CN116274021A - A photovoltaic coating rubber roller cleaning device - Google Patents
A photovoltaic coating rubber roller cleaning device Download PDFInfo
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- CN116274021A CN116274021A CN202310272685.4A CN202310272685A CN116274021A CN 116274021 A CN116274021 A CN 116274021A CN 202310272685 A CN202310272685 A CN 202310272685A CN 116274021 A CN116274021 A CN 116274021A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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Abstract
Description
技术领域technical field
本发明涉及光伏玻璃生产技术领域,尤其涉及一种光伏镀膜胶辊清洗装置。The invention relates to the technical field of photovoltaic glass production, in particular to a photovoltaic coating rubber roller cleaning device.
背景技术Background technique
胶辊在使用一到两天左右就会出现磨损,玻璃表面很多看不见的杂物粘在胶辊上面导致玻璃版面出现色差影响玻璃外观,因此需要定期对胶辊进行清洁。传统的胶辊清洁装置可参考,申请号为CN202221002067.5、名称为一种镀膜玻璃的镀膜胶辊自动清洗装置的中国实用新型专利。该篇专利通过设置清洗装置和控制器,水箱中的水经过水泵、主水管和副水管到达清洁头使清洁头的无纺布保持湿润,然后操作控制器设定升降电机运动参数,从而实现胶辊自动清洗,减轻了工人工作强度,避免了安全隐患。采用机械自动清洁的好处在于节省了人力,提高了清洁效率,但实际使用时往往清洁效果上可能还不及人工擦拭,人工擦拭的优点在于擦拭角度、轻重程度多变,能够灵活、全面的开展清洁作业,但是人工擦拭的效率过低,同时增大员工上机台操作的频率,存在很大的安全隐患。The rubber rollers will wear out after one to two days of use. Many invisible debris on the glass surface will stick to the rubber rollers, causing color difference on the glass surface and affecting the appearance of the glass. Therefore, the rubber rollers need to be cleaned regularly. The traditional rubber roller cleaning device can be referred to, the application number is CN202221002067.5, and the name is a Chinese utility model patent of a coated rubber roller automatic cleaning device for coated glass. In this patent, by setting the cleaning device and the controller, the water in the water tank reaches the cleaning head through the water pump, the main water pipe and the auxiliary water pipe to keep the non-woven fabric of the cleaning head moist, and then operates the controller to set the movement parameters of the lifting motor, so as to realize the glue The rollers are automatically cleaned, which reduces the work intensity of workers and avoids potential safety hazards. The advantage of using mechanical automatic cleaning is that it saves manpower and improves cleaning efficiency, but the cleaning effect may not be as good as manual wiping in actual use. The advantage of manual wiping is that the wiping angle and degree of wiping are changeable, and it can be flexible and comprehensive. operation, but the efficiency of manual wiping is too low, and at the same time, the frequency of employees operating on the machine is increased, which poses a great safety hazard.
发明内容Contents of the invention
为了克服上述现有技术的缺陷,本发明所要解决的技术问题是提供一种光伏镀膜胶辊清洗装置,兼顾清洁效率及清洁效果。In order to overcome the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a photovoltaic coating rubber roller cleaning device, which takes into account both cleaning efficiency and cleaning effect.
为了解决上述技术问题,本发明采用的技术方案为:一种光伏镀膜胶辊清洗装置,包括直线导轨、翻转架、电机、气缸、安装板和海绵垫;In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a photovoltaic coating rubber roller cleaning device, including a linear guide rail, a turning frame, a motor, a cylinder, a mounting plate and a sponge pad;
所述翻转架和电机均设置在直线导轨的滑台上,所述翻转架的转轴与滑台转动连接,所述电机与转轴连接;The turning frame and the motor are both arranged on the slide table of the linear guide rail, the rotating shaft of the turning frame is connected to the sliding table in rotation, and the motor is connected to the rotating shaft;
所述气缸设置在翻转架上,所述气缸垂直于直线导轨的轨道,所述气缸与安装板连接,所述海绵垫设置在安装板上,所述海绵垫设有弧形擦拭面。The cylinder is arranged on the flip frame, the cylinder is perpendicular to the track of the linear guide rail, the cylinder is connected with the mounting plate, the sponge pad is arranged on the mounting plate, and the sponge pad is provided with an arc-shaped wiping surface.
进一步地,所述电机通过齿轮组件与转轴连接。Further, the motor is connected to the rotating shaft through a gear assembly.
