CN116268642A - Flat suit with double slit structure and its preparation process - Google Patents
Flat suit with double slit structure and its preparation process Download PDFInfo
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- CN116268642A CN116268642A CN202310329447.2A CN202310329447A CN116268642A CN 116268642 A CN116268642 A CN 116268642A CN 202310329447 A CN202310329447 A CN 202310329447A CN 116268642 A CN116268642 A CN 116268642A
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
- A41D1/02—Jackets
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/02—Linings
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/02—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
- B65H5/021—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/36—Article guides or smoothers, e.g. movable in operation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
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Abstract
本发明公开平服双开叉结构西服及制备工艺,涉及服装加工技术领域;而本发明包括以下步骤:S1、面料检验,通过验布机对卷状的面料进行检验,并标记面料表面的瑕疵,后收卷;S2、面料裁剪,通过裁床设备将卷状的面料(里布和外布)裁剪成定量尺寸的片状面料,并人工剔除瑕疵的片状面料;S3、面料熨烫,通过熨烫设备对片状面料进行熨烫,然后打包印花;S4、面料缝纫,通过人工对西服所需的片状面料进行配片,并对配片后的片状面料经缝纫设备进行缝纫加工;本发明中,通过对里布后片一和里布后片二的缝制工艺,保证外观平整的同时,使里布保持平整美观,并保证了双开叉结构西服的平服效果。
The invention discloses a flat suit with double-slit structure suits and a preparation process, and relates to the technical field of garment processing; and the invention includes the following steps: S1, fabric inspection, inspecting the roll-shaped fabric through a fabric inspection machine, and marking the surface of the fabric. Rolling; S2, fabric cutting, cutting the roll-shaped fabric (inner and outer fabric) into quantitative sheet fabrics by cutting equipment, and manually removing defective sheet fabrics; S3, fabric ironing, by ironing The ironing equipment irons the sheet fabric, and then packs and prints it; S4, fabric sewing, manually arranges the sheet fabric required for the suit, and performs sewing processing on the sheet fabric after the assembly; In the invention, through the sewing process of the first lining rear panel and the second lining rear panel, while ensuring a flat appearance, the lining is kept flat and beautiful, and the flat clothing effect of the double-slit structure suit is guaranteed.
Description
技术领域technical field
本发明涉及服装加工技术领域,具体为平服双开叉结构西服及制备工艺。The invention relates to the technical field of garment processing, in particular to a flat suit with a double-slit structure and a preparation process.
背景技术Background technique
西服:广义指西式服装,是相对于“中式服装”而言的欧系服装。狭义指西式上装或西式套装。然而现有的技术生产的西服存在以下问题:Suit: In a broad sense, it refers to Western-style clothing, which is European-style clothing as opposed to "Chinese-style clothing". In a narrow sense, it refers to Western-style tops or Western-style suits. Yet the suit that existing technology produces has following problem:
1、职业装西服双开叉里布斜扭、不平服、压机后有折印,影响产品质量外观;1. The lining of business suits with double slits is twisted, uneven, and there are creases after the press, which affects the quality and appearance of the product;
2、双开叉里布做同面布一样做挖角,面里的吻合度要求高,制作难度大,且容易不准确,缝制过程中打刀口易出现破损;2. The double-slit lining is made the same as the face cloth, and the degree of fit between the face and the face is high. It is difficult to make, and it is easy to be inaccurate. During the sewing process, the edge of the knife is easy to be damaged;
3、双开叉里布如做弧线,里布一条缝是内弧,另一条缝是外弧,造成内外弧的长度差距很大,缝制时里布长的吃不进去,里布容易起皱,不美观;3. If the double-slit lining is made of arcs, one seam of the lining is the inner arc, and the other seam is the outer arc, resulting in a large difference in the length of the inner and outer arcs. When sewing, the lining is too long to be eaten, and the lining is easy to tear wrinkled, unattractive;
4、同时,现有的技术在制备平服双开叉结构西服时,由于大多通过人工对裁剪后的片状面料进行熨烫,从而导致片状面料的熨烫效率低,同时,需要耗费大量的人工熨烫作业时间,针对上述问题,发明人提出平服双开叉结构西服及制备工艺用于解决上述问题。4. At the same time, when the existing technology is preparing a suit with a double-slit structure for flat clothes, most of the cut sheet fabrics are ironed manually, resulting in low ironing efficiency of the sheet fabrics, and at the same time, a large amount of labor is required. Ironing work time, in view of the above problems, the inventor proposes a suit with a flat double-slit structure and a preparation process to solve the above problems.
