CN116222170A - A rotating industrial agitated spherical dryer - Google Patents
A rotating industrial agitated spherical dryer Download PDFInfo
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- CN116222170A CN116222170A CN202310507107.4A CN202310507107A CN116222170A CN 116222170 A CN116222170 A CN 116222170A CN 202310507107 A CN202310507107 A CN 202310507107A CN 116222170 A CN116222170 A CN 116222170A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
- F26B11/0463—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall
- F26B11/0477—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for mixing, stirring or conveying the materials to be dried, e.g. mounted to the wall, rotating with the drum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/13—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft and combined with sifting devices, e.g. for making powdered fuel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/24—Revolving drums with fixed or moving interior agitators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
- F26B1/005—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids by means of disintegrating, e.g. crushing, shredding, milling the materials to be dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/30—Controlling, e.g. regulating, parameters of gas supply
- F26B21/35—Temperature; Pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及干燥机领域,特别涉及一种旋转的工业用搅拌式球形干燥机。The invention relates to the field of dryers, in particular to a rotating industrial agitating spherical dryer.
背景技术Background technique
随着我国经济的快速发展,工业经济越来越发达,烘干机的使用也越来越多。干燥机一般用于各种湿粉状及颗粒状物料的干燥,利用空气经热交换器加热后,形成热风进入机体内部,湿物料从进料口进入干燥机,由于风压的作用,物料在干燥机内部形成沸腾流化状态,并与热空气进行广泛接触,从而在较短时间内完成物料烘干。With the rapid development of my country's economy, the industrial economy is becoming more and more developed, and the use of dryers is also increasing. The dryer is generally used for drying various wet powder and granular materials. After the air is heated by a heat exchanger, hot air is formed and enters the inside of the machine. The wet material enters the dryer from the feeding port. Due to the effect of wind pressure, the material is The inside of the dryer forms a boiling fluidized state and is in extensive contact with hot air, so that the material can be dried in a short time.
粉状物料在储存时,互相之间容易结块,且物料进入到搅拌筒内块状的材料不易进行干燥,容易影响干燥效率和产品质量。When the powdery material is stored, it is easy to agglomerate with each other, and the bulky material is not easy to dry when the material enters the mixing drum, and it is easy to affect the drying efficiency and product quality.
因此,提出一种旋转的工业用搅拌式球形干燥机来解决上述问题很有必要。Therefore, it is necessary to propose a rotating industrial agitating spherical dryer to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种旋转的工业用搅拌式球形干燥机,以解决粉状物料在储存时,互相之间容易结块,且物料进入到搅拌筒内块状的材料不易进行干燥,容易影响干燥效率和产品质量的问题。The purpose of the present invention is to provide a rotating industrial agitating spherical dryer to solve the problem that the powdery materials are easy to agglomerate with each other when they are stored, and the materials in the mixing drum are not easy to dry, and it is easy to dry them. Issues affecting drying efficiency and product quality.
为实现上述目的,本发明提供如下技术方案:一种旋转的工业用搅拌式球形干燥机,包括处理箱,所述处理箱的底端设置有底座箱,所述处理箱的顶端设置有两个支撑板,两个支撑板之间转动设置有球形筒,所述球形筒的两侧均设置有转轴,两个转轴转动设置于两个支撑板上,其中一个转轴的一侧伸出支撑板,且伸出端的一侧连接有转动电机,所述球形筒的顶端和底端均设置有电磁阀,两个支撑板之间的底端设置有底板,所述底板上开设有和球形筒的两端对应的漏孔,所述漏孔和处理箱的内部连通,所述处理箱和底座箱之间连通,且处理箱和底座箱的内部之间设置有隔架,所述隔架的顶端设置有多个支座,多个所述支座的顶端设置有固定筒,所述固定筒顶端的一侧设置有输入管,所述输入管和固定筒的内部进行连通,所述输入管的顶端和漏孔连接,所述底座箱的底端设置有干燥装置。In order to achieve the above object, the present invention provides the following technical solutions: a rotating industrial agitating spherical dryer, including a processing box, the bottom of the processing box is provided with a base box, and the top of the processing box is provided with two Supporting plates, a spherical cylinder is installed between the two supporting plates, and the two sides of the spherical cylinder are provided with rotating shafts, and the two rotating shafts are installed on the two supporting plates, and one side of the rotating shaft protrudes from the supporting plate. And one side of the protruding end is connected with a rotating motor, the top and bottom of the spherical cylinder are provided with solenoid valves, and the bottom between the two support plates is provided with a bottom plate, and the bottom plate is provided with two sockets with the spherical cylinder. The leakage hole corresponding to the end, the leakage hole communicates with the inside of the processing box, the processing box and the base box are connected, and a spacer is arranged between the treatment box and the inside of the base box, and the top of the spacer is set There are a plurality of supports, the top of the plurality of supports is provided with a fixed tube, and one side of the top of the fixed tube is provided with an input tube, and the input tube communicates with the inside of the fixed tube, and the top of the input tube It is connected with the leakage hole, and the bottom end of the base box is provided with a drying device.
