CN116238899A - Four-station clamping jaw structure of detector and detector - Google Patents
Four-station clamping jaw structure of detector and detector Download PDFInfo
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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Abstract
Description
技术领域technical field
本申请涉及变压器的检测机技术领域,具体涉及一种检测机的四工位夹爪结构及检测机。The application relates to the technical field of transformer testing machines, in particular to a four-station jaw structure of the testing machine and the testing machine.
背景技术Background technique
变压器在进行耐压测试时,每次只能测试一只变压器,一只变压器测试时间需三到五分钟,测试时间较长因此不能满足企业生产中的大规模变压器的检测,同时,现有技术对变压器进行耐压测试时,容易产生因安装不到位而导致检测不准确或损坏变压器的情况。When a transformer is subjected to a voltage withstand test, only one transformer can be tested at a time, and the test time for one transformer needs three to five minutes. The test time is long, so it cannot meet the detection of large-scale transformers in the production of enterprises. At the same time, the existing technology When performing withstand voltage tests on transformers, it is easy to cause inaccurate detection or damage to transformers due to improper installation.
公开号为CN213302418U的中国专利(公开日期2021-05-28)公开了一种用于变压器检测的多工位耐压测试工装,限位板内侧卡槽的数量与检测台本体顶部检测槽的数量和规格相同,多个检测槽和卡槽的设置能够同时对多个变压器进行同时检测。The Chinese patent with the publication number CN213302418U (publication date 2021-05-28) discloses a multi-station withstand voltage test tool for transformer detection. Same as the specifications, the setting of multiple detection slots and card slots can simultaneously detect multiple transformers at the same time.
虽然使用了多个检测槽和卡槽,但是变压器相对检测槽和卡槽的拆装过程还是分别进行的,不能同时在多个检测槽和卡槽进行变压器的拆装。Although multiple detection slots and card slots are used, the disassembly and assembly process of the transformer relative to the detection slots and card slots is still carried out separately, and the transformer cannot be disassembled and assembled in multiple detection slots and card slots at the same time.
需要说明的是,本背景技术部分中公开的以上信息仅用于理解本发明构思的背景技术,并且因此可以包含不构成现有技术的信息。It should be noted that the above information disclosed in this Background section is only for understanding the background of the inventive concept and therefore it may contain information that does not constitute prior art.
申请内容application content
针对现有技术的不足,本申请公开一种检测机的四工位夹爪结构及检测机,能够解决不能同时在多个检测槽和卡槽进行变压器的拆装的问题。Aiming at the deficiencies of the prior art, the present application discloses a four-station jaw structure of a testing machine and the testing machine, which can solve the problem that the transformer cannot be disassembled and assembled in multiple testing slots and card slots at the same time.
为实现以上目的,本申请通过以下技术方案予以实现:In order to achieve the above purpose, the application is achieved through the following technical solutions:
检测机的四工位夹爪结构,包括沿检测机的输送方向依次设置的第一输送机、检测台和第二输送机,还包括第一安装板,在第一安装板沿检测机的输送方向依次设置有第一夹爪、第二夹爪和第三夹爪,第一安装板连接有升降气缸,升降气缸用于控制第一夹爪、第二夹爪和第三夹爪同步升降,升降气缸连接有第二安装板,第二安装板连接有移动气缸,移动气缸用于控制第一夹爪、第二夹爪和第三夹爪同步移动,沿检测机的输送方向,在检测台设置有第一检测结构和第二检测结构,第一夹爪和第二夹爪同时位于第一检测结构和第二检测结构的上方,或者第二夹爪和第三夹爪同时位于第一检测结构和第二检测结构的上方。The four-station jaw structure of the detector includes the first conveyor, the detection table and the second conveyor arranged in sequence along the conveying direction of the detector, and also includes the first mounting plate, which is placed on the first mounting plate along the conveying direction of the detector. The direction is provided with the first jaw, the second jaw and the third jaw in sequence, the first mounting plate is connected with a lifting cylinder, and the lifting cylinder is used to control the synchronous lifting of the first jaw, the second jaw and the third jaw, The lifting cylinder is connected with a second mounting plate, and the second mounting plate is connected with a moving cylinder, which is used to control the synchronous movement of the first jaw, the second jaw and the third jaw, along the conveying direction of the detector, on the detection platform A first detection structure and a second detection structure are provided, and the first jaw and the second jaw are located above the first detection structure and the second detection structure at the same time, or the second jaw and the third jaw are simultaneously located on the first detection structure. structure and a second detection structure above.
