CN116276117A - Hardware processing equipment and processing method thereof - Google Patents

Hardware processing equipment and processing method thereof Download PDF

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Publication number
CN116276117A
CN116276117A CN202310452268.8A CN202310452268A CN116276117A CN 116276117 A CN116276117 A CN 116276117A CN 202310452268 A CN202310452268 A CN 202310452268A CN 116276117 A CN116276117 A CN 116276117A
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hardware
motor
drill bit
workstation
frame
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李启勇
黄志锋
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/02Driving main working members
    • B23Q5/04Driving main working members rotary shafts, e.g. working-spindles
    • B23Q5/10Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/26Fluid-pressure drives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses hardware processing equipment and a processing method thereof, and relates to the technical field of hardware processing. According to the invention, the placing frame is arranged for placing the hardware, and the hardware in the placing frame can be clamped through the adjusting bolt, the knob and the clamping plate, so that the punching stability of the hardware is improved, the hardware can be driven to move left and right through the second hydraulic cylinder, and the hardware can be driven to move back and forth through the guide rail and the linear motor, so that the punching of different positions of the hardware is facilitated, and the practicability of the device is improved.

Description

一种五金件加工设备及其加工方法Hardware processing equipment and processing method thereof

技术领域technical field

本发明涉及五金件加工技术领域,具体涉及一种五金件加工设备及其加工方法。The invention relates to the technical field of hardware processing, in particular to hardware processing equipment and a processing method thereof.

背景技术Background technique

五金配件指用五金制作成的机器零件或部件,以及一些小五金制品,它可以单独用途,也可以做协助用具,例如五金工具、五金零部件、日用五金、建筑五金以及安防用品等,小五金产品大都不是最终消费品,而是作为工业制造的配套产品、半成品以及生产过程所用工具等等,只有一小部分日用五金产品是人们生活必需的工具类消费品。Hardware accessories refer to machine parts or components made of hardware, as well as some small hardware products, which can be used alone or as auxiliary tools, such as hardware tools, hardware parts, daily hardware, construction hardware and security supplies, etc., small hardware products Most of them are not final consumer goods, but as supporting products, semi-finished products and tools used in the production process of industrial manufacturing, etc., only a small part of daily hardware products are tool consumer goods necessary for people's life.

如中国专利公开号为CN217832668U,该专利文献所公开的技术方案如下:一种五金件打孔加工设备,所述五金件打孔加工设备包括基座,所述基座上形成有贯穿孔,所述基座上固定有支架,所述支架上固定有气缸,所述气缸的活塞杆上连接有固定杆,使得所述气缸的伸缩能够带动所述固定杆沿竖直方向运动,所述固定杆上间隔固定有第一支架板和第二支架板,所述第一支架板和所述第二支架板分别位于所述贯穿孔的上方和下方,所述第一支架板上固定有第一电机,所述第一电机的输出轴上设置有钻头,所述第二支架板上固定有第二电机,所述第二电机的输出轴上设置有打磨棒。For example, the Chinese patent publication number is CN217832668U. The technical solution disclosed in this patent document is as follows: a hardware punching processing equipment, the hardware punching processing equipment includes a base, and a through hole is formed on the base. A bracket is fixed on the base, a cylinder is fixed on the bracket, and a fixed rod is connected to the piston rod of the cylinder, so that the expansion and contraction of the cylinder can drive the fixed rod to move in the vertical direction, and the fixed rod A first bracket plate and a second bracket plate are fixed at intervals on the upper side, the first bracket plate and the second bracket plate are respectively located above and below the through hole, and a first motor is fixed on the first bracket plate , the output shaft of the first motor is provided with a drill bit, the second motor is fixed on the second support plate, and the output shaft of the second motor is provided with a grinding rod.

但是在实际使用时,不方便对基座上的五金件的位置进行调节,从而不便于对五金件上不同的位置进行打孔,影响装置的实用性。However, in actual use, it is inconvenient to adjust the position of the hardware on the base, so it is inconvenient to punch holes at different positions on the hardware, which affects the practicability of the device.

发明内容Contents of the invention

本发明提供一种五金件加工设备及其加工方法,以解决上述背景技术中提出的问题。The present invention provides a hardware processing equipment and a processing method thereof to solve the problems raised in the above-mentioned background technology.