进一步地,所述海绵垫通过紧固件固定在安装板上。Further, the sponge pad is fixed on the mounting plate by fasteners.
进一步地,所述海绵垫通过魔术贴与安装板连接。Further, the sponge pad is connected with the installation board through Velcro.
进一步地,还包括阻尼杆,所述阻尼杆的两端分别与滑台和翻转架铰接。Further, a damping rod is also included, and the two ends of the damping rod are respectively hinged to the slide table and the turning frame.
进一步地,所述阻尼杆的数量为两根,两根所述阻尼杆相互平行。Further, there are two damping rods, and the two damping rods are parallel to each other.
进一步地,还包括移动架,所述移动架设有自锁脚轮,所述直线导轨设置在移动架上。Further, it also includes a mobile frame, the mobile frame is provided with self-locking casters, and the linear guide rail is arranged on the mobile frame.
进一步地,所述移动架位于直线导轨的两端均设有胶辊定位杆,所述胶辊定位杆垂直于直线导轨的轨道。Further, the moving frame is provided with rubber roller positioning rods at both ends of the linear guide rail, and the rubber roller positioning rods are perpendicular to the track of the linear guide rail.
进一步地,所述胶辊定位杆与移动架铰接。Further, the rubber roller positioning rod is hinged to the moving frame.
进一步地,所述胶辊定位杆上设有刻度线。Further, a scale line is provided on the positioning rod of the rubber roller.
本发明的有益效果在于:提供一种光伏镀膜胶辊清洗装置,设计直线导轨以控制翻转架做线性运动,通过电机驱动翻转架转动,实现翻转架以不同翻转角度运动,或是在线性运动的同时改变翻转角度,从而切换海绵垫的清洁方式,可以适应不同高度和不同直径大小的胶辊的清洁作业需求,同时还在翻转架上设有气缸,气缸可以调节海绵垫对胶辊的压紧程度,从而改变清洁力道,改善清洁效果。本发明提供的光伏镀膜胶辊清洗装置兼具清洁效率高,以及清洁角度多样、轻重程度多变的灵活性特点,可以有效减轻和去除磨损印,延长了胶辊的使用周期及使用寿命,提升了玻璃版面质量。The beneficial effects of the present invention are: to provide a cleaning device for photovoltaic coated rubber rollers, in which a linear guide rail is designed to control the linear movement of the overturning frame, and the rotation of the overturning frame is driven by a motor to realize the movement of the overturning frame at different inversion angles, or in a linear motion At the same time change the turning angle, so as to switch the cleaning method of the sponge pad, which can adapt to the cleaning operation requirements of rubber rollers of different heights and different diameters. At the same time, there is an air cylinder on the turning frame, which can adjust the compression of the sponge pad to the rubber roller. degree, thereby changing the cleaning force and improving the cleaning effect. The photovoltaic coated rubber roller cleaning device provided by the present invention has the characteristics of high cleaning efficiency, various cleaning angles, and variable degrees of flexibility, which can effectively reduce and remove wear and tear marks, prolong the service life and service life of rubber rollers, and improve Improve the quality of the glass layout.
附图说明Description of drawings
图1所示为本发明实施例的光伏镀膜胶辊清洗装置的结构示意图;Fig. 1 shows the structural representation of the photovoltaic coating rubber roller cleaning device of the embodiment of the present invention;
图2所示为本发明实施例的光伏镀膜胶辊清洗装置的主视图;Fig. 2 shows the front view of the photovoltaic coated rubber roller cleaning device of the embodiment of the present invention;
图3所示为本发明实施例的光伏镀膜胶辊清洗装置的A-A剖视图;Fig. 3 shows the A-A cross-sectional view of the photovoltaic coating rubber roller cleaning device of the embodiment of the present invention;
标号说明:Label description:
1、直线导轨;11、滑台;12、轨道;2、翻转架;3、电机;4、气缸;5、安装板;6、海绵垫;7、阻尼杆;8、移动架;81、自锁脚轮;82、胶辊定位杆。1. Linear guide rail; 11. Sliding table; 12. Track; 2. Turning frame; 3. Motor; 4. Cylinder; 5. Mounting plate; 6. Sponge pad; 7. Damping rod; 8. Moving frame; 81. Locking casters; 82, rubber roller positioning rod.
