CN116254436B - A high-strength and high-plasticity tin bronze alloy and its preparation method - Google Patents

A high-strength and high-plasticity tin bronze alloy and its preparation method Download PDF

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CN116254436B
CN116254436B CN202310173767.3A CN202310173767A CN116254436B CN 116254436 B CN116254436 B CN 116254436B CN 202310173767 A CN202310173767 A CN 202310173767A CN 116254436 B CN116254436 B CN 116254436B
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bronze alloy
tin bronze
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tin
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CN116254436A (en
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周荣锋
熊文韬
刘章兴
李永坤
殷新华
文科
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/02Alloys based on copper with tin as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/002Extruding materials of special alloys so far as the composition of the alloy requires or permits special extruding methods of sequences
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon

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Abstract

The invention discloses a high-strength high-plasticity tin bronze alloy and a preparation method thereof, and belongs to the technical field of copper alloy. The preparation method of the high-strength high-plasticity tin bronze alloy comprises the following steps: (1) Smelting tin bronze alloy, and then purifying and cooling to obtain molten metal; (2) Performing instantaneous supercooling induction nucleation on the metal liquid to obtain semi-solid slurry; (3) Homogenizing the semi-solid slurry to obtain homogenized semi-solid slurry; (4) Homogenizing semi-solid slurry, and performing extrusion molding to obtain tin bronze alloy; in the step (4), the temperature of the extrusion molding die is above 490 ℃. The invention avoids brittle phase delta-Cu by the synergistic effect of instantaneous supercooling induction nucleation of tin bronze alloy metal liquid and temperature regulation of a tin bronze alloy semi-solid slurry extrusion forming die 41 Sn 11 Generating, obtaining low tin primary alpha-Cu phase and high tin soft ductile phase alpha' -Cu 13.7 Sn phase and Cu phase 3 And the tin bronze alloy formed by the P phase realizes the cooperative promotion of alloy strength and plasticity.

Description

一种高强度高塑性锡青铜合金及其制备方法A high-strength and high-plasticity tin bronze alloy and its preparation method

技术领域Technical field

本发明属于铜合金技术领域,具体涉及一种高强度高塑性锡青铜合金及其制备方法。The invention belongs to the technical field of copper alloys, and specifically relates to a high-strength and high-plasticity tin bronze alloy and a preparation method thereof.

背景技术Background technique

铜锡合金因强度高、刚度大、摩擦系数低、优异耐海水腐蚀性、导热性和导电性等优点,在轴套、轴承座、齿轮、蜗轮等摩擦器件,以及电连接器、多丝超导线包套基底、超低温形状记忆合金等功能性器件方面有诸多应用,也成为继铜银合金后高铁接触线的首选材料。其应用涉及高铁、船舶、航空等重大国民经济和国防建设领域。Due to its high strength, high stiffness, low friction coefficient, excellent seawater corrosion resistance, thermal conductivity and electrical conductivity, copper-tin alloy is used in friction devices such as bushings, bearing seats, gears, worm gears, as well as electrical connectors, multi-wire ultrasonic There are many applications in functional devices such as wire covering substrates and ultra-low temperature shape memory alloys. They have also become the preferred material for high-speed rail contact wires after copper-silver alloys. Its applications involve high-speed rail, ships, aviation and other major national economy and national defense construction fields.

铜锡合金作为一种典型的凝固偏析合金,在锡含量大于10wt.%时,易形成脆硬δ-Cu41Sn11相,严重影响其塑性。凝固过程中,低熔点锡元素容易在枝晶间毛细管作用下在晶间液相内富集,形成逆偏析。此外,随着熔体温度的不断降低及初生枝晶的长大,富集锡元素向液相前端的扩散通道被阻断,液相内锡元素只能随着初生相的长大而进一步富集,达到包晶点成分后凝固成类包晶β-Cu17Sn3相。类β相冷却过程首先分解成γ相,再在520℃分解为晶间脆性δ-Cu41Sn11相,极易产生晶间脆性断裂,因此极大限制了Cu-Sn合金的运用领域。As a typical solidification segregation alloy, copper-tin alloy easily forms a brittle and hard δ-Cu 41 Sn 11 phase when the tin content is greater than 10wt.%, seriously affecting its plasticity. During the solidification process, low-melting-point tin elements are easily enriched in the intergranular liquid phase under the action of capillaries between dendrites, forming reverse segregation. In addition, as the melt temperature continues to decrease and primary dendrites grow, the diffusion channel of enriched tin elements to the front end of the liquid phase is blocked, and the tin elements in the liquid phase can only be further enriched as the primary phase grows. After reaching the peritectic point composition, it solidifies into a quasi-peritectic β-Cu 17 Sn 3 phase. During the cooling process, the β-like phase first decomposes into the γ phase, and then decomposes into the intergranular brittle δ-Cu 41 Sn 11 phase at 520°C, which is extremely prone to intergranular brittle fracture, thus greatly limiting the application fields of Cu-Sn alloys.

为改善高锡铜合金机械性能,特别是塑性,目前主要从固溶退火方面进行研究。如,3D打印CuSn15和半固态CuSn10P1合金,通过500~700℃高温固溶退火2小时以上,延伸率可提升到20~25%,但塑性提高以牺牲材料的强度为代价,强度降幅基本超过100MPa以上。而且,采用砂型铸造、金属型铸造CuSn10P1合金的抗拉强度及延伸率分别仅为220MPa和310MPa,3%和2%。因此,高强高塑性铜锡合金的开发具有重大战略意义。In order to improve the mechanical properties of high-tin copper alloys, especially the plasticity, research is currently mainly conducted on solution annealing. For example, after 3D printing CuSn 15 and semi-solid CuSn10P1 alloys, the elongation can be increased to 20-25% through high-temperature solution annealing at 500-700°C for more than 2 hours. However, the increase in plasticity comes at the expense of the strength of the material, and the strength decrease is basically more than Above 100MPa. Moreover, the tensile strength and elongation of CuSn10P1 alloy cast by sand casting and metal casting are only 220MPa and 310MPa, 3% and 2% respectively. Therefore, the development of high-strength and high-plasticity copper-tin alloys is of great strategic significance.