优选的,所述处理箱的一侧开设有通槽,所述通槽的内部转动设置有箱门,所述箱门的中设置有连接弯管,所述固定筒靠近箱门的一侧设置有筒盖,所述连接弯管的一端穿过箱门,且穿过端和筒盖进行连接,所述连接弯管和干燥装置之间设置有输气管。Preferably, a through slot is opened on one side of the treatment box, and a box door is rotated inside the through slot, and a connecting elbow is arranged in the middle of the box door, and the side of the fixing cylinder close to the box door is set There is a cylinder cover, one end of the connecting elbow passes through the box door, and is connected with the cylinder cover through the end, and a gas delivery pipe is arranged between the connecting elbow and the drying device.
优选的,所述固定筒顶端远离输入管的一侧固定设置有驱动电机,所述固定筒的靠近驱动电机的外圈上设置有两个第一侧板,所述固定筒的靠近驱动电机的一端设置有第一连接架,所述第一连接架的两侧分别和两个第一侧板连接,所述驱动电机的远离输入管的一侧设置有驱动轴,驱动轴上套设有驱动轮,所述第一连接架的中部设置有轴固定器,轴固定器内转动设置有连接轴,所述连接轴的一端伸出第一连接架,且伸出端上固定套设有从动轮,所述连接轴的另一端伸入固定筒的内部,所述从动轮和驱动轮之间传动设置有连接皮带。Preferably, a driving motor is fixedly arranged on the side of the top of the fixing cylinder away from the input pipe, two first side plates are arranged on the outer ring of the fixing cylinder close to the driving motor, and two first side plates are arranged on the outer ring of the fixing cylinder close to the driving motor. One end is provided with a first connecting frame, the two sides of the first connecting frame are respectively connected with two first side plates, the side of the driving motor far away from the input pipe is provided with a driving shaft, and a driving shaft is sleeved on the driving shaft. A shaft holder is provided in the middle of the first connecting frame, and a connecting shaft is installed in the shaft fixing device. One end of the connecting shaft extends out of the first connecting frame, and a driven wheel is fixedly sleeved on the protruding end. , the other end of the connecting shaft extends into the inside of the fixed cylinder, and a connecting belt is arranged between the driven wheel and the driving wheel.
优选的,所述连接轴靠近从动轮的一侧外圈上设置有轴套,所述轴套的外圈上均匀设置有多个第二连接架,多个所述第二连接架的一端设置有第二侧板,多个所述第二侧板的内部设置有过滤筒,所述过滤筒转动设置于固定筒的内部,且过滤筒和固定筒之间设置有空隙,所述过滤筒顶端靠近箱门的一侧开设有漏槽,所述固定筒的底端设置有倾斜延长端,所述倾斜延长端向从动轮的一方向下倾斜,且倾斜延长端的倾斜方向的底部设置有漏口,漏口的底端设置有输出管,输出端的底端设置有漏斗。Preferably, a shaft sleeve is provided on the outer ring of the side of the connecting shaft close to the driven wheel, and a plurality of second connecting frames are uniformly arranged on the outer ring of the shaft sleeve, and one end of the plurality of second connecting frames is arranged There is a second side plate, filter cartridges are arranged inside a plurality of the second side plates, the filter cartridges are rotatably arranged inside the fixed cylinder, and there is a gap between the filter cartridge and the fixed cylinder, the top of the filter cartridge There is a leak groove on the side close to the box door, the bottom end of the fixed cylinder is provided with an inclined extension end, and the inclined extension end is inclined downward in one direction of the driven wheel, and the bottom of the inclined direction of the inclined extension end is provided with a leak , the bottom end of the drain is provided with an output tube, and the bottom end of the output end is provided with a funnel.
优选的,所述连接轴的一端伸入过滤筒的内部,且伸入端的外圈上设置有多个搅拌棒,多个所述搅拌棒的一端设置有搅拌板,所述固定筒的外圈上设置有多个连接座,所述隔架的两侧均设置有多个配合座,所述处理箱内部的顶端设置有两个顶架,两个顶架的底端也设置有配合座,其中设置于固定筒外圈顶端的连接座和顶架上的配合座之间设置有伸缩件,所述设置于固定筒外圈底端的连接座和隔架上的配合座之间设置有伸缩件。Preferably, one end of the connecting shaft extends into the inside of the filter cartridge, and a plurality of stirring rods are arranged on the outer ring of the extending end, one end of the plurality of stirring rods is provided with a stirring plate, and the outer ring of the fixed cylinder There are a plurality of connecting seats on the top, and a plurality of matching seats are arranged on both sides of the partition frame. Two upper frames are arranged on the top of the inside of the processing box, and the bottom ends of the two upper frames are also provided with matching seats. A telescopic piece is arranged between the connection seat at the top of the outer ring of the fixed cylinder and the matching seat on the top frame, and a telescopic piece is arranged between the connection seat at the bottom of the outer ring of the fixed cylinder and the matching seat on the spacer. .