具体实施方式Detailed ways
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, achieved goals and effects of the present invention in detail, the following descriptions will be made in conjunction with the embodiments and accompanying drawings.
本发明提供一种光伏镀膜胶辊清洗装置,应用在光伏玻璃生产设备上。The invention provides a photovoltaic coating rubber roller cleaning device, which is applied to photovoltaic glass production equipment.
请参照图1至图3所示,本发明的一种光伏镀膜胶辊清洗装置,包括直线导轨1、翻转架2、电机3、气缸4、安装板5和海绵垫6;Please refer to Fig. 1 to Fig. 3, a photovoltaic coated rubber roller cleaning device of the present invention includes a
所述翻转架2和电机3均设置在直线导轨1的滑台11上,所述翻转架2的转轴与滑台11转动连接,所述电机3与转轴连接;The
所述气缸4设置在翻转架2上,所述气缸4垂直于直线导轨1的轨道12,所述气缸4与安装板5连接,所述海绵垫6设置在安装板5上,所述海绵垫6设有弧形擦拭面。Described
从上述描述可知,本发明的有益效果在于:提供一种光伏镀膜胶辊清洗装置,设计直线导轨1以控制翻转架2做线性运动,通过电机3驱动翻转架2转动,实现翻转架2以不同翻转角度运动,或是在线性运动的同时改变翻转角度,从而切换海绵垫6的清洁方式,可以适应不同高度和不同直径大小的胶辊的清洁作业需求,同时还在翻转架2上设有气缸4,气缸4可以调节海绵垫6对胶辊的压紧程度,从而改变清洁力道,改善清洁效果。本发明提供的光伏镀膜胶辊清洗装置兼具清洁效率高,以及清洁角度多样、轻重程度多变的灵活性特点,可以有效减轻和去除磨损印,延长了胶辊的使用周期及使用寿命,提升了玻璃版面质量。From the above description, it can be seen that the beneficial effect of the present invention is to provide a cleaning device for photovoltaic coating rubber rollers, design the
在可选实施例中,所述电机3通过齿轮组件与转轴连接。In an optional embodiment, the
在可选实施例中,所述海绵垫6通过紧固件固定在安装板5上。In an optional embodiment, the
从上述描述可知,海绵垫6可拆卸的设置在安装板5上,方便更换清洗和更换不同型号的海绵。It can be seen from the above description that the
在可选实施例中,所述海绵垫6通过魔术贴与安装板5连接。In an optional embodiment, the
从上述描述可知,采用魔术贴连接具有拆装方便的优点。It can be seen from the above description that the Velcro connection has the advantage of being easy to assemble and disassemble.
在可选实施例中,还包括阻尼杆7,所述阻尼杆7的两端分别与滑台11和翻转架2铰接。In an optional embodiment, a
在可选实施例中,所述阻尼杆7的数量为两根,两根所述阻尼杆7相互平行。In an optional embodiment, the number of the
从上述描述可知,阻尼杆7起到辅助支撑的作用,提高清洁过程中翻转架2的稳定性。It can be seen from the above description that the
在可选实施例中,还包括移动架8,所述移动架8设有自锁脚轮81,所述直线导轨1设置在移动架8上。In an optional embodiment, a moving
从上述描述可知,移动架8起到方便对清洁组件进行位置调整的作用。It can be known from the above description that the moving
在可选实施例中,所述移动架8位于直线导轨1的两端均设有胶辊定位杆82,所述胶辊定位杆82垂直于直线导轨1的轨道12。In an optional embodiment, rubber
从上述描述可知,胶辊定位杆82用以定位直线导轨1与胶辊之间的平行度。It can be seen from the above description that the rubber
在可选实施例中,所述胶辊定位杆82与移动架8铰接。In an optional embodiment, the rubber
从上述描述可知,胶辊定位杆82采用铰接的方式安装在移动架8上,方便其收纳。It can be known from the above description that the rubber
在可选实施例中,所述胶辊定位杆82上设有刻度线。In an optional embodiment, the rubber
从上述描述可知,通过两根带有刻度线的胶辊定位杆82就可以准确的调节清洗装置与待清洁胶辊之间的平行度。It can be seen from the above description that the parallelism between the cleaning device and the rubber roller to be cleaned can be accurately adjusted through the two rubber
本发明的工作原理是:使用时,先将移动架8靠近待清洁胶辊,利用两组胶辊定位杆82定位直线导轨1与胶辊之间的平行度并调整移动架8的位置,启动直线导轨1后控制翻转架2进行线性运动,并通过气缸4调整翻转架2的翻转角度,同时利用气缸4控制海绵垫6对胶辊的压迫力度,对胶辊展开清洁。The working principle of the present invention is: when in use, first move the moving
请参照图1至图3所示,本发明的实施例一为:一种光伏镀膜胶辊清洗装置,包括直线导轨1、翻转架2、电机3、气缸4、安装板5和海绵垫6;Please refer to Figures 1 to 3, the first embodiment of the present invention is: a photovoltaic coating rubber roller cleaning device, including a