发明内容Contents of the invention

针对上述现有技术的缺点,本发明提供一种具有高强高塑性锡青铜合金及其制备方法。In view of the above shortcomings of the prior art, the present invention provides a tin bronze alloy with high strength and high plasticity and a preparation method thereof.

为实现上述目的,本发明采取的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:

一种高强度高塑性锡青铜合金的制备方法,包括如下步骤:A method for preparing high-strength and high-plasticity tin bronze alloy, including the following steps:

(1)将锡青铜合金熔炼,然后进行净化处理、降温得到金属液。(1) Smelt tin bronze alloy, then purify and cool down to obtain molten metal.

(2)对金属液进行瞬时过冷诱导形核,得到锡青铜合金半固态浆料。(2) Instantaneously supercool the molten metal to induce nucleation to obtain a tin bronze alloy semi-solid slurry.

(3)将锡青铜合金半固态浆料进行均匀化处理得到均匀化半固态浆料。(3) The tin bronze alloy semi-solid slurry is homogenized to obtain a homogenized semi-solid slurry.

(4)均匀化半固态浆料置于挤压机中进行挤压成型,得到高强度高塑性锡青铜合金。(4) The homogenized semi-solid slurry is placed in an extruder for extrusion molding to obtain a high-strength and high-plasticity tin bronze alloy.

所述步骤(4)中,挤压成型的模具温度为490℃以上。In the step (4), the extrusion molding die temperature is above 490°C.

由于Sn与Cu原子半径差异大,Sn在Cu中有强烈的固溶强化作用,锡青铜合金中,随着锡含量的提高,合金强度提升也越高,但低含量锡合金强度达不到本发明高强度的要求,而当锡含量大于10wt.%时,易形成脆硬δ-Cu41Sn11相,会增加合金的脆性,严重影响其塑性,对合金的强度提高产生负面影响。本发明通过两方面协同解决。第一、利用金属液瞬时过冷诱导形核技术,使得金属液在足够强烈的激冷作用下爆发形核,形成由球状或近球状低锡初生α-Cu相与剩余高锡液相共存的一种特殊半固态浆料,使得剩余液相中锡元素可充分向远端液相扩散。第二、通过对挤压成型模具温度的调控,保证半固态浆料维持一定的冷却速度的同时满足锡元素扩散热力学条件,抑制β相的形成,进而规避晶间脆性δ-Cu41Sn11相的产生,获得由低锡球状初生相α-Cu、低于包晶点成分的高锡软韧性α′-Cu13.7Sn相以及Cu3P相所组成的高强高塑性的锡青铜合金。Due to the large difference in atomic radius between Sn and Cu, Sn has a strong solid solution strengthening effect in Cu. In tin bronze alloys, as the tin content increases, the strength of the alloy increases, but the strength of low-content tin alloys cannot reach this level. The invention requires high strength, and when the tin content is greater than 10wt.%, it is easy to form a brittle and hard δ-Cu 41 Sn 11 phase, which will increase the brittleness of the alloy, seriously affect its plasticity, and have a negative impact on the strength of the alloy. The present invention solves this problem through two aspects. First, the instantaneous supercooling-induced nucleation technology of molten metal is used to cause the molten metal to nucleate explosively under a sufficiently strong chilling effect to form a spherical or nearly spherical low-tin primary α-Cu phase coexisting with the remaining high-tin liquid phase. A special semi-solid slurry allows the tin element in the remaining liquid phase to fully diffuse to the remote liquid phase. Second, by controlling the temperature of the extrusion mold, it is ensured that the semi-solid slurry maintains a certain cooling rate while meeting the thermodynamic conditions for the diffusion of tin elements, inhibiting the formation of β phase, and thus avoiding the intergranular brittle δ-Cu 41 Sn 11 phase. A high-strength and high-plasticity tin bronze alloy is obtained, which is composed of a low-tin spherical primary phase α-Cu, a high-tin soft and tough α′-Cu 13.7 Sn phase below the peritectic point, and a Cu 3 P phase.

作为本发明的优选实施方式,所述步骤(4)中,挤压成型的模具温度为490℃-600℃。As a preferred embodiment of the present invention, in step (4), the extrusion mold temperature is 490°C-600°C.

经过大量实验探索,本发明所述挤压成型的模具温度为490℃-600℃,才能够得到高强高塑性的锡青铜合金。After extensive experimental exploration, it is found that the extrusion molding die temperature of the present invention is 490°C-600°C, so that a high-strength and high-plasticity tin bronze alloy can be obtained.

作为本发明的优选实施方式,所述步骤(2)中,金属液激冷的冷却速度为300-500℃/s。As a preferred embodiment of the present invention, in the step (2), the cooling rate of the molten metal is 300-500°C/s.

本发明通过半固态制备装置对锡青铜合金金属液冷却速度的控制,完全规避现有半固态浆料制备技术中元素偏析的问题,从而避免得到脆相δ-Cu41Sn11,得到的锡青铜合金的强度和塑性都显著提高。The present invention completely avoids the problem of element segregation in the existing semi-solid slurry preparation technology by controlling the cooling rate of the tin bronze alloy metal liquid through a semi-solid preparation device, thereby avoiding obtaining the brittle phase δ-Cu 41 Sn 11 and obtaining the tin bronze The strength and plasticity of the alloy are significantly improved.