优选的技术方案,沿检测机的输送方向,在第一输送机的尾端部设置第一工位,第一夹爪从第一工位移动变压器至第一检测结构。本申请借助第一夹爪的夹持和移动作用,实现变压器从第一工位向第二工位移动的目的。In a preferred technical solution, a first station is provided at the tail end of the first conveyor along the conveying direction of the detector, and the first clamping jaw moves the transformer from the first station to the first inspection structure. In this application, the purpose of moving the transformer from the first station to the second station is achieved by means of the clamping and moving functions of the first jaw.
进一步优选的技术方案,第一检测结构在第二工位设置,第二检测结构在第三工位设置,第二夹爪从第二工位移动变压器至第三工位,第三夹爪从第三工位移动变压器至第二输送机。本申请借助第二夹爪和第三夹爪的夹持和移动作用,实现多个变压器从第一工位向第二工位、第二工位向第三工位、第三工位向第四工位同时移动的目的。In a further preferred technical solution, the first detection structure is set at the second station, the second detection structure is set at the third station, the second jaw moves the transformer from the second station to the third station, and the third jaw moves from the second station to the third station. The third station moves the transformer to the second conveyor. This application uses the clamping and moving functions of the second jaw and the third jaw to realize multiple transformers from the first station to the second station, the second station to the third station, and the third station to the third station. The purpose of moving four stations at the same time.
更进一步优选的技术方案,沿检测机的输送方向,在第二输送机的头端部设置第四工位,第三夹爪从第二检测结构移动变压器至第四工位。本申请借助第三夹爪的夹持和移动作用,实现变压器从第三工位向第四工位移动的目的。In a further preferred technical solution, a fourth station is provided at the head end of the second conveyor along the conveying direction of the detector, and the third jaw moves the transformer from the second inspection structure to the fourth station. In this application, the purpose of moving the transformer from the third station to the fourth station is achieved by means of the clamping and moving functions of the third jaw.
优选的技术方案,升降气缸沿检测机的高度方向延伸,升降气缸的伸缩杆固定连接第一安装板,升降气缸的缸体固定连接有滑块,滑块滑动连接第二安装板。本申请借助升降气缸的升降作用,实现第一夹爪、第二夹爪和第三夹爪同步升降的目的。In the preferred technical solution, the lifting cylinder extends along the height direction of the detector, the telescopic rod of the lifting cylinder is fixedly connected to the first mounting plate, the cylinder body of the lifting cylinder is fixedly connected to a slider, and the slider is slidably connected to the second mounting plate. In the present application, the purpose of synchronous lifting of the first jaw, the second jaw and the third jaw is realized by means of the lifting action of the lifting cylinder.
进一步优选的技术方案,移动气缸沿检测机的输送方向延伸,移动气缸的缸体固定连接第二安装板,移动气缸的活塞杆固定连接滑块。本申请借助移动气缸的移动作用,实现第一夹爪、第二夹爪和第三夹爪同步移动的目的。In a further preferred technical solution, the moving cylinder extends along the conveying direction of the detector, the cylinder body of the moving cylinder is fixedly connected to the second mounting plate, and the piston rod of the moving cylinder is fixedly connected to the slider. In the present application, the purpose of synchronous movement of the first jaw, the second jaw and the third jaw is achieved by means of the moving action of the moving cylinder.
进一步优选的技术方案,在第二安装板设置有导向滑杆,在滑块形成有导向通孔,导向滑杆穿过导向通孔,导向滑杆滑动连接导向通孔。本申请借助导向滑杆的支撑和导向作用,进一步的实现第一夹爪、第二夹爪和第三夹爪同步移动的目的。In a further preferred technical solution, a guide slider is provided on the second mounting plate, a guide through hole is formed on the slider, the guide slider passes through the guide through hole, and the guide slider is slidably connected to the guide through hole. In the present application, the purpose of synchronous movement of the first clamping jaw, the second clamping jaw and the third clamping jaw is further realized by means of the supporting and guiding function of the guide slide bar.
