CN116255843A - A kind of heat exchanger and refrigeration system - Google Patents
A kind of heat exchanger and refrigeration system Download PDFInfo
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- CN116255843A CN116255843A CN202111499898.8A CN202111499898A CN116255843A CN 116255843 A CN116255843 A CN 116255843A CN 202111499898 A CN202111499898 A CN 202111499898A CN 116255843 A CN116255843 A CN 116255843A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F17/00—Removing ice or water from heat-exchange apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本申请涉及一种换热器和制冷系统,换热器包括:集流管,至少包括第一集流管和第二集流管,第一集流管设置有冷媒入口,第二集流管设置有冷媒出口;换热管排,至少包括第一换热管排和第二换热管排;其中,沿第一集流管的轴向,第一换热管排包括多个与第一集流管连通的换热管,以使第一换热管排的各换热管并联,沿第二集流管的轴向,第二换热管排包括多个与第二集流管连通的换热管,以使第二换热管排的各换热管并联;沿从冷媒入口到冷媒出口的方向,各换热管排的换热管的截面积减小或增大。本申请实施例能够在提高换热器的总换热量并满足各位置换热量需求的同时,减小换热器的整体尺寸,并降低换热器的成本。
The present application relates to a heat exchanger and a refrigeration system. The heat exchanger includes: a header, at least including a first header and a second header, the first header is provided with a refrigerant inlet, and the second header A refrigerant outlet is provided; the heat exchange tube row includes at least a first heat exchange tube row and a second heat exchange tube row; wherein, along the axial direction of the first header, the first heat exchange tube row includes a plurality of The heat exchange tubes connected by the headers, so that the heat exchange tubes of the first heat exchange tube row are connected in parallel, and along the axial direction of the second header, the second heat exchange tube row includes a plurality of tubes communicating with the second header heat exchange tubes so that the heat exchange tubes of the second heat exchange tube row are connected in parallel; along the direction from the refrigerant inlet to the refrigerant outlet, the cross-sectional area of the heat exchange tubes of each heat exchange tube row decreases or increases. The embodiment of the present application can reduce the overall size of the heat exchanger and reduce the cost of the heat exchanger while increasing the total heat exchange capacity of the heat exchanger and satisfying the heat exchange demand of each position.
Description
技术领域technical field
本申请涉及制冷设备技术领域,尤其涉及一种换热器及制冷系统。The present application relates to the technical field of refrigeration equipment, in particular to a heat exchanger and a refrigeration system.
背景技术Background technique
换热器可以用于冰箱、空调等制冷系统,用于实现换热,其中,换热器包括多个换热管,冷媒在换热器内流动,各换热管的尺寸决定换热器的换热量,换热器的换热量决定制冷系统的制冷能力。因此,为了提高制冷系统的制冷能力,需要提高换热器的换热量,即需要增大换热管的换热面积,而增大换热管的换热面积导致换热器的体积和重量过大。The heat exchanger can be used in refrigeration systems such as refrigerators and air conditioners to achieve heat exchange. The heat exchanger includes multiple heat exchange tubes, and the refrigerant flows in the heat exchanger. The size of each heat exchange tube determines the size of the heat exchanger. The heat transfer capacity of the heat exchanger determines the cooling capacity of the refrigeration system. Therefore, in order to improve the refrigeration capacity of the refrigeration system, it is necessary to increase the heat transfer capacity of the heat exchanger, that is, it is necessary to increase the heat transfer area of the heat exchange tube, and increasing the heat transfer area of the heat exchange tube will result in a larger volume and weight of the heat exchanger. is too big.
发明内容Contents of the invention
本申请提供了一种换热器及制冷系统,该换热器的换热量较高,且尺寸较小。The present application provides a heat exchanger and a refrigeration system, the heat exchanger has a relatively high heat exchange capacity and is small in size.
本申请实施例第一方面提供一种换热器,所述换热器包括:The first aspect of the embodiment of the present application provides a heat exchanger, the heat exchanger comprising:
集流管,所述集流管至少包括第一集流管和第二集流管,所述第一集流管设置有冷媒入口,所述第二集流管设置有冷媒出口;A header, the header includes at least a first header and a second header, the first header is provided with a refrigerant inlet, and the second header is provided with a refrigerant outlet;
换热管排,所述换热管排至少包括第一换热管排和第二换热管排;A heat exchange tube row, the heat exchange tube row at least including a first heat exchange tube row and a second heat exchange tube row;
其中,沿所述第一集流管的轴向,所述第一换热管排包括多个与所述第一集流管连通的换热管,以使所述第一换热管排的各所述换热管并联,沿所述第二集流管的轴向,所述第二换热管排包括多个与所述第二集流管连通的换热管,以使所述第二换热管排的各所述换热管并联;Wherein, along the axial direction of the first header, the first heat exchange tube row includes a plurality of heat exchange tubes communicating with the first header, so that the first heat exchange tube row The heat exchange tubes are connected in parallel, and along the axial direction of the second header, the second heat exchange tube row includes a plurality of heat exchange tubes communicating with the second header, so that the first The heat exchange tubes of the two heat exchange tube rows are connected in parallel;
沿从所述冷媒入口到所述冷媒出口的方向,各所述换热管排的所述换热管的截面积减小或增大。Along the direction from the refrigerant inlet to the refrigerant outlet, the cross-sectional area of the heat exchange tubes of each heat exchange tube row decreases or increases.
