapes of the ventilation holes include but are not limited to cabinet shapes and oval shapes. The purpose of choosing this design: There are grooves on the workbench to fix the parts to be processed, and ventilation holes are evenly arranged on the bottom of the grooves of the workbench. The shapes of the ventilation holes can be varied without affecting the workbench. Under the premise of the mechanical strength, the larger the total area of the ventilation holes, the better;
优选的,所述Y轴组件包括Y轴龙门立柱、Y轴驱动电机、Y轴丝杆和Y轴导轨,所述Y轴龙门立柱固定在所述机床底座的拐角边上,所述Y轴龙门立柱侧面固定地设有驱动Y轴运动的Y轴驱动电机,所述Y轴驱动电机输出轴端设有让旋转运动转变成直线运动的Y轴丝杆,所述Y轴丝杆两边设有保持定向运动的Y轴导轨。选用该设计的目的:通过设置Y轴龙门立柱,再将Y轴驱动电机、Y轴丝杆固定在Y轴龙门立柱的上面,区别与传统的Y轴组件一般是设在工作台的上面,可以使粉尘与碎屑由于重力作用,不会掉入Y轴组件的间隙内;Preferably, the Y-axis assembly includes a Y-axis gantry column, a Y-axis drive motor, a Y-axis screw and a Y-axis guide rail, the Y-axis gantry column is fixed on the corner edge of the machine tool base, and the Y-axis gantry The side of the column is fixedly equipped with a Y-axis drive motor that drives the Y-axis movement, and the output shaft end of the Y-axis drive motor is provided with a Y-axis screw rod that converts the rotary motion into a linear motion. The two sides of the Y-axis screw rod are provided with holding Y-axis guide for directional movement. The purpose of choosing this design: by setting the Y-axis gantry column, and then fixing the Y-axis drive motor and Y-axis screw on the Y-axis gantry column, the difference is that the traditional Y-axis components are generally set on the workbench, which can Dust and debris will not fall into the gap of the Y-axis assembly due to gravity;
优选的,所述X轴组件包括X轴横梁、X轴连接板、X轴驱动电机、X轴丝杆和X轴导轨,所述X轴横梁通过X轴连接板固定在所述Y轴导轨上,所述X轴横梁正面固定地设有驱动X轴运动的X轴驱动电机,所述X轴驱动电机输出轴端设有让旋转运动转变成直线运动的X轴丝杆,所述X轴丝杆两边设有保持定向运动的X轴导轨。选用该设计的目的:这种结构简单,强度牢靠;Preferably, the X-axis assembly includes an X-axis beam, an X-axis connecting plate, an X-axis driving motor, an X-axis screw and an X-axis guide rail, and the X-axis beam is fixed on the Y-axis guide rail through the X-axis connecting plate , the front of the X-axis crossbeam is fixedly provided with an X-axis drive motor that drives the X-axis movement, and the output shaft end of the X-axis drive motor is provided with an X-axis screw rod that converts rotational motion into linear motion, and the X-axis wire There are X-axis guide rails on both sides of the rod to maintain directional movement. The purpose of choosing this design: the structure is simple and the strength is firm;
优选的,所述Z轴组件包括Z轴立柱、Z轴连接板、Z轴驱动电机、Z轴丝杆和Z轴导轨,所述Z轴立柱通过Z轴连接板固定在所述X轴导轨上,所述Z轴立柱正面固定地设有驱动Z轴运动的Z轴驱动电机,所述Z轴驱动电机输出轴端设有让旋转运动转变成直线运动的Z轴丝杆,所述Z轴丝杆两边设有保持定向运动的Z轴导轨。选用该设计的目的:这种结构简单,强度牢靠;Preferably, the Z-axis assembly includes a Z-axis column, a Z-axis connecting plate, a Z-axis driving motor, a Z-axis screw and a Z-axis guide rail, and the Z-axis column is fixed on the X-axis guide rail through a Z-axis connecting plate , the front of the Z-axis column is fixedly provided with a Z-axis drive motor that drives the Z-axis movement, and the output shaft end of the Z-axis drive motor is provided with a Z-axis screw rod that converts rotational motion into linear motion, and the Z-axis wire There are Z-axis guide rails on both sides of the rod to maintain the directional movement. The purpose of choosing this design: the structure is simple and the strength is firm;
优选的,所述床身箱体顶部设有至少一个进风风机,所述进风风机迫使箱体顶部空气被吹向工作台。选用该设计的目的:进风风机的设置,可以增加吸风的效果,使粉尘与碎屑一边被抽风风机吸,另一边被进风风机压。Preferably, at least one air intake fan is provided on the top of the bed box, and the air intake fan forces the air on the top of the box to be blown toward the workbench. The purpose of choosing this design: the setting of the air intake fan can increase the effect of suction, so that dust and debris are sucked by the exhaust fan on one side and pressed by the air intake fan on the other side.