为解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种五金件加工设备及其加工方法,包括工作台,所述工作台的顶部固定连接有支撑架,所述支撑架的顶部固定安装有第一液压缸,且第一液压缸的活动端贯穿支撑架的顶部,所述第一液压缸的活动端底部固定安装有驱动电机,所述驱动电机的联轴器固定安装有安装座,所述安装座的内部设置有钻头,所述工作台上设置有调节机构,所述调节机构包括旋转电机、第一转杆、转盘、框体、第二液压缸、移动块、导轨、直线电机、放置框、调节螺栓、旋钮、夹板,所述旋转电机固定安装在工作台的底部,所述第一转杆的一端与旋转电机的联轴器固定连接,且第一转杆的另一端通过轴承贯穿工作台的底部,所述转盘固定连接在第一转杆的顶部,所述框体固定连接在转盘的侧面,所述第二液压缸固定安装在框体的内壁上,所述移动块与框体的内壁滑动连接,且移动块与第二液压缸的活动端固定连接,所述导轨固定连接在移动块的顶部,所述直线电机设置在导轨上,所述放置框固定连接在直线电机上。A hardware processing equipment and processing method thereof, comprising a workbench, a support frame is fixedly connected to the top of the workbench, a first hydraulic cylinder is fixedly installed on the top of the support frame, and the movable end of the first hydraulic cylinder penetrates through the The top of the support frame, the bottom of the movable end of the first hydraulic cylinder is fixedly installed with a drive motor, the shaft coupling of the drive motor is fixedly installed with a mounting seat, the inside of the mounting seat is provided with a drill bit, and on the workbench An adjustment mechanism is provided, and the adjustment mechanism includes a rotating motor, a first rotating rod, a turntable, a frame, a second hydraulic cylinder, a moving block, a guide rail, a linear motor, a placement frame, an adjusting bolt, a knob, and a splint. The rotating motor Fixedly installed at the bottom of the workbench, one end of the first rotating rod is fixedly connected with the coupling of the rotating motor, and the other end of the first rotating rod passes through the bottom of the workbench through a bearing, and the turntable is fixedly connected to the first The top of the rotating rod, the frame is fixedly connected to the side of the turntable, the second hydraulic cylinder is fixedly mounted on the inner wall of the frame, the moving block is slidably connected to the inner wall of the frame, and the moving block is connected to the second hydraulic pressure The movable end of the cylinder is fixedly connected, the guide rail is fixedly connected to the top of the moving block, the linear motor is arranged on the guide rail, and the placement frame is fixedly connected to the linear motor.

本发明技术方案的进一步改进在于:所述调节螺栓螺纹贯穿放置框的侧面,所述旋钮固定连接在调节螺栓的一端,所述夹板与放置框的内壁滑动连接,且夹板通过轴承与调节螺栓转动连接。The further improvement of the technical solution of the present invention is that: the thread of the adjusting bolt runs through the side of the placing frame, the knob is fixedly connected to one end of the adjusting bolt, the splint is slidingly connected to the inner wall of the placing frame, and the splint rotates with the adjusting bolt through a bearing connect.

本发明技术方案的进一步改进在于:所述放置框的数量为四个,四个所述放置框环绕设置在转盘上,采用上述技术方案,该方案通过设置多个放置框便于连续加工,从而提高工作效率。The further improvement of the technical solution of the present invention is that: the number of the placement frames is four, and the four placement frames are arranged around the turntable, adopting the above technical solution, the solution facilitates continuous processing by setting a plurality of placement frames, thereby improving work efficiency.

本发明技术方案的进一步改进在于:所述安装座上设置有固定螺栓,所述固定螺栓依次贯穿安装座和钻头,所述固定螺栓上螺纹连接有固定螺母,采用上述技术方案,该方案通过设置固定螺栓和固定螺母,是为了便于安装、拆卸钻头。The further improvement of the technical solution of the present invention is that: the mounting base is provided with a fixing bolt, the fixing bolt runs through the mounting base and the drill bit in turn, and the fixing bolt is threaded with a fixing nut, adopting the above technical solution, the solution is set by setting Fixing bolts and fixing nuts are for easy installation and removal of drill bits.

本发明技术方案的进一步改进在于:所述工作台上设置有除尘机构,所述除尘机构包括收集箱、连接管、吸风机、软管、吸嘴、摆动电机、第二转杆,所述收集箱固定连接在工作台的底部,所述连接管的一端与收集箱连通设置,且连接管的另一端贯穿工作台的侧面,所述吸风机固定安装在工作台的顶部,且吸风机的输出端与连接管的另一端连通设置,所述软管的一端与吸风机的输入端连通设置,所述吸嘴与软管的另一端连通设置。The further improvement of the technical solution of the present invention lies in: the dust removal mechanism is provided on the workbench, and the dust removal mechanism includes a collection box, a connecting pipe, a suction fan, a hose, a suction nozzle, a swing motor, and a second rotating rod. The box is fixedly connected to the bottom of the workbench, one end of the connecting pipe is connected to the collection box, and the other end of the connecting pipe runs through the side of the workbench, the suction fan is fixedly installed on the top of the workbench, and the output of the suction fan One end of the hose is communicated with the other end of the connecting pipe, one end of the hose is communicated with the input end of the suction fan, and the suction nozzle is communicated with the other end of the hose.

本发明技术方案的进一步改进在于:所述摆动电机固定安装在工作台的顶部,所述第二转杆的另一端与摆动电机的联轴器固定连接,且第二转杆的另一端与吸嘴的底部固定连接。The further improvement of the technical solution of the present invention is: the swing motor is fixedly installed on the top of the workbench, the other end of the second rotating rod is fixedly connected with the coupling of the swing motor, and the other end of the second rotating rod is connected to the suction The bottom of the mouth is firmly attached.