在一种可能的设计中,所述换热器为冷凝器时,沿从所述冷媒入口到所述冷媒出口的方向,各所述换热管排的所述换热管的截面积逐渐减小;In a possible design, when the heat exchanger is a condenser, along the direction from the refrigerant inlet to the refrigerant outlet, the cross-sectional area of the heat exchange tubes in each heat exchange tube row decreases gradually. Small;
所述换热器为蒸发器时,沿从所述冷媒入口到所述冷媒出口的方向,各所述换热管排的所述换热管的截面积逐渐增大。When the heat exchanger is an evaporator, along the direction from the refrigerant inlet to the refrigerant outlet, the cross-sectional area of the heat exchange tubes in each heat exchange tube row increases gradually.
在一种可能的设计中,沿所述第一集流管的轴向,所述第一集流管设置有多个第一开口,所述第一开口用于与所述第一换热管排的各所述换热管连接;In a possible design, along the axial direction of the first header, the first header is provided with a plurality of first openings, and the first openings are used to communicate with the first heat exchange tubes. Each of the heat exchange tubes in the row is connected;
沿所述第二集流管的轴向,所述第二集流管设置有多个第二开口,所述第二开口用于与所述第二换热管排的各所述换热管连接;Along the axial direction of the second header, the second header is provided with a plurality of second openings, and the second openings are used to communicate with the heat exchange tubes of the second heat exchange tube row. connect;
各所述第一开口的尺寸相同,各所述第二开口的尺寸相同;Each of the first openings has the same size, and each of the second openings has the same size;
所述换热器为冷凝器时,所述第一开口的尺寸大于所述第二开口的尺寸,所述换热器为蒸发器时,所述第一开口的尺寸小于所述第二开口的尺寸。在一种可能的设计中,所述换热管为扁管,所述第一开口和所述第二开口为长圆孔;When the heat exchanger is a condenser, the size of the first opening is larger than the size of the second opening; when the heat exchanger is an evaporator, the size of the first opening is smaller than that of the second opening size. In a possible design, the heat exchange tube is a flat tube, and the first opening and the second opening are oblong holes;
所述第一开口的长度方向与所述第一集流管的轴向垂直;The length direction of the first opening is perpendicular to the axial direction of the first header;
所述第二开口的长度方向与所述第二集流管的轴向垂直。The length direction of the second opening is perpendicular to the axial direction of the second header.
在一种可能的设计中,所述集流管还包括多个第三集流管,所述第三集流管连接相邻所述换热管排的所述换热管,以使冷媒能够在相邻所述换热管排之间流动。In a possible design, the header further includes a plurality of third headers, and the third headers are connected to the heat exchange tubes adjacent to the heat exchange tube row, so that the refrigerant can Flow between adjacent heat exchange tube rows.
在一种可能的设计中,所述换热管排的各所述换热管分别连接不同的所述第三集流管。In a possible design, the heat exchange tubes of the heat exchange tube row are respectively connected to different third headers.
在一种可能的设计中,所述第三集流管沿轴向的两端封堵,且所述第三集流管设置有两个第三开口,两个所述第三开口沿所述第三集流管的轴向布置。In a possible design, both ends of the third header along the axial direction are blocked, and the third header is provided with two third openings, and the two third openings are arranged along the Axial arrangement of the third header.
在一种可能的设计中,所述第三集流管沿轴向的两端封堵,且所述第三集流管设置有两个以上的第三开口,且各所述第三开口沿所述第三集流管的轴向布置;In a possible design, both ends of the third header in the axial direction are blocked, and the third header is provided with more than two third openings, and each of the third openings is the axial arrangement of the third header;
所述第三集流管还包括隔板,所述隔板将所述第三集流管分隔成两个或两个以上的流通空间,所述流通空间内具有两个所述第三开口。The third header further includes a baffle, and the baffle divides the third header into two or more flow spaces, and there are two third openings in the flow spaces.
在一种可能的设计中,所述换热器为冷凝器时,沿从所述冷媒入口到所述冷媒出口的方向,所述第三开口的尺寸逐渐减小;In a possible design, when the heat exchanger is a condenser, the size of the third opening decreases gradually along the direction from the refrigerant inlet to the refrigerant outlet;
所述换热器为蒸发器时,沿从所述冷媒入口到所述冷媒出口的方向,所述第三开口的尺寸逐渐增大。When the heat exchanger is an evaporator, the size of the third opening increases gradually along a direction from the refrigerant inlet to the refrigerant outlet.
在一种可能的设计中,所述第三开口的长度方向与所述第三集流管的轴向平行。In a possible design, the length direction of the third opening is parallel to the axial direction of the third header.
