CN116273790A - On-site anti-corrosion maintenance coating structure and construction method of steel structure engineering - Google Patents
On-site anti-corrosion maintenance coating structure and construction method of steel structure engineering Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及钢结构表面涂装防护技术,具体涉及一种钢结构工程现场防腐维护涂层结构及其施工方法,属于腐蚀防护技术领域。The invention relates to steel structure surface coating protection technology, in particular to a steel structure engineering on-site anti-corrosion maintenance coating structure and a construction method thereof, belonging to the technical field of corrosion protection.
背景技术Background technique
钢结构的诸多优势使其成为装配式建筑的主流选择之一,钢结构应用过程中面临的主要技术问题就是钢结构基体的防腐保护,目前是世界范围内钢结构表面防腐保护技术主要采用涂层防护技术,涂层防护技术则主要有电弧喷涂金属复合涂层防护体系和涂料重防腐复合涂层防护体系两大类。其中,电弧喷涂金属复合涂层防护体系的实际使用寿命已有超过30年的工程实例,而涂料重防腐复合涂层防护体系的初始免维护时间也能达到10年左右。但是在钢结构工程应用过程中发现,因复合涂层体系防护能力设计不足、表面处理不到位、涂装质控不严等导致的防护失效问题更容易提早和大范围出现,如焊缝、棱角等,短则1年,长不过2年焊缝及棱角处就会出现锈蚀问题;如沿海钢结构工程、工业用钢结构工程(如选煤厂钢结构、电厂钢结构等),因面临海洋大气环境、工业腐蚀环境或室内严重的潮湿环境等,结果导致钢结构工程投入运行后不久,相关钢结构即发生不同程度的腐蚀情况,并随着时间增长腐蚀逐渐加重,一是显著影响工程美化装饰效果;二是大幅缩短了工程首次免维护时间,并显著增加工程全寿命期间维护频次,大幅增加工程维护成本;三是给相关工程带来安全隐患。这些都严重损害了钢结构工程应有的经济与社会效益。The many advantages of steel structure make it one of the mainstream choices for prefabricated buildings. The main technical problem faced in the application of steel structure is the anti-corrosion protection of steel structure substrate. At present, the anti-corrosion protection technology of steel structure surface in the world mainly adopts coating Protection technology, coating protection technology mainly includes arc spraying metal composite coating protection system and coating heavy-duty anti-corrosion composite coating protection system. Among them, the actual service life of the arc sprayed metal composite coating protection system has exceeded 30 years, and the initial maintenance-free time of the heavy-duty coating heavy-duty composite coating protection system can also reach about 10 years. However, in the application process of steel structure engineering, it is found that the protection failure problems caused by insufficient protection ability design of the composite coating system, inadequate surface treatment, and poor coating quality control are more likely to occur early and on a large scale, such as welds, edges and corners Etc., as short as 1 year, and as long as 2 years, there will be corrosion problems at welds and edges and corners; such as coastal steel structure engineering and industrial steel structure engineering (such as coal preparation plant steel structure, power plant steel structure, etc.), due to the sea Atmospheric environment, industrial corrosion environment or indoor severe humid environment, etc. As a result, shortly after the steel structure project is put into operation, the relevant steel structure will be corroded to varying degrees, and the corrosion will gradually increase with time. First, it will significantly affect the beautification of the project. Decorative effect; the second is to greatly shorten the first maintenance-free time of the project, and significantly increase the maintenance frequency during the whole life of the project, which greatly increases the maintenance cost of the project; the third is to bring safety hazards to related projects. These have seriously damaged the due economic and social benefits of steel structure engineering.
CN201320186942.4公开了一种用于钢结构焊缝的防腐复合涂层结构,该复合涂层结构在经喷砂或丸表面处理的焊缝表面上热喷涂一种稀土改性阳极型金属涂层,附着在稀土改性阳极型金属涂层上的自内向外依次为纳米改性环氧封闭漆涂层、环氧云铁中间漆涂层和聚氨酯面漆或氟碳面漆涂层;针对重防腐涂料在高盐度海水钢材结构上使用效果不是很好,且由于大都需要在钢结构表面干燥下施工,并不适用于已建钢材结构防腐涂层现场施工的技术问题,CN201910232830.X公开了一种石墨烯基钢材防腐涂层的制备方法,将钢材表面进行除油除锈和打磨处理,然后先用水下固化环氧树脂在打磨好的钢材表面涂覆一层环氧树脂涂层,再采用硅烷偶联剂、硅烷偶联剂水性石墨烯复合层、油性石墨烯层过渡工艺,得到三道石墨烯基钢材防腐涂层,成功应用于潮汐区、浪溅区及高湿环境下;某煤业集团洗选中心为企业钢结构维护推荐了涂层体系见表1。CN201320186942.4 discloses an anti-corrosion composite coating structure for steel structure welds. The composite coating structure is thermally sprayed with a rare earth modified anodic metal coating on the surface of the weld treated by sandblasting or shot surface treatment. , attached to the rare earth modified anodic metal coating from the inside to the outside are nano-modified epoxy sealer coating, epoxy mica iron intermediate paint coating and polyurethane topcoat or fluorocarbon topcoat coating; for heavy The effect of anti-corrosion coatings on high-salinity seawater steel structures is not very good, and because most of them need to be applied under the dry surface of steel structures, it is not suitable for the technical problems of on-site construction of anti-corrosion coatings on existing steel structures. CN201910232830.X discloses A preparation method of a graphene-based steel anticorrosion coating, the surface of the steel is degreased, derusted and polished, and then the epoxy resin is cured under water to coat a layer of epoxy resin coating on the polished steel surface, and then Using silane coupling agent, silane coupling agent water-based graphene composite layer, and oil-based graphene layer transition process, three graphene-based steel anti-corrosion coatings were obtained, which were successfully applied in tidal areas, splash areas and high-humidity environments; The coating system recommended by the Coal Industry Group Washing Center for the steel structure maintenance of the enterprise is shown in Table 1.