本发明技术方案的进一步改进在于:所述工作台上设置有打磨机构,所述打磨机构包括通孔、固定板、第三液压缸、打磨棒,所述通孔开设在工作台的顶部,所述固定板固定连接在工作台的内侧,所述第三液压缸固定安装在固定板的顶部,所述打磨棒固定连接在第三液压缸的活动端顶部,且打磨棒贯穿通孔。The further improvement of the technical solution of the present invention is that: the worktable is provided with a grinding mechanism, the grinding mechanism includes a through hole, a fixed plate, a third hydraulic cylinder, and a grinding rod, and the through hole is opened on the top of the workbench, so The fixed plate is fixedly connected to the inner side of the workbench, the third hydraulic cylinder is fixedly installed on the top of the fixed plate, the grinding rod is fixedly connected to the top of the movable end of the third hydraulic cylinder, and the grinding rod passes through the through hole.

本发明技术方案的进一步改进在于:所述打磨棒与钻头的尺寸相同,采用上述技术方案,该方案通过将打磨棒与钻头的尺寸相同,是为了使打磨棒能准确地对钻头钻的孔的内壁进行打磨。The further improvement of the technical solution of the present invention is: the size of the grinding rod is the same as that of the drill bit. Adopting the above technical solution, the solution is to make the grinding rod and the drill bit the same size so that the grinding rod can accurately drill the hole of the drill bit. The inner wall is sanded.

本发明技术方案的进一步改进在于:所述钻头到第一转杆的水平距离与打磨棒到第一转杆的水平距离相同,采用上述技术方案,该方案通过将钻头到第一转杆的水平距离与打磨棒到第一转杆的水平距离设置成相同,是为了使打磨棒能准确地伸入钻孔中。The further improvement of the technical solution of the present invention lies in that: the horizontal distance from the drill bit to the first rotating rod is the same as the horizontal distance from the grinding rod to the first rotating rod. The distance is set to be the same as the horizontal distance from the grinding rod to the first rotating rod, so that the grinding rod can be accurately inserted into the drilled hole.

一种五金件加工设备的加工方法,包括以下步骤:A processing method for hardware processing equipment, comprising the following steps:

步骤一、将五金件放置在放置框中,通过转动旋钮带动调节螺栓转动,从而调动夹板向放置框的内侧移动,对五金件进行夹持;Step 1. Place the hardware in the placement frame, and turn the knob to drive the adjustment bolt to rotate, thereby mobilizing the splint to move to the inner side of the placement frame to clamp the hardware;

步骤二、通过启动旋转电机带动第一转杆转动,从而带动转盘转动,转盘转动会带动框体转动,从而带动放置框移动到钻头的下方;Step 2. Start the rotating motor to drive the first rotary rod to rotate, thereby driving the turntable to rotate, and the rotation of the turntable will drive the frame to rotate, thereby driving the placement frame to move to the bottom of the drill bit;

步骤三、通过启动第二液压缸带动移动块左右移动,从而带动放置框左右移动,通过启动直线电机带动放置框前后移动,从而将五金件需要钻孔的位置移动到钻头的正下方;Step 3. Start the second hydraulic cylinder to drive the moving block to move left and right, thereby driving the placement frame to move left and right, and start the linear motor to drive the placement frame to move back and forth, thereby moving the position where the hardware needs to be drilled to directly below the drill bit;

步骤四、通过启动第一液压缸和驱动电机,第一液压缸调动钻头下降,驱动电机带动钻头转动,对五金件进行钻孔;Step 4. By starting the first hydraulic cylinder and the drive motor, the first hydraulic cylinder moves the drill bit down, and the drive motor drives the drill bit to rotate to drill the hardware;

步骤五、通过启动吸风机将钻孔产生的灰尘通过吸嘴、软管和连接管吸入收集箱中进行收集,通过启动摆动电机能带动第二转杆小幅度摆动,从而带动吸嘴摆动,提高吸尘范围;Step 5. Start the suction fan to suck the dust generated by the drilling into the collection box through the suction nozzle, hose and connecting pipe for collection. Start the swing motor to drive the second rotating rod to swing slightly, thereby driving the suction nozzle to swing and improving Vacuum range;

步骤六、钻孔完成后,第一液压缸带动钻头上升,通过启动旋转电机带动放置框转动九十度,使钻孔处于打磨棒的正上方,通过启动第三液压缸带动打磨棒上下移动,对钻孔的内壁进行打磨。Step 6. After the drilling is completed, the first hydraulic cylinder drives the drill bit up, and the placement frame is driven to rotate 90 degrees by starting the rotating motor, so that the drill hole is directly above the grinding rod, and the third hydraulic cylinder drives the grinding rod to move up and down. Grind the inner wall of the drilled hole.

