CN116272573A - Mixer feed premix equipment - Google Patents
Mixer feed premix equipment Download PDFInfo
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- CN116272573A CN116272573A CN202211355618.0A CN202211355618A CN116272573A CN 116272573 A CN116272573 A CN 116272573A CN 202211355618 A CN202211355618 A CN 202211355618A CN 116272573 A CN116272573 A CN 116272573A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/7547—Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本发明涉及搅拌机技术领域,具体为一种搅拌机进料预混料设备。The invention relates to the technical field of mixers, in particular to a mixer feeding premixing equipment.
背景技术Background technique
搅拌机,是一种建筑工程机械,主是用于搅拌水泥、沙石、各类干粉砂浆等建筑材料,这是一种带有叶片的轴在圆筒或槽中旋转,将多种原料进行搅拌混合,使之成为一种混合物或适宜稠度的机器,搅拌机分为好多种,有强制式搅拌机、单卧轴搅拌机、双卧轴搅拌机等等。Mixer is a kind of construction machinery, which is mainly used for mixing cement, sand, various dry powder mortar and other building materials. This is a shaft with blades that rotates in a cylinder or a tank to mix various raw materials. Mixing to make it a mixture or a machine with a suitable consistency. There are many types of mixers, including forced mixers, single-shaft mixers, twin-shaft mixers, and so on.
现有的搅拌机进料预混设备在物料进行预混时物料容易黏连在预混腔的内壁,不仅会浪费物料,还需要人工定期清理,浪费人力物力,且现有的搅拌机进料预混设备需要人工添加物料和人工卸料,自动化程度低,混料效率低下,为解决上述问题,我们提出了一种搅拌机进料预混料设备。The existing mixer feeding premixing equipment is easy to stick the material to the inner wall of the premixing chamber when the material is premixed, which not only wastes the material, but also requires manual cleaning on a regular basis, wasting manpower and material resources, and the existing mixer feeding premixing The equipment requires manual material addition and manual unloading, which has a low degree of automation and low mixing efficiency. In order to solve the above problems, we propose a mixer feeding premixing equipment.
发明内容Contents of the invention
针对现有技术的不足,为解决上述问题,本发明提供如下技术方案:一种搅拌机进料预混料设备,包括壳体,所述壳体的内部开设有预混腔,所述预混腔的顶部设有预混电机,所述预混电机的底部固定连接有预混轴,所述预混轴的外壁固定连接有刮料杆,所述壳体的顶部设有储料斗,所述储料斗底部的内部滑动连接有第一挡板,所述第一挡板的内部开设有第一漏料口,所述第一挡板的一侧固定连接有第一支撑弹簧,所述第一挡板一侧的内部滑动连接有导向杆;Aiming at the deficiencies of the prior art, in order to solve the above problems, the present invention provides the following technical solutions: a mixer feeding premixing equipment, including a housing, the inside of the housing is provided with a premixing chamber, and the premixing chamber The top of the housing is provided with a premixing motor, the bottom of the premixing motor is fixedly connected with a premixing shaft, the outer wall of the premixing shaft is fixedly connected with a scraper rod, the top of the housing is provided with a storage hopper, and the storage The inside of the bottom of the hopper is slidably connected with a first baffle, and the inside of the first baffle is provided with a first leakage port, and one side of the first baffle is fixedly connected with a first support spring, and the first baffle The inner sliding connection on one side of the plate has guide rods;
所述预混腔的一侧设有输送机,所述输送机远离所述预混腔的一侧设有搅拌仓,所述搅拌仓的底部开设有出料口,所述出料口的内部开设有导向槽,所述导向槽的内部固定连接有第二支撑弹簧,所述第二支撑弹簧远离所述导向槽的一侧固定连接有第二挡板,所述第二挡板的内部开设有第二漏料口,所述出料口的底部固定连接有出料斜管,所述搅拌仓的顶部安装有搅拌电机。One side of the premixing chamber is provided with a conveyor, and the side of the conveyor away from the premixing chamber is provided with a mixing chamber, and the bottom of the mixing chamber is provided with a discharge port, and the inside of the discharge port is There is a guide groove, the inside of the guide groove is fixedly connected with a second support spring, and the side of the second support spring away from the guide groove is fixedly connected with a second baffle plate, and the inside of the second baffle plate is opened There is a second material leakage port, the bottom of the discharge port is fixedly connected with a discharge inclined pipe, and the top of the stirring chamber is equipped with a stirring motor.