作为本发明的优选实施方式,所述步骤(3)中,均匀化处理的温度为900-1050℃,时间为10-25s。As a preferred embodiment of the present invention, in the step (3), the temperature of the homogenization treatment is 900-1050°C and the time is 10-25s.

本发明使用预热温度为900-1050℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行10-25s的均匀化处理,能够确保半固态浆料的微观结构均匀化,同时抑制Sn元素从α相向晶间相的扩散,使得到的锡青铜合金的强度和塑性最佳。The present invention uses a crucible with a preheating temperature of 900-1050°C to collect the tin bronze alloy semi-solid slurry, and performs a 10-25s homogenization treatment on the tin bronze alloy semi-solid slurry, which can ensure the uniformity of the microstructure of the semi-solid slurry. , while inhibiting the diffusion of Sn element from the α phase to the intergranular phase, so that the obtained tin bronze alloy has the best strength and plasticity.

作为本发明的优选实施方式,所述步骤(4)中,挤压成型的工艺参数:成型比压为145-175MPa,充型速度为17-27.5mm/s,挤压成型模具的保温时间为1-5min。As a preferred embodiment of the present invention, in step (4), the process parameters of extrusion molding are: the molding specific pressure is 145-175MPa, the filling speed is 17-27.5mm/s, and the heat preservation time of the extrusion molding mold is 1-5min.

作为本发明的优选实施方式,所述步骤(1)中,锡青铜合金熔炼的温度为1250-1350℃。As a preferred embodiment of the present invention, in step (1), the tin bronze alloy is smelted at a temperature of 1250-1350°C.

作为本发明的优选实施方式,所述步骤(1)中,锡青铜合金熔炼结束后,保温1-5min,然后进行净化处理。As a preferred embodiment of the present invention, in the step (1), after the tin bronze alloy is smelted, the temperature is maintained for 1-5 minutes, and then purified.

本发明所述锡青铜合金熔炼与保温在中频感应加热炉中进行。The tin bronze alloy smelting and heat preservation according to the present invention are carried out in a medium frequency induction heating furnace.

作为本发明的优选实施方式,所述步骤(1)中,保温结束后,将熔体温度下降至1200-1250℃后净化处理;所述净化处理包括脱气处理、除渣处理。As a preferred embodiment of the present invention, in the step (1), after the heat preservation is completed, the melt temperature is lowered to 1200-1250°C and then purified; the purification treatment includes degassing and slag removal.

作为本发明的优选实施方式,所述步骤(1)中,降温至1070-1100℃得到金属液。As a preferred embodiment of the present invention, in step (1), the temperature is lowered to 1070-1100°C to obtain molten metal.

本发明还要求保护所述高强度高塑性锡青铜合金的制备方法制备的高强度高塑性锡青铜合金。The present invention also claims protection for the high-strength and high-plasticity tin bronze alloy prepared by the preparation method of the high-strength and high-plasticity tin bronze alloy.

本发明所得到的高强度高塑性锡青铜合金由低锡初生α-Cu相、高锡软韧α’-Cu13.7Sn相以及Cu3P相所构成,所述Cu3P相的含量为高强度高塑性锡青铜合金的1wt%以下。因此本发明所得到的高强度高塑性锡青铜合金具有高强高塑性,其抗拉强度高达417MPa,延伸率高于19%。The high-strength and high-plasticity tin bronze alloy obtained by the present invention is composed of a low-tin primary α-Cu phase, a high-tin soft and tough α'-Cu 13.7 Sn phase and a Cu 3 P phase. The content of the Cu 3 P phase is high. Less than 1wt% of tin bronze alloy with high strength and plasticity. Therefore, the high-strength and high-plasticity tin bronze alloy obtained by the present invention has high strength and high plasticity, with a tensile strength as high as 417 MPa and an elongation higher than 19%.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

(1)针对锡青铜合金同时具备高强高塑性的要求,本发明区别于现有获得合金双相组织的固态相变热处理、形变热处理等技术,而是首次通过利用铸造手段,将金属液瞬时过冷诱导形核技术与挤压成型模具温度调控的协同作用,制备了由低锡初生α-Cu相、高锡软韧α′-Cu13.7Sn相以及Cu3P相所构成的一种高强高塑性锡青铜合金,完全避免脆硬相δ-Cu41Sn11产生,实现了合金高强度与高塑性的平衡,使得到的合金抗拉强度>417Mpa,延伸率100%>19%。本发明为锡青铜合金向塑性成形制件领域拓展提供必要的组织与性能基础。(1) In view of the requirement that tin bronze alloys have high strength and high plasticity at the same time, the present invention is different from the existing solid-state phase change heat treatment, deformation heat treatment and other technologies to obtain the alloy's dual-phase structure. Instead, for the first time, the molten metal is instantly passed through the casting method. The synergistic effect of cold-induced nucleation technology and extrusion mold temperature control has prepared a high-strength and high-strength polymer composed of low-tin primary α-Cu phase, high-tin soft and tough α′-Cu 13.7 Sn phase and Cu 3 P phase. Plastic tin bronze alloy completely avoids the generation of brittle hard phase δ-Cu 41 Sn 11 , achieving a balance between high strength and high plasticity of the alloy, making the resulting alloy tensile strength >417Mpa and elongation 100% >19%. The invention provides the necessary structure and performance basis for the tin bronze alloy to expand into the field of plastic forming parts.

(2)本发明制备的高强高塑性锡青铜合金成分简单,制备工艺过程简单,组织均匀性佳、机械性能优异、质量稳定、可控性强、适用于工业化生产的特点。(2) The high-strength and high-plasticity tin bronze alloy prepared by the present invention has the characteristics of simple composition, simple preparation process, good structural uniformity, excellent mechanical properties, stable quality, strong controllability, and is suitable for industrial production.