发明内容Contents of the invention
为了解决传统的做法影响服装整体美观度、产品质量、缝制难度与速度的问题;本发明的目的在于提供平服双开叉结构西服及制备工艺。In order to solve the problems that traditional methods affect the overall aesthetics of clothing, product quality, sewing difficulty and speed; the purpose of the present invention is to provide a flat suit with double slit structure and a preparation process.
为解决上述技术问题,本发明采用如下技术方案:平服双开叉结构西服及制备工艺,包括以下步骤:In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: flat suit with double slit structure suit and its preparation process, including the following steps:
S1、面料检验S1. Fabric inspection
通过验布机对卷状的面料进行检验,并标记面料表面的瑕疵,后收卷;The rolled fabric is inspected by the cloth inspection machine, and the defects on the surface of the fabric are marked, and then rolled up;
S2、面料裁剪S2, fabric cutting
通过裁床设备将卷状的面料(里布和外布)裁剪成定量尺寸的片状面料,并人工剔除瑕疵的片状面料;Cut the rolled fabric (inner and outer fabric) into quantitative sheet fabrics by cutting machine, and manually remove the defective sheet fabrics;
S3、面料熨烫S3, fabric ironing
通过熨烫设备对片状面料进行熨烫,然后打包印花;Iron the sheet fabric with ironing equipment, and then pack it for printing;
S4、面料缝纫S4. Fabric sewing
通过人工对西服所需的片状面料进行配片,并对配片后的片状面料经缝纫设备进行缝纫加工;Manually match the sheet-like fabrics required for suits, and then sew the patched fabrics through sewing equipment;
A:里布后片一:根据面布叉角做镜像,以此位置确定里布叉角的位置,再做直线ab两点;A: Lining rear piece 1: Make a mirror image according to the prong angle of the face fabric, and determine the position of the prong angle of the lining based on this position, and then make two points of the straight line ab;
B:里布后片二:根据面布叉角,连接cd为里布的叉角;B: Lining back piece 2: According to the prong angle of the face cloth, connect cd to the prong angle of the lining;
C:里布根据面布做松量,防止里布太小造成面布不平整,后袖窿抬高0.8cm,作为后叉松量;C: The lining is loosened according to the face cloth to prevent the face cloth from being too small and uneven, and the back armhole is raised by 0.8cm as the back fork looseness;
D:拼合里布刀背缝,ab、cd上下层缝合后打刀口,保持平整;D: Flatten the back seam of the inner fabric, and make a knife edge after the upper and lower layers of ab and cd are stitched to keep them flat;
E:面里叉角缝合,缝制叉角时,前叉角里布刀口与前叉角面布刀口对齐,缝位1cm,缝制到距下摆约1.5cm。E: Sew the prongs inside the face. When sewing the prongs, align the cutting edges of the front prongs lining with the front prongs surface cloth, and sew to about 1.5 cm from the hem.
优选地,所述熨烫设备包括熨烫台和熨烫斗,所述熨烫台的上表面开设有通槽,所述熨烫台的上表面固定安装有U型机架,所述熨烫台远离U型机架的一面固定安装有均匀分布的支撑腿,相邻两个所述支撑腿之间均固定安装有加强杆,所述通槽的内部设有送料机构,所述熨烫台的上表面设有限位机构,所述U型机架的内部设有自动熨烫机构,所述U型机架的内部还设有压紧机构。Preferably, the ironing equipment includes an ironing table and an ironing iron, a through groove is opened on the upper surface of the ironing table, a U-shaped frame is fixedly installed on the upper surface of the ironing table, and the ironing table Evenly distributed support legs are fixedly installed on the side of the table away from the U-shaped frame, reinforcing bars are fixedly installed between two adjacent support legs, a feeding mechanism is provided inside the through groove, and the ironing table The upper surface of the upper surface is provided with a limit mechanism, the inside of the U-shaped frame is provided with an automatic ironing mechanism, and the inside of the U-shaped frame is also provided with a pressing mechanism.
