CN116246825A - A special cable for intelligent monitoring of rail transit and its production process - Google Patents
A special cable for intelligent monitoring of rail transit and its production process Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/40—Insulated conductors or cables characterised by their form with arrangements for facilitating mounting or securing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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Abstract
本发明公开了一种轨道交通用智能监控用特种电缆及其生产工艺,涉及电缆领域,包括特种电缆,还包括具备高韧性的缆芯,以退火铜制成;体积电阻为10~100Ω/cm的屏蔽层,采用醋酸乙烯酯共聚物制作;以及包覆于屏蔽层外壁适应高温、高寒的防护层。本发明所述的一种轨道交通用智能监控用特种电缆及其生产工艺,特种电缆,屏蔽层的材料为醋酸乙烯酯共聚物,该材料的体积电阻一般为10~100Ω/cm,可用于额定电压大于1kv的电力电缆,完全符合特种电缆于智能监控的使用需求;防护层的正常熔点为220℃,而屏蔽层的正常熔点为380℃,以此熔点差异性,完全符合先后包覆顺序的生产需求,遂可采用注塑模组进行一次成型,最大程度上提升特种电缆的生产效率。
The invention discloses a special cable for intelligent monitoring of rail transit and a production process thereof, and relates to the field of cables, including a special cable and a cable core with high toughness, which is made of annealed copper; the volume resistance is 10-100Ω/cm The shielding layer is made of vinyl acetate copolymer; and the outer wall of the shielding layer is covered with a protective layer to adapt to high temperature and cold. A special cable for intelligent monitoring of rail transit and its production process described in the present invention, the material of the shielding layer of the special cable is a vinyl acetate copolymer, and the volume resistance of the material is generally 10~100Ω/cm, which can be used for rated Power cables with a voltage greater than 1kv fully meet the needs of special cables for intelligent monitoring; the normal melting point of the protective layer is 220°C, while the normal melting point of the shielding layer is 380°C, so the difference in melting points fully meets the requirements of the sequential coating sequence In order to meet the production needs, injection molding can be used for one-time molding to maximize the production efficiency of special cables.
Description
技术领域technical field
本发明涉及电缆领域,具体为一种轨道交通用智能监控用特种电缆及其生产工艺。The invention relates to the field of cables, in particular to a special cable for intelligent monitoring of rail transit and a production process thereof.
背景技术Background technique
特种电缆是一系列具有独特性能和特殊结构的产品,相对于量大面广的普通电线电缆而言,具有较高技术含量、较严格使用条件、批量较小、较高附加值的特点;往往采用新材料、新结构、新工艺和新的设计计算。Special cables are a series of products with unique properties and special structures. Compared with ordinary wires and cables with a large quantity and a wide range, they have the characteristics of higher technical content, stricter conditions of use, smaller batches, and higher added value; often Adopt new materials, new structures, new processes and new design calculations.
鉴于电缆于轨道交通的特殊使用环境,如地下铁路多为潮湿环境,或高空天路暴露在室外,使用的环境较为苛刻,并且作为监控用途电缆的使用强度相对要高,以免出现监控断联;监控用电缆其抗磁屏蔽效果首当其冲,并且考虑到上述使用环境,如严寒炎热区域,或酸雨多发地,对于电缆的防护性亦当进行考虑;In view of the special use environment of cables in rail transportation, such as underground railways are mostly in humid environments, or high-altitude sky roads are exposed outdoors, the environment used is relatively harsh, and the use intensity of cables used for monitoring purposes is relatively high to avoid monitoring disconnection; The anti-magnetic shielding effect of monitoring cables is the first to bear the brunt, and considering the above-mentioned use environment, such as severe cold and hot areas, or places where acid rain is frequent, the protection of the cables should also be considered;
为保障电缆的高防护性,常用塑料挤塑的方式对线缆外层进行包覆,以使线缆防护层更好的贴合于缆芯的外缘起到最佳的防护性,鉴于特种电缆的多重防护性,其覆层必定多重,在对线缆防护层包覆生产的过程中,同样需要对包覆的先后顺序进行合理计算,如所选的覆层材料不同,熔点不同,单一注塑的温度遂不同,对应的,如若邻近层的熔点相差较大,在二次包覆的过程中,二次分开包覆的时间过长,可能导致内外层粘接度不够,为了解决上述问题,我们提出一种轨道交通用智能监控用特种电缆及其生产工艺。In order to ensure the high protection of the cable, the outer layer of the cable is usually covered by plastic extrusion, so that the cable protective layer can better fit the outer edge of the cable core to achieve the best protection. In view of the special cable In the process of coating the cable protective layer, it is also necessary to make a reasonable calculation of the order of the coating. For example, the selected coating materials are different, the melting point is different, and the single injection molding Correspondingly, if the melting points of adjacent layers differ greatly, in the process of secondary coating, the time of secondary separate coating is too long, which may lead to insufficient adhesion of inner and outer layers. In order to solve the above problems, We propose a special cable for intelligent monitoring of rail transit and its production process.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种轨道交通用智能监控用特种电缆及其生产工艺,具备使用强度较高、一体化注塑包覆、提高生产效率等优点,可以有效解决背景技术中的问题。Aiming at the deficiencies of the prior art, the present invention provides a special cable for intelligent monitoring of rail transit and its production process, which has the advantages of high service strength, integrated injection molding coating, and improved production efficiency, and can effectively solve the problems in the background technology. The problem.