附图说明Description of the drawings

图1为本发明所述高强度高塑性锡青铜合金的制备方法示意图;Figure 1 is a schematic diagram of the preparation method of the high-strength and high-plasticity tin bronze alloy of the present invention;

图2为实施例1所制备的高强度高塑性锡青铜合金的显微组织图,图中画圈区域为Cu3P相;Figure 2 is a microstructure diagram of the high-strength and high-plasticity tin bronze alloy prepared in Example 1. The circled area in the figure is the Cu 3 P phase;

图3为实施例2所制备的高强度高塑性锡青铜合金的XRD图;Figure 3 is an XRD pattern of the high strength and high plasticity tin bronze alloy prepared in Example 2;

图4为实施例2所制备的高强度高塑性锡青铜合金的显微组织图,图中画圈区域为Cu3P相;Figure 4 is a microstructure diagram of the high-strength and high-plasticity tin bronze alloy prepared in Example 2. The circled area in the figure is the Cu 3 P phase;

图5为实施例3所制备的高强度高塑性锡青铜合金的显微组织图,图中画圈区域为Cu3P相;Figure 5 is a microstructure diagram of the high-strength and high-plasticity tin bronze alloy prepared in Example 3. The circled area in the figure is the Cu 3 P phase;

图6为对比例1所制备的高强度高塑性锡青铜合金的显微组织图;Figure 6 is a microstructure diagram of the high-strength and high-plasticity tin bronze alloy prepared in Comparative Example 1;

图7为实施例6-8和对比例5所制备的高强度高塑性锡青铜合金的应力应变曲线对比图,图中1为对比例5所述高强度高塑性锡青铜合金的应力应变曲线,2为实施例6所述高强度高塑性锡青铜合金的应力应变曲线,3为实施例7所述高强度高塑性锡青铜合金的应力应变曲线,4为实施例8所述高强度高塑性锡青铜合金的应力应变曲线。Figure 7 is a comparison diagram of the stress-strain curves of the high-strength and high-plasticity tin bronze alloy prepared in Examples 6-8 and Comparative Example 5. Figure 1 is the stress-strain curve of the high-strength and high-plasticity tin bronze alloy described in Comparative Example 5. 2 is the stress-strain curve of the high-strength and high-plasticity tin bronze alloy described in Embodiment 6, 3 is the stress-strain curve of the high-strength and high-plasticity tin bronze alloy described in Embodiment 7, and 4 is the high-strength and high-plasticity tin bronze alloy described in Embodiment 8. Stress-strain curves of bronze alloys.

具体实施方式Detailed ways

为更好地说明本发明的目的、技术方案和优点,下面将结合具体实施例对本发明作进一步说明。In order to better illustrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described below with reference to specific embodiments.

图1为本发明所述高强度高塑性锡青铜合金的制备方法示意图,从图中可以看出,本发明将锡青铜合金通过熔炼、除杂净化得到金属液,然后将金属液循环冷却水的瞬时过冷诱导形核处理得到CuSn10P1半固态浆料,将半固态浆料均匀化处理后挤压铸造得到高强度高塑性锡青铜合金。Figure 1 is a schematic diagram of the preparation method of the high-strength and high-plasticity tin bronze alloy according to the present invention. As can be seen from the figure, the present invention obtains molten metal from the tin bronze alloy through smelting, impurity removal and purification, and then circulates the molten metal into cooling water. CuSn10P1 semi-solid slurry was obtained by instantaneous supercooling-induced nucleation treatment. The semi-solid slurry was homogenized and then squeeze cast to obtain a high-strength and high-plasticity tin bronze alloy.

实施例1Example 1

本发明一种高强度高塑性锡青铜合金及其制备方法的实施例,具体如下:The embodiments of a high-strength and high-plasticity tin bronze alloy and its preparation method according to the present invention are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1275℃,熔炼结束后在炉中保温时间4min,待熔体温度降至1200℃,进行除气、扒渣处理,然后空气冷却至1085℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1275°C. After the melting is completed, the heat preservation time in the furnace is 4 minutes. When the melt temperature drops to 1200°C, degassing and slag removal are performed. Treatment, then air cooling to 1085°C to obtain molten metal;

(2)将半固态浆料制备装置的倾斜角调至45°,确保与金属液接触的冷却通道长度为300mm,上、下循环冷却水流量分别为30ml/s与35ml/s,经瞬时过冷诱导形核处理的金属液冷却速率为380℃/s,得到锡青铜合金半固态浆料;(2) Adjust the inclination angle of the semi-solid slurry preparation device to 45°, ensure that the length of the cooling channel in contact with the molten metal is 300mm, and the upper and lower circulating cooling water flow rates are 30ml/s and 35ml/s respectively. The cooling rate of the metal liquid treated by cold-induced nucleation is 380°C/s, and a tin bronze alloy semi-solid slurry is obtained;

(3)使用预热温度为990℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行18s的均匀化处理,随后快速浇入底注式挤压机中;(3) Use a crucible with a preheated temperature of 990°C to collect the tin bronze alloy semi-solid slurry, homogenize the tin bronze alloy semi-solid slurry for 18 seconds, and then quickly pour it into a bottom injection extruder;

(4)设置挤压机的挤压成形比压为150MPa,充型速度为24mm/s,模具温度为510℃,完成挤压成形后,在成形模具中保温2.5min后取件,空气中冷却至室温,得到高强度高塑性锡青铜合金。(4) Set the extrusion molding specific pressure of the extruder to 150MPa, the filling speed to 24mm/s, and the mold temperature to 510°C. After completing the extrusion molding, keep it in the forming mold for 2.5 minutes and then remove the parts and cool them in the air. to room temperature to obtain high strength and high plasticity tin bronze alloy.