表1选煤厂钢结构维护设计方案Table 1 Steel structure maintenance design scheme of coal preparation plant
综合上述等现有技术,可见现有钢结构工程现场防腐涂装施工采用的都是复合涂层结构,而采用的涂料中,传统型溶剂型涂料含有大量的VOC排放,现有环保政策已不能接受,目前钢结构工程现场防腐涂装都在积极推进高固份、无溶剂、水性等环保型涂料,但上述环保涂料虽然在环保上达到了国家要求,但是上述涂料普遍存在表干时间较长,尤其是实干时间更长(10~24h),加上多道涂装及其间隔时间,这样这个复合涂层涂装完成并可以投入使用短则需要3~5天,长者甚至更久,严重影响了现有钢结构工程的使用,尤其是在营钢结构工程的维修使用,而许多钢结构防腐涂装维修工程往往就因现场时间限制而影响力涂装质量的保证。Based on the above-mentioned existing technologies, it can be seen that the existing on-site anti-corrosion coating construction of steel structure projects uses composite coating structures, and among the coatings used, traditional solvent-based coatings contain a large amount of VOC emissions, and the existing environmental protection policies can no longer be used. Accepted, at present, the on-site anti-corrosion coating of steel structure projects is actively promoting high-solid, solvent-free, water-based and other environmentally friendly coatings, but although the above-mentioned environmentally friendly coatings meet the national requirements in terms of environmental protection, the above-mentioned coatings generally have a long surface drying time , especially the hard drying time is longer (10-24h), plus multiple coats and their intervals, so that the composite coating can be finished and put into use. It takes 3-5 days at shortest time, and even longer for the elderly. It has seriously affected the use of existing steel structure projects, especially the maintenance and use of in-service steel structure projects, and many steel structure anti-corrosion coating maintenance projects often affect the guarantee of coating quality due to on-site time constraints.
发明内容Contents of the invention
为了克服上述现有技术的不足,本发明的目的是针对现有钢结构工程现场防腐涂装施工采用常规复合涂层结构存在的涂装周期较长、复合涂层结构质量难以保证等工艺技术及质量问题,针对现有无溶剂环氧涂料粘度大、涂层设计较厚等技术不足,利用超支化树脂改性技术,提出了一种新型钢结构工程现场防腐涂装施工用复合涂层结构即相应的快速固化无溶剂环氧涂料,粘度低、涂层厚度易调控、快速固化,实现快速现场涂装施工清洁、安全、快速、耐久的综合效果。In order to overcome the above-mentioned deficiencies in the prior art, the object of the present invention is to adopt conventional composite coating structure for existing steel structure engineering on-site anti-corrosion coating construction. In view of the quality problems, in view of the technical deficiencies of the existing solvent-free epoxy coatings such as high viscosity and thick coating design, a new type of composite coating structure for on-site anti-corrosion coating construction of steel structure engineering is proposed by using hyperbranched resin modification technology. The corresponding fast-curing solvent-free epoxy coating has low viscosity, easy control of coating thickness, and fast curing, realizing the comprehensive effect of fast on-site coating construction, clean, safe, fast and durable.