在一种可能的设计中,所述换热器为蒸发器时,所述第一集流管的内径小于所述第二集流管的内径;In a possible design, when the heat exchanger is an evaporator, the inner diameter of the first header is smaller than the inner diameter of the second header;
所述换热器为冷凝器时,所述第一集流管的内径大于所述第二集流管的内径;When the heat exchanger is a condenser, the inner diameter of the first header is larger than the inner diameter of the second header;
各所述第三集流管的内径相等。The inner diameters of each of the third headers are equal.
在一种可能的设计中,所述换热器还包括翅片,所述翅片连接于各所述换热管排的相邻所述换热管;In a possible design, the heat exchanger further includes fins connected to adjacent heat exchange tubes of each heat exchange tube row;
所述换热器为蒸发器时,沿从所述冷媒入口到所述冷媒出口的方向,所述翅片的密度减小。本申请实施例第二方面提供一种制冷系统,所述制冷系统包括:When the heat exchanger is an evaporator, the density of the fins decreases along a direction from the refrigerant inlet to the refrigerant outlet. The second aspect of the embodiment of the present application provides a refrigeration system, and the refrigeration system includes:
压缩机;compressor;
换热器,所述换热器与所述压缩机连通;a heat exchanger in communication with the compressor;
其中,所述换热器为以上所述的换热器。Wherein, the heat exchanger is the heat exchanger described above.
本申请实施例中,通过设置多个并联的换热管,且沿从冷媒入口到冷媒出口的方向,各换热管排的换热管的截面积逐渐减小或逐渐增大,能够在提高换热器的总换热量并满足各位置换热量需求的同时,减小换热器的整体尺寸,并降低换热器的成本。In the embodiment of the present application, by arranging a plurality of parallel heat exchange tubes, and along the direction from the refrigerant inlet to the refrigerant outlet, the cross-sectional area of the heat exchange tubes of each heat exchange tube row gradually decreases or increases, which can improve the While the total heat exchange capacity of the heat exchanger meets the heat exchange demand of each position, the overall size of the heat exchanger is reduced, and the cost of the heat exchanger is reduced.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary only and are not restrictive of the application.
附图说明Description of drawings
图1为本申请所提供换热器在第一种具体实施例中的结构示意图;Fig. 1 is a schematic structural view of a heat exchanger provided by the present application in a first specific embodiment;
图2为本申请所提供换热器在第二种具体实施例中的结构示意图;Fig. 2 is the structural representation of the heat exchanger provided in the present application in the second specific embodiment;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为图2中第一集流管(或第二集流管)与换热管连接的结构示意图;Fig. 4 is a structural schematic diagram of the connection between the first header (or the second header) and the heat exchange tube in Fig. 2;
图5为图4中第一集流管(或第二集流管)的俯视图;Fig. 5 is a top view of the first header (or the second header) in Fig. 4;
图6为图2中第三集流管与换热管连接的结构示意图;Fig. 6 is a schematic structural diagram of the connection between the third header and the heat exchange tube in Fig. 2;
图7为图6中I部分的局部放大图;Fig. 7 is the partial enlarged view of part I in Fig. 6;
图8为图2中第三集流管在第一种具体实施例中的结构示意图;Fig. 8 is a schematic structural view of the third header in Fig. 2 in the first specific embodiment;
图9为图8的正视图;Fig. 9 is the front view of Fig. 8;
图10为图2中第三集流管在第二种具体实施例中的结构示意图;Fig. 10 is a schematic structural view of the third header in Fig. 2 in a second specific embodiment;
图11为图10的正视图;Figure 11 is a front view of Figure 10;
图12为图2中第三集流管的结构示意图。FIG. 12 is a schematic structural diagram of a third header in FIG. 2 .
附图标记:Reference signs:
11-第一集流管;11 - the first header;
111-第一开口;111 - first opening;
112-冷媒入口;112-refrigerant inlet;
12-第二集流管;12 - the second header;
121-第二开口;121 - second opening;
122-冷媒出口;122-refrigerant outlet;
13-第三集流管;13 - the third header;
131-第三开口;131 - third opening;
132-隔板;132 - clapboard;
21-第一换热管排;21 - the first heat exchange tube row;
22-第二换热管排;22 - the second heat exchange tube row;
23-第三换热管排;23 - the third heat exchange tube row;
24-换热管;24 - heat exchange tube;
241-微通道;241-microchannel;
242-连接部;242-connection part;
3-翅片。3 - fins.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
具体实施方式Detailed ways
为了更好的理解本申请的技术方案,下面结合附图对本申请实施例进行详细描述。In order to better understand the technical solutions of the present application, the embodiments of the present application will be described in detail below in conjunction with the accompanying drawings.
应当明确,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。It should be clear that the described embodiments are only some of the embodiments of the present application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
在本申请实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。Terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of this application and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used herein is only an association relationship describing associated objects, which means that there may be three relationships, for example, A and/or B, which may mean that A exists alone, and A and B exist simultaneously. B, there are three situations of B alone. In addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.