由于采用了上述技术方案,本发明相对现有技术来说,取得的技术进步是:Owing to adopting above-mentioned technical scheme, relative to the prior art, the technical progress of the present invention is:

1、本发明提供一种五金件加工设备及其加工方法,通过设置放置框用于放置五金件,通过设置调节螺栓、旋钮和夹板能对放置框中的五金件进行夹持,从而提高五金件打孔的稳定性,通过设置第二液压缸能带动五金件进行左右移动,通过设置导轨和直线电机能带动五金件前后移动,从而便于对五金件的不同位置进行打孔,提高装置的实用性。1. The present invention provides a hardware processing equipment and a processing method thereof. By setting a placement frame for placing hardware, by setting adjustment bolts, knobs and splints, the hardware in the placement frame can be clamped, thereby improving the quality of the hardware. The stability of punching can drive the hardware to move left and right by setting the second hydraulic cylinder, and can drive the hardware to move back and forth by setting guide rails and linear motors, so that it is convenient to punch holes in different positions of the hardware and improve the practicability of the device .

2、本发明提供一种五金件加工设备及其加工方法,通过设置吸风机能将钻孔和打磨产生的灰尘进行吸收,确保现场环境干净卫生,降低灰尘对操作人员的影响,通过设置摆动电机和第二转杆能带动吸嘴摆动,从而提高吸嘴的吸尘范围,从而提高吸尘效果,使吸尘更加彻底。2. The present invention provides a hardware processing equipment and its processing method. By setting the suction fan, the dust generated by drilling and grinding can be absorbed to ensure the site environment is clean and hygienic, and reduce the impact of dust on the operator. By setting the swing motor And the second rotating rod can drive the suction nozzle to swing, thereby increasing the dust collection range of the suction nozzle, thereby improving the dust collection effect and making the dust collection more thorough.

3、本发明提供一种五金件加工设备及其加工方法,通过设置第三液压缸能带动打磨棒上下移动,从而便于对钻孔的内壁进行打磨,使钻孔的内壁更加光滑,便于后续加工。3. The present invention provides a hardware processing equipment and its processing method. The third hydraulic cylinder can drive the grinding rod to move up and down, so as to facilitate the grinding of the inner wall of the drilled hole, making the inner wall of the drilled hole smoother and convenient for subsequent processing. .

附图说明Description of drawings

图1为本发明一种五金件加工设备及其加工方法的结构示意图;Fig. 1 is the structural representation of a kind of hardware processing equipment and processing method thereof of the present invention;

图2为本发明一种五金件加工设备及其加工方法的正面第一示意图;Fig. 2 is the front first schematic diagram of a hardware processing equipment and processing method thereof of the present invention;

图3为本发明一种五金件加工设备及其加工方法的正面第二示意图;Fig. 3 is the second schematic diagram of the front of a hardware processing equipment and its processing method according to the present invention;

图4为本发明一种五金件加工设备及其加工方法的顶部局部示意图;Fig. 4 is a top partial schematic diagram of a hardware processing equipment and a processing method thereof of the present invention;

图5为本发明一种五金件加工设备及其加工方法的放置框示意图;5 is a schematic diagram of a placement frame of a hardware processing device and a processing method thereof according to the present invention;

图6为本发明一种五金件加工设备及其加工方法的A处放大图;Fig. 6 is an enlarged view at A of a hardware processing equipment and a processing method thereof of the present invention;

图7为本发明一种五金件加工设备及其加工方法的B处放大图。Fig. 7 is an enlarged view at B of a hardware processing equipment and its processing method according to the present invention.

图中:1、工作台;2、支撑架;3、第一液压缸;4、驱动电机;5、钻头;6、调节机构;601、旋转电机;602、第一转杆;603、转盘;604、框体;605、第二液压缸;606、移动块;607、导轨;608、直线电机;609、放置框;610、调节螺栓;611、旋钮;612、夹板;7、除尘机构;701、收集箱;702、连接管;703、吸风机;704、软管;705、吸嘴;706、摆动电机;707、第二转杆;8、打磨机构;801、通孔;802、固定板;803、第三液压;804、打磨棒。In the figure: 1. workbench; 2. support frame; 3. first hydraulic cylinder; 4. drive motor; 5. drill bit; 6. adjustment mechanism; 601. rotating motor; 602. first rotating rod; 604, frame body; 605, second hydraulic cylinder; 606, moving block; 607, guide rail; 608, linear motor; 609, placing frame; 610, adjusting bolt; 611, knob; 612, splint; 7, dust removal mechanism; 701 , collection box; 702, connecting pipe; 703, suction fan; 704, hose; 705, suction nozzle; 706, swing motor; 707, second rotating rod; 8, grinding mechanism; 801, through hole; 802, fixed plate ; 803, the third hydraulic pressure; 804, the grinding rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.