本发明的有益效果是:1、通过对工作台进行设置通风孔,以及在机床底座设置的除尘装置,可以将加工时产生的粉尘与细小的碎屑,从通风孔处掉入除尘装置,再被吸走,不需要人工进行清理,可以使整台机床达到防尘的效果;2、通过在床身箱体顶部设有至少一个进风风机,进风风机能够迫使箱体顶部空气被吹向工作台,从而在除尘装置工作时进风风机可以增加除尘装置吸风的效果,使粉尘与碎屑一边被抽风风机吸,另一边被进风风机压,从而达到更好的清理效果;3、通过在机床底座内设置用于产生水雾的高压喷雾设备,高压喷雾设备中的喷雾管在机床加工时喷出水雾,粉尘碰到水雾后能凝结成固态物沉降下来,从而使粉尘能尽量多地掉到切削废料盒与垃圾盒内,减少对集尘袋的压力,可以更好地保持环境清洁;The beneficial effects of the present invention are: 1, by arranging ventilation holes on the workbench and the dust removal device arranged on the base of the machine tool, the dust and fine debris generated during processing can be dropped into the dust removal device from the ventilation holes, and then 2. By installing at least one air intake fan on the top of the bed box, the air intake fan can force the air on the top of the box to be blown to the Workbench, so that when the dust removal device is working, the air intake fan can increase the suction effect of the dust removal device, so that the dust and debris are sucked by the suction fan on one side and pressed by the air intake fan on the other side, so as to achieve better cleaning effect; 3. By installing high-pressure spray equipment for generating water mist in the base of the machine tool, the spray pipe in the high-pressure spray equipment sprays water mist during machine tool processing, and the dust can condense into solid matter and settle down after encountering the water mist, so that the dust can Drop as much as possible into the cutting waste box and garbage box, reduce the pressure on the dust bag, and better keep the environment clean;
附图说明Description of drawings
图1为本发明机床结构示意图;Fig. 1 is the structural representation of lathe of the present invention;
图2为本发明除尘装置结构示意图;Fig. 2 is a schematic structural view of the dust removal device of the present invention;
图3为本发明机床加工区域的爆炸图;Fig. 3 is the explosion diagram of machine tool processing area of the present invention;
图4为本发明Y轴组件结构示意图;Fig. 4 is a schematic structural diagram of the Y-axis assembly of the present invention;
图5为本发明X轴组件结构示意图;Fig. 5 is a schematic structural diagram of the X-axis assembly of the present invention;
图6为本发明Z轴组件结构示意图;Fig. 6 is a schematic structural diagram of the Z-axis assembly of the present invention;
图7为本发明工作台结构示意图;Fig. 7 is a structural schematic diagram of the workbench of the present invention;
图8为本发明机床的立体图;Fig. 8 is the perspective view of lathe of the present invention;
附图标记说明:1、床身箱体;2、工作台;3、加工区域层;4、除尘区域层;5、Y轴组件;6、X轴组件;7、Z轴组件;8、主轴组件;9、除尘装置;10、除尘箱;11、集尘罩;12、抽风管;13、抽风风机;14、集尘袋;15、切削废料盒;16、隔板;17、垃圾盒;18、高压喷雾设备;19、喷雾管;20、喷雾头;21、槽底面;22、通风孔;23、Y轴龙门立柱;24、Y轴驱动电机;25、Y轴丝杆;26、Y轴导轨;27、X轴横梁;28、X轴连接板;29、X轴驱动电机;30、X轴丝杆;31、X轴导轨;32、Z轴立柱;33、Z轴连接板;34、Z轴驱动电机;35、Z轴丝杆;36、Z轴导轨;37、进风风机;38、机床底座。Explanation of reference signs: 1. Bed box; 2. Workbench; 3. Processing area layer; 4. Dust removal area layer; 5. Y-axis assembly; 6. X-axis assembly; 7. Z-axis assembly; 8. Spindle Components; 9. Dust removal device; 10. Dust removal box; 11. Dust collection cover; 12. Exhaust duct; 13. Exhaust fan; 14. Dust collection bag; 15. Cutting waste box; 16. Partition; 17. Garbage box ;18. High-pressure spray equipment; 19. Spray pipe; 20. Spray head; 21. Bottom surface of tank; 22. Ventilation hole; 23. Y-axis gantry column; 24. Y-axis drive motor; Y-axis guide rail; 27. X-axis beam; 28. X-axis connecting plate; 29. X-axis driving motor; 30. X-axis screw; 31. X-axis guide rail; 32. Z-axis column; 33. Z-axis connecting plate; 34. Z-axis drive motor; 35. Z-axis screw; 36. Z-axis guide rail; 37. Air intake fan; 38. Machine base.