需要注意的是,本申请实施例所描述的“上”、“下”、“左”、“右”等方位词是以附图所示的角度来进行描述的,不应理解为对本申请实施例的限定。此外,在上下文中,还需要理解的是,当提到一个元件连接在另一个元件“上”或者“下”时,其不仅能够直接连接在另一个元件“上”或者“下”,也可以通过中间元件间接连接在另一个元件“上”或者“下”。It should be noted that the orientation words such as "up", "down", "left", and "right" described in the embodiments of the present application are described from the angles shown in the drawings, and should not be interpreted as limiting the implementation of the present application. Example limitations. Furthermore, in this context, it also needs to be understood that when it is mentioned that an element is connected "on" or "under" another element, it can not only be directly connected "on" or "under" another element, but can also To be indirectly connected "on" or "under" another element through an intervening element.
换热器可以用于冰箱、空调等制冷系统,该制冷系统可以包括压缩机、换热器(包括蒸发器和冷凝器)、过滤器、膨胀阀等部件,其中,压缩机是制冷系统中低压和高压、低温和高温的转换装置,是推动冷媒在制冷系统中循环的动力来源;冷凝器属于换热器,用于将来自压缩机的高温高压冷媒的热量传递至冷凝器周围的空气,从而将高温高压的气态冷媒冷凝为高温高压的液态冷媒;经从冷凝器排出的冷媒经过滤器过滤后,进入膨胀阀,将液态冷媒节流,使其转化为低压液态的冷媒;蒸发器也属于换热器,低压液态的冷媒在蒸发器内吸收热量,从而实现制冷,并将液态的冷媒转化为气态,完成一次制冷循环。The heat exchanger can be used in refrigeration systems such as refrigerators and air conditioners. The refrigeration system can include compressors, heat exchangers (including evaporators and condensers), filters, expansion valves and other components. And high-pressure, low-temperature and high-temperature conversion devices are the power source to promote the circulation of refrigerant in the refrigeration system; the condenser belongs to the heat exchanger, which is used to transfer the heat of the high-temperature and high-pressure refrigerant from the compressor to the air around the condenser, thereby Condensing high-temperature and high-pressure gaseous refrigerant into high-temperature and high-pressure liquid refrigerant; the refrigerant discharged from the condenser is filtered through a filter, then enters the expansion valve, and the liquid refrigerant is throttled to convert it into a low-pressure liquid refrigerant; the evaporator is also a replacement The low-pressure liquid refrigerant absorbs heat in the evaporator to realize refrigeration, and converts the liquid refrigerant into a gaseous state to complete a refrigeration cycle.
因此,上述制冷系统中,换热器(蒸发器和冷凝器)内的冷媒存在相态变化,例如,在蒸发器内,冷媒从液态转化为气态,在冷凝器内,冷媒从气态转化为液态,以蒸发器为例,在靠近冷媒入口的位置,液态的冷媒在该位置的含量较高,液态冷媒的密度较大,相同质量的冷媒在液态时所需空间远小于气态,因此,在蒸发器冷媒入口的前端位置,换热管所需的换热体积和换热面积较小;而在靠近冷媒出口的位置,大部分的冷媒已经转变为气态,液态冷媒在该位置的含量较低,冷媒在换热时的汽化潜热是用来冷却换热管外环境的主要来源,冷媒气化吸收的热量多,气态冷媒密度小,所占据的空间大,因此,在蒸发器靠近冷媒出口的位置,换热管所需的换热面积较大。Therefore, in the above-mentioned refrigeration system, there is a phase change of the refrigerant in the heat exchanger (evaporator and condenser), for example, in the evaporator, the refrigerant changes from liquid to gas, and in the condenser, the refrigerant changes from gas to liquid , taking the evaporator as an example, at the position close to the refrigerant inlet, the content of liquid refrigerant is higher at this position, the density of liquid refrigerant is higher, and the space required for the same mass of refrigerant in liquid state is much smaller than that of gaseous state. Therefore, when evaporating At the front end of the refrigerant inlet of the device, the heat exchange volume and heat exchange area required by the heat exchange tube are small; while at the position near the refrigerant outlet, most of the refrigerant has been transformed into a gaseous state, and the content of liquid refrigerant at this position is low. The latent heat of vaporization of the refrigerant during heat exchange is the main source used to cool the environment outside the heat exchange tube. The heat absorbed by the vaporization of the refrigerant is large, and the gaseous refrigerant has a small density and occupies a large space. Therefore, the evaporator is located near the refrigerant outlet. , the heat exchange area required by the heat exchange tube is relatively large.