从图2可以看出合金组织均匀性较好,并且对比图2与图6可知,由于高强度高塑性锡青铜合金的显微组织中不具有脆硬相δ-Cu41Sn11,有利于提高合金的抗拉强度与塑性。It can be seen from Figure 2 that the uniformity of the alloy structure is good, and comparing Figure 2 and Figure 6, it can be seen that since the microstructure of the high-strength and high-plasticity tin bronze alloy does not have the brittle hard phase δ-Cu 41 Sn 11 , it is conducive to improving the Tensile strength and plasticity of alloys.

实施例2Example 2

本发明一种高强度高塑性锡青铜合金及其制备方法的实施例,具体如下:The embodiments of a high-strength and high-plasticity tin bronze alloy and its preparation method according to the present invention are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1300℃,熔炼结束后在炉中保温时间3min,待熔体温度降至1210℃,进行除气、扒渣处理,然后空气冷却至1085℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1300°C. After the melting is completed, the heat preservation time is 3 minutes in the furnace. When the melt temperature drops to 1210°C, degassing and slag removal are performed. Treatment, then air cooling to 1085°C to obtain molten metal;

(2)将半固态浆料制备装置的倾斜角调至45°,确保与金属液接触的冷却通道长度为300mm,上、下循环冷却水流量分别为30ml/s与35ml/s,经瞬时过冷诱导形核处理的金属液冷却速率为380℃/s,得到锡青铜合金半固态浆料;(2) Adjust the inclination angle of the semi-solid slurry preparation device to 45°, ensure that the length of the cooling channel in contact with the molten metal is 300mm, and the upper and lower circulating cooling water flow rates are 30ml/s and 35ml/s respectively. The cooling rate of the metal liquid treated by cold-induced nucleation is 380°C/s, and a tin bronze alloy semi-solid slurry is obtained;

(3)使用预热温度为990℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行19s的均匀化处理,随后快速浇入底注式挤压机中;(3) Use a crucible with a preheated temperature of 990°C to collect the tin bronze alloy semi-solid slurry, homogenize the tin bronze alloy semi-solid slurry for 19 seconds, and then quickly pour it into a bottom injection extruder;

(4)设置挤压机的挤压成形比压为155MPa,充型速度为22mm/s,模具温度为525℃,完成挤压成形后,在成形模具中保温2.5min后取件,空气中冷却至室温,得到高强度高塑性锡青铜合金。(4) Set the extrusion molding specific pressure of the extruder to 155MPa, the filling speed to 22mm/s, and the mold temperature to 525°C. After completing the extrusion molding, keep it in the forming mold for 2.5 minutes and then remove the parts and cool them in the air. to room temperature to obtain high strength and high plasticity tin bronze alloy.

如图3所示,本实施例所述制备方法得到的高强度高塑性锡青铜合金制件,由α-Cu与α′-Cu13.7Sn构成,并且从图4可以看出合金组织均匀性较好。对比图4与图6可知,本实施例所述制备方法得到的高强度高塑性锡青铜合金制件的组织均匀性得到了极大提升,且合金的显微组织中不具有脆硬相δ-Cu41Sn11,有利于提高合金的抗拉强度与塑性。As shown in Figure 3, the high-strength and high-plasticity tin bronze alloy parts obtained by the preparation method described in this embodiment are composed of α-Cu and α′-Cu 13.7 Sn, and it can be seen from Figure 4 that the uniformity of the alloy structure is relatively good. good. Comparing Figure 4 and Figure 6, it can be seen that the structural uniformity of the high-strength and high-plasticity tin bronze alloy parts obtained by the preparation method described in this embodiment has been greatly improved, and the microstructure of the alloy does not have a brittle hard phase δ- Cu 41 Sn 11 is beneficial to improving the tensile strength and plasticity of the alloy.

实施例3Example 3

本发明一种高强度高塑性锡青铜合金及其制备方法的实施例,具体如下:The embodiments of a high-strength and high-plasticity tin bronze alloy and its preparation method according to the present invention are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1325℃,熔炼结束后在炉中保温时间2min,待熔体温度降至1210℃,进行除气、扒渣处理,然后空气冷却至1085℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1325°C. After the melting is completed, the heat preservation time is 2 minutes in the furnace. When the melt temperature drops to 1210°C, degassing and slag removal are performed. Treatment, then air cooling to 1085°C to obtain molten metal;

(2)将半固态浆料制备装置的倾斜角调至45°,确保与金属液接触的冷却通道长度为300mm,上、下循环冷却水流量分别为30ml/s与35ml/s,经瞬时过冷诱导形核处理的金属液冷却速率为380℃/s,得到锡青铜合金半固态浆料;(2) Adjust the inclination angle of the semi-solid slurry preparation device to 45°, ensure that the length of the cooling channel in contact with the molten metal is 300mm, and the upper and lower circulating cooling water flow rates are 30ml/s and 35ml/s respectively. The cooling rate of the metal liquid treated by cold-induced nucleation is 380°C/s, and a tin bronze alloy semi-solid slurry is obtained;

(3)使用预热温度为990℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行25s的均匀化处理,随后快速浇入底注式挤压机中;(3) Use a crucible with a preheated temperature of 990°C to collect the tin bronze alloy semi-solid slurry, homogenize the tin bronze alloy semi-solid slurry for 25 seconds, and then quickly pour it into a bottom injection extruder;

(4)设置挤压机的挤压成形比压为145MPa,充型速度为20mm/s,模具温度为545℃,完成挤压成形后,在成形模具中保温3min后取件,空气中冷却至室温,得到高强度高塑性锡青铜合金。(4) Set the extrusion molding specific pressure of the extruder to 145MPa, the filling speed to 20mm/s, and the mold temperature to 545°C. After completing the extrusion molding, keep it in the forming mold for 3 minutes, take out the parts, and cool in the air to At room temperature, high strength and high plasticity tin bronze alloy is obtained.

