CN116253006A - Cutting and transferring device for fuel cell membrane electrode protective film - Google Patents
Cutting and transferring device for fuel cell membrane electrode protective film Download PDFInfo
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- CN116253006A CN116253006A CN202111505671.XA CN202111505671A CN116253006A CN 116253006 A CN116253006 A CN 116253006A CN 202111505671 A CN202111505671 A CN 202111505671A CN 116253006 A CN116253006 A CN 116253006A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/02—Feeding sheets or wrapper blanks
- B65B41/10—Feeding sheets or wrapper blanks by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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Abstract
Description
技术领域technical field
本发明涉及燃料电池技术领域,具体地说是一种燃料电池膜电极保护膜裁切移载装置。The invention relates to the technical field of fuel cells, in particular to a cutting and transferring device for a fuel cell membrane electrode protective film.
背景技术Background technique
燃料电池是一种可以将储存在H2、O2中的化学能直接转化成电能的能量转化装置,其转化过程不受卡诺循环过程限制,因此具有很高的能量转化效率。另外,燃料电池还具有工作无噪声、无振动、排放清洁、环境友好、可模块化布置的特点,使得燃料电池技术在新能源汽车及分布式电站等领域有具有广阔的应用前景。燃料电池膜电极是发生电化学反应的核心区域之一,其主要由气体扩散电极、质子交换膜及保护膜三部分组成,其中保护膜起到绝缘、密封、保护质子交换膜等作用。A fuel cell is an energy conversion device that can directly convert chemical energy stored in H 2 and O 2 into electrical energy. The conversion process is not limited by the Carnot cycle process, so it has high energy conversion efficiency. In addition, the fuel cell also has the characteristics of no noise, no vibration, clean emission, environmental friendliness, and modular arrangement, which makes fuel cell technology have broad application prospects in the fields of new energy vehicles and distributed power stations. The fuel cell membrane electrode is one of the core areas where the electrochemical reaction occurs. It is mainly composed of three parts: the gas diffusion electrode, the proton exchange membrane and the protective membrane. The protective membrane plays the role of insulation, sealing, and protection of the proton exchange membrane.
目前保护膜处理方法主要为手工裁切移载,手工裁切时边缘留白大,保护膜浪费较大,而且手工进行保护膜铺展时,边缘容易起皱导致膜电极不平,从而导致膜电极密封失效,同时手工裁切移载效率较低,无法实现膜电极自动组装,直接影响燃料电池的产业化进程。而对于高效的裁切移载方法与装置,目前还没有展开类似的研究。At present, the protective film processing method is mainly manual cutting and transfer. When cutting by hand, there is a large margin at the edge, and the waste of the protective film is large. Moreover, when the protective film is spread by hand, the edge is easy to wrinkle and cause the membrane electrode to be uneven, which leads to the sealing of the membrane electrode. Ineffective, at the same time, the efficiency of manual cutting and transfer is low, and the automatic assembly of membrane electrodes cannot be realized, which directly affects the industrialization process of fuel cells. As for the efficient cutting and transferring method and device, no similar research has been carried out so far.
发明内容Contents of the invention
本发明的目的在于提供一种燃料电池膜电极保护膜裁切移载装置,可实现燃料电池膜电极保护膜的自动裁切和移载,不仅提高了生产效率,也保证裁切质量。The purpose of the present invention is to provide a fuel cell membrane electrode protective film cutting and transferring device, which can realize automatic cutting and transferring of the fuel cell membrane electrode protective film, not only improves the production efficiency, but also ensures the cutting quality.