优选的,两个顶架中部的底端设置有吊杆,所述固定筒的外圈上设置有和吊杆位置相对应的辅助块,所述吊杆和辅助块之间设置有强力弹簧,所述伸缩件包括伸缩杆和弹簧,所述弹簧套设于伸缩件的外侧。Preferably, the bottom ends of the middle parts of the two top frames are provided with suspenders, the outer ring of the fixed cylinder is provided with auxiliary blocks corresponding to the positions of the suspenders, and a strong spring is provided between the suspenders and the auxiliary blocks, The telescopic member includes a telescopic rod and a spring, and the spring is sheathed on the outside of the telescopic member.
优选的,所述干燥装置包括风扇和加热箱,所述风扇设置于底座箱内部的一侧,所述加热箱设置于风扇的一侧,所述风扇和加热箱之间设置有连接斗,所述加热箱的内部设置有多个加热棒,所述加热箱的一侧设置有气箱,所述气箱和加热箱连通,所述气箱的内部设置有过滤网,所述气箱的内部设置有温度传感器,所述气箱的一侧连通有输气管,所述输气管和连接弯管连接。Preferably, the drying device includes a fan and a heating box, the fan is arranged on one side inside the base box, the heating box is arranged on one side of the fan, a connecting bucket is arranged between the fan and the heating box, the A plurality of heating rods are arranged inside the heating box, an air box is arranged on one side of the heating box, the air box communicates with the heating box, a filter screen is arranged inside the air box, and the inside of the air box A temperature sensor is provided, and a gas delivery pipe is communicated with one side of the gas box, and the gas delivery pipe is connected with a connecting elbow.
优选的,所述箱门的一侧设置有卡扣,所述连接弯管的远离卡扣的一侧设置有水管,所述水管的伸入箱门,且伸入端和筒盖连通,所述卡扣的外侧设置有辅助把手,所述辅助把手设置于箱门的边沿,所述箱门的另一侧和处理箱之间设置有铰链。Preferably, a buckle is provided on one side of the box door, and a water pipe is provided on the side of the connecting elbow away from the buckle, and the water pipe extends into the box door, and the extending end communicates with the cylinder cover. An auxiliary handle is arranged on the outside of the buckle, and the auxiliary handle is arranged on the edge of the box door, and a hinge is arranged between the other side of the box door and the processing box.
优选的,所述底座箱底端的四角均设置有移动轮,所述筒盖靠近箱门的一侧设置有连接把手,所述箱门相邻的一侧设置有观察窗,所述观察窗设置于处理箱的侧面。Preferably, the four corners of the bottom of the base box are provided with moving wheels, the side of the cover close to the box door is provided with a connecting handle, and the side adjacent to the box door is provided with an observation window, and the observation window is arranged on Dispose of the side of the box.
优选的,所述漏斗的底端设置有收集盒,所述收集盒的顶开设有和漏斗底端配合位置的圆孔,所述收集盒的一侧设置有拉动把手,多个所述支座的顶端均设置有支撑腿,所述支撑腿的顶端连接于固定筒的外圈上。Preferably, the bottom end of the funnel is provided with a collection box, the top of the collection box is provided with a round hole matching the bottom end of the funnel, one side of the collection box is provided with a pull handle, and a plurality of the supports The top ends of each are provided with support legs, and the top ends of the support legs are connected to the outer ring of the fixed cylinder.
