CN116221848A - A heat exchange system for an oil-cooled air conditioner - Google Patents
A heat exchange system for an oil-cooled air conditioner Download PDFInfo
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- CN116221848A CN116221848A CN202310322465.8A CN202310322465A CN116221848A CN 116221848 A CN116221848 A CN 116221848A CN 202310322465 A CN202310322465 A CN 202310322465A CN 116221848 A CN116221848 A CN 116221848A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/16—Arrangement or mounting thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/08—Compressors specially adapted for separate outdoor units
- F24F1/10—Arrangement or mounting thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/38—Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
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Abstract
本发明公开了一种油冷却空调的换热系统,包括箱底板、圈板、隔板、外架条、侧面板、横梁板、架设板、扇叶架、扇叶轴、压缩机箱以及油循环机构。该油冷却空调的换热系统,采用油浸式的设计方式,将压缩机的部分位置浸泡在冷却油之中,首先可以及时快速地对压缩机工作产生的大量的热量进行交换散热,以保证压缩机的工作效率,避免长时间负荷工作,由于长时间处于高热环境之中,出现损坏影响使用寿命以及影响工作质量的问题出现。
The invention discloses a heat exchange system for an oil-cooled air conditioner, which includes a box bottom plate, a ring plate, a partition plate, an outer frame bar, a side plate, a beam plate, an erection plate, a fan blade frame, a fan blade shaft, a compressor box and an oil circulation system. mechanism. The heat exchange system of the oil-cooled air conditioner adopts the oil-immersed design method, immersing part of the compressor in the cooling oil, first of all, it can exchange and dissipate the large amount of heat generated by the compressor in a timely and rapid manner to ensure The working efficiency of the compressor should avoid long-term load work. Due to the long-term high-heat environment, damage will affect the service life and affect the quality of work.
Description
技术领域technical field
本发明涉及空调技术领域,具体为一种油冷却空调的换热系统。The invention relates to the technical field of air conditioners, in particular to a heat exchange system for oil-cooled air conditioners.
背景技术Background technique
空调,作为当下生活生产以及工作制作中必不可少的一项重要电器。空调主要分为内机以及外机和管路几部分组成,空调设备之中最重要的组成部件便是压缩机,压缩机在整个空调系统之中起到“心脏”的重要作用。因此压缩机的状态应该受到重视以及保护。Air conditioners are an important electrical appliance that is indispensable in current life production and work production. The air conditioner is mainly composed of the internal unit, the external unit and the pipeline. The most important component of the air conditioning equipment is the compressor, which plays an important role in the "heart" of the entire air conditioning system. Therefore, the state of the compressor should be valued and protected.
空调压缩机,在当下所有的空调系统之中,均是处于独立空间,只有简单的防护作用,而压缩机在工作的时候会产生大量的热量,这股热量是相当大的,且不容忽视,不仅仅是影响到压缩机的使用寿命,更重要的是会影响到整个空调系统的运行,如果压缩机由于高温而导致故障的话,就得不偿失,尽管当下压缩机温度过高故障的案例相对较少,但也是客观存在的,并且,随着人们对空调的依赖程度,开空调的时间也在呈直线上升,再加上外界环境温度也在逐年变高,因此,对空调压缩机进行散热保护就显得尤为重要,因此,我们提出一种油冷却空调的换热系统,来解决压缩机工作热量交换问题。The air conditioner compressor, in all the current air conditioner systems, is in an independent space with only a simple protective effect, and the compressor will generate a lot of heat when it is working. This heat is quite large and cannot be ignored. Not only will it affect the service life of the compressor, but more importantly, it will affect the operation of the entire air-conditioning system. If the compressor fails due to high temperature, the loss outweighs the gain, although there are relatively few cases of compressor failure due to high temperature , but it also exists objectively. Moreover, with people's dependence on air conditioners, the time to turn on the air conditioner is also rising linearly. In addition, the external ambient temperature is also increasing year by year. Therefore, it is necessary to protect the air conditioner compressor from heat dissipation. Therefore, we propose a heat exchange system for oil-cooled air conditioners to solve the problem of compressor heat exchange.
发明内容Contents of the invention
本发明的目的在于提供一种油冷却空调的换热系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide a heat exchange system for an oil-cooled air conditioner, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种油冷却空调的换热系统,包括箱底板、圈板、隔板、外架条、侧面板、横梁板、架设板、扇叶架、扇叶轴、压缩机箱以及油循环机构,所述圈板固定安装在箱底板的顶部,所述隔板固定安装在圈板的右侧,所述外架条通过螺栓安装在箱底板顶部的左上角,所述侧面板安装在箱底板顶部的右侧,所述横梁板的两端分别通过螺栓安装在外架条以及侧面板之间,所述架设板固定安装在横梁板的侧面上,所述扇叶架安装在架设板的底部,所述扇叶轴贯穿式安装在扇叶架的正面,所述压缩机箱安装在箱底板的顶部且位于隔板与侧面板之间,所述有循环机构设置在压缩机箱的外侧。A heat exchange system for an oil-cooled air conditioner, comprising a box bottom plate, a ring plate, a partition plate, an outer frame strip, a side plate, a beam plate, an erection plate, a fan blade frame, a fan blade shaft, a compressor box and an oil circulation mechanism, the The ring plate is fixedly installed on the top of the box bottom plate, the partition plate is fixedly installed on the right side of the ring plate, the outer frame bar is installed on the upper left corner of the top of the box bottom plate by bolts, and the side panel is installed on the right side of the top of the box bottom plate. On the side, the two ends of the beam plate are respectively installed between the outer frame bar and the side panel by bolts, the erection plate is fixedly installed on the side of the beam plate, the fan blade frame is installed on the bottom of the erection plate, and the fan The impeller shaft is installed through the front of the blade frame, the compressor box is installed on the top of the bottom plate of the box and is located between the partition plate and the side panel, and the circulating mechanism is arranged outside the compressor box.