优选地,所述送料机构包括有两个第一转动杆,两个所述第一转动杆的两端和通槽的内壁转动连接,两个所述第一转动杆的外壁均固定安装有转动辊,两个所述转动辊之间传动连接有传输带,两个所述第一转动杆的一端均固定安装有同步轮,两个所述同步轮之间传动连接有同步带,一个所述第一转动杆的一端固定安装有第一齿轮,所述熨烫台的一侧固定设有伺服电机,所述伺服电机的外壁固定安装有固定块,所述固定块的一侧和熨烫台的一侧固定连接,所述伺服电机的驱动输出端固定安装有第二转动杆,所述第二转动杆远离伺服电机的一端和熨烫台的一侧转动连接,所述第二转动杆的外壁固定安装有扇形齿轮,所述扇形齿轮和第一齿轮啮合连接。Preferably, the feeding mechanism includes two first rotating rods, the two ends of the first rotating rods are rotatably connected to the inner wall of the through groove, and the outer walls of the two first rotating rods are fixedly installed with rotating There is a transmission belt connected between the two rotating rollers, and a synchronous wheel is fixedly installed at one end of the two first rotating rods, and a synchronous belt is connected between the two synchronous wheels. One end of the first rotating rod is fixed with a first gear, one side of the ironing table is fixed with a servo motor, the outer wall of the servo motor is fixed with a fixed block, one side of the fixed block and the ironing table One side of the servo motor is fixedly connected, and the drive output end of the servo motor is fixedly installed with a second rotating rod. A sector gear is fixedly installed on the outer wall, and the sector gear is engaged with the first gear.
优选地,所述限位机构包括有两个L型机架,两个所述L型机架的下表面和熨烫台的上表面固定连接,两个所述L型机架的相对侧均固定安装有两个连接轴,所述连接轴远离L型机架的一端转动安装有转动轮,相邻两个所述转动轮之间均传动连接有限位皮带。Preferably, the limiting mechanism includes two L-shaped frames, the lower surfaces of the two L-shaped frames are fixedly connected to the upper surface of the ironing table, and the opposite sides of the two L-shaped frames are Two connecting shafts are fixedly installed, and one end of the connecting shaft away from the L-shaped frame is rotatably installed with a running wheel, and a limit belt is connected to each of the adjacent two running wheels through transmission.
优选地,所述自动熨烫机构包括有电动推杆,所述电动推杆的活塞端固定安装有固定座,所述固定座和熨烫斗固定连接,所述U型机架远离熨烫台的一面开设有导向槽,所述导向槽的内壁滑动连接有导向块,所述电动推杆远离固定座的一端和导向块的下表面固定连接,所述导向块远离电动推杆的一面固定安装有U型套,所述U型套的内壁转动安装有转轴,所述转轴的外壁固定安装有推动杆,所述U型机架的一侧设有第一传动杆,所述U型机架的一侧固定安装有支撑架,所述第一传动杆贯穿支撑架并和支撑架转动连接,所述支撑架的一侧转动安装有第二传动杆,所述第一传动杆的一端和第二传动杆的一端均固定安装有第一锥齿轮,两个所述第一锥齿轮相互啮合,所述第二传动杆的另一端固定安装有转动盘,所述转动盘远离第二传动杆的一侧固定安装有驱动杆,所述驱动杆远离转动盘的一端和推动杆的一端转动连接,所述熨烫台的一侧转动安装有第三转动杆,所述第三转动杆远离熨烫台的一端和第一传动杆的另一端均固定安装有第二锥齿轮,两个所述第二锥齿轮相互啮合,所述第三转动杆的外壁固定安装有第二齿轮,所述第二齿轮和扇形齿轮水平对应。Preferably, the automatic ironing mechanism includes an electric push rod, the piston end of the electric push rod is fixedly installed with a fixed seat, the fixed seat is fixedly connected with the iron, and the U-shaped frame is far away from the ironing table One side of the guide groove is provided with a guide groove, the inner wall of the guide groove is slidingly connected with a guide block, the end of the electric push rod away from the fixed seat is fixedly connected with the lower surface of the guide block, and the side of the guide block far away from the electric push rod is fixedly installed There is a U-shaped sleeve, the inner wall of the U-shaped sleeve is rotatably installed with a rotating shaft, the outer wall of the rotating shaft is fixedly installed with a push rod, one side of the U-shaped frame is provided with a first transmission rod, and the U-shaped frame One side of the support frame is fixedly installed with a support frame, the first transmission rod runs through the support frame and is connected with the support frame in rotation, one side of the support frame is rotatably installed with a second transmission rod, one end of the first transmission rod and the second transmission rod One end of the two transmission rods is fixedly equipped with a first bevel gear, and the two first bevel gears mesh with each other, and the other end of the second transmission rod is fixedly mounted with a rotating disk, and the rotating disk is far away from the side of the second transmission rod. A driving rod is fixedly installed on one side, and the end of the driving rod far away from the rotating disk is rotationally connected with the end of the push rod. A third rotating rod is installed on one side of the ironing table in rotation, and the third rotating rod is far away from the ironing table. One end of the table and the other end of the first transmission rod are fixedly installed with a second bevel gear, and the two second bevel gears mesh with each other, and the outer wall of the third rotating rod is fixedly installed with a second gear, and the second Gears and sector gears correspond horizontally.