为实现上述目的,本发明采取的技术方案为:一种轨道交通用智能监控用特种电缆及其生产工艺,包括特种电缆,还包括In order to achieve the above object, the technical solution adopted by the present invention is: a special cable for intelligent monitoring of rail transit and its production process, including the special cable, and also including
具备高韧性的缆芯,以退火铜制成;Cable core with high toughness, made of annealed copper;
体积电阻为10~100Ω/cm的屏蔽层,采用醋酸乙烯酯共聚物制作;The shielding layer with a volume resistance of 10~100Ω/cm is made of vinyl acetate copolymer;
以及包覆于屏蔽层外壁适应高温、高寒的防护层。And the protective layer coated on the outer wall of the shielding layer to adapt to high temperature and cold.
优选的,包括用于特种电缆其上屏蔽层、防护层注塑包覆的注塑模组;Preferably, it includes an injection molding module for injection molding of the shielding layer and the protective layer on the special cable;
所述注塑模组包括模座,且模座的上端设置有分别用于屏蔽层、防护层注塑的前模、后模,所述模座上端于前模、后模的一侧设置有用于配合控制其注料、出料的传动件,且前模、后模之间设置有用于稳定连接的连接件。The injection molding module includes a mold base, and the upper end of the mold base is provided with a front mold and a rear mold for injection molding of the shielding layer and the protective layer respectively, and the upper end of the mold base is provided with a mold for matching on one side of the front mold and the rear mold. The transmission part is used to control its injection and discharge, and a connecting part for stable connection is arranged between the front mold and the rear mold.
优选的,所述前模包括底模,且底模的内部设置有用于粘接较为严重的电缆顶出的顶针件,所述底模的上方设置有用于屏蔽层注塑的前内模,且前内模的上下两端均设置有用于辅助其冷却的水冷模套,于前内模上方其一所述水冷模套的上端设置有顶模。Preferably, the front mold includes a bottom mold, and the inside of the bottom mold is provided with ejector pins for the more serious cable ejection, and the top of the bottom mold is provided with a front inner mold for injection molding of the shielding layer, and the front The upper and lower ends of the inner mold are provided with water-cooled mold sleeves for assisting its cooling, and a top mold is arranged at the upper end of one of the water-cooled mold sleeves above the front inner mold.
优选的,所述前内模包括前内底模,且前内底模的上端设置有与之结构相契合的前内顶模,所述前内顶模由其顶端中部至下端中部贯穿开设有用于醋酸乙烯酯共聚物熔料进入的注塑口;Preferably, the front inner mold includes a front inner bottom mold, and the upper end of the front inner bottom mold is provided with a front inner top mold conforming to its structure, and the front inner top mold runs through the middle part of the top end to the middle part of the lower end. The injection port where the vinyl acetate copolymer melt enters;
所述前内底模、前内顶模的相对侧均开设有型腔一,且两组型腔一的输入端均开设有与缆芯结构相契合的通槽,所述前内底模、前内顶模的尾端中部均设置有隔座一,且两个隔座一远离前内顶模、型腔一的一端两侧均设置有用于导料并与之相通的外筒一。The opposite sides of the front inner bottom mold and the front inner top mold are all provided with a cavity one, and the input ends of the two sets of cavity ones are all provided with through grooves matching the cable core structure, the front inner bottom mold, The middle part of the tail end of the front inner top mold is all provided with a spacer one, and two spacers one is away from the front inner top mold and an end both sides of the cavity one are provided with an outer cylinder one for guiding material and communicating with it.