本发明的技术效果和优点:Technical effect and advantage of the present invention:
1、在本发明中,在对粉末材料干燥前,先打开球形筒顶端的电磁阀,将粉末材料输入到球形筒顶端的输入口内,将材料输入完成之后,关闭顶端的电磁阀,启动转动电机,电机带动转轴进行转动,使球形筒内部有的材料进行混合离心,若粉末材料存在结块,也可以通过球形筒的转动对材料进行打碎,防止粉末结块,进一步的,当球形筒完成旋转混合,此时关闭转动电机,使球形筒的底端和底板上的漏孔相对应,此时可以打开球形筒底端的电磁阀,将材料排入到漏孔的内部;1. In the present invention, before drying the powder material, first open the solenoid valve at the top of the spherical cylinder, input the powder material into the input port at the top of the spherical cylinder, after the material input is completed, close the solenoid valve at the top, and start the rotating motor , the motor drives the rotating shaft to rotate, so that the materials inside the spherical cylinder are mixed and centrifuged. If the powder material is agglomerated, the material can also be broken through the rotation of the spherical cylinder to prevent the powder from agglomerating. Further, when the spherical cylinder is completed Rotate and mix, turn off the rotating motor at this time, so that the bottom of the spherical cylinder corresponds to the leakage hole on the bottom plate, at this time, the solenoid valve at the bottom of the spherical cylinder can be opened to discharge the material into the leakage hole;
2、驱动电机启动,可以通过驱动轴带动一侧的驱动轮进行转动,驱动轮通过连接皮带带动从动轮进行转动,此时从动轮带动内部有的连接轴进行转动,在连接轴进行旋转时,会带动轴套外圈上的多个第二连接架进行转动,由于多个第二连接架的一端设置有第二侧板,多个第二侧板的内部设置有过滤筒,因此过滤筒会跟随第二连接架的旋转而旋转,对输入的粉末材料进行搅拌工作;2. When the drive motor is started, the driving wheel on one side can be driven to rotate through the drive shaft. The driving wheel drives the driven wheel to rotate through the connecting belt. At this time, the driven wheel drives the internal connecting shaft to rotate. When the connecting shaft rotates, It will drive a plurality of second connecting frames on the outer ring of the shaft sleeve to rotate. Since one end of the plurality of second connecting frames is provided with a second side plate, and the interior of the plurality of second side plates is provided with a filter cartridge, the filter cartridge will Rotate following the rotation of the second connecting frame to stir the input powder material;
3、由于过滤筒和固定筒之间设置有空隙,过滤筒在旋转时,会通过滤网对粉末进行旋转分离,分离出来的粉末通过固定筒底端的倾斜延长端进行排出,连接轴在带动滤筒旋转的同时,也带动了多个搅拌棒和搅拌板的旋转,对过滤筒内部的材料再次进行打碎和充分的搅拌;3. Since there is a gap between the filter cylinder and the fixed cylinder, when the filter cylinder rotates, the powder will be rotated and separated through the filter screen, and the separated powder will be discharged through the inclined extension end of the bottom of the fixed cylinder, and the connecting shaft drives the filter When the cylinder rotates, it also drives the rotation of multiple stirring rods and stirring plates, breaking and fully stirring the materials inside the filter cylinder again;
4、通过过滤筒的滤网进入到倾斜延长端的内部,由于倾斜延长端是倾斜的,粉末材料通过倾斜道和自身重力下滑到底端,进行排出,排出到漏斗的内部。由于粉末材料在排出的同时,会有一部分风力跟随粉末下降,所以收集盒的顶端设置有圆孔和漏斗的底端进行配合,使材料通过圆孔的内部进行排入,防止粉末飞溅,造成浪费和污染;4. Enter the interior of the inclined extension end through the filter screen of the filter cartridge. Since the inclined extension end is inclined, the powder material slides down to the bottom through the inclined path and its own gravity, and is discharged to the inside of the funnel. As the powder material is discharged, there will be a part of the wind force falling with the powder, so the top of the collection box is equipped with a round hole and the bottom of the funnel to cooperate, so that the material can be discharged through the inside of the round hole to prevent the powder from splashing and causing waste. and pollution;
5、此外,当粉末材料完成干燥搅拌程序之后,可以让水管连通高压水源,使水源输入到固定筒的内部,对固定筒的内部和过滤筒进行清洗,且清洗完成之后,可以再次启动干燥装置,对固定筒的内部和过滤筒的内部进行干燥,去除水分;5. In addition, after the powder material completes the drying and mixing process, the water pipe can be connected to the high-pressure water source, so that the water source can be input into the interior of the fixed cylinder, and the interior of the fixed cylinder and the filter cylinder can be cleaned, and after the cleaning is completed, the drying device can be started again , drying the inside of the fixing cylinder and the inside of the filter cylinder to remove moisture;
6、过滤筒在通过驱动电机的带动下进行转动,对内部的粉末材料进行混合搅拌干燥的同时,会产生抖动,这种抖动会传递给固定筒,此时固定筒外圈上的连接座和配合座之间设置有伸缩件,可以在固定筒产生抖动的同时,起到一定的减震和缓冲的作用。6. The filter cartridge is driven by the drive motor to rotate. While mixing and drying the powder material inside, it will vibrate. This vibration will be transmitted to the fixed cylinder. At this time, the connecting seat on the outer ring of the fixed cylinder and the A telescopic piece is arranged between the matching seats, which can play a certain role of shock absorption and buffering when the fixed cylinder vibrates.