优选地,所述压紧机构包括有回型压框,所述回型压框的下表面固定安装有回型防护垫,所述U型机架的两侧均开设有第一滑槽,两个所述第一滑槽的内壁均滑动连接有第一滑块,两个所述第一滑槽的内壁均固定安装有液压伸缩杆,一个所述液压伸缩杆的活塞端和一个第一滑块的上表面固定连接,两个所述第一滑块的相对侧均固定安装有连接杆,所述连接杆远离第一滑块的一端和回型压框的一侧固定连接,所述固定座的两侧均固定安装有L型固定杆,所述回型压框的上表面开设有两个第二滑槽,两个所述第二滑槽的内壁均滑动连接有第二滑块,所述L型固定杆远离固定座的一端和第二滑块的上表面固定连接。Preferably, the pressing mechanism includes a back-shaped pressure frame, and a back-shaped protective pad is fixedly installed on the lower surface of the back-shaped pressure frame, and a first chute is opened on both sides of the U-shaped frame. The inner walls of each of the first chutes are slidably connected with first sliders, the inner walls of the two first chutes are fixedly equipped with hydraulic telescopic rods, the piston end of one hydraulic telescopic rod and a first slider The upper surface of the block is fixedly connected, and the opposite sides of the two first sliders are fixedly installed with connecting rods, and the end of the connecting rod far away from the first slider is fixedly connected with the side of the back-shaped pressure frame, and the fixed Both sides of the seat are fixed with L-shaped fixing rods, and the upper surface of the return-shaped pressure frame is provided with two second slide grooves, and the inner walls of the two second slide grooves are slidably connected with second sliders. The end of the L-shaped fixing rod away from the fixing seat is fixedly connected to the upper surface of the second slider.
优选地,所述平服双开叉结构西服。Preferably, the flat suit is a double-slit structure suit.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
1、本发明中,通过对里布后片一和里布后片二的缝制工艺,保证外观平整的同时,使里布保持平整美观,并保证了双开叉结构西服的平服效果;1. In the present invention, through the sewing process of the first lining rear panel and the second lining rear panel, while ensuring a flat appearance, the lining is kept flat and beautiful, and the flat clothing effect of the double-slit structure suit is guaranteed;
2、本发明中,通过送料机构中的传输带间歇性的传输批量的片状面料,并配合熨烫斗的间歇性往复水平移动,从而方便的实现了批量片状面料的自动熨烫,进而有效的提高了片状面料的熨烫效率,同时,节省了大量的人工熨烫作业时间;2. In the present invention, batches of sheet fabrics are intermittently transmitted through the conveyor belt in the feeding mechanism, and are coordinated with the intermittent reciprocating horizontal movement of the ironing iron, thereby conveniently realizing the automatic ironing of batches of sheet fabrics, and then Effectively improves the ironing efficiency of sheet fabrics, and at the same time saves a lot of manual ironing work time;
3、本发明中,通过限位机构中的限位皮带,随着传输带对片状面料进行传输,限位皮带的下表面和片状面料的上表面接触,对片状面料进行限位,从而提高传输过程中的片状面料的稳定性;3. In the present invention, through the limit belt in the limit mechanism, the sheet fabric is transmitted along with the transmission belt, the lower surface of the limit belt contacts the upper surface of the sheet fabric, and the sheet fabric is limited. Thereby improving the stability of the sheet fabric during transmission;
4、本发明中,通过压紧机构中的回型压框和回型防护垫,回型压框和回型防护垫的下降,将熨烫过程中的片状面料压紧,从而方便的实现了熨烫作业过程中片状面料的压紧,进而有效的提高了片状面料的熨烫效果。4. In the present invention, through the return-type pressure frame and the return-type protective pad in the pressing mechanism, the return-type pressure frame and the return-type protective pad are lowered to compress the sheet fabric during the ironing process, thereby conveniently realizing It reduces the compression of the sheet fabric during the ironing process, thereby effectively improving the ironing effect of the sheet fabric.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明里布后片一及里布后片二的缝制示意图。Fig. 1 is a schematic diagram of sewing a lining
图2为本发明熨烫台的外部结构示意图。Fig. 2 is a schematic diagram of the external structure of the ironing table of the present invention.