优选的,两个所述隔座一临近前内顶模、型腔一的一端均设置有插槽,且两个插槽的内壁设置有用于两个隔座一与前内底模、前内顶模阻隔的插板一;Preferably, one end of the two spacers one near the front inner top mold and the cavity one is provided with slots, and the inner walls of the two slots are provided with holes for the two spacers one and the front inner bottom mold and the front inner Insertion plate 1 blocked by the top mold;
所述插板一的侧视结构呈“L”型,且插板一垂直段上段的左右两侧均开设有与两个型腔一尺寸相当的通孔,四个所述外筒一分别远离与之对应隔座一的一端均设置有与后模输入端相接的承接头。The side view structure of the said flashboard 1 is "L" shape, and the left and right sides of the upper part of the vertical section of the flashboard 1 are provided with through holes of the same size as the two cavity 1, and the four outer cylinders 1 are respectively far away from each other. One end corresponding to the compartment one is provided with a socket connected to the input end of the rear mold.
优选的,所述后内模包括后内底模、后内顶模,且后内顶模、后内底模的内壁均设置有用于防护层注塑的型腔二,所述后内顶模、后内底模的另一端均设置有用于出料导料的隔座二,且隔座二之间均设置有用于阻隔的插板二。Preferably, the rear inner mold includes a rear inner bottom mold and a rear inner top mold, and the inner walls of the rear inner top mold and the rear inner bottom mold are all provided with cavity two for injection molding of the protective layer. The rear inner top mold, The other end of the rear inner bottom mold is all provided with two partitions for discharging and guiding materials, and between the two partitions are provided with two inserting plates for blocking.
优选的,所述后内顶模、后内底模一端的左右两侧亦设置有用于导料的外筒二,且四个外筒二远离后内顶模、后内底模的一端均开设有与四个承接头结构相契合的插接头。Preferably, the left and right sides of one end of the rear inner top mold and the rear inner bottom mold are also provided with two outer cylinders for guiding materials, and the ends of the four outer cylinders far away from the rear inner top mold and the rear inner bottom mold are all provided with There are plug connectors that match the configuration of the four socket connectors.
优选的,所述传动件包括其主体气缸,且气缸的输出端设置有俯视结构呈“n”型的连接架,所述连接架两侧段的前端均设置有与插板一、插板二结构相契合的插接座。Preferably, the transmission part includes its main body cylinder, and the output end of the cylinder is provided with a connecting frame with an "n"-shaped structure in a top view, and the front ends of the two sides of the connecting frame are provided with the first and second boards. Structurally compatible sockets.
优选的,所述连接件包括与两组外筒一、外筒二结构相契合的固定夹,且两组固定夹的相异侧均设置有侧架,两个所述侧架之间均设置有用于调节其紧固性的紧固螺杆。Preferably, the connecting piece includes fixing clips that match the structures of the two sets of
一种轨道交通用智能监控用特种电缆的生产工艺,包括如下步骤:A production process for a special cable for intelligent monitoring of rail transit, comprising the following steps:
S100、模组装配:操作人员先将两个前模、后模分别组装,而后将前模、后模连同传动件放置固定于模座的上端,同时将前模的输出端与后模的输入端对接,在此过程中,通过两组连接件以使前模、后模的对接更为稳固;S100. Module assembly: The operator first assembles the two front molds and the rear mold separately, and then places the front mold, the rear mold and the transmission parts on the upper end of the mold base, and at the same time connects the output end of the front mold to the input of the rear mold. End butt joint, in this process, two sets of connectors are used to make the butt joint between the front mold and the rear mold more stable;
S200、送料注塑:待注塑模组组装完毕后,操作人员可借助输送机构将两个缆芯分别由两个通槽送入前内模的内部,此前两个插槽应基于插板一为封闭状态,而后将醋酸乙烯酯共聚物熔料由前模的上端注入形成注塑包覆;S200. Feeding injection molding: After the injection molding module is assembled, the operator can use the conveying mechanism to send the two cable cores into the inside of the front inner mold through the two through slots respectively. The previous two slots should be closed based on the insert plate state, and then the vinyl acetate copolymer melt is injected from the upper end of the front mold to form an injection molding coating;