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present invention, terms such as "upper", "lower", "left", "right", "inner", "outer" and other indicated directions or positional relationships are based on the terms shown in the accompanying drawings. The direction or positional relationship shown is only for convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设有”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that, in the description of the present invention, unless otherwise specified and limited, the terms "installation", "connection", "connection", "installation" and "setting" should be understood in a broad sense, For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
请参阅图1至图8,本发明实施例包括:Please refer to Fig. 1 to Fig. 8, the embodiment of the present invention comprises:
一种防尘的机床,包括作为外壳的床身箱体1,所述箱体中部设有工作台2,其中以工作台2为界,一侧为加工区域层3,另一侧为除尘区域层4,所述工作台2台面设有用于空气流通的通风孔22,所述加工区域层3包括X轴组件6、Y轴组件5、Z轴组件7和主轴组件8,所述工作台2一侧端面对称设有多个Y轴组件5,所述Y轴组件5之间设有可水平移动的X轴组件6,所述X轴组件6一侧设有可水平移动的Z轴组件7,所述Z轴组件7一侧设有可竖直移动的主轴组件8,所述主轴组件8用于安装刀具,所述除尘区域层4包括机床底座38和除尘装置9,所述机床底座38内部设有能清除粉尘的除尘装置9,工作时,加工区域层3产生的粉尘经过工作台2上的通风孔22,被除尘装置9吸走,使整台机床达到防尘的效果;A dust-proof machine tool, including a
所述除尘装置9包括除尘箱10、集尘罩11、抽风管12、抽风风机13、集尘袋14和切削废料盒15,所述除尘箱10的顶部延伸有与工作台2相连接的集尘罩11,所述除尘箱10的底部设有切削废料盒15,所述除尘箱10一侧延伸有抽风管12,所述抽风管12内安装有抽风风机13,所述抽风管12终端设有集尘袋14,所述抽风风机13能将粉尘吸进集尘袋14。选用该设计的目的:这种结构简单,通过与工作台2连接的集尘罩11,使粉尘与碎屑沿着集尘罩11落下来,密度较轻的粉尘被抽风风机13吸到集尘袋14;The
所述集尘罩11为漏斗型,一端与工作台2端面相连接,另一端延伸到所述除尘箱10底部的切削废料盒15顶部。选用该设计的目的:漏斗型的集尘罩11可以更大面积地将粉尘与碎屑落入它的开口,更好地吸尘,集尘罩11的下端一直延伸到所述除尘箱10底部的切削废料盒,一些密度较大的碎屑和凝固的粉尘直接落入切削废料盒内;The
所述除尘箱10的底部具有垃圾盒17和至少一块隔板16,所述隔板16一侧设置一个垃圾盒17。选用该设计的目的:除尘箱10的底部设置有至少一块隔板16,可以拉长抽风管12道,达到更好地将粉尘吸出来,凝固后的粉尘会落入垃圾盒17内;The bottom of the
所述机床底座38内具有用于产生水雾的高压喷雾设备18,所述高压喷雾设备18通过喷雾管19将若干组喷雾头20设置于除尘箱10与集尘罩11内部,使粉尘碰到水雾后能凝结成固态物沉降下来。选用该设计的目的:通过设置高压喷雾设备18,再通过喷雾管19将若干组喷雾头20设置于除尘箱10与集尘罩11内部,使粉尘碰到水雾后能凝结成固态物沉降下来,能尽量多地掉到切削废料盒与垃圾盒17内,减少对集尘袋14的压力,可以更好地保持环境清洁;The
所述工作台2一侧端面具有多个槽底面21,所述槽底面21具有多个通风孔22,所述通风孔22的形状包括不限于柜形、椭圆形。选用该设计的目的:工作台2上都开有槽构,用来固定待加工零件,在工作台2的槽底面21均匀地设置通风孔22,通风孔22的形状可以是多种多样的,在不影响工作台2的机械强度前提下,通风孔22的总面积越大越好;One side end surface of the