所述翻转架2和电机3均设置在直线导轨1的滑台11上,所述翻转架2的转轴与滑台11转动连接,所述电机3与转轴连接;The overturn
所述气缸4设置在翻转架2上,所述气缸4垂直于直线导轨1的轨道12,所述气缸4与安装板5连接,所述海绵垫6设置在安装板5上,所述海绵垫6设有弧形擦拭面。Described
所述电机3通过齿轮组件与转轴连接。The
所述海绵垫6通过紧固件固定在安装板5上。还包括阻尼杆7,所述阻尼杆7的两端分别与滑台11和翻转架2铰接。所述阻尼杆7的数量为两根,两根所述阻尼杆7相互平行。还包括移动架8,所述移动架8设有自锁脚轮81,所述直线导轨1设置在移动架8上。所述移动架8位于直线导轨1的两端均设有胶辊定位杆82,所述胶辊定位杆82垂直于直线导轨1的轨道12。所述胶辊定位杆82与移动架8铰接。所述胶辊定位杆82上设有刻度线。The
请参照图1至图3所示,本发明的实施例二为:所述海绵垫6通过魔术贴与安装板5连接。Please refer to FIG. 1 to FIG. 3 , the second embodiment of the present invention is: the
综上所述,本发明提供一种光伏镀膜胶辊清洗装置,设计直线导轨以控制翻转架做线性运动,通过电机驱动翻转架转动,实现翻转架以不同翻转角度运动,或是在线性运动的同时改变翻转角度,从而切换海绵垫的清洁方式,可以适应不同高度和不同直径大小的胶辊的清洁作业需求,同时还在翻转架上设有气缸,气缸可以调节海绵垫对胶辊的压紧程度,从而改变清洁力道,改善清洁效果。本发明提供的光伏镀膜胶辊清洗装置兼具清洁效率高,以及清洁角度多样、轻重程度多变的灵活性特点,可以有效减轻和去除磨损印,延长了胶辊的使用周期及使用寿命,提升了玻璃版面质量。To sum up, the present invention provides a cleaning device for photovoltaic coated rubber rollers. The linear guide rail is designed to control the linear movement of the reversing frame, and the motor drives the reversing frame to rotate, so that the reversing frame can move at different flipping angles, or in a linear motion. At the same time change the turning angle, so as to switch the cleaning method of the sponge pad, which can adapt to the cleaning operation requirements of rubber rollers of different heights and different diameters. At the same time, there is an air cylinder on the turning frame, which can adjust the compression of the sponge pad to the rubber roller. degree, thereby changing the cleaning force and improving the cleaning effect. The photovoltaic coated rubber roller cleaning device provided by the present invention has the characteristics of high cleaning efficiency, various cleaning angles, and variable degrees of flexibility, which can effectively reduce and remove wear and tear marks, prolong the service life and service life of rubber rollers, and improve Improve the quality of the glass layout.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in related technical fields, are all included in the same principle. Within the scope of patent protection of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116984170A (en) * | 2023-08-03 | 2023-11-03 | 江苏协动智控设备有限公司 | A new type of fully automatic roller coating machine |
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| CN208840048U (en) * | 2018-09-19 | 2019-05-10 | 武汉虹之彩包装印刷有限公司 | A cleaning device for a glue roller set for proofing |
| CN217705175U (en) * | 2022-03-14 | 2022-11-01 | 昆山侨通印务有限公司 | Reciprocating self-cleaning mechanism for offset press rubber roller |
| CN219503294U (en) * | 2023-03-20 | 2023-08-11 | 广西新福兴硅科技有限公司 | Photovoltaic coating film rubber roll belt cleaning device |
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| CN116984170A (en) * | 2023-08-03 | 2023-11-03 | 江苏协动智控设备有限公司 | A new type of fully automatic roller coating machine |
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