附图说明Description of drawings
图1为本发明旋转的工业用搅拌式球形干燥机的结构示意图。Fig. 1 is a schematic structural view of the rotating industrial agitating spherical dryer of the present invention.
图2为本发明处理箱、底座箱的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the processing box and the base box of the present invention.
图3为本发明顶架、驱动电机、从动轮的结构示意图。Fig. 3 is a structural schematic view of the top frame, the driving motor and the driven wheel of the present invention.
图4为本发明筒盖、第一侧板、第一连接架的结构示意图。Fig. 4 is a schematic structural view of the cylinder cover, the first side plate and the first connecting frame of the present invention.
图5为本发明第二连接架、轴套、过滤筒的结构示意图。Fig. 5 is a structural schematic diagram of the second connecting frame, shaft sleeve and filter cartridge of the present invention.
图6为本发明连接把手、漏槽的结构示意图。Fig. 6 is a structural schematic view of the connection handle and drain of the present invention.
图7为本发明支座、支撑腿、连接轴、搅拌棒的结构示意图。Fig. 7 is a structural schematic diagram of a support, a supporting leg, a connecting shaft, and a stirring rod of the present invention.
图8为本发明干燥装置的结构示意图。Fig. 8 is a schematic structural view of the drying device of the present invention.
图中:1、处理箱;2、底座箱;3、移动轮;4、通槽;5、箱门;6、辅助把手;7、卡扣;8、铰链;9、支撑板;10、转轴;11、球形筒;12、电磁阀;13、底板;14、漏孔;15、观察窗;16、固定筒;17、连接座;18、伸缩件;19、输入管;20、筒盖;21、倾斜延长端;22、漏斗;23、收集盒;24、拉动把手;25、圆孔;26、隔架;27、驱动电机;28、驱动轮;29、从动轮;30、连接皮带;31、第一连接架;32、第一侧板;33、第二连接架;34、过滤筒;35、漏槽;36、轴套;37、连接把手;38、连接轴;39、搅拌棒;40、搅拌板;41、支座;42、支撑腿;43、风扇;44、连接斗;45、加热箱;46、加热棒;47、气箱;48、输气管;49、连接弯管;50、水管;51、顶架;52、吊杆;53、强力弹簧;54、辅助块;55、干燥装置。In the figure: 1, treatment box; 2, base box; 3, moving wheel; 4, through slot; 5, box door; 6, auxiliary handle; 7, buckle; 8, hinge; 9, support plate; 10, rotating shaft ; 11, spherical cylinder; 12, solenoid valve; 13, bottom plate; 14, leakage hole; 15, observation window; 16, fixed cylinder; 17, connecting seat; 21. Inclined extension end; 22. Funnel; 23. Collection box; 24. Pull handle; 25. Round hole; 26. Spacer; 27. Driving motor; 28. Driving wheel; 29. Driven wheel; 30. Connecting belt; 31. First connecting frame; 32. First side plate; 33. Second connecting frame; 34. Filter cartridge; 35. Sink; 36. Shaft sleeve; 37. Connection handle; 38. Connecting shaft; 39. Stirring rod ;40, stirring plate; 41, support; 42, support leg; 43, fan; 44, connecting bucket; 45, heating box; 46, heating rod; 47, air box; 48, air pipe; 49, connecting elbow ; 50, water pipe; 51, top frame; 52, suspension rod; 53, strong spring; 54, auxiliary block; 55, drying device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了如图1-图8所示的一种旋转的工业用搅拌式球形干燥机,包括处理箱1,处理箱1的底端设置有底座箱2,处理箱1的顶端设置有两个支撑板9,两个支撑板9之间转动设置有球形筒11,球形筒11的两侧均设置有转轴10,两个转轴10转动设置于两个支撑板9上,其中一个转轴10的一侧伸出支撑板9,且伸出端的一侧连接有转动电机,另外球形筒11的顶端和底端均设置有电磁阀12。