本发明的技术方案如下:一种钢结构工程现场防腐维护涂层结构,包括钢结构基体,所述钢结构基体表面由内及外依次设有第一道无溶剂环氧涂层和第二道无溶剂环氧涂层,形成防腐维护涂层;所述钢结构基体前处理清洁度不低于PSa2½级;所述第一道无溶剂环氧涂层厚度50~200μm;所述第二道无溶剂环氧涂层厚度100~400μm;所述防腐维护涂层厚度150~600μm;所述第一道无溶剂环氧涂层和第二道无溶剂环氧涂层的形成时间为表干时间不超过1h、实干时间不超过4h。The technical scheme of the present invention is as follows: a coating structure for on-site anti-corrosion maintenance of steel structure engineering, including a steel structure substrate, the surface of the steel structure substrate is sequentially provided with a first solvent-free epoxy coating and a second solvent-free epoxy coating from the inside to the outside. Solvent-free epoxy coating to form an anti-corrosion maintenance coating; the pre-treatment cleanliness of the steel structure substrate is not lower than PSa2½ level; the thickness of the first solvent-free epoxy coating is 50-200 μm; The thickness of the solvent epoxy coating is 100-400 μm; the thickness of the anti-corrosion maintenance coating is 150-600 μm; the formation time of the first solvent-free epoxy coating and the second solvent-free epoxy coating is not less than the surface dry time More than 1h, hard work time does not exceed 4h.
一种所述的一种钢结构工程现场维护涂层结构的施工方法,具体步骤如下:A kind of construction method of described a kind of steel structure engineering on-site maintenance coating structure, concrete steps are as follows:
第一步:钢结构基体表面清理:采用铲刀、毛刷以及清洁剂,将现场钢结构工程的钢结构基体表面存在的明显油污、脱起涂层、积灰积尘、重锈以及影响涂装作业的杂质、杂物清除掉,便于后续施工;Step 1: Surface cleaning of the steel structure substrate: use a spatula, a brush and a cleaning agent to remove the obvious oil stains, peeling off coating, dust accumulation, heavy rust and effects on the surface of the steel structure substrate of the on-site steel structure project. Impurities and sundries in the installation operation are removed to facilitate subsequent construction;
第二步:超高压水射流清洁处理:第一步结束后立即采用压力200~250MPa范围的水射流喷枪对钢结构基体表面进行喷射处理,清除掉其表面存在的疏松的旧涂层、铁锈、和氧化皮附着物,清洁度达到PSa2½级及其以上等级;所述水射流的水中含有不低于0.1%的缓蚀剂;The second step: ultra-high pressure water jet cleaning treatment: Immediately after the first step, use a water jet spray gun with a pressure range of 200-250 MPa to spray the surface of the steel structure substrate to remove the loose old coating, rust, and scale deposits, the cleanliness can reach PSa2½ level and above; the water in the water jet contains not less than 0.1% corrosion inhibitor;
第三步:风干处理:第二步结束后立即采用清洁干燥的压缩空气对水射流清洁处理后的钢结构基体表面进行吹干处理,压缩空气气压不低于0.5MPa、空气温度不低于10℃,钢结构基体表面吹干作业时间不超过5min;Step 3: Air-drying treatment: Immediately after the end of the second step, use clean and dry compressed air to dry the surface of the steel structure substrate after water jet cleaning. The compressed air pressure is not lower than 0.5MPa, and the air temperature is not lower than 10. ℃, the drying time of the surface of the steel structure substrate shall not exceed 5 minutes;
第四步:人工预涂:第三步风干处理合格后,将适量的第一道无溶剂环氧涂层用的无溶剂环氧涂料混合均匀,采用毛刷、滚筒,对钢结构基体难以喷涂的部位或隐蔽部位进行预涂处理;Step 4: Manual pre-coating: After the air-drying treatment in the third step is qualified, mix an appropriate amount of solvent-free epoxy paint for the first solvent-free epoxy coating evenly, and use brushes and rollers to spray the steel structure substrate. Parts or hidden parts are pre-coated;
第五步:第一道无溶剂环氧涂层喷涂;预涂处理后,立即采用双组份无溶剂涂料喷枪进行第一道无溶剂环氧涂层的涂装,控制第一道无溶剂环氧涂层厚度50~200μm;Step 5: Spray the first solvent-free epoxy coating; after the pre-coating treatment, immediately use a two-component solvent-free paint spray gun to apply the first solvent-free epoxy coating to control the first solvent-free ring Oxygen coating thickness 50-200μm;
第六步:第二道无溶剂环氧涂层喷涂:第一道无溶剂环氧涂层涂装结束1h后,立即采用双组份无溶剂涂料喷枪进行第二道无溶剂环氧涂层的涂装,控制第二道无溶剂环氧涂层厚度100~400μm;Step 6: Spray the second solvent-free epoxy coating: 1 hour after the first solvent-free epoxy coating, immediately use a two-component solvent-free paint spray gun to spray the second solvent-free epoxy coating For coating, control the thickness of the second solvent-free epoxy coating to 100-400 μm;
第七步:交工使用:第二道无溶剂环氧涂层涂装作业完成后4h,对防腐维护涂层表面进行检验,即采用人工行走检验复合涂层结构承重情况,根据脚印处复合涂层无明显变形即可交工,钢结构工程现场即可投入使用。Step 7: Delivery and use: 4 hours after the completion of the second solvent-free epoxy coating, inspect the surface of the anti-corrosion maintenance coating, that is, use manual walking to inspect the load-bearing condition of the composite coating structure, according to the footprint of the composite coating It can be handed over without obvious deformation, and the steel structure project can be put into use on site.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:As the preferred scheme of the construction method of the composite coating structure for steel structure engineering on-site anticorrosion coating construction according to the present invention:
所述第一道无溶剂环氧涂层和第二道无溶剂环氧涂层均为无溶剂环氧涂层;The first solvent-free epoxy coating and the second solvent-free epoxy coating are solvent-free epoxy coatings;
所述无溶剂环氧涂层是由A组分和B组分组成的无溶剂环氧涂料,其中:The solvent-free epoxy coating is a solvent-free epoxy coating composed of A component and B component, wherein:
A组分由按重量百分比计的下述原料组成:E51型双酚A环氧树脂用量40~60%、CER-170超支化脂肪族环氧树脂用量10~20%、润湿分散剂用量0.5%、消泡剂用量0.5%、防沉剂用量0.5%、颜料炭黑用量0.7%、余量为填料;Component A is composed of the following raw materials by weight percentage: E51 bisphenol A epoxy resin dosage 40-60%, CER-170 hyperbranched aliphatic epoxy resin dosage 10-20%, wetting and dispersing agent dosage 0.5% %, the amount of defoaming agent is 0.5%, the amount of anti-settling agent is 0.5%, the amount of pigment carbon black is 0.7%, and the balance is filler;
B组分由按重量百分比计的下述原料组成:WZH-155K环氧固化剂用量20~28%、DMP-30促进剂用量1~2%、KH-550偶联剂用量1~2%、余量为CYH-277增韧稀释改性剂;Component B is composed of the following raw materials by weight percentage: WZH-155K epoxy curing agent dosage 20~28%, DMP-30
上述A、B双组份使用前,按照A:B重量比1:1称量并混合均匀后涂装使用。Before using the above-mentioned two-components A and B, weigh them according to the weight ratio of A:B 1:1 and mix them evenly before painting.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:所述填料份中含有重量分数1~10%的鳞片状锌粉。As a preferred solution of the construction method of the composite coating structure for on-site anti-corrosion coating construction of steel structure engineering according to the present invention: the filler contains 1-10% by weight of flaky zinc powder.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:所述填料份中含有重量分数0.5~5%的石墨烯。As a preferred solution of the construction method of the composite coating structure for on-site anti-corrosion coating construction of steel structure engineering according to the present invention: the filler contains 0.5-5% graphene by weight.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:所述第二道无溶剂环氧涂层用的无溶剂环氧涂料中,在现有或上述无溶剂环氧涂料的基础上还可以含有重量分数0.3~0.5%的抗氧剂、重量分数0.3~0.5%紫外光吸收剂、重量分数0.3~0.8%的光稳定剂。As the preferred scheme of the construction method of the composite coating structure for steel structure engineering on-site anticorrosion coating construction according to the present invention: in the solvent-free epoxy coating for the second solvent-free epoxy coating, in the existing or In addition to the above solvent-free epoxy coating, it may also contain 0.3-0.5% by weight of antioxidant, 0.3-0.5% by weight of ultraviolet light absorber, and 0.3-0.8% by weight of light stabilizer.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:所述抗氧剂为受阻酚类主抗氧剂,或者受阻酚类主抗氧剂与低挥发性有机亚磷酸酯类辅助抗氧剂任意比例的混合物。As the preferred scheme of the construction method of the composite coating structure for steel structure engineering on-site anticorrosion coating construction according to the present invention: the antioxidant is a hindered phenolic primary antioxidant, or a hindered phenolic primary antioxidant combined with a low A mixture of volatile organic phosphite auxiliary antioxidants in any proportion.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:所述光稳定剂为受阻胺类光稳定剂。As a preferred solution of the construction method of the composite coating structure for on-site anti-corrosion coating construction of steel structure engineering according to the present invention: the light stabilizer is a hindered amine light stabilizer.
作为本发明所述的钢结构工程现场防腐涂装施工用复合涂层结构的施工方法的优选方案:所述紫外光吸收剂为酚基取代的苯并三唑类紫外线吸收剂。As a preferred solution of the construction method of the composite coating structure for on-site anti-corrosion coating construction of steel structure engineering according to the present invention: the ultraviolet light absorber is a benzotriazole ultraviolet absorber substituted with phenolic groups.
为提高涂层防护性能,上述填料份中还含有鳞片状锌粉或石墨烯,鳞片状锌粉显著提高涂层屏蔽性能的同时还可以为钢结构基体提供较好的阴极保护作用;石墨烯应用到涂料中可凭借其优异的性能提高涂层的物理机械性能。In order to improve the protective performance of the coating, the above-mentioned fillers also contain flaky zinc powder or graphene. The flaky zinc powder can not only improve the shielding performance of the coating, but also provide better cathodic protection for the steel structure substrate; the application of graphene Adding it to the coating can improve the physical and mechanical properties of the coating by virtue of its excellent performance.