还包括伺服电机,所述伺服电机输出轴的外壁固定连接有第一偏心盘,所述伺服电机输出轴的外壁传动连接有皮带,所述皮带一侧的内部传动连接有转动杆,所述转动杆的外壁固定连接有第二偏心盘。It also includes a servo motor, the outer wall of the output shaft of the servo motor is fixedly connected with a first eccentric disk, the outer wall of the output shaft of the servo motor is connected with a belt for transmission, and the inner transmission of one side of the belt is connected with a rotating rod, and the rotation The outer wall of the rod is fixedly connected with a second eccentric disk.
作为一种优选的实施方式,所述刮料杆呈塔状设置在所述预混腔的内部,且所述刮料杆的外壁与所述预混腔的内壁滑动连接。As a preferred embodiment, the scraper rod is arranged inside the premix chamber in a tower shape, and the outer wall of the scraper rod is slidably connected to the inner wall of the premix chamber.
采用上述进一步方案的技术效果是:刮料杆在预混腔的内部呈塔型设置,可以在预混的过程中对物料进行搅拌,提高物料的混合均匀性,刮料杆的外壁与预混腔的内壁滑动连接,可以将预混腔内部的物料刮除,避免物料黏连在预混腔的内部。The technical effect of adopting the above further scheme is: the scraper rod is arranged in a tower shape inside the premixing chamber, which can stir the materials during the premixing process to improve the mixing uniformity of the materials, and the outer wall of the scraper rod and the premixer The inner wall of the chamber is slidingly connected, which can scrape off the material inside the premix chamber to prevent the material from sticking inside the premix chamber.
作为一种优选的实施方式,所述储料斗的底部延伸到所述预混腔的内部。As a preferred embodiment, the bottom of the storage hopper extends to the inside of the premix chamber.
采用上述进一步方案的技术效果是:物料可以通过储料斗间歇性进入到预混腔的内部。The technical effect of adopting the above further solution is that materials can intermittently enter the interior of the premix chamber through the storage hopper.
作为一种优选的实施方式,所述第一支撑弹簧远离所述第一挡板的一侧固定连接在所述预混腔的内部。As a preferred implementation manner, the side of the first support spring away from the first baffle is fixedly connected inside the premixing chamber.
采用上述进一步方案的技术效果是:第一支撑弹簧对第一挡板有一个支撑力,方便第一挡板及时复位。The technical effect of adopting the above further solution is: the first supporting spring has a supporting force on the first baffle, which facilitates the timely reset of the first baffle.
作为一种优选的实施方式,所述第二挡板滑动连接在所述导向槽的内部。As a preferred implementation manner, the second baffle is slidably connected inside the guide groove.
采用上述进一步方案的技术效果是:第二挡板在导向槽的内部滑动可以控制搅拌之后的物料排出。The technical effect of adopting the above further solution is: the second baffle slides inside the guide groove to control the material discharge after stirring.
作为一种优选的实施方式,所述第一偏心盘的一侧与所述第二挡板的一侧滑动连接。As a preferred implementation manner, one side of the first eccentric disc is slidingly connected to one side of the second baffle.
采用上述进一步方案的技术效果是:第一偏心盘转动时可以推动第二挡板运动。The technical effect of adopting the above further solution is that the second baffle can be pushed to move when the first eccentric disk rotates.
作为一种优选的实施方式,所述第二偏心盘与所述第一挡板的一侧滑动连接。As a preferred implementation manner, the second eccentric disc is slidingly connected to one side of the first baffle.
采用上述进一步方案的技术效果是:第二偏心盘转动时可以推动第一挡板运动。The technical effect of adopting the above further solution is: when the second eccentric disc rotates, it can push the first baffle to move.