实施例1Example 1

如图1、2、3、4、5、7所示,本发明提供了一种五金件加工设备及其加工方法,包括工作台1,工作台1的顶部固定连接有支撑架2,支撑架2的顶部固定安装有第一液压缸3,且第一液压缸3的活动端贯穿支撑架2的顶部,第一液压缸3的活动端底部固定安装有驱动电机4,驱动电机4的联轴器固定安装有安装座,安装座的内部设置有钻头5,安装座上设置有固定螺栓,固定螺栓依次贯穿安装座和钻头5,固定螺栓上螺纹连接有固定螺母,通过设置固定螺栓和固定螺母,是为了便于安装、拆卸钻头5,工作台1上设置有调节机构6,调节机构6包括旋转电机601、第一转杆602、转盘603、框体604、第二液压缸605、移动块606、导轨607、直线电机608、放置框609、调节螺栓610、旋钮611、夹板612,旋转电机601固定安装在工作台1的底部,第一转杆602的一端与旋转电机601的联轴器固定连接,且第一转杆602的另一端通过轴承贯穿工作台1的底部,转盘603固定连接在第一转杆602的顶部,框体604固定连接在转盘603的侧面,第二液压缸605固定安装在框体604的内壁上,移动块606与框体604的内壁滑动连接,且移动块606与第二液压缸605的活动端固定连接,导轨607固定连接在移动块606的顶部,直线电机608设置在导轨607上,放置框609固定连接在直线电机608上,放置框609的数量为四个,四个放置框609环绕设置在转盘603上,通过设置多个放置框609便于连续加工,从而提高工作效率,调节螺栓610螺纹贯穿放置框609的侧面,旋钮611固定连接在调节螺栓610的一端,夹板612与放置框609的内壁滑动连接,且夹板612通过轴承与调节螺栓610转动连接。As shown in Figures 1, 2, 3, 4, 5, and 7, the present invention provides a hardware processing equipment and processing method thereof, including a workbench 1, a support frame 2 is fixedly connected to the top of the workbench 1, and the support frame The top of 2 is fixedly installed with the first hydraulic cylinder 3, and the movable end of the first hydraulic cylinder 3 runs through the top of the support frame 2, and the bottom of the movable end of the first hydraulic cylinder 3 is fixedly installed with the drive motor 4, and the coupling of the drive motor 4 The device is fixedly installed with a mounting seat, the inside of the mounting seat is provided with a drill bit 5, and a fixing bolt is arranged on the mounting seat, and the fixing bolt runs through the mounting seat and the drill bit 5 in turn, and the fixing bolt is threaded to be connected with a fixing nut, by setting the fixing bolt and the fixing nut , in order to facilitate the installation and disassembly of the drill bit 5, an adjustment mechanism 6 is provided on the workbench 1, and the adjustment mechanism 6 includes a rotating motor 601, a first rotating rod 602, a turntable 603, a frame body 604, a second hydraulic cylinder 605, and a moving block 606 , guide rail 607, linear motor 608, placement frame 609, adjusting bolt 610, knob 611, splint 612, rotating motor 601 is fixedly installed on the bottom of workbench 1, and one end of the first rotating rod 602 is fixed with the coupling of rotating motor 601 connected, and the other end of the first rotating rod 602 passes through the bottom of the workbench 1 through a bearing, the turntable 603 is fixedly connected to the top of the first rotating rod 602, the frame body 604 is fixedly connected to the side of the turntable 603, and the second hydraulic cylinder 605 is fixed Installed on the inner wall of the frame body 604, the moving block 606 is slidingly connected to the inner wall of the frame body 604, and the moving block 606 is fixedly connected to the movable end of the second hydraulic cylinder 605, and the guide rail 607 is fixedly connected to the top of the moving block 606, and the linear motor 608 is arranged on the guide rail 607, and the placement frame 609 is fixedly connected to the linear motor 608. The number of placement frames 609 is four, and the four placement frames 609 are arranged around the turntable 603. By setting a plurality of placement frames 609 to facilitate continuous processing, Thereby improving work efficiency, the thread of adjusting bolt 610 runs through the side of placing frame 609, knob 611 is fixedly connected to one end of adjusting bolt 610, splint 612 is slidingly connected with the inner wall of placing frame 609, and splint 612 is rotatably connected with adjusting bolt 610 through bearing.

在本实施例中,通过设置放置框609用于放置五金件,通过设置调节螺栓610、旋钮611和夹板612能对放置框609中的五金件进行夹持,从而提高五金件打孔的稳定性,通过设置第二液压缸605能带动五金件进行左右移动,通过设置导轨607和直线电机608能带动五金件前后移动,从而便于对五金件的不同位置进行打孔,提高装置的实用性。In this embodiment, the placement frame 609 is used to place hardware, and the hardware in the placement frame 609 can be clamped by setting the adjusting bolt 610, the knob 611 and the splint 612, thereby improving the stability of the hardware punching The second hydraulic cylinder 605 can drive the hardware to move left and right, and the guide rail 607 and the linear motor 608 can drive the hardware to move back and forth, so that holes can be drilled at different positions of the hardware and the practicability of the device can be improved.