为了提高该蒸发器中液态冷媒转化为气态冷媒的转化率,需要保证该换热器中换热管具有足够的换热面积,因此,通常情况下,该蒸发器内各换热管的换热面积较大,能够使得冷媒具有较高的转化率,但是,换热管面积较大、导致该蒸发器的面积较大,不利于冰箱、空调等制冷系统的小型化。当减小换热管的换热面积时,该换热器的换热量较低,导致制冷系统的制冷量较低,无法满足用户需求。In order to increase the conversion rate of liquid refrigerant into gaseous refrigerant in the evaporator, it is necessary to ensure that the heat exchange tubes in the heat exchanger have sufficient heat exchange area. The large area can make the refrigerant have a high conversion rate, but the large area of the heat exchange tube leads to a large area of the evaporator, which is not conducive to the miniaturization of refrigeration systems such as refrigerators and air conditioners. When the heat exchange area of the heat exchange tube is reduced, the heat exchange capacity of the heat exchanger is low, resulting in a low cooling capacity of the refrigeration system, which cannot meet the needs of users.
因此,为了提高换热器的换热量以提高制冷系统的制冷能力,可以增大换热管的换热面积,具体地,可以通过增大换热管的直径或换热管的长度来实现,但是,增大换热管的直径和长度均会导致换热器的体积和重量过大。Therefore, in order to increase the heat exchange capacity of the heat exchanger to increase the refrigeration capacity of the refrigeration system, the heat exchange area of the heat exchange tube can be increased, specifically, it can be achieved by increasing the diameter of the heat exchange tube or the length of the heat exchange tube , However, increasing the diameter and length of the heat exchange tube will lead to excessive volume and weight of the heat exchanger.
为了解决上述技术问题,本申请实施例提供制冷系统及换热器,该换热器具体可以为蒸发器或冷凝器,本文中以换热器为蒸发器为例介绍。In order to solve the above technical problems, embodiments of the present application provide a refrigeration system and a heat exchanger. The heat exchanger may specifically be an evaporator or a condenser. In this paper, the heat exchanger is used as an evaporator as an example for introduction.
如图1和2所示,该换热器包括集流管,该集流管至少包括第一集流管11和第二集流管12,该第一集流管11设置有冷媒入口112,第二集流管12设置有冷媒出口122,该冷媒入口112用于将冷媒通入该换热器内,冷媒出口122用于将换热完成的冷媒从换热器内排出,例如,蒸发器的冷媒入口112用于将液态冷媒通入蒸发器内,冷媒出口122用于将气态冷媒排出蒸发器。其中,该蒸发器可以为风冷式蒸发器,即在该蒸发器,温度较高的气体(例如空气)与蒸发器内的冷媒换热,冷媒吸收换热管外侧环境中的热量从而降低环境温度,换热管内的冷媒由液态转变为气态,即在蒸发器内低温低压的液态冷媒转化为低温低压的气态冷媒。且在该蒸发器内,冷媒的流动方向与空气的流动方向大致垂直,从而实现对流换热。As shown in Figures 1 and 2, the heat exchanger includes a header, the header includes at least a
该换热器还包括多个换热管排,该换热管排至少包括第一换热管排21和第二换热管排22,且该第一换热管排21和第二换热管排22均包括多个换热管24,同时,沿第一集流管11的轴向,该第一换热管排21的各换热管24均与第一集流管11连通,从而使得该第一换热管排21的各换热管24并联;同样地,沿第二集流管12的轴向,该第二换热管排22的各换热管24均与第二集流管12连通,从而使得该第二换热管排22的各换热管24并联。The heat exchanger also includes a plurality of heat exchange tube rows, the heat exchange tube row at least includes a first heat exchange tube row 21 and a second heat
因此,本实施例中,该第一集流管11用于将冷媒通入各换热管24内,第二集流管12用于将冷媒从各换热管24内排出,且当该换热器包括多个并联的换热管24时,能够提高该换热器内换热管24的总换热面积,且各换热管24的长度较小,冷媒在各换热管24中流动的阻力较小,从而使得换热器的总长度较小,便于实现换热器的小型化,且能够提高换热器的换热量,并节省能源。Therefore, in this embodiment, the