S300、二次注塑:在经两个水冷模套辅助冷却后,屏蔽层于缆芯的外壁包覆成型,此时操作人员通过控制气缸启闭以带动插板一下行,使插板一其上的两个通孔与两个外筒一相对,此时在输送机构的作用下可将此批次屏蔽层连带缆芯由两个外筒一并基于两个隔座二送入后内模的内部实现二次注塑;S300, secondary injection molding: after auxiliary cooling by two water-cooled mold sleeves, the shielding layer is overmolded on the outer wall of the cable core. The two through holes of the two outer cylinders are opposite to the two outer cylinders. At this time, under the action of the conveying mechanism, the batch of shielding layers and cable cores can be sent from the two outer cylinders to the rear inner mold based on the two spacers. Internal secondary injection molding;
S301、基于步骤S300,于后内模内部的二次注塑步骤类同于步骤S200;S301. Based on step S300, the secondary injection molding step inside the rear inner mold is similar to step S200;
其中,醋酸乙烯酯共聚物熔料替换为硅橡胶熔料Among them, vinyl acetate copolymer melting material is replaced by silicone rubber melting material
与现有技术相比,本发明提供了一种轨道交通用智能监控用特种电缆及其生产工艺,具备以下有益效果:Compared with the prior art, the present invention provides a special cable for intelligent monitoring of rail transit and its production process, which has the following beneficial effects:
1、该一种轨道交通用智能监控用特种电缆及其生产工艺,特种电缆,屏蔽层的材料为醋酸乙烯酯共聚物,该材料的体积电阻一般为10~100Ω/cm,可用于额定电压大于1kv的电力电缆,完全符合特种电缆于智能监控的使用需求。1. The special cable for intelligent monitoring of rail transit and its production process, the material of the shielding layer of the special cable is vinyl acetate copolymer, and the volume resistance of this material is generally 10~100Ω/cm, which can be used for rated voltage greater than The 1kv power cable fully meets the needs of special cables for intelligent monitoring.
2、该一种轨道交通用智能监控用特种电缆及其生产工艺,特种电缆,防护层采用硅橡胶制作,具有耐热辐射、耐寒、耐酸碱及腐蚀性气体、防水等特性,结构柔软,敷设方便,高温(高寒)环境下电气性能稳定,抗老化性能突出,使用寿命长。2. The special cable for intelligent monitoring of rail transit and its production process, the protective layer of the special cable is made of silicone rubber, which has the characteristics of heat radiation resistance, cold resistance, acid and alkali resistance, corrosive gas resistance, waterproof and other characteristics, and the structure is soft. Easy laying, stable electrical performance in high temperature (alpine) environment, outstanding anti-aging performance, and long service life.
3、该一种轨道交通用智能监控用特种电缆及其生产工艺,防护层的正常熔点为220℃,而屏蔽层的正常熔点为380℃,以此熔点差异性,完全符合先后包覆顺序的生产需求,遂可采用注塑模组进行一次成型,大大提升特种电缆的生产效率。3. The normal melting point of the protective layer is 220°C and the normal melting point of the shielding layer is 380°C for this special cable for intelligent monitoring of rail transit and its production process. The difference in melting points fully conforms to the order of coating In order to meet the production needs, injection molding can be used for one-time molding, which greatly improves the production efficiency of special cables.
4、该一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的注塑模组,前模的压出温度低于有机过氧化物的分解温度,以此,有机过氧化物会分解生成自由基,同聚合物发生交联。4. The special cable for intelligent monitoring of rail transit and its production process, through the injection molding module set, the extrusion temperature of the front mold is lower than the decomposition temperature of the organic peroxide, so that the organic peroxide will decompose Free radicals are generated and cross-linked with the polymer.
5、该一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的注塑模组,以前模、后模基于两组插接头、承接头稳定对接,结合特种电缆其上屏蔽层、防护层的熔点差异性,使特种电缆的注塑生产一体化,大幅节省特种电缆的生产效率。5. The special cable for intelligent monitoring of rail transit and its production process, through the set injection molding module, the front mold and the rear mold are stably connected based on two sets of plug joints and socket joints, combined with the upper shielding layer and protection of the special cable The difference in melting point of the layer makes the injection molding production of special cables integrated and greatly saves the production efficiency of special cables.