实施例2Example 2

如图1、2、6所示,在实施例1的基础上,本发明提供一种技术方案:优选的,工作台1上设置有除尘机构7,除尘机构7包括收集箱701、连接管702、吸风机703、软管704、吸嘴705、摆动电机706、第二转杆707,收集箱701固定连接在工作台1的底部,连接管702的一端与收集箱701连通设置,且连接管702的另一端贯穿工作台1的侧面,吸风机703固定安装在工作台1的顶部,且吸风机703的输出端与连接管702的另一端连通设置,软管704的一端与吸风机703的输入端连通设置,吸嘴705与软管704的另一端连通设置,摆动电机706固定安装在工作台1的顶部,第二转杆707的另一端与摆动电机706的联轴器固定连接,且第二转杆707的另一端与吸嘴705的底部固定连接。As shown in Figures 1, 2, and 6, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, a dust removal mechanism 7 is provided on the workbench 1, and the dust removal mechanism 7 includes a collection box 701 and a connecting pipe 702 , suction fan 703, hose 704, suction nozzle 705, swing motor 706, second rotating rod 707, the collection box 701 is fixedly connected to the bottom of the workbench 1, and one end of the connecting pipe 702 is communicated with the collection box 701, and the connecting pipe The other end of 702 runs through the side of the workbench 1, the suction fan 703 is fixedly installed on the top of the workbench 1, and the output end of the suction fan 703 communicates with the other end of the connecting pipe 702, and one end of the hose 704 is connected to the suction fan 703. The input end is communicated, the suction nozzle 705 is communicated with the other end of the hose 704, the swing motor 706 is fixedly installed on the top of the workbench 1, the other end of the second rotating rod 707 is fixedly connected with the coupling of the swing motor 706, and The other end of the second rotating rod 707 is fixedly connected with the bottom of the suction nozzle 705 .

在本实施例中,通过设置吸风机703能将钻孔和打磨产生的灰尘进行吸收,确保现场环境干净卫生,降低灰尘对操作人员的影响,通过设置摆动电机706和第二转杆707能带动吸嘴705摆动,从而提高吸嘴705的吸尘范围,从而提高吸尘效果,使吸尘更加彻底。In this embodiment, the dust generated by drilling and grinding can be absorbed by setting the suction fan 703 to ensure a clean environment and reduce the impact of dust on the operator. By setting the swing motor 706 and the second rotating rod 707, the The suction nozzle 705 swings, thereby increasing the dust collection range of the suction nozzle 705, thereby improving the dust collection effect and making the dust collection more thorough.

实施例3Example 3

如图1、3、4所示,在实施例1的基础上,本发明提供一种技术方案:优选的,工作台1上设置有打磨机构8,打磨机构8包括通孔801、固定板802、第三液压缸803、打磨棒804,通孔801开设在工作台1的顶部,固定板802固定连接在工作台1的内侧,第三液压缸803固定安装在固定板802的顶部,打磨棒804固定连接在第三液压缸803的活动端顶部,且打磨棒804贯穿通孔801,打磨棒804与钻头5的尺寸相同,通过将打磨棒804与钻头5的尺寸相同,是为了使打磨棒804能准确地对钻头5钻的孔的内壁进行打磨,钻头5到第一转杆602的水平距离与打磨棒804到第一转杆602的水平距离相同,通过将钻头5到第一转杆602的水平距离与打磨棒804到第一转杆602的水平距离设置成相同,是为了使打磨棒804能准确地伸入钻孔中。As shown in Figures 1, 3, and 4, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, a grinding mechanism 8 is provided on the workbench 1, and the grinding mechanism 8 includes a through hole 801 and a fixed plate 802 , the third hydraulic cylinder 803, the grinding rod 804, the through hole 801 is opened on the top of the workbench 1, the fixed plate 802 is fixedly connected to the inner side of the workbench 1, the third hydraulic cylinder 803 is fixedly installed on the top of the fixed plate 802, and the grinding rod 804 is fixedly connected to the top of the movable end of the third hydraulic cylinder 803, and the grinding rod 804 runs through the through hole 801. The size of the grinding rod 804 is the same as that of the drill bit 5. By making the size of the grinding rod 804 and the drill bit 5 the same, it is to make the grinding rod 804 can accurately grind the inner wall of the hole drilled by the drill bit 5. The horizontal distance from the drill bit 5 to the first rotating rod 602 is the same as the horizontal distance from the grinding rod 804 to the first rotating rod 602. By placing the drill bit 5 to the first rotating rod The horizontal distance of 602 is set to be the same as the horizontal distance from the grinding rod 804 to the first rotating rod 602, so that the grinding rod 804 can be accurately inserted into the drilled hole.

在本实施例中,通过设置第三液压缸803能带动打磨棒804上下移动,从而便于对钻孔的内壁进行打磨,使钻孔的内壁更加光滑,便于后续加工。In this embodiment, the third hydraulic cylinder 803 can drive the grinding rod 804 to move up and down, so as to facilitate the grinding of the inner wall of the drilled hole, making the inner wall of the drilled hole smoother and convenient for subsequent processing.