另外,本申请实施例中,沿从冷媒入口112到冷媒出口122的方向L,各换热管排的换热管24的截面积减小或增大。In addition, in the embodiment of the present application, along the direction L from the
本申请实施例中,该换热器内各换热管24的截面积变化,即各换热管24的换热面积不同,从而能够根据特定位置所需的换热量不同来合理调整换热管24的截面积,从而在满足各位置所需的换热量的同时,能够降低成本。In the embodiment of the present application, the cross-sectional area of each
综上,本申请实施例中,通过设置多个并联的换热管24,并将换热管24设置为不同截面积,能够在提高换热器的总换热量并满足各位置换热量需求的同时,减小换热器的整体尺寸,并降低换热器的成本。To sum up, in the embodiment of the present application, by setting a plurality of parallel
具体地,当该换热器用作冷凝器时,沿从冷媒入口112到冷媒出口122的方向L,各换热管排的换热管24的截面积逐渐减小,即当换热器用作冷凝器时,靠近冷媒入口112的第一换热管排21的换热管24的截面积大于靠近冷媒出口122的第二换热管排22的换热管24的截面积。当该换热器用作蒸发器时,沿从冷媒入口112到冷媒出口122的方向,各换热管排的换热管24的截面积逐渐增大,即当换热器用作蒸发器时,靠近冷媒入口112的第一换热管排21的换热管24的截面积小于靠近冷媒出口122的第二换热管排22的换热管24的截面积。Specifically, when the heat exchanger is used as a condenser, along the direction L from the
以换热器用作蒸发器为例,由于冷媒从冷媒入口112进入蒸发器后,在换热管24内流动的过程中不断发生相变换热,且随着换热的进行,换热管24内的气态冷媒含量增多,在靠近冷媒出口122的位置,几乎所有的液态冷媒都转化为气态冷媒,由于气态冷媒的密度较小,所占用的换热管24的体积较大,因此,在靠近冷媒出口122的位置,换热管24的截面积较大。因此,本申请实施中的设置方式能够满足冷媒在各位置的换热量需求,也能够满足冷媒在各位置的体积要求,同时,还能够减小换热器的总换热面积,从而节省成本。换热器用作冷凝器时的过程与此相反,此处不再赘述。Taking the heat exchanger as an evaporator as an example, after the refrigerant enters the evaporator from the
具体地,如图5所示,沿第一集流管11的轴向,第一集流管11设置有多个第一开口111,第一开口111用于与第一换热管排21的各换热管24连接;同样地,沿第二集流管12的轴向,第二集流管12设置有多个第二开口121,第二开口121用于与第二换热管排22的各换热管24连接。Specifically, as shown in FIG. 5 , along the axial direction of the
其中,对于第一集流管11,各第一开口111的尺寸相同,对于第二集流管12,各第二开口121的尺寸相同。且该换热器中,第二开口121的尺寸与第一开口111的尺寸不同。具体地,当该换热器用作冷凝器时,其第一开口111的尺寸大于第二开口121的尺寸;当该换热器用作蒸发器时,其第一开口111的尺寸小于第二开口121的尺寸。Wherein, for the
本实施例中,通过设置第一开口111,与该第一集流管11连接的各换热管24尺寸相同,且通过设置第二开口121,与该第二集流管12连接的各换热管24尺寸相同,从而简化第一集流管11和第二集流管12和换热器的结构。同时,当第二开口121的尺寸大于或小于第一开口111的尺寸时,能够在满足换热器各位置的换热量的同时,能够减小换热器的尺寸。In this embodiment, by setting the first opening 111, the size of each
更具体地,如图4所示,该换热管24可以为扁管,且第一开口111和第二开口121均为长圆孔,该长圆孔能够便于与扁管配合,从而实现第一集流管11、第二集流管12与换热管24的连接。另外,如图5所示,该第一开口111的长度方向与第一集流管11的轴向垂直,第二开口121的长度方向与第二集流管12的轴向垂直,因此,第一集流管11的轴向和与其连接的换热管24的轴向相互垂直,第二集流管12的轴向和与其连接的换热管24的轴向相互垂直,从而不仅能够简化第一集流管11和第二集流管12的结构,还能够减小换热器的整体尺寸。More specifically, as shown in FIG. 4 , the
本实施例中,第一开口111的长度方向表示第一开口111的尺寸最大的方向,第二开口121的长度方向表示第一开口121的尺寸最大的方向。另外,第一开口111的长度方向与第一集流管11的轴向垂直表示二者大致垂直,并非严格垂直,第二开口121的长度方向与第二集流管12的轴向垂直表示二者大致垂直,并非严格垂直。In this embodiment, the length direction of the first opening 111 represents the direction in which the size of the first opening 111 is the largest, and the length direction of the second opening 121 represents the direction in which the size of the first opening 121 is the largest. In addition, the length direction of the first opening 111 is perpendicular to the axial direction of the
另外,如图4所示,第一开口111与冷媒入口112设置于该第一集流管11的不同位置,第二开口121与冷媒出口122设置于第二集流管12的不同位置。In addition, as shown in FIG. 4 , the first opening 111 and the
在一种具体实施例中,如图1和图2所示,该换热器还可以包括多个第三集流管13,该第三集流管13用于连接相邻换热管排的换热管24,以使冷媒能够在相邻换热管24排之间流动。In a specific embodiment, as shown in Figure 1 and Figure 2, the heat exchanger may also include a plurality of