本发明的目的是通过以下技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
一种燃料电池膜电极保护膜裁切移载装置,包括基材送料组件以及沿着传输方向依次设于所述基材送料组件上侧的基材保护膜收卷辊、膜电极保护膜送料辊、刀模和移载吸盘,所述基材送料组件包括基材送料辊和基材收卷辊,且基材由所述基材送料辊引出,所述基材包括上层的基材保护膜和下层的裁切基材,且所述基材保护膜绕过一个基材保护膜导向辊后缠绕收卷于所述基材保护膜收卷辊上,膜电极保护膜由所述膜电极保护膜送料辊引出并绕过一个膜电极保护膜导向辊后压贴于脱离了基材保护膜的裁切基材上形成复合膜段,且所述复合膜段通过所述刀模裁切成保护膜成品,所述保护膜成品通过所述移载吸盘吸附移走,所述复合膜段裁切后形成保护膜废料段,且所述保护膜废料段缠绕卷收于所述基材收卷辊上。A cutting and transferring device for a fuel cell membrane electrode protection film, comprising a base material feeding assembly and a base material protection film take-up roller and a membrane electrode protection film feeding roller arranged sequentially on the upper side of the base material feeding assembly along the conveying direction , a knife die and a transfer suction cup, the substrate feeding assembly includes a substrate feeding roller and a substrate winding roller, and the substrate is drawn out by the substrate feeding roller, and the substrate includes an upper substrate protective film and The base material of the lower layer is cut, and the base material protection film is wound and wound on the base material protection film take-up roll after winding around a base material protection film guide roller, and the membrane electrode protection film is formed by the membrane electrode protection film The feeding roller leads out and bypasses a membrane electrode protective film guide roller, and then presses and sticks it on the cut substrate separated from the substrate protective film to form a composite film segment, and the composite film segment is cut into a protective film by the knife die Finished product, the finished protective film is absorbed and removed by the transfer suction cup, the composite film section is cut to form a protective film waste section, and the protective film waste section is wound and wound on the base material winding roller .
所述刀模包括内刀和外刀,所述内刀和外刀均呈闭合状,且内刀设于外刀中,所述内刀下端刀刃和所述外刀下端刀刃处于同一平面上,所述刀模上方设有刀模驱动装置,且所述刀模通过所述刀模驱动装置驱动升降。The knife mold includes an inner knife and an outer knife, both of which are closed, and the inner knife is arranged in the outer knife, the lower edge of the inner knife and the lower edge of the outer knife are on the same plane, A knife mold driving device is arranged above the knife mold, and the knife mold is driven up and down by the knife mold driving device.
所述内刀和外刀均呈闭合的长方形结构,并且内刀设于外刀中形成“回”字形结构。Both the inner knife and the outer knife have a closed rectangular structure, and the inner knife is arranged in the outer knife to form a "back"-shaped structure.
所述移载吸盘形状与所述保护膜成品形状匹配,所述移载吸盘内部中空且下侧设有多个吸附气孔,所述移载吸盘上侧设有与真空泵相连的抽气口。The shape of the transfer suction cup matches the shape of the finished protective film, the interior of the transfer suction cup is hollow and a plurality of adsorption air holes are provided on the lower side, and an air suction port connected to a vacuum pump is provided on the upper side of the transfer suction cup.
所述移载吸盘通过一个吸盘驱动机构驱动移动。The transfer suction cup is driven to move by a suction cup driving mechanism.
所述吸盘驱动机构包括升降组件、平移组件、安装架、旋转驱动电机和移动臂,其中平移组件通过升降组件驱动升降,安装架通过平移组件驱动平移,旋转驱动电机设于所述安装架上,且移动臂通过所述旋转驱动电机驱动转动,所述移动臂与所述移载吸盘连接。The suction cup driving mechanism includes a lifting component, a translation component, a mounting frame, a rotation drive motor and a moving arm, wherein the translation component is driven to lift through the lifting component, the mounting frame is driven to translate through the translation component, and the rotation drive motor is arranged on the mounting frame. And the moving arm is driven to rotate by the rotation driving motor, and the moving arm is connected with the transfer suction cup.
所述基材送料组件设有第一导向辊和第二导向辊,其中基材由所述基材送料辊引出后绕过所述第一导向辊,保护膜废料段绕过所述第二导向辊后缠绕卷收于所述基材收卷辊上。The substrate feeding assembly is provided with a first guide roller and a second guide roller, wherein the substrate is drawn out by the substrate feeding roller and bypasses the first guide roller, and the waste section of the protective film bypasses the second guide roller. The post-roll winding is wound up on the substrate take-up roll.
本发明的优点与积极效果为:Advantage of the present invention and positive effect are:
1、本发明利用基材送料组件驱动基材移动依次经过各个工位,既可以实现基材保护膜的自动脱离以及膜电极保护膜的自动粘贴复合,也能够实现膜电极保护膜的自动裁切和移载,大大提高了生产效率。1. The present invention uses the substrate feeding assembly to drive the substrate to move through each station in sequence, which can not only realize the automatic detachment of the substrate protection film and the automatic pasting and compounding of the membrane electrode protection film, but also realize the automatic cutting of the membrane electrode protection film And transfer, greatly improving production efficiency.