对比图5与图6可知,本实施例所述制备方法得到的高强度高塑性锡青铜合金制件的组织均匀性得到了极大提升,且锡青铜合金的显微组织中不具有脆硬相δ-Cu41Sn11,有利于提高合金的抗拉强度与塑性。Comparing Figure 5 and Figure 6, it can be seen that the structural uniformity of the high-strength and high-plasticity tin bronze alloy parts obtained by the preparation method described in this embodiment has been greatly improved, and there is no brittle hard phase in the microstructure of the tin bronze alloy. δ-Cu 41 Sn 11 is beneficial to improving the tensile strength and plasticity of the alloy.

实施例4Example 4

本发明一种高强度高塑性锡青铜合金及其制备方法的实施例,具体如下:The embodiments of a high-strength and high-plasticity tin bronze alloy and its preparation method according to the present invention are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1250℃,熔炼结束后在炉中保温为5min,待熔体温度降至1250℃,进行除气、扒渣处理,然后空气冷却至1070℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1250°C. After the melting is completed, it is kept in the furnace for 5 minutes. When the melt temperature drops to 1250°C, degassing and slag removal are performed. Treatment, then air cooling to 1070°C to obtain molten metal;

(2)将半固态浆料制备装置的倾斜角调至45°,确保与金属液接触的冷却通道长度为300mm,上、下循环冷却水流量分别为30ml/s与35ml/s,经瞬时过冷诱导形核处理的金属液冷却速率为300℃/s,得到锡青铜合金半固态浆料;(2) Adjust the inclination angle of the semi-solid slurry preparation device to 45°, ensure that the length of the cooling channel in contact with the molten metal is 300mm, and the upper and lower circulating cooling water flow rates are 30ml/s and 35ml/s respectively. The cooling rate of the metal liquid treated by cold-induced nucleation is 300°C/s, and a tin bronze alloy semi-solid slurry is obtained;

(3)使用预热温度为900℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行20s的均匀化处理,随后快速浇入底注式挤压机中;(3) Use a crucible with a preheating temperature of 900°C to collect the tin bronze alloy semi-solid slurry, homogenize the tin bronze alloy semi-solid slurry for 20 seconds, and then quickly pour it into a bottom injection extruder;

(4)设置挤压机的挤压成形比压为175MPa,充型速度为17mm/s,模具温度为490℃,完成挤压成形后,在成形模具中保温1min后取件,空气中冷却至室温,得到高强度高塑性锡青铜合金。(4) Set the extrusion molding specific pressure of the extruder to 175MPa, the filling speed to 17mm/s, and the mold temperature to 490°C. After completing the extrusion molding, keep it in the forming mold for 1 minute, take out the parts, and cool in the air to At room temperature, high strength and high plasticity tin bronze alloy is obtained.

实施例5Example 5

本发明一种高强度高塑性锡青铜合金及其制备方法的实施例,具体如下:The embodiments of a high-strength and high-plasticity tin bronze alloy and its preparation method according to the present invention are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1350℃,熔炼结束后在炉中保温时间为1min,待熔体温度降至1200℃,进行除气、扒渣处理,然后空气冷却至1100℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1350°C. After the melting is completed, the holding time in the furnace is 1 minute. When the melt temperature drops to 1200°C, degassing and scraping are performed. Slag treatment, then air cooling to 1100℃ to obtain molten metal;

(2)将半固态浆料制备装置的倾斜角调至45°,确保与金属液接触的冷却通道长度为300mm,上、下循环冷却水流量分别为30ml/s与35ml/s,经瞬时过冷诱导形核处理的金属液冷却速率为500℃/s和过冷度为15℃,得到锡青铜合金半固态浆料;(2) Adjust the inclination angle of the semi-solid slurry preparation device to 45°, ensure that the length of the cooling channel in contact with the molten metal is 300mm, and the upper and lower circulating cooling water flow rates are 30ml/s and 35ml/s respectively. The cooling rate of the metal liquid treated by cold-induced nucleation is 500°C/s and the supercooling degree is 15°C, to obtain a tin bronze alloy semi-solid slurry;

(3)使用预热温度为1050℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行10s的均匀化处理,随后快速浇入底注式挤压机中;(3) Use a crucible with a preheated temperature of 1050°C to collect the tin bronze alloy semi-solid slurry, homogenize the tin bronze alloy semi-solid slurry for 10 seconds, and then quickly pour it into a bottom injection extruder;

(4)设置挤压机的挤压成形比压为145MPa,充型速度为27.5mm/s,模具温度为600℃,完成挤压成形后,在成形模具中保温5min后取件,空气中冷却至室温,得到高强度高塑性锡青铜合金。(4) Set the extrusion molding specific pressure of the extruder to 145MPa, the filling speed to 27.5mm/s, and the mold temperature to 600°C. After completing the extrusion molding, keep it in the forming mold for 5 minutes and then remove the parts and cool them in the air. to room temperature to obtain high strength and high plasticity tin bronze alloy.