The present invention provides a rotating industrial agitating spherical dryer as shown in Figures 1-8, comprising a treatment box 1, a
在对粉末材料干燥前,打开球形筒11顶端的电磁阀12,将粉末材料输入到球形筒11顶端的输入口内,将材料输入完成之后,关闭顶端的电磁阀12,启动转动电机,电机带动转轴10进行转动,使球形筒11内部有的材料进行混合离心,若粉末材料存在结块,也可以通过球形筒11的转动对材料进行打碎。Before drying the powder material, open the
两个支撑板9之间的底端设置有底板13,底板13上开设有和球形筒11的两端对应的漏孔14,漏孔14和处理箱1的内部连通,当球形筒11完成旋转混合,此时关闭转动电机,使球形筒11的底端和底板13上的漏孔14相对应,此时可以打开球形筒11底端的电磁阀12,将材料排入到漏孔14的内部。The bottom between the two
且处理箱1的内部设置有固定筒16,固定筒16顶端的一侧设置有输入管19,输入管19和固定筒16的内部进行连通,输入管19的顶端和漏孔14连接,当材料从漏孔14进行下落时,会通过输入管19进入到固定筒16的内部,此时进入到固定筒16内部的粉末材料可以再次进行搅拌和干燥工序。And the inside of processing case 1 is provided with fixed
在本发明的实际操作中,处理箱1和底座箱2之间连通,且处理箱1和底座箱2的内部之间设置有隔架26,隔架26的顶端设置有多个支座41,多个支座41的顶端设置有固定筒16,多个支座41的顶端均设置有支撑腿42,支撑腿42的顶端连接于固定筒16的外圈上。底座箱2的底端设置有干燥装置55,支座41可以对固定筒16底端进行支撑,防止固定筒16内部的结构在转动时,固定筒16产生晃动,此外隔架26的顶端可以作为支座41的支撑面,对支座41进行支撑。In the actual operation of the present invention, the processing box 1 and the
固定筒16顶端远离输入管19的一侧固定设置有驱动电机27,固定筒16的靠近驱动电机27的外圈上设置有两个第一侧板32,固定筒16的靠近驱动电机27的一端设置有第一连接架31,第一连接架31的两侧分别和两个第一侧板32连接,驱动电机27的远离输入管19的一侧设置有驱动轴,驱动轴上套设有驱动轮28,第一连接架31的中部设置有轴固定器,轴固定器内转动设置有连接轴38,连接轴38的一端伸出第一连接架31,且伸出端上固定套设有从动轮29,连接轴38的另一端伸入固定筒16的内部,从动轮29和驱动轮28之间传动设置有连接皮带30,固定筒16可以对第一连接架31进行固定,且起到支撑第一连接架31的作用。The side of the top of the fixed
在本发明的实际操作中,驱动电机27启动,可以通过驱动轴带动一侧的驱动轮28进行转动,驱动轮28通过连接皮带30带动从动轮29进行转动,此时从动轮29带动内部有的连接轴38进行转动。In the actual operation of the present invention, the
另外连接轴38靠近从动轮29的一侧外圈上设置有轴套36,轴套36的外圈上均匀设置有多个第二连接架33,多个第二连接架33的一端设置有第二侧板,多个第二侧板的内部设置有过滤筒34,过滤筒34转动设置于固定筒16的内部,且过滤筒34和固定筒16之间设置有空隙。In addition, the outer ring of the connecting
在连接轴38进行旋转时,会带动轴套36外圈上的多个第二连接架33进行转动,由于多个第二连接架33的一端设置有第二侧板,多个第二侧板的内部设置有过滤筒34,因此过滤筒34会跟随第二连接架33的旋转而旋转,对输入的粉末材料进行搅拌工作,由于过滤筒34和固定筒16之间设置有空隙,过滤筒34在旋转时,会通过滤网对粉末进行旋转分离,分离出来的粉末通过固定筒16底端的倾斜延长端21进行排出。When the connecting
需要注意的是,过滤筒34顶端靠近箱门5的一侧开设有漏槽35,当粉末材料通过输入管19进入到固定筒16的内部时,下落的材料正对于漏槽35,直接进入到过滤筒34的内部,当粉末材料输入完成之后,再启动驱动电机27对过滤筒34和连接轴38进行旋转。It should be noted that a
进一步的,连接轴38的一端伸入过滤筒34的内部,且伸入端的外圈上设置有多个搅拌棒39,多个搅拌棒39的一端设置有搅拌板40,连接轴38在带动过滤筒34旋转的同时,也带动了多个搅拌棒39和搅拌板40的旋转,对过滤筒34内部的材料再次进行打碎和充分的搅拌。Further, one end of the connecting