6、该一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的传动件,以传动件带动插板一、插板二上下行,实现对前模、后模的注塑状态与出料状态的相对变换,使对前模、后模的塑料、出料控制更为自动化更为节省人力。6. The special cable for intelligent monitoring of rail transit and its production process, through the set transmission parts, the transmission parts drive the first board and the second board to go up and down, so as to realize the injection molding status and output of the front mold and the rear mold. The relative transformation of the material state makes the plastic and discharge control of the front mold and the rear mold more automatic and saves manpower.
7、该一种轨道交通用智能监控用特种电缆及其生产工艺,插板一与插板二的结构等同,因其上下端弯折设计,以此进行限位,有效的避免了在传动的过程中气缸带动插板一过度上下行而导致其分别由两个隔座一脱离而形成的漏料。7. The special cable for intelligent monitoring of rail transit and its production process, the structure of the first plug board and the second plug board is the same, because of its upper and lower end bending design, so as to limit the position, effectively avoiding the During the process, the cylinder drives the inserting plate to go up and down excessively, resulting in material leakage caused by the separation of the two separate seats.
8、该一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的连接件,紧固螺杆的中段设置有旋套,以使操作人员可手动旋紧而无需借助外部工具;紧固螺杆为双向螺杆,经由紧固螺杆旋动后,两个固定夹分别基于与之对应的侧架相对滑动,以实现对两组外筒一、外筒二的对接稳固,间接保障了特种电缆的注塑成品质量。8. The special cable for intelligent monitoring of rail transit and its production process, through the provided connector, the middle section of the fastening screw is provided with a screw sleeve, so that the operator can tighten it manually without using external tools; The screw is a two-way screw. After the fastening screw is rotated, the two fixing clips slide relative to each other based on the corresponding side frames, so as to realize the stable butt joint of the two sets of
附图说明Description of drawings
图1为本发明一种轨道交通用智能监控用特种电缆及其生产工艺其特种电缆的结构剖析图。Fig. 1 is a structural analysis diagram of a special cable for intelligent monitoring of rail transit and its production process according to the present invention.
图2为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of a special cable for intelligent monitoring of rail transit and an injection molding module for its production process according to the present invention.
图3为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组整体结构的视图二。Fig. 3 is a second view of the overall structure of a special cable for intelligent monitoring of rail transit and the injection molding module for its production process according to the present invention.
图4为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组整体结构的视图三。Fig. 4 is a third view of the overall structure of a special cable for intelligent monitoring of rail transit and an injection molding module for its production process according to the present invention.
图5为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中前模的结构爆炸图。Fig. 5 is an exploded view of the structure of the front mold of a special cable for intelligent monitoring of rail transit and the injection molding module for its production process according to the present invention.
图6为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中前模用的前内模的结构爆炸图。Fig. 6 is an exploded view of the structure of the front inner mold used in the injection molding module for a special cable for intelligent monitoring of rail transit and its production process according to the present invention.
图7为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中前模用的前内模的正视图。Fig. 7 is a front view of the front inner mold used for the front mold in the injection molding module for a special cable for intelligent monitoring of rail transit and its production process according to the present invention.
图8为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中后模用的后内模的结构爆炸图。Fig. 8 is an exploded view of the structure of the rear inner mold used in the injection molding module for a special cable for intelligent monitoring of rail transit and its production process according to the present invention.
图9为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中传动件的装配示意图。Fig. 9 is a schematic diagram of assembly of transmission parts in a special cable for intelligent monitoring of rail transit and an injection mold for its production process according to the present invention.
图10为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中传动件的结构示意图。Fig. 10 is a structural schematic diagram of a transmission part in a special cable for intelligent monitoring of rail transit and its injection molding module for production process according to the present invention.
图11为本发明一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组中连接件的结构示意图。Fig. 11 is a structural schematic diagram of a special cable for intelligent monitoring of rail transit and a connector in an injection module for its production process according to the present invention.