上述第二道无溶剂环氧涂层用的无溶剂环氧涂料中含有抗氧剂、紫外光吸收剂、光稳定剂;因现有无溶剂环氧涂料主要用于室内环境,没有过高的耐候性要求,在现有技术基础上,增加抗氧剂、紫外光吸收剂及光稳定剂,可以提高钢结构工程现场一些面临高温或光辐射构件表面防腐维护涂层的耐久性,保证整个钢结构工程现场防腐维护涂层结构应用后其表面能长期稳定一致,保持良好的装饰美化效果。The solvent-free epoxy coating that above-mentioned second road solvent-free epoxy coating is used contains antioxidant, ultraviolet absorber, light stabilizer; Because existing solvent-free epoxy coating is mainly used in indoor environment, there is no too high Weather resistance requirements, on the basis of existing technologies, adding antioxidants, ultraviolet light absorbers and light stabilizers can improve the durability of anti-corrosion and maintenance coatings on the surface of some components facing high temperature or light radiation on the steel structure engineering site, ensuring that the entire steel On-site anti-corrosion maintenance of structural engineering After the application of the coating structure, its surface can be stable and consistent for a long time, maintaining a good decorative and beautifying effect.
本发明的有益效果是:本发明钢结构工程现场防腐维护涂层结构选用无溶剂环氧涂料涂层体系,现场涂装工期短,对钢结构工程现场运行干扰小,仅施工安全,清洁环保,涂层密实、无针孔,具有超长耐盐雾性能,屏蔽性能优异,可防止电化学腐蚀,持久可靠,因其无层间干扰,涂装质量可靠。本发明的第一道无溶剂环氧涂层用的无溶剂环氧涂料,采用超支化树脂改性技术,经配方优化和鳞片状锌粉或石墨烯的添加,不仅克服了现有无溶剂涂料技术存在的不足,还解决了现有超支化改性环氧涂料涂层过度柔韧导致的附着力不足问题,在满足了钢结构工程现场防腐维护施工要求的同时,也保证钢结构工程现场防腐维护涂层结构综合防护性能。The beneficial effects of the present invention are: the on-site anti-corrosion maintenance coating structure of the steel structure project adopts the solvent-free epoxy paint coating system, the on-site coating period is short, the on-site operation of the steel structure project is less disturbed, the construction is safe, clean and environmentally friendly, The coating is dense and pinhole-free, has super long salt spray resistance, excellent shielding performance, can prevent electrochemical corrosion, and is durable and reliable. Because there is no interlayer interference, the coating quality is reliable. The solvent-free epoxy coating for the first solvent-free epoxy coating of the present invention adopts hyperbranched resin modification technology, and through formula optimization and the addition of scaly zinc powder or graphene, it not only overcomes the existing solvent-free coating The deficiencies in the technology also solve the problem of insufficient adhesion caused by the excessive flexibility of the existing hyperbranched modified epoxy coatings. While meeting the construction requirements for on-site anti-corrosion maintenance of steel structure engineering, it also ensures on-site anti-corrosion maintenance of steel structure engineering. Comprehensive protection performance of coating structure.
附图说明Description of drawings
图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图中:1-钢结构基体,2-第一道无溶剂环氧涂层,3-第二道无溶剂环氧涂层。In the picture: 1-steel structure substrate, 2-the first solvent-free epoxy coating, 3-the second solvent-free epoxy coating.
具体实施方式Detailed ways
下面结合实施例及附图进一步阐明本发明的方案及效果:Further illustrate scheme and effect of the present invention below in conjunction with embodiment and accompanying drawing:
实施例1Example 1
见图1所示。See Figure 1.
一种钢结构工程现场防腐维护涂层结构,包括钢结构基体1,所述钢结构基体1表面由内及外依次设有第一道无溶剂环氧涂层2和第二道无溶剂环氧涂层3,形成防腐维护涂层。A coating structure for on-site anti-corrosion maintenance of steel structure engineering, including a
钢结构工程现场的钢结构基体1前处理清洁度不低于P Sa2½级后,可涂装无溶剂环氧涂料(如 CN112547464中超支化脂肪族环氧树脂类水性涂料)形成第一道无溶剂环氧涂层2,涂层厚度50~100μm,其表干时间约0.5h,实干时间不超过4h,附着力超过8MPa;第一道无溶剂环氧涂层2刚表干,即可涂装无溶剂环氧涂料(如溧阳冶建TH-28)形成采用第二道无溶剂环氧涂层3,涂层厚度150~300μm,第二道无溶剂环氧涂层3表干时间不超过1h,实干时间不超过4h,附着力不小于10MPa;整个钢结构工程现场防腐涂装施工用复合涂层结构总厚度达到200~400μm,附着力超过8MPa,耐盐雾试验时间不低于5000h。After the pre-treatment cleanliness of the
实施例2Example 2
见图1所示。See Figure 1.