本实施例中,通过设置第三集流管13,使得该换热器能够包括多排换热管排,并使得冷媒能够在多排换热管排之间流动,从而进一步提高换热器的换热量,并降低冷媒流动的阻力。In this embodiment, by setting the
其中,如图1和图2所示的实施例中,该换热器包括四排换热管排,分别为与第一集流管11连接的第一换热管排21、与第二集流管12连接的第二换热管排22、位于第一换热管排21与第二换热管排22之间的两排第三换热管排23,且四排换热管排沿从冷媒入口112到冷媒出口122的方向L排布,具体可以沿换热器的高度方向排布,且冷媒入口112位于冷媒出口122的上方,从而使得冷媒能够在重力的作用下从第一换热管排21经第三集流管13流向第三换热管排23,并流向第二换热管排22,最后从第二集流管12的冷媒出口122排出,从而降低换热器的能耗。Wherein, in the embodiment shown in Fig. 1 and Fig. 2, the heat exchanger includes four rows of heat exchange tube rows, which are the first heat exchange tube row 21 connected to the
因此,如图1和图2所示,该换热器中,各换热管排内的各换热管24之间并联,且并联后,各换热管排之间串联,从而实现冷媒的流动。Therefore, as shown in Figures 1 and 2, in this heat exchanger, the
具体地,如图1和图2所示,该换热管排的各换热管24分别连接不同的第三集流管13。Specifically, as shown in FIG. 1 and FIG. 2 , each
本实施例中,与各排换热管排连接的第三集流管13的数量与各换热管排中的换热管24的数量相同,因此,冷媒从第一集流管11进入换热管24后,在各换热管24和第三集流管13中单独流动,各换热管24中的冷媒在进入第二集流管12之前不会相互混合,从而减小冷媒流动的阻力。In this embodiment, the number of
其中,如图1和图2所示,各第三集流管13的轴向与从冷媒入口112到冷媒出口122的方向L平行,且各第三集流管13相互平行。即在换热器中,第三集流管13的轴向沿竖直方向,从而使得冷媒能够在重力的作用下沿第三集流管13流动。Wherein, as shown in FIG. 1 and FIG. 2 , the axial direction of each
更具体地,该第一集流管11、第二集流管12和第三集流管13沿轴向的两端封堵,具体可以通过封盖封堵,因此,第一集流管11内的冷媒只能通过第一开口111排出,第二集流管12内的冷媒只能通过冷媒出口122排出,第三集流管13内的冷媒只能通过第三开口131排出。其中,该第三集流管13设置有两个第三开口131,两个所述第三开口131沿第三集流管13的轴向布置,且两个第三开口131分别连接相邻换热管排的换热管24。More specifically, the axial ends of the
如图1和图6所示,该第三集流管13用于串联相邻换热管排的换热管24,因此,该第三集流管13至少设置有两个第三开口131,如图8和图9所示的实施例中,该第三集流管13设置有两个第三开口131,此时,该第三集流管13能够连接相邻换热管排的两个换热管24,且该第三集流管13仅需将其轴向的两端封堵即可,其内部无需设置其他结构,从而简化第三集流管13的结构。As shown in FIG. 1 and FIG. 6 , the
在另一种具体实施例中,如图10和图11所示的实施例中,该第三集流管13设置有两个以上的第三开口131,且各第三开口131沿第三集流管13的轴向布置,同时,该第三集流管13还包括一个或多个隔板132,该隔板132将第三集流管13分隔成两个或两个以上的流通空间,在该流通空间内具有两个第三开口131,该两个第三开口131用于连接相邻换热管排的换热管24。In another specific embodiment, as shown in FIG. 10 and FIG. 11, the
本实施例中,当第三集流管13包括两个以上的第三开口131时,该第三集流管13能够连接两排以上的换热管排,且通过设置隔板132,能够保证冷媒能够进入各排换热管排的换热管24,提高换热器的换热量,并提高换热管24的利用率。In this embodiment, when the
其中,如图10和图11所示的实施例中,该第三集流管13包括四个第三开口131,且设置有一个隔板132,该隔板132将第三集流管13的内腔分隔成两个流通空间,每个流通空间设置有两个第三开口131。因此,该第三集流管13能够连接四排换热管排。本实施例中,能够减少换热器中第三集流管13的数量。Wherein, in the embodiment shown in Fig. 10 and Fig. 11, the
以上各实施例中,如图12所示,当该换热器用作蒸发器时,沿从冷媒入口112到冷媒出口122的方向L,该第三开口131的尺寸逐渐增大。当该换热器用作冷凝器(图中未示出)时,沿从冷媒入口112到冷媒出口122的方向L,该第三开口131的尺寸逐渐减小。In the above embodiments, as shown in FIG. 12 , when the heat exchanger is used as an evaporator, the size of the
本实施例中,由于第三集流管13连接不同换热管排的换热管24,且不同换热管排的换热管24截面积不同,因此,同一第三集流管13的第三开口131的尺寸不同,以便与对应的换热管24相适配,从而提高换热器内各换热管的换热面积的有效使用率,并减小换热器的整体尺寸。In this embodiment, since the
如图12所示,沿高度方向(从冷媒入口112到冷媒出口122的方向L)布置有两排第三集流管13,且每排第三集流管13包括三个第三集流管13,各第三集流管13设置有两个第三开口131。当该换热器用作蒸发器时,如图12所示,沿从冷媒入口112到冷媒出口122的方向L,该第三开口131的尺寸逐渐增大。当该换热器用作冷凝器(图中未示出),沿从冷媒入口112到冷媒出口122的方向L,该第三开口131的尺寸逐渐减小。As shown in Figure 12, two rows of