图3为本发明熨烫台的另一外部结构示意图。Fig. 3 is another schematic diagram of the external structure of the ironing table of the present invention.
图4为本发明图3中的A部放大示意图。FIG. 4 is an enlarged schematic diagram of part A in FIG. 3 of the present invention.
图5为本发明送料机构、限位机构、自动熨烫机构及压紧机构的连接示意图。Fig. 5 is a schematic diagram of the connection of the feeding mechanism, the limit mechanism, the automatic ironing mechanism and the pressing mechanism of the present invention.
图6为本发明图5中的B部放大示意图。FIG. 6 is an enlarged schematic diagram of part B in FIG. 5 of the present invention.
图7为本发明图5中的C部放大示意图。FIG. 7 is an enlarged schematic diagram of part C in FIG. 5 of the present invention.
图8为本发明图5中的D部放大示意图。FIG. 8 is an enlarged schematic diagram of part D in FIG. 5 of the present invention.
图9为本发明压紧机构与自动熨烫机构的连接示意图。Fig. 9 is a schematic diagram of the connection between the pressing mechanism and the automatic ironing mechanism of the present invention.
图10为本发明图9中的E部放大示意图。FIG. 10 is an enlarged schematic diagram of part E in FIG. 9 of the present invention.
图中:10、里布后片一;20、里布后片二;1、熨烫台;11、通槽;13、U型机架;14、熨烫斗;15、支撑腿;16、加强杆;2、送料机构;21、第一转动杆;22、转动辊;23、传输带;24、同步轮;25、同步带;26、第一齿轮;27、伺服电机;28、固定块;29、第二转动杆;3、扇形齿轮;4、限位机构;41、L型机架;42、连接轴;43、转动轮;44、限位皮带;5、自动熨烫机构;51、电动推杆;52、固定座;53、导向槽;54、导向块;55、U型套;56、转轴;57、推动杆;58、第一传动杆;59、支撑架;6、第二传动杆;61、第一锥齿轮;62、转动盘;63、驱动杆;64、第三转动杆;65、第二锥齿轮;66、第二齿轮;7、压紧机构;71、回型压框;72、回型防护垫;73、第一滑槽;74、第一滑块;75、液压伸缩杆;76、连接杆;77、L型固定杆;78、第二滑槽;79、第二滑块。In the figure: 10, lining back piece one; 20, lining back piece two; 1, ironing table; 11, through slot; 13, U-shaped rack; 14, ironing iron; 15, supporting legs; 16, Reinforcing rod; 2, feeding mechanism; 21, first rotating rod; 22, rotating roller; 23, transmission belt; 24, synchronous wheel; 25, synchronous belt; 26, first gear; 27, servo motor; 28, fixed block ; 29, the second rotating rod; 3, sector gear; 4, limit mechanism; 41, L-shaped frame; 42, connecting shaft; 43, running wheel; 44, limit belt; 5, automatic ironing mechanism; 51 , electric push rod; 52, fixed seat; 53, guide groove; 54, guide block; 55, U-shaped sleeve; 56, rotating shaft; 57, push rod; 58, first transmission rod; 59, support frame; Two transmission rods; 61, the first bevel gear; 62, the rotating disc; 63, the drive rod; 64, the third rotating rod; 65, the second bevel gear; 66, the second gear; 7, the pressing mechanism; 71, the return Type pressure frame; 72, back-type protective pad; 73, the first chute; 74, the first slide block; 75, hydraulic telescopic rod; 76, connecting rod; 77, L-shaped fixed rod; 78, the second chute; 79. The second slider.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:如图1-10所示,本发明提供了平服双开叉结构西服及制备工艺,包括以下步骤:Embodiment: As shown in Figure 1-10, the present invention provides a flat suit with double slit structure suit and its preparation process, including the following steps:
S1、面料检验S1. Fabric inspection
通过验布机对卷状的面料进行检验,并标记面料表面的瑕疵,后收卷;The rolled fabric is inspected by the cloth inspection machine, and the defects on the surface of the fabric are marked, and then rolled up;
S2、面料裁剪S2, fabric cutting
通过裁床设备将卷状的面料(里布和外布)裁剪成定量尺寸的片状面料,并人工剔除瑕疵的片状面料;Cut the rolled fabric (inner and outer fabric) into quantitative sheet fabrics by cutting machine, and manually remove the defective sheet fabrics;
S3、面料熨烫S3, fabric ironing
通过熨烫设备对片状面料进行熨烫,然后打包印花;Iron the sheet fabric with ironing equipment, and then pack it for printing;
S4、面料缝纫S4. Fabric sewing
通过人工对西服所需的片状面料进行配片,并对配片后的片状面料经缝纫设备进行缝纫加工;Manually match the sheet-like fabrics required for suits, and then sew the patched fabrics through sewing equipment;
A:里布后片一10:根据面布叉角做镜像,以此位置确定里布叉角的位置,再做直线ab两点;A: Lining rear piece 10: Make a mirror image according to the prong angle of the surface fabric, and determine the position of the prong angle of the lining based on this position, and then make two points on the straight line ab;
B:里布后片二20:根据面布叉角,连接cd为里布的叉角;B: Lining back piece 2 20: According to the prong angle of the face cloth, connect cd to be the prong angle of the lining;
C:里布根据面布做松量,防止里布太小造成面布不平整,后袖窿抬高0.8cm,作为后叉松量;C: The lining is loosened according to the face cloth to prevent the face cloth from being too small and uneven, and the back armhole is raised by 0.8cm as the back fork looseness;
D:拼合里布刀背缝,ab、cd上下层缝合后打刀口,保持平整;D: Flatten the back seam of the inner fabric, and make a knife edge after the upper and lower layers of ab and cd are stitched to keep them flat;
E:面里叉角缝合,缝制叉角时,前叉角里布刀口与前叉角面布刀口对齐,缝位1cm,缝制到距下摆约1.5cm。E: Sew the prongs inside the face. When sewing the prongs, align the cutting edges of the front prongs lining with the front prongs surface cloth, and sew to about 1.5 cm from the hem.
通过采用上述技术方案,通过上述工艺缝制里布后片一10和里布后片二20,保证外观平整的同时,使里布保持平整美观,并保证了双开叉结构西服的平服效果。By adopting the above-mentioned technical scheme, the first lining
熨烫设备包括熨烫台1和熨烫斗14,熨烫台1的上表面开设有通槽11,熨烫台1的上表面固定安装有U型机架13,通槽11的内部设有送料机构2,熨烫台1的上表面设有限位机构4,U型机架13的内部设有自动熨烫机构5,U型机架13的内部还设有压紧机构7。The ironing equipment includes an ironing table 1 and an ironing
通过采用上述技术方案,通过设置送料机构2,送料机构2输送裁剪后的片状面料,从而实现片状面料的自动送料,通过设置限位机构4,限位机构4对传输过程中的片状面料进行限位,提高传输过程中的片状面料的稳定性,通过设置自动熨烫机构5,自动熨烫机构5便于实现片状面料的自动熨烫,从而提高熨烫片状面料的便捷性,同时,提高片状面料的熨烫效率,通过设置压紧机构7,压紧机构7将熨烫过程中的片状面料压紧,从而提高片状面料的熨烫效果。By adopting the above technical scheme, by setting the feeding mechanism 2, the feeding mechanism 2 conveys the cut sheet fabric, thereby realizing the automatic feeding of the sheet fabric, and by setting the
熨烫台1远离U型机架13的一面固定安装有均匀分布的支撑腿15,相邻两个支撑腿15之间均固定安装有加强杆16。Evenly distributed
通过采用上述技术方案,通过设置支撑腿15和加强杆16,支撑腿15和加强杆16提高熨烫台1的稳定性。By adopting the above technical solution, by providing the supporting