另外,本申请还公开了检测机,包括检测机的四工位夹爪结构,所述检测机的四工位夹爪结构为上述技术方案任意一项所述的检测机的四工位夹爪结构。In addition, the present application also discloses a detection machine, including a four-station jaw structure of the detection machine, the four-station jaw structure of the detection machine is the four-station jaw of the detection machine described in any one of the above technical solutions structure.
本申请公开一种检测机的四工位夹爪结构及检测机,具有以下优点:The application discloses a four-station jaw structure of a testing machine and the testing machine, which have the following advantages:
本申请借助第一夹爪、第二夹爪和第三夹爪的同步移动作用,可以同步的移动第一工位、第二工位和第三工位的三个变压器,三个变压器同步的移动至第二工位、第三工位和第四工位,有效的解决了不能同时在多个检测槽和卡槽进行变压器的拆装的问题,实现了变压器的批量移动和批量检测,有利于提高检测机的自动化程度。This application uses the synchronous movement of the first jaw, the second jaw and the third jaw to move the three transformers at the first station, the second station and the third station synchronously. Moving to the second station, the third station and the fourth station effectively solves the problem that the transformer cannot be disassembled and assembled in multiple detection slots and card slots at the same time, and realizes batch movement and batch inspection of transformers. It is beneficial to improve the automation degree of the detection machine.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following briefly introduces the drawings that are required in the description of the embodiments or the prior art.
显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。Apparently, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative efforts.
图1是本申请实施例的示意图;Fig. 1 is the schematic diagram of the embodiment of the present application;
图2是本申请实施例在主视方向的示意图;Fig. 2 is a schematic diagram of an embodiment of the present application in the front view direction;
图3是本申请实施例在俯视方向的示意图;Fig. 3 is a schematic diagram of an embodiment of the present application in a top view direction;
图4是本申请实施例在左视方向的示意图。Fig. 4 is a schematic diagram of the embodiment of the present application in the direction of left view.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiment.
基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
实施例1Example 1
如图1至图4所示,本申请实施例所述检测机的四工位夹爪结构,包括沿检测机的输送方向依次设置的第一输送机1、检测台2和第二输送机3,还包括第一安装板4,在第一安装板4沿检测机的输送方向依次设置有第一夹爪5、第二夹爪6和第三夹爪7,第一安装板4连接有升降气缸8,升降气缸8用于控制第一夹爪5、第二夹爪6和第三夹爪7同步升降,升降气缸8连接有第二安装板9,第二安装板9连接有移动气缸10,移动气缸10用于控制第一夹爪5、第二夹爪6和第三夹爪7同步移动,沿检测机的输送方向,在检测台2设置有第一检测结构21和第二检测结构22,第一夹爪5和第二夹爪6同时位于第一检测结构21和第二检测结构22的上方,或者第二夹爪6和第三夹爪7同时位于第一检测结构21和第二检测结构22的上方。As shown in Figures 1 to 4, the four-station jaw structure of the inspection machine described in the embodiment of the present application includes a first conveyor 1, an inspection table 2, and a second conveyor 3 arranged in sequence along the conveying direction of the inspection machine , also includes the
本申请实施例借助第一夹爪5、第二夹爪6和第三夹爪7的同步移动作用,可以同步的移动第一工位、第二工位和第三工位的三个变压器100,三个变压器100同步的移动至第二工位、第三工位和第四工位,有效的解决了不能同时在多个检测槽和卡槽进行变压器100的拆装的问题,实现了变压器100的批量移动和批量检测,有利于提高检测机的自动化程度。In the embodiment of the present application, the three
为了解决如何实现变压器100从第一工位向第二工位移动的问题,沿检测机的输送方向,在第一输送机1的尾端部设置第一工位,第一夹爪5从第一工位移动变压器100至第一检测结构21。In order to solve the problem of how to move the