下面具体说一下一种五金件加工设备及其加工方法的工作原理。Let's talk about the working principle of a hardware processing equipment and its processing method in detail.

如图1-7所示,将五金件放置在放置框609中,通过转动旋钮611带动调节螺栓610转动,从而调动夹板612向放置框609的内侧移动,对五金件进行夹持,通过启动旋转电机601带动第一转杆602转动,从而带动转盘603转动,转盘603转动会带动框体604转动,从而带动放置框609移动到钻头5的下方,通过启动第二液压缸605带动移动块606左右移动,从而带动放置框609左右移动,通过启动直线电机608带动放置框609前后移动,从而将五金件需要钻孔的位置移动到钻头5的正下方,通过启动第一液压缸3和驱动电机4,第一液压缸3调动钻头5下降,驱动电机4带动钻头5转动,对五金件进行钻孔,通过启动吸风机703将钻孔产生的灰尘通过吸嘴705、软管704和连接管702吸入收集箱701中进行收集,通过启动摆动电机706能带动第二转杆707小幅度摆动,从而带动吸嘴705摆动,提高吸尘范围,钻孔完成后,第一液压缸3带动钻头5上升,通过启动旋转电机601带动放置框609转动九十度,使钻孔处于打磨棒804的正上方,通过启动第三液压缸803带动打磨棒804上下移动,对钻孔的内壁进行打磨,便于后续操作。As shown in Figure 1-7, the hardware is placed in the placement frame 609, and the adjustment bolt 610 is driven to rotate by turning the knob 611, so that the splint 612 is moved to the inside of the placement frame 609 to clamp the hardware, and by starting the rotation The motor 601 drives the first rotary rod 602 to rotate, thereby driving the turntable 603 to rotate, and the rotation of the turntable 603 will drive the frame body 604 to rotate, thereby driving the placing frame 609 to move to the bottom of the drill bit 5, and driving the moving block 606 around by starting the second hydraulic cylinder 605 Move, thereby driving the placement frame 609 to move left and right, drive the placement frame 609 to move back and forth by starting the linear motor 608, thereby moving the position where the hardware needs to be drilled to directly below the drill bit 5, and by starting the first hydraulic cylinder 3 and the drive motor 4 , the first hydraulic cylinder 3 mobilizes the drill bit 5 to descend, the drive motor 4 drives the drill bit 5 to rotate, and drills the hardware, and the dust generated by the drilling is sucked through the suction nozzle 705, the hose 704 and the connecting pipe 702 by starting the suction fan 703 Collect in the collection box 701, start the swing motor 706 to drive the second rotating rod 707 to swing slightly, thereby driving the suction nozzle 705 to swing, improving the dust collection range. After the drilling is completed, the first hydraulic cylinder 3 drives the drill bit 5 to rise, Start the rotary motor 601 to drive the placement frame 609 to rotate 90 degrees, so that the drilled hole is directly above the grinding rod 804, and start the third hydraulic cylinder 803 to drive the grinding rod 804 to move up and down to grind the inner wall of the drilled hole, which is convenient for subsequent operations .

Claims (10)