送料机构2包括有两个第一转动杆21,两个第一转动杆21的两端和通槽11的内壁转动连接,两个第一转动杆21的外壁均固定安装有转动辊22,两个转动辊22之间传动连接有传输带23,两个第一转动杆21的一端均固定安装有同步轮24,两个同步轮24之间传动连接有同步带25,一个第一转动杆21的一端固定安装有第一齿轮26。The feeding mechanism 2 includes two first
通过采用上述技术方案,通过驱动第一齿轮26转动,第一齿轮26使一个第一转动杆21转动,一个第一转动杆21通过两个同步轮24和同步带25使另一个第一转动杆21同步同向转动,两个第一转动杆21通过两个转动辊22使传输带23传输,传输带23对片状面料进行传输。By adopting the above-mentioned technical scheme, by driving the
熨烫台1的一侧固定设有伺服电机27,伺服电机27的外壁固定安装有固定块28,固定块28的一侧和熨烫台1的一侧固定连接,伺服电机27的驱动输出端固定安装有第二转动杆29,第二转动杆29远离伺服电机27的一端和熨烫台1的一侧转动连接,第二转动杆29的外壁固定安装有扇形齿轮3,扇形齿轮3和第一齿轮26啮合连接。One side of the ironing table 1 is fixedly provided with a
通过采用上述技术方案,通过开启伺服电机27,伺服电机27的驱动轴使第二转动杆29转动,第二转动杆29使扇形齿轮3转动,扇形齿轮3驱动第一齿轮26转动,当扇形齿轮3与第一齿轮26脱离后,第一齿轮26停止转动,传输带23停止传输片状面料。By adopting the above technical scheme, by turning on the
限位机构4包括有两个L型机架41,两个L型机架41的下表面和熨烫台1的上表面固定连接,两个L型机架41的相对侧均固定安装有两个连接轴42,连接轴42远离L型机架41的一端转动安装有转动轮43,相邻两个转动轮43之间均传动连接有限位皮带44。The
通过采用上述技术方案,当传输带23传输片状面料时,限位皮带44的下表面和片状面料的上表面接触,并对片状面料进行限位,从而提高传输过程中的片状面料的稳定性。By adopting the above-mentioned technical scheme, when the
自动熨烫机构5包括有电动推杆51,电动推杆51的活塞端固定安装有固定座52,固定座52和熨烫斗14固定连接,U型机架13远离熨烫台1的一面开设有导向槽53,导向槽53的内壁滑动连接有导向块54,电动推杆51远离固定座52的一端和导向块54的下表面固定连接,导向块54远离电动推杆51的一面固定安装有U型套55,U型套55的内壁转动安装有转轴56,转轴56的外壁固定安装有推动杆57。The automatic ironing mechanism 5 includes an
通过采用上述技术方案,通过驱动推动杆57往复运动,推动杆57使导向块54沿着导向槽53的内壁往复水平滑动,导向块54通过电动推杆51和固定座52使熨烫斗14往复水平移动,当开启电动推杆51后,电动推杆51的活塞端伸展,并通过固定座52使熨烫斗14的下表面和片状面料的上表面接触,熨烫斗14往复水平移动的同时对片状面料进行自动熨烫。By adopting the above technical solution, by driving the
U型机架13的一侧设有第一传动杆58,U型机架13的一侧固定安装有支撑架59,第一传动杆58贯穿支撑架59并和支撑架59转动连接,支撑架59的一侧转动安装有第二传动杆6,第一传动杆58的一端和第二传动杆6的一端均固定安装有第一锥齿轮61,两个第一锥齿轮61相互啮合,第二传动杆6的另一端固定安装有转动盘62,转动盘62远离第二传动杆6的一侧固定安装有驱动杆63,驱动杆63远离转动盘62的一端和推动杆57的一端转动连接,熨烫台1的一侧转动安装有第三转动杆64,第三转动杆64远离熨烫台1的一端和第一传动杆58的另一端均固定安装有第二锥齿轮65,两个第二锥齿轮65相互啮合,第三转动杆64的外壁固定安装有第二齿轮66,第二齿轮66和扇形齿轮3水平对应。One side of the
通过采用上述技术方案,当扇形齿轮3与第一齿轮26脱离后,扇形齿轮3与第二齿轮66啮合,并驱动第二齿轮66转动,第二齿轮66使第三转动杆64转动,第三转动杆64通过两个第二锥齿轮65使第一传动杆58转动,第一传动杆58通过两个第一锥齿轮61使第二传动杆6转动,第二传动杆6通过转动盘62使驱动杆63以转动盘62的轴心为圆心转动,驱动杆63驱动推动杆57往复运动。By adopting the above-mentioned technical solution, when the
压紧机构7包括有回型压框71,回型压框71的下表面固定安装有回型防护垫72,U型机架13的两侧均开设有第一滑槽73,两个第一滑槽73的内壁均滑动连接有第一滑块74,两个第一滑槽73的内壁均固定安装有液压伸缩杆75,一个液压伸缩杆75的活塞端和一个第一滑块74的上表面固定连接,两个第一滑块74的相对侧均固定安装有连接杆76,连接杆76远离第一滑块74的一端和回型压框71的一侧固定连接,固定座52的两侧均固定安装有L型固定杆77,回型压框71的上表面开设有两个第二滑槽78,两个第二滑槽78的内壁均滑动连接有第二滑块79,L型固定杆77远离固定座52的一端和第二滑块79的上表面固定连接。
通过采用上述技术方案,当电动推杆51的活塞端使固定座52竖直下降时,固定座52通过L型固定杆77和第二滑块79使回型压框71和回型防护垫72竖直下降,并使回型防护垫72的下表面和片状面料上表面的边缘处贴合,同时,回型压框71通过连接杆76使第一滑块74沿着第一滑槽73的内壁竖直向下滑动,第一滑块74使液压伸缩杆75的活塞端伸展,当固定座52和熨烫斗14往复水平移动时,固定座52通过L型固定杆77使第二滑块79沿着第二滑槽78的内壁往复水平滑动。By adopting the above-mentioned technical scheme, when the piston end of the
平服双开叉结构西服。Flat suit with double slit structure.