本实施例借助第一夹爪5的夹持和移动作用,实现变压器100从第一工位向第二工位移动的目的。第一夹爪5向下移动夹持变压器100后上升,第一夹爪5控制变压器100移动至第二工位的上方再下降。In this embodiment, the purpose of moving the
为了解决如何实现多个变压器100从第一工位向第二工位、第二工位向第三工位、第三工位向第四工位同时移动的问题,第一检测结构21在第二工位设置,第二检测结构22在第三工位设置,第二夹爪6从第二工位移动变压器100至第三工位,第三夹爪7从第三工位移动变压器100至第二输送机3。In order to solve the problem of how to realize the simultaneous movement of
本实施例借助第二夹爪6和第三夹爪7的夹持和移动作用,实现多个变压器100从第一工位向第二工位、第二工位向第三工位、第三工位向第四工位同时移动的目的。值得注意的是,第一检测结构21和第二检测结构22可以根据具体需要选择不同的耐压检测设备和功能检测设备,即可以都是耐压检测设备,也可以都是功能检测设备。In this embodiment, by means of the clamping and moving action of the second jaw 6 and the third jaw 7,
为了解决如何实现变压器100从第三工位向第四工位移动的目的,沿检测机的输送方向,在第二输送机3的头端部设置第四工位,第三夹爪7从第二检测结构22移动变压器100至第四工位。In order to solve the purpose of how to realize the movement of the
本实施例借助第三夹爪7的夹持和移动作用,实现变压器100从第三工位向第四工位移动的目的。第三夹爪7向下移动夹持变压器100后上升,第三夹爪7控制变压器100移动至第四工位的上方再下降。In this embodiment, the purpose of moving the
为了解决如何实现第一夹爪5、第二夹爪6和第三夹爪7同步升降的问题,升降气缸8沿检测机的高度方向延伸,升降气缸8的伸缩杆可以通过包括但不限于螺栓连接的方式固定连接第一安装板4,升降气缸8的缸体可以通过包括但不限于螺栓连接的方式固定连接有滑块11,滑块11滑动连接第二安装板9。In order to solve the problem of how to realize the synchronous lifting of the
本实施例借助升降气缸8的升降作用,实现第一夹爪5、第二夹爪6和第三夹爪7同步升降的目的。具体的,升降气缸8下降控制第一安装板4下降,第一安装板4下降控制第一夹爪5、第二夹爪6和第三夹爪7同步下降,相反的,升降气缸8下降控制第一安装板4上升,第一安装板4下降控制第一夹爪5、第二夹爪6和第三夹爪7同步上升。In this embodiment, the
为了解决如何实现第一夹爪5、第二夹爪6和第三夹爪7同步移动的问题,移动气缸10沿检测机的输送方向延伸,移动气缸10的缸体可以通过包括但不限于螺栓连接的方式固定连接第二安装板9,移动气缸10的活塞杆可以通过包括但不限于螺栓连接的方式固定连接滑块11。In order to solve the problem of how to realize the synchronous movement of the
本实施例借助移动气缸10的移动作用,实现第一夹爪5、第二夹爪6和第三夹爪7同步移动的目的。具体的,移动气缸10控制滑块11移动,滑块11控制升降气缸8和第一暗黄版移动,第一安装板4控制第一夹爪5、第二夹爪6和第三夹爪7同步移动。In this embodiment, the purpose of synchronous movement of the
为了解决如何进一步的实现第一夹爪5、第二夹爪6和第三夹爪7同步移动的问题,在第二安装板9可以通过包括但不限于螺栓连接的方式固定有导向滑杆12,在滑块11可以通过包括但不限于车削加工的方式形成有导向通孔,导向滑杆12穿过导向通孔,导向滑杆12滑动连接导向通孔。In order to solve the problem of how to further realize the synchronous movement of the
本实施例借助导向滑杆12的支撑和导向作用,进一步的实现第一夹爪5、第二夹爪6和第三夹爪7同步移动的目的。具体的,移动过程滑块11沿滑杆12往复滑动,静止过程滑杆12支撑滑块11。In this embodiment, the purpose of synchronous movement of the
容易理解的,对于检测机的控制既可以是采用控制器的自动控制,也可以是人工干预下的手动控制,具体的控制方式是本领域技术人员可以根据具体情况进行调整和实时的,在本实施例中不再赘述。It is easy to understand that the control of the detector can be either automatic control using a controller or manual control under manual intervention. The specific control method can be adjusted and real-time by those skilled in the art according to specific conditions. In this paper No more details will be given in the embodiments.
实施例2Example 2
本申请实施例所述检测机,包括检测机的四工位夹爪结构,所述检测机的四工位夹爪结构为上述实施例所述的检测机的四工位夹爪结构。The inspection machine described in the embodiment of the present application includes a four-station jaw structure of the inspection machine, and the four-station jaw structure of the inspection machine is the four-station jaw structure of the inspection machine described in the above embodiments.
需要说明的是,在本文中关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。It should be noted that the relational terms used herein are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still apply to the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
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