图中:In the picture:
1、特种电缆;2、注塑模组;1. Special cables; 2. Injection modules;
11、缆芯;12、屏蔽层;13、防护层;11. Cable core; 12. Shielding layer; 13. Protective layer;
21、模座;22、前模;23、后模;24、传动件;25、连接件;21. Die base; 22. Front mold; 23. Rear mold; 24. Transmission parts; 25. Connecting parts;
221、底模;222、顶针件;223、前内模;224、水冷模套;225、顶模;221, bottom mold; 222, thimble piece; 223, front inner mold; 224, water-cooled mold sleeve; 225, top mold;
2231、前内底模;2232、前内顶模;2233、型腔一;2234、通槽;2235、注塑口;2236、隔座一;2237、插槽;2238、插板一;2239、外筒一;2240、承接头;2231, front inner bottom mold; 2232, front inner top mold; 2233, cavity one; 2234, through groove; 2235, injection port; 2236, spacer one; 2237, slot; Tube one; 2240, socket head;
231、后内模;231. Back internal model;
2311、后内顶模;2312、后内底模;2313、型腔二;2314、外筒二;2315、插接头;2316、隔座二;2317、插板二;2311, rear inner top mold; 2312, rear inner bottom mold; 2313, cavity two; 2314, outer cylinder two; 2315, plug connector; 2316, spacer two; 2317, insert plate two;
241、气缸;242、连接架;243、插接座;241, cylinder; 242, connecting frame; 243, socket;
251、固定夹;252、侧架;253、紧固螺杆。251, fixed clip; 252, side frame; 253, fastening screw rod.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面将结合本发明实施例中的附图,进一步阐述本发明,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the following will further elaborate the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the implementation of the present invention. example, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
具体实施例一Specific embodiment one
为针对现有技术的不足,如图1所示,本发明提供了一种轨道交通用智能监控用特种电缆,屏蔽层12包覆于缆芯11的外壁,且防护层13包覆于屏蔽层12的外壁。In order to address the deficiencies of the prior art, as shown in Figure 1, the present invention provides a special cable for intelligent monitoring of rail transit, the
其中,屏蔽层12的材料为醋酸乙烯酯共聚物,该材料的体积电阻一般为10~100Ω/cm,可用于额定电压大于1kv的电力电缆,完全符合特种电缆1于智能监控的使用需求;Among them, the material of the
缆芯11可由退火铜或铝制成,具有良好的导电性;The
防护层13采用硅橡胶制作,具有耐热辐射、耐寒、耐酸碱及腐蚀性气体、防水等特性,结构柔软,敷设方便,高温高寒环境下电气性能稳定,抗老化性能突出,使用寿命长;The
防护层13的正常熔点为220℃,而屏蔽层12的正常熔点为380℃,以此熔点差异性,完全符合先后包覆顺序的生产需求,遂可采用注塑模组2进行一次成型,大大提升特种电缆1的生产效率。The normal melting point of the
如图2~4所示,一种轨道交通用智能监控用特种电缆及其生产工艺用的注塑模组2,前模22、后模23的下端分别固定连接于模座21上端的左右两侧,且前模22的输出端通过连接件25与后模23的输入端固定连接,两个缆芯11由前模22的两个输入端送入,可采用输送机构。As shown in Figures 2 to 4, a special cable for intelligent monitoring of rail transit and an
需要说明的是,本发明为一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的注塑模组2,在对特种电缆1生产之前,先对注塑模组2进行装配;It should be noted that the present invention is a special cable for intelligent monitoring of rail transit and its production process. Before the production of the special cable 1, the
在对注塑模组2装配的过程中,操作人员先将模座21放置于适合位置,位置尽可能水平,以保障后续对前模22、后模23稳定对接,操作人员而后将前模22、后模23放置于模座21的上端;In the process of assembling the
与此同时,操作人员将传动件24同样固定连接于模座21上端于前模22、后模23的一侧,使传动件24与前模22、后模23相接,而后将前模22基于连接件25与后模23稳定对接于一起即可;At the same time, the operator fixedly connects the
在特种电缆生产的过程中,操作人员可采用输送机构将缆芯11由前模22的前端送入,而后将醋酸乙烯酯共聚物熔料由前模22的上端注入,通过前模22在缆芯11的外壁进行共压出,此时屏蔽层12于缆芯11的外壁成型;In the process of special cable production, the operator can use the conveying mechanism to feed the