处理箱1的一侧开设有通槽4,通槽4的内部转动设置有箱门5,箱门5的中设置有连接弯管49,固定筒16靠近箱门5的一侧设置有筒盖20,连接弯管49的一端穿过箱门5,且穿过端和筒盖20进行连接,且底座箱2的底端设置有干燥装置55,连接弯管49和干燥装置55之间设置有输气管48。One side of the processing box 1 is provided with a through-
而干燥装置55包括风扇43和加热箱45,风扇43设置于底座箱2内部的一侧,加热箱45设置于风扇43的一侧,风扇43和加热箱45之间设置有连接斗44,加热箱45的内部设置有多个加热棒46,加热箱45的一侧设置有气箱47,气箱47和加热箱45连通,气箱47的内部设置有过滤网,气箱47的内部设置有温度传感器,气箱47的一侧连通有输气管48,输气管48和连接弯管49连接。And drying
在本发明的实际操作中,提前启动加热箱45内部的加热棒46,使加热棒46连通电源,产生热量,此时再启动风扇43,风扇43启动产生的风力,会和加热棒46产生的热量进行组合,变成热风,此时热风通过路径进入到气箱47的内部,此时气箱47内部的过滤网会将热风中的灰尘或者杂质进行隔离,防止跟随热风进入到过滤筒34的内部,且气箱47的内部设置的温度传感器,会实时测量风力的热量。In the actual operation of the present invention, the
过滤完成的热风通过输气管48进入到连接弯管49的内部,热风再通过连接弯管49进入到固定筒16的内部,对固定筒16和过滤筒34内部的材料进行干燥处理。The hot blast that has been filtered enters the inside of the connecting
另外固定筒16的底端设置有倾斜延长端21,倾斜延长端21向从动轮29的一方向下倾斜,且倾斜延长端21的倾斜方向的底部设置有漏口,漏口的底端设置有输出管,输出端的底端设置有漏斗22。In addition, the bottom end of the fixed
在本发明的实际操作中,分离出来的粉末材料通过过滤筒34的滤网进入到倾斜延长端21的内部,由于倾斜延长端21是倾斜的,粉末材料通过倾斜道和自身重力下滑到底端,进行排出,排出到漏斗22的内部。In the actual operation of the present invention, the separated powder material enters the inside of the
另外漏斗22的底端设置有收集盒23,收集盒23的顶开设有和漏斗22底端配合位置的圆孔25,收集盒23的一侧设置有拉动把手24。The bottom end of
由于粉末材料在排出的同时,会有一部分风力跟随粉末下降,所以收集盒23的顶端设置有圆孔25和漏斗22的底端进行配合,使材料通过圆孔25的内部进行排入,防止粉末飞溅,造成浪费和污染。Since the powder material is being discharged, a part of the wind force will follow the powder down, so the top of the
固定筒16的外圈上设置有多个连接座17,隔架26的两侧均设置有多个配合座,处理箱1内部的顶端设置有两个顶架51,两个顶架51的底端也设置有配合座,其中设置于固定筒16外圈顶端的连接座17和顶架51上的配合座之间设置有伸缩件18,设置于固定筒16外圈底端的连接座17和隔架26上的配合座之间设置有伸缩件18。The outer ring of the fixed
两个顶架51中部的底端设置有吊杆52,固定筒16的外圈上设置有和吊杆52位置相对应的辅助块54,吊杆52和辅助块54之间设置有强力弹簧53,伸缩件18包括伸缩杆和弹簧,弹簧套设于伸缩件18的外侧。The bottom end of the middle part of the two
在本发明的实际操作中,过滤筒34在通过驱动电机27的带动下进行转动,对内部的粉末材料进行混合搅拌干燥的同时,会产生抖动,这种抖动会传递给固定筒16,此时固定筒16外圈上的连接座17和配合座之间设置有伸缩件18,可以在固定筒16产生抖动的同时,起到一定的减震和缓冲的作用。In the actual operation of the present invention, the
另外伸缩件18也可以起到对固定筒16支撑的作用,另外固定筒16的外圈上设置有和吊杆52位置相对应的辅助块54,吊杆52和辅助块54之间设置有强力弹簧53,也加强了对固定筒16的固定效果。In addition, the
箱门5的一侧设置有卡扣7,连接弯管49的远离卡扣7的一侧设置有水管50,水管50的伸入箱门5,且伸入端和筒盖20连通,卡扣7的外侧设置有辅助把手6,辅助把手6设置于箱门5的边沿,箱门5的另一侧和处理箱1之间设置有铰链8。One side of the
在本发明的实际操作中,当粉末材料完成干燥搅拌程序之后,可以让水管50连通高压水源,使水源输入到固定筒16的内部,对固定筒16的内部和过滤筒34进行清洗,且清洗完成之后,可以再次启动干燥装置55,对固定筒16的内部和过滤筒34的内部进行干燥,去除水分。In the actual operation of the present invention, after the powder material completes the drying and mixing procedure, the
底座箱2底端的四角均设置有移动轮3,筒盖20靠近箱门5的一侧设置有连接把手37,箱门5相邻的一侧设置有观察窗15,观察窗15设置于处理箱1的侧面。The four corners of the bottom of the