一种钢结构工程现场防腐维护涂层结构,包括钢结构基体1,所述钢结构基体1表面由内及外依次设有第一道无溶剂环氧涂层2和第二道无溶剂环氧涂层3,形成防腐维护涂层;所述钢结构基体1前处理清洁度不低于PSa2½级;所述第一道无溶剂环氧涂层2厚度50~200μm;所述第二道无溶剂环氧涂层3厚度100~400μm;所述防腐维护涂层厚度150~600μm。A coating structure for on-site anti-corrosion maintenance of steel structure engineering, including a
上述无溶剂环氧涂层2、无溶剂环氧涂层3用的无溶剂环氧涂料由A、B组分构成,其中:The above-mentioned solvent-
A组分由按重量百分比计的下述原料组成:E51型双酚A环氧树脂40%、CER-170超支化脂肪族环氧树脂20%、润湿分散剂0.5%、消泡剂0.5%、防沉剂0.5%、颜料炭黑0.7%、5%鳞片状锌粉、填料余量;先将A组分除鳞片锌粉以外的其他原料按上述配比称量取样,采用研磨机分散均匀,然后再加入鳞片锌粉,经真空高速搅拌机分散均匀后备用。Component A is composed of the following raw materials by weight percentage: E51 type bisphenol A epoxy resin 40%, CER-170 hyperbranched aliphatic epoxy resin 20%, wetting and dispersing agent 0.5%, defoamer 0.5% , anti-sedimentation agent 0.5%, pigment carbon black 0.7%, 5% flaky zinc powder, and filler balance; firstly, other raw materials in component A except flaky zinc powder are weighed and sampled according to the above ratio, and dispersed evenly with a grinder , and then add flake zinc powder and disperse evenly in a vacuum high-speed mixer for later use.
B组分由按重量百分比计的下述原料组成:WZH-155K环氧固化剂28%、DMP-30促进剂1%、KH-550偶联剂1%、CYH-277增韧稀释改性剂余量,将B组分中各原料按上述配比称量取样,采用真空高速搅拌机分散均匀备用。Component B is composed of the following raw materials by weight percentage: WZH-155K epoxy curing agent 28%, DMP-30
钢结构工程现场将上述A、B组份按其重量分1:1进行称量取样并混合均匀后,用于第一道无溶剂环氧涂层2及第二道无溶剂环氧涂层3涂装使用即可。经应用检测,上述无溶剂环氧涂层其室温表干时间不超过40min,实干时间不超过3h,附着力不低于10MPa,耐盐雾时间不低于5000h。On the site of the steel structure project, the above-mentioned components A and B are weighed and sampled according to their weight in a ratio of 1:1 and mixed evenly, and then used for the first solvent-
实施例3Example 3
见图1所示。See Figure 1.
一种钢结构工程现场防腐维护涂层结构,包括钢结构基体1,钢结构工程现场防腐维护涂层结构从钢结构基体1向上依次为第一道无溶剂环氧涂层2、第二道无溶剂环氧涂层3。An on-site anti-corrosion maintenance coating structure for steel structure engineering, including a
上述第二道无溶剂环氧涂层用的无溶剂环氧涂料,采用现有技术的无溶剂环氧涂料,在其树脂组分(如A组分)中加入占涂料总重量的重量份0.5%的受阻酚类主抗氧剂、重量份0.3%的酚基取代的苯并三唑类紫外线吸收剂、重量份0.5%的受阻胺类光稳定剂,采用高速搅拌机分散均匀备用。The above-mentioned solvent-free epoxy coating for the second solvent-free epoxy coating adopts the solvent-free epoxy coating of the prior art, and adds 0.5 parts by weight accounting for the total weight of the coating to its resin component (such as component A). % of hindered phenolic primary antioxidant, 0.3% by weight of phenolic substituted benzotriazole ultraviolet absorber, and 0.5% by weight of hindered amine light stabilizer, and use a high-speed mixer to disperse evenly for later use.
钢结构工程现场将上述改进过的现有技术的无溶剂环氧涂料树脂组分(如A组分)按照其说明的配比与其固化剂组分(如B组分)进行称量取样并混合均匀后,用于第二道无溶剂环氧涂层涂装使用即可。经取样检测,第二道无溶剂环氧涂层3其室温表干时间不超过1h,实干时间不超过4h,附着力不低于10MPa,耐盐雾时间不低于5000h,耐人工加速老化试验时间超过3000h。On the site of the steel structure project, the solvent-free epoxy coating resin component (such as component A) of the above-mentioned improved prior art is weighed and sampled and mixed with its curing agent component (such as component B) according to its stated ratio. After uniformity, it can be used for the second solvent-free epoxy coating. After sampling and testing, the surface-drying time of the second solvent-
实施例4Example 4
见图1所示。See Figure 1.