2、本发明的刀模可以保证保护膜裁切切口平整,并且利用吸盘吸附移载可以减少保护膜铺展时发生的褶皱,保证裁切质量。2. The cutting die of the present invention can ensure that the cutting cut of the protective film is smooth, and the use of suction cups to absorb and transfer can reduce the wrinkles that occur when the protective film is spread, ensuring the cutting quality.
附图说明Description of drawings
图1为本发明的结构示意图,Fig. 1 is a structural representation of the present invention,
图2为裁切后的保护膜成品示意图,Figure 2 is a schematic diagram of the finished protective film after cutting.
图3为图2中的保护膜成品剖视图,Fig. 3 is a sectional view of the finished protective film in Fig. 2,
图4为图1中的移载吸盘示意图,Fig. 4 is a schematic diagram of the transfer suction cup in Fig. 1,
图5为图1中驱动移载吸盘移动的吸盘驱动机构结构简图。Fig. 5 is a schematic structural diagram of the sucker driving mechanism for driving the transfer sucker in Fig. 1 .
其中,1为基材送料辊;2为第一导向辊:3为基材;4为基材保护膜导向辊;5为基材保护膜;6为基材保护膜收卷辊;7为膜电极保护膜;8为膜电极保护膜送料辊;9为膜电极保护膜导向辊;10为刀模驱动装置;11为刀模;12为移载吸盘;121为升降组件;122为平移组件;123为安装架;124为旋转驱动电机;125为移动臂;13为保护膜成品,131为内边缘;132为外边缘;14为第二导向辊;15为保护膜废料段;16为基材收卷辊,17为裁切基材,18为复合膜段。Among them, 1 is the substrate feeding roller; 2 is the first guide roller; 3 is the substrate; 4 is the substrate protection film guide roller; 5 is the substrate protection film; 6 is the substrate protection film winding roller; 7 is the film Electrode protection film; 8 is the feeding roller of the membrane electrode protection film; 9 is the guide roller of the membrane electrode protection film; 10 is the driving device of the knife die; 11 is the knife die; 123 is a mounting frame; 124 is a rotating drive motor; 125 is a moving arm; 13 is a finished protective film, 131 is an inner edge; 132 is an outer edge; 14 is a second guide roller; 15 is a waste section of protective film; 16 is a base material Winding roller, 17 is the cutting base material, and 18 is the composite film section.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~5所示,本发明包括基材送料组件以及沿着传输方向依次设于所述基材送料组件上侧的基材保护膜收卷辊6、膜电极保护膜送料辊8、刀模11和移载吸盘12,所述基材送料组件包括基材送料辊1和基材收卷辊16,且基材3由所述基材送料辊1引出,所述基材3包括上层的基材保护膜5和下层的裁切基材17,且所述基材保护膜5绕过一个基材保护膜导向辊4后缠绕收卷于所述基材保护膜收卷辊6上,所述基材保护膜5绕过所述基材保护膜导向辊4的同时即实现与基材3下层的裁切基材17分离,膜电极保护膜7由所述膜电极保护膜送料辊8引出并绕过一个膜电极保护膜导向辊9后粘贴于脱离了基材保护膜5的裁切基材17上形成复合膜段18,且所述复合膜段18通过所述刀模11裁切成指定形状的保护膜成品13,所述保护膜成品13通过所述移载吸盘12吸附移载至膜电极组装工位,所述复合膜段18裁切后形成保护膜废料段15,且所述保护膜废料段15缠绕卷收于所述基材收卷辊16上。As shown in Figures 1 to 5, the present invention includes a substrate feeding assembly and a substrate protection film take-