在发明的实际操作中,工作人员也可以在装置启动时,通过观察窗15观测固定筒16的工作情况。In the actual operation of the invention, the staff can also observe the working conditions of the fixed
工作原理:在本发明中,在对粉末材料干燥前,先打开球形筒11顶端的电磁阀12,将粉末材料输入到球形筒11顶端的输入口内,将材料输入完成之后,关闭顶端的电磁阀12,启动转动电机,电机带动转轴10进行转动,使球形筒11内部有的材料进行混合离心,若粉末材料存在结块,也可以通过球形筒11的转动对材料进行打碎。Working principle: In the present invention, before drying the powder material, first open the
进一步的,当球形筒11完成旋转混合,此时关闭转动电机,使球形筒11的底端和底板13上的漏孔14相对应,此时可以打开球形筒11底端的电磁阀12,将材料排入到漏孔14的内部。Further, when the
由于处理箱1的内部设置有固定筒16,固定筒16顶端的一侧设置有输入管19,输入管19和固定筒16的内部进行连通,输入管19的顶端和漏孔14连接,当材料从漏孔14进行下落时,会通过输入管19进入到固定筒16的内部,此时进入到固定筒16内部的粉末材料可以再次进行搅拌和干燥工序。Because the interior of processing case 1 is provided with fixed
此时驱动电机27启动,可以通过驱动轴带动一侧的驱动轮28进行转动,驱动轮28通过连接皮带30带动从动轮29进行转动,此时从动轮29带动内部有的连接轴38进行转动。Now drive
在连接轴38进行旋转时,会带动轴套36外圈上的多个第二连接架33进行转动,由于多个第二连接架33的一端设置有第二侧板,多个第二侧板的内部设置有过滤筒34,因此过滤筒34会跟随第二连接架33的旋转而旋转,对输入的粉末材料进行搅拌工作,由于过滤筒34和固定筒16之间设置有空隙,过滤筒34在旋转时,会通过滤网对粉末进行旋转分离,分离出来的粉末通过固定筒16底端的倾斜延长端21进行排出,连接轴38在带动过滤筒34旋转的同时,也带动了多个搅拌棒39和搅拌板40的旋转,对过滤筒34内部的材料再次进行打碎和充分的搅拌。When the connecting
需要注意的是,过滤筒34顶端靠近箱门5的一侧开设有漏槽35,当粉末材料通过输入管19进入到固定筒16的内部时,下落的材料正对于漏槽35,直接进入到过滤筒34的内部,当粉末材料输入完成之后,再启动驱动电机27对过滤筒34和连接轴38进行旋转。It should be noted that a
在驱动电机27启动时,可以启动加热箱45内部的加热棒46,使加热棒46连通电源,产生热量,此时再启动风扇43,风扇43启动产生的风力,会和加热棒46产生的热量进行组合,变成热风,此时热风通过路径进入到气箱47的内部,此时气箱47内部的过滤网会将热风中的灰尘或者杂质进行隔离,防止跟随热风进入到过滤筒34的内部,且气箱47的内部设置的温度传感器,会实时测量风力的热量。When the driving
此时过滤完成的热风通过输气管48进入到连接弯管49的内部,热风再通过连接弯管49进入到固定筒16的内部,对固定筒16和过滤筒34内部的材料进行干燥处理。Now the hot blast that has been filtered enters the inside of the connecting
干燥完成之后的材料,通过过滤筒34的滤网进入到倾斜延长端21的内部,由于倾斜延长端21是倾斜的,粉末材料通过倾斜道和自身重力下滑到底端,进行排出,排出到漏斗22的内部。由于粉末材料在排出的同时,会有一部分风力跟随粉末下降,所以收集盒23的顶端设置有圆孔25和漏斗22的底端进行配合,使材料通过圆孔25的内部进行排入,防止粉末飞溅,造成浪费和污染。After the drying is completed, the material enters the inside of the
进一步的,过滤筒34在通过驱动电机27的带动下进行转动,对内部的粉末材料进行混合搅拌干燥的同时,会产生抖动,这种抖动会传递给固定筒16,此时固定筒16外圈上的连接座17和配合座之间设置有伸缩件18,可以在固定筒16产生抖动的同时,起到一定的减震和缓冲的作用。Further, the
另外伸缩件18也可以起到对固定筒16支撑的作用,另外固定筒16的外圈上设置有和吊杆52位置相对应的辅助块54,吊杆52和辅助块54之间设置有强力弹簧53,也加强了对固定筒16的固定效果。In addition, the
此外,当粉末材料完成干燥搅拌程序之后,可以让水管50连通高压水源,使水源输入到固定筒16的内部,对固定筒16的内部和过滤筒34进行清洗,且清洗完成之后,可以再次启动干燥装置55,对固定筒16的内部和过滤筒34的内部进行干燥,去除水分。In addition, after the powder material completes the drying and stirring process, the
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| CN116717980A (en) * | 2023-08-02 | 2023-09-08 | 常州市成博工程技术有限公司 | A pre-crushed double cone dryer |
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Application publication date: 20230606 |