与现有技术相比,本发明提供了一种搅拌机进料预混料设备,具备以下Compared with the prior art, the present invention provides a kind of mixer feeding premixing equipment, possesses the following
有益效果:Beneficial effect:
1、该搅拌机进料预混料设备,预混电机带动刮料杆转动,此时塔型结构的刮料杆可以对预混腔内部的物料进行预搅拌,提高物料混合均匀性,刮料杆可以将预混腔内壁的物料刮除,避免物料黏连在预混腔,无需人工定期清理,节省人力物力。1. The mixer feeds the premixing equipment, and the premixing motor drives the scraper bar to rotate. At this time, the scraper bar with tower structure can pre-mix the materials inside the premixing chamber to improve the uniformity of material mixing. The scraper bar The material on the inner wall of the premixing chamber can be scraped off to prevent the material from sticking to the premixing chamber, and there is no need for manual cleaning on a regular basis, saving manpower and material resources.
2、该搅拌机进料预混料设备,预混完成后启动输送机将预混腔内部的物料输送到搅拌仓的内部,搅拌完成后,启动伺服电机,此时储料斗向预混腔的内部继续添加物料进行预混,搅拌均匀的物料通过出料口底部的出料斜管排出,排完后伺服电机继续转动,此时储料斗内部的物料停止进入到预混腔的内部,搅拌仓的出料口被堵塞,重复以上操作,可实现自动化添加物料和卸料自动化程度高,混料速度快。2. The mixer feeds the premixing equipment. After the premixing is completed, the conveyor is started to transport the material inside the premixing chamber to the inside of the mixing chamber. After the mixing is completed, the servo motor is started. Continue to add materials for pre-mixing. The uniformly stirred materials are discharged through the discharge inclined pipe at the bottom of the discharge port. After the discharge, the servo motor continues to rotate. If the discharge port is blocked, repeat the above operations to realize automatic material addition and unloading with a high degree of automation and fast mixing speed.
附图说明Description of drawings
图1为本发明整体结构立体示意图;1 is a three-dimensional schematic view of the overall structure of the present invention;
图2为本发明整体结构剖视示意图;Fig. 2 is a schematic cross-sectional view of the overall structure of the present invention;
图3为本发明刮料杆结构立体示意图;Fig. 3 is a three-dimensional schematic diagram of the structure of the scraper rod of the present invention;
图4为本发明第一挡板结构立体示意图;Fig. 4 is a three-dimensional schematic diagram of the first baffle structure of the present invention;
图5为本发明图2中A结构放大示意图;Fig. 5 is the enlarged schematic diagram of structure A in Fig. 2 of the present invention;
图6为本发明图2中B结构放大示意图。FIG. 6 is an enlarged schematic diagram of the B structure in FIG. 2 of the present invention.