待此批次的前模22对缆芯11注塑完毕后,操作人员而后于后模23的上端注入硅橡胶熔料,通过后模23在屏蔽层12的外壁进行共压出,以此防护层13于屏蔽层12的外壁成型,生产电缆。After the injection of the
其中,前模22的压出温度低于有机过氧化物的分解温度,以此,有机过氧化物会分解生成自由基,同聚合物发生交联。Wherein, the extrusion temperature of the
具体的,且如图5所示,一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组2中的前模22,底模221的下端放置于模座21的上端一侧,可以是固定连接,顶针件222可拆卸连接于底模221的内部,且顶针件222其上的顶针均由底模221的内部上端贯穿至底模221的上端;Specifically, and as shown in Figure 5, a special cable for rail transit intelligent monitoring and the
于前内模223下方的其一水冷模套224插接于底模221的上端,且前内模223放置于两个水冷模套224之间,另一水冷模套224插接于其一水冷模套224的上端,且顶模225插接于另一水冷模套224的上端。One of the water-cooled
需要说明的是,本发明为一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的前模22,在对特种电缆1生产之前,须对前模22、后模23进行装配;It should be noted that the present invention is a special cable for intelligent monitoring of rail transit and its production process. Before the production of the special cable 1, the
在对前模22装配的过程中,操作人员先将底模221稳定放置于模座21的上端,而后将顶针件222组装于底模221内部;In the process of assembling the
待顶针件222组装完毕后,再将于下端的其一水冷模套224组装于底模221的上端,而后将前内模223放置于此水冷模套224的上端,再将于上端的另一水冷模套224组装于前内模223的上端,最后将顶模225组装于此水冷模套224的上端即可;After the
后模23的组装过程过程同上述前模22的组装过程;The assembling process of
在对特种电缆1生产的过程中,此前两个水冷模套224应当外接循环水,缆芯11由前内模223的一端送入,同时醋酸乙烯酯共聚物熔料由顶模225的上端注入前内模223的内部实现注塑,待熔料经两个水冷模套224有效冷却后,以使缆芯11外壁的屏蔽层12包覆成型。In the process of producing the special cable 1, the previous two water-cooled
其中,两个水冷模套224的结构呈敞开设计,以应对前内模223的结构特性。Wherein, the structures of the two water-cooling
进一步的,且如图6~8所示,一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组2中前模22、后模23其上的前内模223与后内模231,前内顶模2232插接于前内底模2231的上端,且两个隔座一2236分别可拆卸连接于前内顶模2232、型腔一2233尾端的中部;Further, as shown in Figures 6 to 8, a special cable for rail transit intelligent monitoring and its production process are used in the
插板一2238基于两个插槽2237卡嵌于两个隔座一2236与前内顶模2232、前内底模2231之间并与之滑动连接,四个外筒一2239的一端分别焊接于两个隔座一2236对外端的左右两侧,且四个承接头2240分别由四个外筒一2239的对外端开设;Insertion plate 1 2238 is inserted between two spacers 1 2236, front inner
后内模231的结构连接方式和安装方式类同于前内模223的的结构连接方式和安装方式。The structural connection mode and the installation mode of the rear
需要说明的是,本发明为一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的前内模223与后内模231,在对特种电缆1其上屏蔽层12注塑的过程中,两个缆芯11由两个通槽2234处分别送入;It should be noted that the present invention is a special cable for intelligent monitoring of rail transit and its production process. By setting the front
同时醋酸乙烯酯共聚物熔料由注塑口2235进入前内底模2231、前内顶模2232的内部流经两个型腔一2233,以实现对缆芯11的外壁包覆,在此前,插板一2238基于插槽2237对两个隔座一2236进行阻隔;Simultaneously, vinyl acetate copolymer molten material enters the interior of front
待屏蔽层12冷却完毕后,此时操作人员通过控制传动件24带动插板一2238下行,以使其上的通孔与两个外筒一2239分别相通,此时即可将缆芯11连带屏蔽层12由两个外筒一2239送出至后内模231;After the cooling of the
在屏蔽层12经前模22注塑成型后,缆芯11连带屏蔽层12由外筒二2314送入后内顶模2311、后内底模2312的内部,并且位于两个型腔二2313之间,待缆芯11的送入长度适合后,原理同上,硅橡胶熔料由后模23的上端注入以对屏蔽层12的外壁进行包覆成型,此前两个隔座二2316应基于插板二2317处于闭合状态;After the
待防护层13冷却成型后,同样的,操作人员通过控制传动件24带动插板二2317下行,以使其上的两个通孔均与隔座二2316相通,即可对成型后的特种电缆1进行送出。After the