实施例6Example 6

本发明一种高强度高塑性锡青铜合金及其制备方法的实施例,具体如下:The embodiments of a high-strength and high-plasticity tin bronze alloy and its preparation method according to the present invention are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1285℃,熔炼结束后在炉中保温时间为3.5min,待熔体温度降至1210℃,进行除气、扒渣处理,然后空气冷却至1080℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1285°C. After the melting is completed, the holding time in the furnace is 3.5 minutes. When the melt temperature drops to 1210°C, degassing and Slagging treatment, and then air cooling to 1080°C to obtain molten metal;

(2)将锡青铜合金半固态浆料制备装置的倾斜角调至45°,确保与金属液接触的冷却通道长度为300mm,上、下循环冷却水流量分别为30ml/s与35ml/s,经瞬时过冷诱导形核处理的金属液冷却速率为360℃/s,得到锡青铜合金半固态浆料;(2) Adjust the inclination angle of the tin bronze alloy semi-solid slurry preparation device to 45°, ensure that the length of the cooling channel in contact with the molten metal is 300mm, and the upper and lower circulating cooling water flow rates are 30ml/s and 35ml/s respectively. The cooling rate of the metal liquid subjected to instant supercooling-induced nucleation treatment is 360°C/s, and a tin bronze alloy semi-solid slurry is obtained;

(3)使用预热温度为990℃的坩埚收集锡青铜合金半固态浆料,对锡青铜合金半固态浆料进行19s的均匀化处理,随后快速浇入底注式挤压机中;(3) Use a crucible with a preheated temperature of 990°C to collect the tin bronze alloy semi-solid slurry, homogenize the tin bronze alloy semi-solid slurry for 19 seconds, and then quickly pour it into a bottom injection extruder;

(4)设置挤压机的挤压成形比压为145MPa,充型速度为22mm/s,模具温度为505℃,完成挤压成形后,在成形模具中保温2.5min后取件,空气中冷却至室温,得到高强度高塑性锡青铜合金。(4) Set the extrusion molding specific pressure of the extruder to 145MPa, the filling speed to 22mm/s, and the mold temperature to 505°C. After completing the extrusion molding, keep it in the forming mold for 2.5 minutes and then take out the parts and cool them in the air. to room temperature to obtain high strength and high plasticity tin bronze alloy.

实施例7Example 7

本实施例所述高强度高塑性锡青铜合金及其制备方法与实施例6唯一不同的是:所述步骤(4),模具温度为525℃。The only difference between the high-strength and high-plasticity tin bronze alloy and its preparation method described in this embodiment and that of Embodiment 6 is that in step (4), the mold temperature is 525°C.

实施例8Example 8

本实施例所述高强度高塑性锡青铜合金及其制备方法与实施例6唯一不同的是:所述步骤(4),模具温度为545℃。The only difference between the high-strength and high-plasticity tin bronze alloy and its preparation method described in this embodiment and that of Embodiment 6 is that in step (4), the mold temperature is 545°C.

对比例1Comparative example 1

本对比例所述锡青铜合金及其制备方法与实施例1唯一不同的是:所述步骤(4),模具温度为485℃。The only difference between the tin bronze alloy and its preparation method in this comparative example and Example 1 is that in step (4), the mold temperature is 485°C.

对比例2Comparative example 2

本对比例所述锡青铜合金及其制备方法与实施例2唯一不同的是:所述步骤(4),模具温度为485℃。The only difference between the tin bronze alloy and its preparation method described in this comparative example and Example 2 is that in step (4), the mold temperature is 485°C.

对比例3Comparative example 3

本对比例所述锡青铜合金及其制备方法与实施例3唯一不同的是:所述步骤(4),模具温度为485℃。The only difference between the tin bronze alloy and its preparation method described in this comparative example and Example 3 is that in step (4), the mold temperature is 485°C.

对比例4Comparative example 4

本对比例所述高强度高塑性锡青铜合金及其制备方法与实施例6唯一不同的是:所述步骤(4),模具温度为610℃。The only difference between the high-strength and high-plasticity tin bronze alloy and its preparation method described in this comparative example and Example 6 is that in step (4), the mold temperature is 610°C.

对比例5Comparative example 5

本对比例所述锡青铜合金及其制备方法与实施例6唯一不同的是:所述步骤(4),模具温度为485℃。The only difference between the tin bronze alloy and its preparation method in this comparative example and Example 6 is that in step (4), the mold temperature is 485°C.

对比例6Comparative example 6

本对比例所述锡青铜合金及其制备方法,具体如下:The tin bronze alloy and its preparation method described in this comparative example are as follows:

(1)称取CuSn10P1棒材原料5kg,置于中频感应加热炉熔炼,熔炼温度为1275℃,熔炼时间为4min,待熔体温度降至1200℃,进行除气、扒渣处理,然后空气冷却至1085℃得到金属液;(1) Weigh 5kg of CuSn10P1 rod raw material and place it in a medium frequency induction heating furnace for melting. The melting temperature is 1275°C and the melting time is 4 minutes. When the melt temperature drops to 1200°C, degassing and slag removal are performed, and then air cooling is performed. to 1085°C to obtain molten metal;

(2)将金属液空气冷却至990℃,然后使用预热温度为990℃的坩埚收集锡青铜合金金属液,对锡青铜合金金属液进行18s的均匀化处理,随后快速浇入底注式挤压机中;(2) Air-cool the molten metal to 990°C, then use a crucible with a preheated temperature of 990°C to collect the tin bronze alloy molten metal, homogenize the tin bronze alloy molten metal for 18 seconds, and then quickly pour it into the bottom injection extruder in the press;

设置挤压机的挤压成形比压为150MPa,充型速度为24mm/s,模具温度为510℃,完成挤压成形后,在成形模具中保温2.5min后取件,空气中冷却至室温,得到锡青铜合金制件。Set the extrusion molding specific pressure of the extruder to 150MPa, the filling speed to 24mm/s, and the mold temperature to 510°C. After completing the extrusion molding, keep it in the forming mold for 2.5 minutes, take out the parts, and cool to room temperature in the air. Obtain tin bronze alloy parts.