一种钢结构工程现场防腐维护涂层结构,包括钢结构基体1,钢结构工程现场防腐维护涂层结构从钢结构基体1向上依次为第一道无溶剂环氧涂层2、第二道无溶剂环氧涂层3。An on-site anti-corrosion maintenance coating structure for steel structure engineering, including a
上述无溶剂环氧涂层2采用实施例2无溶剂环氧涂料喷涂形成;Above-mentioned solvent-
上述无溶剂环氧涂层3采用的无溶剂环氧涂料由A、B组分构成,其中:The solvent-free epoxy coating used in the above-mentioned solvent-
A组分由按重量百分比计的下述原料组成:E51型双酚A环氧树脂用量50%、CER-170超支化脂肪族环氧树脂用量10%、润湿分散剂用量0.5%、消泡剂用量0.5%、防沉剂用量0.5%、颜料炭黑用量0.7%、抗氧剂用量0.5%、紫外线吸收剂用量0.3%、光稳定剂用量0.5%,余量为填料;将A组分原料按上述配比称量取样,研磨分散后,再经真空高速搅拌机分散均匀后备用。Component A is composed of the following raw materials by weight percentage: 50% of E51 type bisphenol A epoxy resin, 10% of CER-170 hyperbranched aliphatic epoxy resin, 0.5% of wetting and dispersing agent, defoaming agent 0.5% of anti-settling agent, 0.5% of anti-settling agent, 0.7% of pigment carbon black, 0.5% of antioxidant, 0.3% of ultraviolet absorber, 0.5% of light stabilizer, and the rest is filler; Weigh and sample according to the above ratio, grind and disperse, and disperse evenly in a vacuum high-speed mixer before use.
B组分由按重量百分比计的下述原料组成:WZH-155K环氧固化剂用量26%、DMP-30促进剂用量2%、KH-550偶联剂用量2%、余量为CYH-277增韧稀释改性剂;将B组分中各原料按上述配比称量取样,采用真空高速搅拌机分散均匀备用。Component B is composed of the following raw materials by weight percentage: 26% of WZH-155K epoxy curing agent, 2% of DMP-30 accelerator, 2% of KH-550 coupling agent, and the balance of CYH-277 Toughening and diluting modifier; weigh and sample the raw materials in component B according to the above ratio, and use a vacuum high-speed mixer to disperse evenly for later use.
上述A、B双组份使用前,按照A:B重量比1:1称量并混合均匀后涂装使用。Before using the above-mentioned two-components A and B, weigh them according to the weight ratio of A:B 1:1, mix them evenly, and then apply them.
经取样检测,第二道无溶剂环氧涂层3其室温表干时间不超过1h,实干时间不超过4h,附着力不低于10MPa,耐盐雾时间不低于5000h,耐人工加速老化试验时间超过3000h。After sampling and testing, the surface-drying time of the second solvent-
实施例5Example 5
实施例1-实施例3所述的钢结构工程现场维护涂层结构的具体施工步骤如下:The specific construction steps of the on-site maintenance coating structure of the steel structure engineering described in embodiment 1-
第一步:钢结构基体表面清理:采用铲刀、毛刷以及清洁剂,将现场钢结构工程钢结构基体表面存在的明显油污、脱起的旧涂层、结构表面的积灰积尘、钢结构腐蚀形成的重锈以及影响涂装作业的其他杂质、杂物提前清除掉。Step 1: Surface cleaning of the steel structure substrate: Use a spatula, a brush and a cleaning agent to remove the obvious oil stains, old coatings that have been peeled off, dust and dust on the surface of the structure, and steel on the surface of the steel structure substrate in the on-site steel structure project. The heavy rust caused by structural corrosion and other impurities and sundries that affect the coating operation should be removed in advance.
第二步:超高压水射流清洁处理:第一步结束后采用压力200~250MPa范围的水射流喷枪对钢结构基体表面进行喷射处理,清除掉其表面存在的疏松的旧涂层、铁锈、氧化皮等附着物,清洁度达到P Sa2½级及其以上等级;为防止闪锈,在所采用水射流的水中加入重量分0.1%的缓蚀剂。水射流处理钢结构时采取由内到外、由上到下、由高到低、由中到边的顺序原则进行。Step 2: Ultra-high pressure water jet cleaning treatment: After the first step, use a water jet spray gun with a pressure range of 200-250 MPa to spray the surface of the steel structure substrate to remove loose old coatings, rust, and oxidation on the surface. For attachments such as leather, the cleanliness should reach P Sa2½ level and above; in order to prevent flash rust, 0.1% by weight of corrosion inhibitor is added to the water of the water jet used. Water jet treatment of steel structures adopts the principle of sequence from inside to outside, from top to bottom, from high to low, and from middle to edge.