工作原理:通过S4中对里布后片一10和里布后片二20的缝制工艺,保证外观平整的同时,使里布保持平整美观,并保证了双开叉结构西服的平服效果;Working principle: Through the sewing process of lining
当需要对裁剪后的面料进行熨烫时,工作人员首先将批量的面料逐一放置在传输带23的上表面,然后同时开启伺服电机27和熨烫斗14,伺服电机27的驱动轴使第二转动杆29转动,第二转动杆29使扇形齿轮3转动,扇形齿轮3驱动第一齿轮26转动,第一齿轮26使对应的一个第一转动杆21转动,一个第一转动杆21通过两个同步轮24和同步带25使另一个第一转动杆21同步同向转动,两个第一转动杆21通过两个转动辊22使传输带23传输,传输带23对片状面料进行传输,使单个片状面料进入熨烫斗14的下方,当扇形齿轮3与第一齿轮26脱离后,扇形齿轮3与第二齿轮66啮合,此时第一齿轮26停止转动,传输带23停止传输片状面料,从而方便的实现了批量面料的间歇性送料,进而有效的提高了输送片状面料的便捷性,同时,方便后续对片状面料的熨烫作业;When needing to iron the fabrics after cutting, the staff first places the fabrics in batches on the upper surface of the
同时,传输带23在传输片状面料的过程中,两个限位皮带44的下表面和片状面料的上表面接触,并对片状面料进行限位,从而提高传输过程中的片状面料的稳定性;Simultaneously, in the process of the
随着扇形齿轮3与第二齿轮66啮合,扇形齿轮3驱动第二齿轮66转动,第二齿轮66使第三转动杆64转动,第三转动杆64通过两个第二锥齿轮65使第一传动杆58转动,第一传动杆58通过两个第一锥齿轮61使第二传动杆6转动,第二传动杆6通过转动盘62使驱动杆63以转动盘62的轴心为圆心转动,驱动杆63驱动推动杆57往复运动,推动杆57使导向块54沿着导向槽53的内壁往复水平滑动,导向块54通过电动推杆51和固定座52使熨烫斗14往复水平移动,在此期间,工作人员开启电动推杆51,电动推杆51的活塞端伸展,并通过固定座52使熨烫斗14的下表面和片状面料的上表面接触,熨烫斗14往复水平移动的同时对片状面料进行自动熨烫,随着传输带23对批量的片状面料进行间歇性的传输,配合熨烫斗14的自动往复水平移动,从而方便的实现了批量片状面料的自动熨烫,进而有效的提高了片状面料的熨烫效率,同时,节省了大量的人工熨烫作业时间;As the
与此同时,当电动推杆51的活塞端使固定座52竖直下降时,固定座52通过两个L型固定杆77和两个第二滑块79使回型压框71和回型防护垫72竖直下降,并使回型防护垫72的下表面和片状面料上表面的边缘处贴合,从而方便的实现了熨烫作业过程中片状面料的压紧,进而有效的提高了片状面料的熨烫效果。At the same time, when the piston end of the
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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| CN (1) | CN116268642A (en) |
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| CN116944116A (en) * | 2023-07-03 | 2023-10-27 | 江苏鑫晟发科技有限公司 | Electrophoretic coating equipment for automobile parts |
| CN117100016A (en) * | 2023-08-22 | 2023-11-24 | 报喜鸟控股股份有限公司 | A kind of top and its making method |
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| CN116944116A (en) * | 2023-07-03 | 2023-10-27 | 江苏鑫晟发科技有限公司 | Electrophoretic coating equipment for automobile parts |
| CN117100016A (en) * | 2023-08-22 | 2023-11-24 | 报喜鸟控股股份有限公司 | A kind of top and its making method |
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