所述刀模11包括内刀和外刀,所述内刀和外刀均呈闭合状,且内刀设于外刀中,所述内刀下端刀刃和所述外刀下端刀刃处于同一平面上,所述刀模11上方设有刀模驱动装置10,所述刀模11通过所述刀模驱动装置10驱动升降实现上下往复移动,并实现对所述复合膜段18的切割。本实施例中,所述内刀和外刀均呈闭合的长方形结构,并且内刀设于外刀中形成“回”字形结构,如图2~3所示,所述复合膜段18裁剪后形成“回”字形保护膜成品13,其中保护膜成品13的内边缘131通过所述内刀切割实现,外边缘132通过所述外刀切割实现。所述刀模驱动装置10可采用液压缸、气缸、直线电动推杆等直线运动输出装置。The die 11 includes an inner knife and an outer knife, the inner knife and the outer knife are closed, and the inner knife is arranged in the outer knife, and the lower edge of the inner knife and the lower edge of the outer knife are on the same plane , the
如图4所示,所述移载吸盘12形状与所述保护膜成品13形状匹配,本实施例中,所述移载吸盘12也为“回”字形结构,所述移载吸盘12内部中空且下侧设有多个吸附气孔,所述移载吸盘12上侧设有与真空泵相连的抽气口。所述移载吸盘12与保护膜成品13压紧吸附同时可有效减少保护膜铺展时发生的褶皱。As shown in Figure 4, the shape of the
所述移载吸盘12通过一个吸盘驱动机构驱动移动实现将保护膜成品13送至膜电极组装工位,如图5所示,本实施例中,所述吸盘驱动机构包括升降组件121、平移组件122、安装架123、旋转驱动电机124和移动臂125,其中升降组件121包括第一丝杠、第一丝母、第一电机和升降座,第一丝杠垂直设置于一个底座上,并通过设于所述底座上的第一电机驱动转动,第一丝母设于所述升降座中并套装于所述第一丝杠上,第一丝杠转动即驱动第一丝母带动升降座升降,所述平移组件122包括第二丝杠、第二丝母和第二电机,其中第二丝杠水平设置且一端与所述升降座转动连接,并通过设于所述升降座中的第二电机驱动旋转,第二丝母套装于第二丝杠上,安装架123与所述第二丝母固定,第二丝杠转动即驱动第二丝母带动安装架123水平移动,旋转驱动电机124安装于所述安装架123上,移动臂125一端安装于所述旋转驱动电机124的输出轴上,另一端与所述移载吸盘12连接,所述旋转驱动电机124驱动所述移动臂125转动,进而带动所述移栽吸盘12转动。所述吸盘驱动机构也可以根据需要采用其他装置,比如六轴机器人等。The
如图1所示,所述基材送料组件设有第一导向辊2和第二导向辊14,其中基材3由所述基材送料辊1引出后绕过所述第一导向辊2,保护膜废料段15绕过所述第二导向辊14后缠绕卷收于所述基材收卷辊16上,所述第一导向辊2和第二导向辊14保持材料平整并辅助材料张紧。As shown in Figure 1, the substrate feeding assembly is provided with a
所述基材送料辊1、基材收卷辊16、基材保护膜收卷辊6、膜电极保护膜送料辊8分别通过对应的电机驱动转动,且各个电机通过设备系统控制转速和启停。The substrate feeding roller 1, the
本发明的工作原理为:Working principle of the present invention is:
本实施例中,所述基材3下层的裁切基材17为PET材质,厚度为0.3~0.5mm,上层基材保护膜5则避免灰尘和杂质等的影响。本发明工作时,设备系统控制基材送料辊1和基材收卷辊16转动使基材3移动,其中基材3上层的基材保护膜5绕过基材保护膜导向辊4后缠绕收卷于基材保护膜收卷辊6上,基材3只保留下层的裁切基材17继续移动,且裁切基材17经过膜电极保护膜导向辊6时,由膜电极保护膜送料辊8引出的膜电极保护膜7绕过所述膜电极保护膜导向辊6后压贴于所述裁切基材17上形成复合膜段18,所述复合膜段18继续移动至刀模11下方,刀模11下降对所述复合膜段18进行裁切,其中设备系统通过控制所述刀模驱动装置10的下降距离来控制刀模11裁切深度,以使保护膜成品13刚好平整裁断,所述刀模11包括刀刃处于同一平面的内刀和外刀,通过一次裁切即可获得需要形状的保护膜成品13,提高了裁切效率,裁切完成后,刀模11上升并重复下降不断完成裁切作业,保护膜成品13随着复合膜段18继续移动至移载吸盘12下方,并通过移载吸盘12吸附脱离复合膜段18并移载至膜电极组装工位,此时复合膜段18变为保护膜废品段15,且所述保护膜废品段15绕过第二导向辊14后卷收于所述基材收卷辊16上。本发明设备系统通过PLC等逻辑控制,可实现膜电极保护膜的自动裁切与移载。In this embodiment, the
Claims (7)
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