图中:1、壳体;2、预混腔;21、预混电机;22、预混轴;23、刮料杆;3、储料斗;31、第一挡板;32、第一漏料口;33、第一支撑弹簧;34、导向杆;4、输送机;5、搅拌仓;51、出料口;52、导向槽;53、第二支撑弹簧;54、第二挡板;55、第二漏料口;56、出料斜管;6、搅拌电机;7、伺服电机;8、第一偏心盘;9、皮带;10、转动杆;11、第二偏心盘。In the figure: 1. Housing; 2. Premix chamber; 21. Premix motor; 22. Premix shaft; 23. Scraper rod; 3. Storage hopper; 31. First baffle; 32.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
该搅拌机进料预混料设备的实施例如下:An example of the mixer feed premix device is as follows:
请参阅图1-图6,一种搅拌机进料预混料设备,包括壳体1,壳体1的内部开设有预混腔2,预混腔2的顶部设有预混电机21,预混电机21的底部固定连接有预混轴22,预混轴22的外壁固定连接有刮料杆23,刮料杆23呈塔状设置在预混腔2的内部,且刮料杆23的外壁与预混腔2的内壁滑动连接,刮料杆23在预混腔2的内部呈塔型设置,可以在预混的过程中对物料进行搅拌,提高物料的混合均匀性,刮料杆23的外壁与预混腔2的内壁滑动连接,可以将预混腔2内部的物料刮除,避免物料黏连在预混腔2的内部,壳体1的顶部设有储料斗3,储料斗3的底部延伸到预混腔2的内部,物料可以通过储料斗3间歇性进入到预混腔2的内部,储料斗3底部的内部滑动连接有第一挡板31,第一挡板31的内部开设有第一漏料口32,第一挡板31的一侧固定连接有第一支撑弹簧33,第一支撑弹簧33远离第一挡板31的一侧固定连接在预混腔2的内部,第一支撑弹簧33对第一挡板31有一个支撑力,方便第一挡板31及时复位,第一挡板31一侧的内部滑动连接有导向杆34;Please refer to Fig. 1-Fig. 6, a kind of agitator feeding premixing equipment, comprises
预混腔2的一侧设有输送机4,输送机4远离预混腔2的一侧设有搅拌仓5,搅拌仓5的底部开设有出料口51,出料口51的内部开设有导向槽52,导向槽52的内部固定连接有第二支撑弹簧53,第二支撑弹簧53远离导向槽52的一侧固定连接有第二挡板54,第二挡板54滑动连接在导向槽52的内部,第二挡板54在导向槽52的内部滑动可以控制搅拌之后的物料排出,第二挡板54的内部开设有第二漏料口55,出料口51的底部固定连接有出料斜管56,搅拌仓5的顶部安装有搅拌电机6。One side of the
还包括伺服电机7,伺服电机7输出轴的外壁固定连接有第一偏心盘8,第一偏心盘8的一侧与第二挡板54的一侧滑动连接,第一偏心盘8转动时可以推动第二挡板54运动,伺服电机7输出轴的外壁传动连接有皮带9,皮带9一侧的内部传动连接有转动杆10,转动杆10的外壁固定连接有第二偏心盘11,第二偏心盘11与第一挡板31的一侧滑动连接,第二偏心盘11转动时可以推动第一挡板31运动。It also includes a
工作原理:使用时通过输送装置将物料加入到储料斗3的内部,启动伺服电机7,此时皮带9带动转动杆10转动,进一步使得第二偏心盘11偏心转动,此时在第二偏心盘11可以带动第一挡板31在储料斗3的内部移动,此时第一漏料口32运动到储料斗3的内部,进一步使得储料斗3内部的物料通过第一漏料口32掉落到预混腔2的内部,落料完毕后伺服电机7继续转动,此时在第一支撑弹簧33的作用下第一挡板31复位,此时储料斗3内部的物料停止进入到预混腔2的内部。Working principle: when in use, the material is added to the inside of the
预混电机21通过预混轴22带动刮料杆23转动,此时塔型结构的刮料杆23可以对预混腔2内部的物料进行预搅拌,提高物料混合均匀性,刮料杆23可以将预混腔2内壁的物料刮除,避免物料黏连在预混腔2,无需人工定期清理,节省人力物力。The
预混完成后启动输送机4将预混腔2内部的物料输送到搅拌仓5的内部,然后通过搅拌电机6带动搅拌机构进行搅拌,搅拌完成后,启动伺服电机7,此时储料斗3向预混腔2的内部继续添加物料进行预混,第一偏心盘8推动第二挡板54运动,此时第二漏料口55运动到出料口51的内部,此时搅拌均匀的物料会通过出料口51底部的出料斜管56排出,排完后伺服电机7继续转动,此时在第一支撑弹簧33的作用下第一挡板31复位,此时储料斗3内部的物料停止进入到预混腔2的内部,在第二支撑弹簧53的支撑下第二挡板54堵在出料口51的内部,此时搅拌仓5的出料口51被堵塞,重复以上操作,可实现自动化添加物料和卸料自动化程度高,混料速度快。After the premixing is completed, the
综上,该搅拌机进料预混料设备,预混电机21带动刮料杆23转动,此时塔型结构的刮料杆23可以对预混腔2内部的物料进行预搅拌,提高物料混合均匀性,刮料杆23可以将预混腔2内壁的物料刮除,避免物料黏连在预混腔2,无需人工定期清理,节省人力物力。In summary, the mixer feeds the premixing equipment, and the
预混完成后启动输送机4将预混腔2内部的物料输送到搅拌仓5的内部,搅拌完成后,启动伺服电机7,此时储料斗3向预混腔2的内部继续添加物料进行预混,搅拌均匀的物料通过出料口51底部的出料斜管56排出,排完后伺服电机7继续转动,此时储料斗3内部的物料停止进入到预混腔2的内部,搅拌仓5的出料口51被堵塞,重复以上操作,可实现自动化添加物料和卸料自动化程度高,混料速度快。After the premixing is completed, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
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