第三步:风干处理:第二步结束后立即采用清洁干燥的压缩空气对水射流清洁处理后的钢结构基体表面进行吹干处理,压缩空气气压不低于0.5MPa、空气温度不低于10℃,钢结构基体表面吹干作业时间不超过5min;风干处理作业原则与水射流作业原则一致,具体作业时紧跟水射流处理作业,即当水射流清理后作业面具有一个单独的且不受后续水射流作业影响的工况时,立即进行风干处理,如已自然晾干的区域除外。Step 3: Air-drying treatment: Immediately after the end of the second step, use clean and dry compressed air to dry the surface of the steel structure substrate after water jet cleaning. The compressed air pressure is not lower than 0.5MPa, and the air temperature is not lower than 10. ℃, the drying time of the surface of the steel structure substrate shall not exceed 5 minutes; the principle of air-drying treatment is the same as that of water jet operation, and the specific operation shall follow the water jet treatment operation, that is, after the water jet is cleaned, the operation surface has a separate and unaffected surface. In the working conditions affected by subsequent water jet operations, air-dry immediately, except for areas that have been naturally dried.
第四步:人工预涂:第三步风干处理作业开始后,紧跟风干作业面立即开始进行人工预涂作业,即当风干处理后作业面具有一个单独的且不受后续风干作业影响的工况时,立即采用毛刷或滚筒等,采用第一道无溶剂环氧涂层用无溶剂环氧涂料,对需要预涂的构件表面(现场钢结构工程钢结构基体难以喷涂的部位、隐蔽部位、缝隙内部、较大的凹槽、喷涂背面或喷枪难以有效喷涂的其他构件表面)进行预涂处理;Step 4: Manual pre-coating: After the air-drying treatment in the third step starts, the manual pre-coating operation starts immediately following the air-drying operation surface, that is, after the air-drying treatment, the working surface has a separate working surface that is not affected by the subsequent air-drying operation. In the case of the situation, immediately use a brush or a roller, etc., and use the solvent-free epoxy coating for the first solvent-free epoxy coating, and apply the solvent-free epoxy coating to the surface of the component that needs to be pre-coated (the parts that are difficult to spray on the steel structure matrix of the on-site steel structure engineering, and the hidden parts) , the interior of the gap, the larger groove, the back of the spray or the surface of other components that are difficult to spray effectively with the spray gun) for pre-coating;
第五步:第一道无溶剂环氧涂层喷涂;预涂处理后,立即采用双组份无溶剂涂料专用喷枪进行第一道无溶剂环氧涂层的涂装,控制第一道无溶剂环氧涂层厚度50~200μm;如采用本实施例2中的超支化树脂改性并添加了鳞片锌粉的无溶剂环氧涂料。Step 5: The first solvent-free epoxy coating spraying; after the pre-coating treatment, immediately use the two-component solvent-free coating special spray gun to carry out the first solvent-free epoxy coating coating, and control the first solvent-free coating The thickness of the epoxy coating is 50-200 μm; such as using the solvent-free epoxy coating modified by the hyperbranched resin in Example 2 and adding flake zinc powder.
第六步:第二道无溶剂环氧涂层喷涂:第一道无溶剂环氧涂层涂装结束1h后或表干后,可立即采用双组份无溶剂涂料专用喷枪进行第二道无溶剂环氧涂层的涂装,控制第二道无溶剂环氧涂层厚度100~400μm;如采用本实施例3中添加了抗氧剂、紫外线吸收剂和光稳定剂对现有技术改进后的无溶剂环氧涂料。Step 6: The second solvent-free epoxy coating spraying: 1 hour after the first solvent-free epoxy coating is finished or after the surface is dry, the second solvent-free coating can be used immediately with a special spray gun for two-component solvent-free coatings. For the coating of solvent epoxy coating, the thickness of the second solvent-free epoxy coating is controlled to 100~400 μm; as adopting the
第七步:交工使用:第二道无溶剂环氧涂层涂装作业完成后4h或检测已实干后,可对钢结构工程现场防腐涂装施工用复合涂层结构表面进行上人检验,即采用人工行走检验涂层结构承重情况,脚印处涂层无明显变形即可交工,钢结构工程现场即可投入使用。Step 7: Delivery and use: 4 hours after the completion of the second solvent-free epoxy coating or after the inspection has been solidified, the surface of the composite coating structure for anti-corrosion coating construction in the steel structure project can be inspected by the master, that is Manual walking is used to check the load-bearing condition of the coating structure. The coating can be handed over without obvious deformation at the footprint, and the steel structure project can be put into use on site.
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| CN118772751A (en) * | 2024-09-11 | 2024-10-15 | 上海北新表面处理有限公司 | A powder coating for magnesium-aluminum alloy surface coating and preparation method thereof |
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