对比例7Comparative example 7

本对比例所述锡青铜合金及其制备方法与实施例1唯一不同的是:所述步骤(2),金属液冷却速率为280℃/s。The only difference between the tin bronze alloy and its preparation method described in this comparative example and Example 1 is that in step (2), the cooling rate of the molten metal is 280°C/s.

对比例8Comparative example 8

本对比例所述锡青铜合金及其制备方法与实施例1唯一不同的是:所述步骤(2),金属液冷却速率为520℃/s。The only difference between the tin bronze alloy and its preparation method described in this comparative example and Example 1 is that in step (2), the cooling rate of the molten metal is 520°C/s.

试验例1Test example 1

本试验例是为了测试实施例1-8和对比例1-8所制备的锡青铜合金样品的抗拉强度和延伸率,测试结果见表1。This test example is to test the tensile strength and elongation of the tin bronze alloy samples prepared in Examples 1-8 and Comparative Examples 1-8. The test results are shown in Table 1.

表1实施例1-8和对比例1-8所制备的锡青铜合金的性能测试结果Table 1 Performance test results of tin bronze alloys prepared in Examples 1-8 and Comparative Examples 1-8

根据表1和图7可知,本发明所述高强度高塑性锡青铜合金的抗拉强度和延伸率均得到显著提高。另外,根据实施例6-8以及对比例4-5可知,本发明通过对挤压成形中模具温度的调控,发现合金的力学性能和塑性随着挤压成形中模具温度的升高,出现先升高再降低的趋势。而且相比于模具温度为485℃制备的锡青铜合金,本发明高强度高塑性锡青铜合金的抗拉强度从367.1MPa增加到463.9MPa,延伸率从14.3%显著提升至45.8%,可见本发明所述高强度高塑性锡青铜合金的强度和塑性均得到显著提高。与对比例6相比,本发明实施例7所制备的锡青铜合金的抗拉强度与延伸率分别是对比例6中液态成形条件下制备的合金的1.27倍与8.4倍,是其他传统铸造条件下合金制件的5.07倍与19.79倍。According to Table 1 and Figure 7, it can be seen that the tensile strength and elongation of the high-strength and high-plasticity tin bronze alloy of the present invention are significantly improved. In addition, according to Examples 6-8 and Comparative Examples 4-5, the present invention regulates the die temperature during extrusion and finds that the mechanical properties and plasticity of the alloy appear first as the die temperature increases during extrusion. The trend of rising and then falling. Moreover, compared with the tin bronze alloy prepared at a mold temperature of 485°C, the tensile strength of the high-strength and high-plasticity tin bronze alloy of the present invention increases from 367.1MPa to 463.9MPa, and the elongation significantly increases from 14.3% to 45.8%. It can be seen that the present invention The strength and plasticity of the high-strength and high-plasticity tin bronze alloy are significantly improved. Compared with Comparative Example 6, the tensile strength and elongation of the tin bronze alloy prepared in Example 7 of the present invention are 1.27 times and 8.4 times respectively that of the alloy prepared under liquid forming conditions in Comparative Example 6, which is higher than other traditional casting conditions. 5.07 times and 19.79 times that of alloy parts.

最后所应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and do not limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that The technical solution of the present invention may be modified or equivalently substituted without departing from the essence and scope of the technical solution of the present invention.

Claims (10)

1. The preparation method of the high-strength high-plasticity tin bronze alloy is characterized by comprising the following steps of:
(1) Smelting tin bronze alloy, and then purifying and cooling to obtain molten metal;
(2) Performing instantaneous supercooling induction nucleation on the metal liquid to obtain tin bronze alloy semi-solid slurry;
(3) Homogenizing the tin bronze alloy semi-solid slurry to obtain homogenized semi-solid slurry;
(4) Placing the homogenized semi-solid slurry in an extruder for extrusion molding to obtain high-strength high-plasticity tin bronze alloy;
in the step (4), the temperature of the extrusion molding die is above 490 ℃.
2. The method for producing a high-strength and high-plasticity tin bronze alloy as claimed in claim 1, wherein in the step (4), the die temperature for extrusion molding is 490 to 600 ℃.
3. The method for producing a high-strength and high-plasticity tin bronze alloy according to claim 1, wherein in the step (2), the cooling rate of the molten metal instantaneous supercooling-induced nucleation is 300 to 500 ℃/s.
4. The method for producing a high-strength and high-plasticity tin bronze alloy according to claim 1, wherein in the step (3), the homogenization treatment is performed at a temperature of 900 to 1050 ℃ for a period of 10 to 25 seconds.
5. The method for preparing a high-strength and high-plasticity tin bronze alloy according to claim 1, wherein in the step (4), the process parameters of extrusion molding are as follows: the molding specific pressure is 145-175MPa, the filling speed is 17-27.5mm/s, and the heat preservation time of the extrusion molding die is 1-5min.
6. The method for producing a high-strength and high-plasticity tin bronze alloy as set forth in claim 1, wherein in said step (1), the temperature at which the tin bronze alloy is melted is 1250 to 1350 ℃.
7. The method for producing a high-strength and high-plasticity tin bronze alloy according to claim 1, wherein in the step (1), after the tin bronze alloy is melted, the temperature is kept for 1 to 5 minutes, and then the purification treatment is performed.
8. The method for producing a high-strength and high-plasticity tin bronze alloy according to claim 7, wherein in the step (1), after the heat preservation is completed, the temperature of the melt is lowered to 1200-1250 ℃ and then the melt is purified; the purification treatment comprises degassing treatment and deslagging treatment.
9. The method for producing a high-strength and high-plasticity tin bronze alloy according to claim 1, wherein in the step (1), the temperature is lowered to 1070-1100 ℃ to obtain a molten metal.
10. A high strength and high plasticity tin bronze alloy as set forth in any one of claims 1 to 9.
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