所述Y轴组件5包括Y轴龙门立柱23、Y轴驱动电机24、Y轴丝杆25和Y轴导轨26,所述Y轴龙门立柱23固定在所述机床底座38的拐角边上,所述Y轴龙门立柱23侧面固定地设有驱动Y轴运动的Y轴驱动电机24,所述Y轴驱动电机24输出轴端设有让旋转运动转变成直线运动的Y轴丝杆25,所述Y轴丝杆25两边设有保持定向运动的Y轴导轨26。选用该设计的目的:通过设置Y轴龙门立柱23,再将Y轴驱动电机24、Y轴丝杆25固定在Y轴龙门立柱23的上面,区别与传统的Y轴组件5一般是设在工作台2的上面,可以使粉尘与碎屑由于重力作用,不会掉入Y轴组件5的间隙内;The Y-
所述X轴组件6包括X轴横梁27、X轴连接板28、X轴驱动电机29、X轴丝杆30和X轴导轨31,所述X轴横梁27通过X轴连接板28固定在所述Y轴导轨26上,所述X轴横梁27正面固定地设有驱动X轴运动的X轴驱动电机29,所述X轴驱动电机29输出轴端设有让旋转运动转变成直线运动的X轴丝杆30,所述X轴丝杆30两边设有保持定向运动的X轴导轨31。选用该设计的目的:这种结构简单,强度牢靠;The
所述Z轴组件7包括Z轴立柱32、Z轴连接板33、Z轴驱动电机34、Z轴丝杆35和Z轴导轨36,所述Z轴立柱32通过Z轴连接板33固定在所述X轴导轨31上,所述Z轴立柱32正面固定地设有驱动Z轴运动的Z轴驱动电机34,所述Z轴驱动电机34输出轴端设有让旋转运动转变成直线运动的Z轴丝杆35,所述Z轴丝杆35两边设有保持定向运动的Z轴导轨36。选用该设计的目的:这种结构简单,强度牢靠;The Z-
所述床身箱体1顶部设有至少一个进风风机37,所述进风风机37迫使箱体顶部空气被吹向工作台2。选用该设计的目的:进风风机37的设置,可以增加吸风的效果,使粉尘与碎屑一边被抽风风机13吸,另一边被进风风机37压;The top of the
通过上述设置,在实际工作过程中,其具体工作原理如下:Through the above settings, in the actual working process, its specific working principle is as follows:
它们是如下连接的,所述机床以工作台2为界,上面为加工区域层3,所述工作台2上设有用于空气流通的通风孔22,所述加工区域层3包括Y轴组件5、X轴组件6、Z轴组件7、主轴组件8,床身箱体1的顶部安装有四个进风风机37。Y轴组件5上的Y轴龙门立柱23固定在所述机床底座38的两侧边上,在Y轴龙门立柱23的上面固定有Y轴驱动电机24、Y轴丝杆25以及Y轴导轨26;X轴组件6设有支撑其重量的X轴横梁27,在X轴横梁27固定有X轴驱动电机29、X轴丝杆30以及X轴导轨31;Z轴组件7设有支撑其重量的Z轴立柱32,在Z轴立柱32上固定有Z轴驱动电机34、Z轴丝杆35以及Z轴导轨36;主轴组件8固定在Z轴组件7上。They are connected as follows, the machine tool is bounded by the
所述机床以工作台2为界,下面为除尘区域层4,所述除尘区域层4设有除尘装置9,所述除尘装置9内设有除尘箱10,所述除尘箱10的上面延伸有与工作台2相连接的集尘罩11,所述集尘罩11为漏斗型,上端与工作台2相连接,下端延伸到所述除尘箱10底部的切削废料盒15上面。The machine tool is bounded by the
所述除尘箱10的侧面延伸有抽风管12,所述抽风管12内安装有抽风风机13,所述抽风管12终端设有集尘袋14,所述除尘箱10的底部设有一块隔板16,所述隔板16旁边设置一个垃圾盒17。The side of described
所述机床底座38内设有用于产生水雾的高压喷雾设备18,所述高压喷雾设备18连接出喷雾管19以及喷雾头20,喷雾管19沿着除尘箱10与集尘罩11的内腔分布,雾化后的水从喷雾头20喷出,使粉尘碰到水雾后能凝结成固态物沉降下来。The
本实施例提供的一种防尘的机床,工作时,位于机身箱体顶部的四个进风风机37打开,位于除尘箱10内的抽风风机13打开,机床内的气流会从机身箱体顶部,经过工作台2内的通风孔22,吸到集尘袋14内部。当机床加工时,打开高压喷雾设备18,由切削产生的粉尘与碎屑,会沿着通风孔22被吸下来,吸下来的同时,会被雾化后的水蒸汽凝结后变成小颗粒状,一些密度较重的小颗粒直接落到切削废料盒15内,当积累到一定数量时,可以定期收集拿走;一些密度较轻的粉尘等会沿着隔板16上面的空隙,经过二次雾化凝结,一些密度较重的小颗粒直接落到垃圾盒17内,当积累到一定数量时,可以定期收集拿走;一些密度较轻的粉尘被吸收集尘袋14内,可以定期清洁;A kind of dust-proof machine tool that present embodiment provides, during work, is positioned at four
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, are all included in the scope of patent protection of the present invention in the same way.
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