另外,当换热管24为扁管时,该第三开口131具体可以为长圆孔结构,且如图8~10所示,该第三开口131的长度方向与第三集流管13的轴向平行,其中,该第三开口131的长度方向为其尺寸最大的位置所在的方向,且该第三开口131的长度方向与第三集流管13的轴向平行表示二者大致平行,并非严格平行,且当二者平行时,相互连接的第三集流管13与换热管24相互垂直,从而减小换热器的整体尺寸。In addition, when the
具体地,如图1和图2所示,当该换热器用作蒸发器时,该第一集流管11的内径小于第二集流管12的内径,且各第三集流管13的内径相等。当该换热器用作冷凝器(图中未示出)时,该第一集流管11的内径大于第二集流管12的内径,且各第三集流管13的内径相同。Specifically, as shown in Figures 1 and 2, when the heat exchanger is used as an evaporator, the inner diameter of the
本实施例中,以换热器用作蒸发器为例,当第一集流管11的内径小于第二集流管12的内径时,冷媒在第一集流管11内的流速较高,即冷媒刚进入各第三集流管13的流速较高,压力较大,从而能够促进冷媒进入第一换热管排21的换热管24,促进冷媒的流动。各第三集流管13的内径相等时,使得换热器的各第三集流管13仅有第三开口131的尺寸不同,从而简化换热器的加工。In this embodiment, taking the heat exchanger as an evaporator as an example, when the inner diameter of the
以上各实施例中,如图1和图2所示,该换热器中,换热管24为扁管时,其大面(截面积最大的端面)沿竖直方向,同时,当该换热器用在风冷式冰箱内作为蒸发器时,冷却空气的气体流向与第三集流管13的轴向平行,即冷却空气的气体流向与各换热管24的大面平行。冷媒在换热管24内发生相变换热的过程中,在换热管24的外壁形成凝结水,且换热器内温度较低时,换热管24的管壁结冰或结霜。In the above embodiments, as shown in Figure 1 and Figure 2, in the heat exchanger, when the
为了去除换热管24管壁的结冰或结霜,通常可以通过化霜系统对换热管24加热使其管壁的冰或霜融化,熔化后的水在重力的作用下下落排出换热器表面。本实施例中,当换热管24的大面沿竖直方向时,能够减小残留在换热管24外壁的水的含量,从而提高融霜效果。In order to remove the icing or frosting on the tube wall of the
另外,如图1所示,该换热器还可以包括多个翅片3,各翅片3连接于各换热管排的相邻换热管24,具体地,该翅片3可以焊接于同一换热管排的相邻换热管24,且该翅片3可以为不开窗的波纹式翅片3,且根据同一换热管排的相邻换热管24之间的距离设计,并与相邻换热管24焊接。或者,该翅片3还可以为板式翅片,该板式翅片与换热管24配合加工,并套于换热管24。当然,该翅片3也可以为其他结构。In addition, as shown in FIG. 1, the heat exchanger may also include a plurality of
本实施例中,该翅片3与换热管24连接,换热管24内的冷媒的热量传递至换热管24的管壁,换热管24管壁的热量能够传导至翅片3,当空气(流体)流过换热器时,空气(流体)不仅能够与换热管24的管壁换热,还能够与翅片3换热,从而进一步提高换热面积,增大换热器的换热量。In this embodiment, the
本实施例中,当换热器用作蒸发器时,沿从冷媒入口112到冷媒出口122的方向L,该翅片3的密度减小,即靠近冷媒入口112位置的翅片3密度大于靠近冷媒出口122位置的翅片3密度,从而增大冷媒换热面积,能够满足该位置的换热需求。同时,在去除换热管24外壁的结冰或结霜时,冰或霜融化后的水在重力作用下下落,且下落过程中,翅片3对水产生阻力,本实施例中,当沿从冷媒入口112到冷媒出口122的方向L翅片3的密度减小时,能够逐渐减小水下落过程中的阻力,从而使得融霜后形成的水能够顺利排出,提高除霜效率。-In this embodiment, when the heat exchanger is used as an evaporator, along the direction L from the
具体地,如图7所示,该换热管24的内腔包括多个微通道241,各微通道241的截面积较小,例如,各微通道241的水力直径小于或等于3mm,其中,可以通过在换热管24的内腔设置多个隔板形成各微通道241,其中,该隔板可以与换热管24一体成型。Specifically, as shown in FIG. 7 , the inner cavity of the
另外,如图7所示,该换热管24的端部设置有连接部241,该连接部241用于与对应的集流管连接。In addition, as shown in FIG. 7 , the end of the
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118482336A (en) * | 2024-07-15 | 2024-08-13 | 浙江浙能航天氢能技术有限公司 | A low-profile, high-flow vehicle-mounted liquid hydrogen vaporizer suitable for long trailers |
| WO2025066186A1 (en) * | 2023-09-27 | 2025-04-03 | 丹佛斯有限公司 | Heat exchanger and heat exchange system comprising same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025066186A1 (en) * | 2023-09-27 | 2025-04-03 | 丹佛斯有限公司 | Heat exchanger and heat exchange system comprising same |
| CN118482336A (en) * | 2024-07-15 | 2024-08-13 | 浙江浙能航天氢能技术有限公司 | A low-profile, high-flow vehicle-mounted liquid hydrogen vaporizer suitable for long trailers |
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