其中,以前模22、后模23基于两组插接头2315、承接头2240稳定对接,结合特种电缆1其上屏蔽层12、防护层13的熔点差异性,使特种电缆1的注塑生产一体化,大幅节省特种电缆1的生产效率。Among them, the
具体的,且如图9、10所示,一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组2中的传动件24,气缸241的下端固定连接于模座21的上端,且连接架242中段的下端中部可拆卸式固定连接于气缸241的输出端,两个插接座243分别由连接架242两侧段的前端开设,且两个插接座243分别套接于插板一2238、插板二2317的外壁。Specifically, as shown in Figures 9 and 10, a
需要说明的是,本发明为一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的传动件24,在对注塑模组2装配的过程中,操作人员先将气缸241固定放置于模座21的上端,而后将连接架242基于其上的两个插接座243分别插接于插板一2238、插板二2317的外壁,并且将连接架242固定连接于气缸241的输出端即可;It should be noted that the present invention is a special cable for intelligent monitoring of rail transit and its production process. Through the
在对特种电缆1注塑的过程中,操作人员通过控制气缸241的启闭,以实现对插板一2238、插板二2317的上行、下行控制。During the injection molding process of the special cable 1, the operator controls the opening and closing of the
其中,以传动件24带动插板一2238、插板二2317上下行,实现对前模22、后模23的注塑状态与出料状态的相对变换,使对前模22、后模23的塑料、出料控制更为自动化更为节省人力;Wherein, the
插板一2238与插板二2317的结构等同,因其上下端弯折设计,以此进行限位,有效的避免了在传动的过程中气缸241带动插板一2238过度上下行而导致其分别由两个隔座一2236脱离而形成的漏料。The
具体的,且如图11所示,一种轨道交通用智能监控用特种电缆及其生产工艺用注塑模组2中的连接件25,四个固定夹251分别套接于两组外筒一2239、外筒二2314的外壁并与之可拆卸,且四个侧架252分别固定连接于四个固定夹251的相异侧,两个紧固螺杆253的两侧段分别螺纹连接于与之对应两个侧架252的中段。Specifically, as shown in Figure 11, a special cable for rail transit intelligent monitoring and the
需要说明的是,本发明为一种轨道交通用智能监控用特种电缆及其生产工艺,通过设置的连接件25,在对前模22、后模23组装的过程中,待前模22、后模23对接完毕后,此时两个插接头2315应当分别插接于与之对应承接头2240的内壁;It should be noted that the present invention is a special cable for intelligent monitoring of rail transit and its production process. Through the
操作人员在此前应当将四个固定夹251分别固定连接于两组外筒一2239、外筒二2314的外壁,待前模22、后模23对接完毕后,为保障前模22、后模23的对接稳定性,操作人员将两个紧固螺杆253的两端分别旋入与之对应两个侧架252的中段拧紧即可,以实现对前模22、后模23的对接稳固。The operator should fix the four fixing
其中,紧固螺杆253的中段设置有旋套,以使操作人员可手动旋紧而无需借助外部工具;紧固螺杆253为双向螺杆,经由紧固螺杆253旋动后,两个固定夹251分别基于与之对应的侧架252相对滑动,以实现对两组外筒一2239、外筒二2314的对接稳固,间接保障了特种电缆1的注塑成品质量。Wherein, the middle section of the
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention.
Claims (10)
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| CN116246825B CN116246825B (en) | 2026-01-02 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109193551A (en) * | 2018-08-15 | 2019-01-11 | 安徽电缆股份有限公司 | A kind of high-tension cable contact connection structure easy to use |
| CN210692135U (en) * | 2019-11-05 | 2020-06-05 | 浙江中大元通特种电缆有限公司 | Flexible ceramic silicon rubber protection single-core fireproof cable |
| CN114255935A (en) * | 2021-12-29 | 2022-03-29 | 河北万方线缆集团有限公司 | Plastic extruder for cable processing |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109193551A (en) * | 2018-08-15 | 2019-01-11 | 安徽电缆股份有限公司 | A kind of high-tension cable contact connection structure easy to use |
| CN210692135U (en) * | 2019-11-05 | 2020-06-05 | 浙江中大元通特种电缆有限公司 | Flexible ceramic silicon rubber protection single-core fireproof cable |
| CN114255935A (en) * | 2021-12-29 | 2022-03-29 | 河北万方线缆集团有限公司 | Plastic extruder for cable processing |
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