1. Hardware processing equipment, including workstation (1), the top fixedly connected with support frame (2) of workstation (1), the top fixed mounting of support frame (2) has first pneumatic cylinder (3), and the top of support frame (2) is run through to the expansion end of first pneumatic cylinder (3), the expansion end bottom fixed mounting of first pneumatic cylinder (3) has driving motor (4), the shaft coupling fixed mounting of driving motor (4) has the mount pad, the inside of mount pad is provided with drill bit (5), its characterized in that: an adjusting mechanism (6) is arranged on the workbench (1);
the adjusting mechanism (6) comprises a rotating motor (601), a first rotating rod (602), a rotating disc (603), a frame body (604), a second hydraulic cylinder (605), a moving block (606), a guide rail (607), a linear motor (608), a placing frame (609), an adjusting bolt (610), a knob (611) and a clamping plate (612);
rotating electrical machines (601) fixed mounting is in the bottom of workstation (1), the one end of first bull stick (602) and the shaft coupling fixed connection of rotating electrical machines (601), and the other end of first bull stick (602) runs through the bottom of workstation (1) through the bearing, carousel (603) fixed connection is at the top of first bull stick (602), framework (604) fixed connection is on the side of carousel (603), second pneumatic cylinder (605) fixed mounting is on the inner wall of framework (604), movable block (606) and the inner wall sliding connection of framework (604), and movable end fixed connection of movable block (606) and second pneumatic cylinder (605), guide rail (607) fixed connection is at the top of movable block (606), linear electric motor (608) set up on guide rail (607), place frame (609) fixed connection on linear electric motor (608).
2. The hardware machining apparatus of claim 1, wherein: the adjusting bolt (610) is threaded to penetrate through the side face of the placement frame (609), the knob (611) is fixedly connected to one end of the adjusting bolt (610), the clamping plate (612) is slidably connected with the inner wall of the placement frame (609), and the clamping plate (612) is rotatably connected with the adjusting bolt (610) through a bearing.
3. A hardware processing apparatus according to claim 2, wherein: the number of the placing frames (609) is four, and the four placing frames (609) are arranged on the turntable (603) in a surrounding mode.
4. A hardware processing apparatus according to claim 3, wherein: the mounting seat is provided with a fixing bolt, the fixing bolt sequentially penetrates through the mounting seat and the drill bit (5), and the fixing bolt is connected with a fixing nut in a threaded manner.
5. The hardware processing apparatus of claim 4, wherein: be provided with dust removal mechanism (7) on workstation (1), dust removal mechanism (7) include collecting box (701), connecting pipe (702), suction fan (703), hose (704), suction nozzle (705), swing motor (706), second bull stick (707), collecting box (701) fixed connection is in the bottom of workstation (1), the one end and the collecting box (701) intercommunication setting of connecting pipe (702), and the side of workstation (1) is run through to the other end of connecting pipe (702), suction fan (703) fixed mounting is at the top of workstation (1), and the output of suction fan (703) and the other end intercommunication setting of connecting pipe (702), the one end of hose (704) and the input intercommunication setting of suction fan (703), suction nozzle (705) and the other end intercommunication setting of hose (704).
6. The hardware processing apparatus of claim 5, wherein: the swing motor (706) is fixedly arranged at the top of the workbench (1), the other end of the second rotating rod (707) is fixedly connected with a coupler of the swing motor (706), and the other end of the second rotating rod (707) is fixedly connected with the bottom of the suction nozzle (705).
7. The hardware processing apparatus of claim 6, wherein: be provided with grinding machanism (8) on workstation (1), grinding machanism (8) include through-hole (801), fixed plate (802), third pneumatic cylinder (803), polish stick (804), the top at workstation (1) is seted up to through-hole (801), fixed plate (802) fixed connection is inboard at workstation (1), third pneumatic cylinder (803) fixed mounting is at the top of fixed plate (802), polish stick (804) fixed connection is at the expansion end top of third pneumatic cylinder (803), and polish stick (804) run through-hole (801).
8. The hardware processing apparatus of claim 7, wherein: the polishing rod (804) is the same size as the drill bit (5).
9. The hardware processing apparatus of claim 8, wherein: the horizontal distance from the drill bit (5) to the first rotating rod (602) is the same as the horizontal distance from the polishing rod (804) to the first rotating rod (602).
10. The processing method of the hardware processing apparatus according to claim 9, comprising the steps of:
firstly, placing hardware in a placement frame (609), and driving an adjusting bolt (610) to rotate by rotating a knob (611), so as to mobilize a clamping plate (612) to move towards the inner side of the placement frame (609) to clamp the hardware;
step two, a rotating motor (601) is started to drive a first rotating rod (602) to rotate, so that a rotating disc (603) is driven to rotate, the rotating disc (603) rotates to drive a frame body (604) to rotate, and a placing frame (609) is driven to move to the position below a drill bit (5);
step three, a second hydraulic cylinder (605) is started to drive a moving block (606) to move left and right, so that a placing frame (609) is driven to move left and right, and a linear motor (608) is started to drive the placing frame (609) to move back and forth, so that the position of a hardware to be drilled is moved to the position right below a drill bit (5);
step four, the first hydraulic cylinder (3) and the driving motor (4) are started, the first hydraulic cylinder (3) mobilizes the drill bit (5) to descend, and the driving motor (4) drives the drill bit (5) to rotate so as to drill the hardware;
step five, sucking dust generated by drilling into a collecting box (701) through a suction nozzle (705), a hose (704) and a connecting pipe (702) by starting a suction fan (703), and driving a second rotating rod (707) to swing in a small amplitude by starting a swing motor (706), so that the suction nozzle (705) is driven to swing, and the dust collection range is improved;
step six, after drilling is completed, the first hydraulic cylinder (3) drives the drill bit (5) to ascend, the rotating motor (601) is started to drive the placing frame (609) to rotate ninety degrees, the drilling is located right above the polishing rod (804), and the third hydraulic cylinder (803) is started to drive the polishing rod (804) to move up and down so as to polish the inner wall of the drilling.
CN202310452268.8A 2023-04-25 2023-04-25 Hardware processing equipment and processing method thereof Withdrawn CN116276117A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118788988A (en) * 2024-09-14 2024-10-18 泰州市铭昊精密合金制品有限公司 Automatic turning device for alloy parts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118788988A (en) * 2024-09-14 2024-10-18 泰州市铭昊精密合金制品有限公司 Automatic turning device for alloy parts
CN118788988B (en) * 2024-09-14 2024-11-26 泰州市铭昊精密合金制品有限公司 Automatic turning device for alloy piece

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