优选的,所述油循环机构包括循环油管、抽吸管、机械密封、旋转球、抽吸槽、从动轴以及喷管,所述循环油管的一端与压缩机箱的内腔相连通,所述抽吸管安装在循环油管的管路之中,所述机械密封的一端与抽吸管固定连接,所述旋转球设置于抽吸管的内腔,所述抽吸槽开设在旋转球的外壁上,所述从动轴的一端与旋转球的外壁固定连接,所述喷管的一端与循环油管的一端对接安装,且所述喷管位于压缩机箱上方的底部开设有喷孔。Preferably, the oil circulation mechanism includes a circulating oil pipe, a suction pipe, a mechanical seal, a rotating ball, a suction groove, a driven shaft and a spray pipe, one end of the circulating oil pipe communicates with the inner cavity of the compressor box, and the The suction pipe is installed in the pipeline of the circulating oil pipe, one end of the mechanical seal is fixedly connected with the suction pipe, the rotating ball is set in the inner cavity of the suction pipe, and the suction groove is opened on the outer wall of the rotating ball Above, one end of the driven shaft is fixedly connected to the outer wall of the rotating ball, one end of the nozzle is connected to one end of the circulating oil pipe, and the bottom of the nozzle above the compressor box is provided with a nozzle hole.
优选的,所述机械密封的一端与圈板的内侧壁通过螺栓固定连接。Preferably, one end of the mechanical seal is fixedly connected to the inner wall of the ring plate by bolts.
优选的,所述从动轴的一端依次贯穿机械密封以及圈板并延伸至圈板的外侧。Preferably, one end of the driven shaft passes through the mechanical seal and the ring plate in sequence and extends to the outside of the ring plate.
优选的,所述扇叶轴的一端依次贯穿扇叶架以及圈板并延伸至圈板的外侧。Preferably, one end of the blade shaft passes through the blade frame and the ring plate in sequence and extends to the outside of the ring plate.
优选的,所述扇叶轴以及联动轴位于圈板外侧的外圈上均套装有轮盘,两个所述轮盘通过皮带传动连接。Preferably, the outer rings of the fan blade shaft and the linkage shaft located outside the ring plate are fitted with pulleys, and the two pulleys are connected through a belt drive.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、该油冷却空调的换热系统,采用油浸式的设计方式,将压缩机的部分位置浸泡在冷却油之中,首先可以及时快速地对压缩机工作产生的大量的热量进行交换散热,以保证压缩机的工作效率,避免长时间负荷工作,由于长时间处于高热环境之中,出现损坏影响使用寿命以及影响工作质量的问题出现。1. The heat exchange system of the oil-cooled air conditioner adopts the oil-immersed design method, and part of the compressor is immersed in the cooling oil. First, it can exchange and dissipate the large amount of heat generated by the compressor in a timely and rapid manner. In order to ensure the working efficiency of the compressor and avoid long-term load work, due to long-term exposure to high-heat environments, damage will affect the service life and affect the quality of work.
2、该油冷却空调的换热系统,采用油循环式的吸热降温方式,一方面可以冷却油吸收的热量抽离压缩机的位置,避免热量堆积残留,另一方面,还可以适当的为冷却油自身进行散热降温,提高热交换效率。2. The heat exchange system of the oil-cooled air conditioner adopts the heat absorption and cooling method of oil circulation. On the one hand, the heat absorbed by the cooling oil can be extracted from the position of the compressor to avoid heat accumulation and residue. The cooling oil itself dissipates heat and cools down, improving heat exchange efficiency.
3、该油冷却空调的换热系统,采用空调扇叶转动来为冷却油循环提供动力,没有额外的动力需求,充分利用空调工作的过剩动力,更加的节能环保。3. The heat exchange system of the oil-cooled air conditioner uses the rotation of the fan blades of the air conditioner to provide power for the cooling oil circulation. There is no additional power demand, and the excess power of the air conditioner is fully utilized, which is more energy-saving and environmentally friendly.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明等轴测视图;Fig. 2 is an isometric view of the present invention;
图3为本发明后视图;Fig. 3 is rear view of the present invention;
图4为本发明抽吸管剖视图。Fig. 4 is a sectional view of the suction pipe of the present invention.
图中:1、箱底板;2、圈板;3、隔板;4、外架条;5、侧面板;6、横梁板;7、架设板;8、扇叶架;9、扇叶轴;10、压缩机箱;11、循环油管;12、抽吸管;13、机械密封;14、旋转球;15、抽吸槽;16、从动轴;17、喷管;18、轮盘;19、皮带。In the figure: 1. Box bottom plate; 2. Ring plate; 3. Partition plate; 4. Outer frame strip; 5. Side panel; 6. Beam plate; 7. Erection plate; 8. Fan blade frame; 9. Fan blade shaft ;10, compressor box; 11, circulating oil pipe; 12, suction pipe; 13, mechanical seal; 14, rotating ball; 15, suction groove; 16, driven shaft; 17, nozzle pipe; 18, wheel disc; 19 ,belt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
一种油冷却空调的换热系统,包括箱底板1、圈板2、隔板3、外架条4、侧面板5、横梁板6、架设板7、扇叶架8、扇叶轴9、压缩机箱10以及油循环机构,圈板2固定安装在箱底板1的顶部,隔板3固定安装在圈板2的右侧,外架条4通过螺栓安装在箱底板1顶部的左上角,侧面板5安装在箱底板1顶部的右侧,横梁板6的两端分别通过螺栓安装在外架条4以及侧面板5之间,架设板7固定安装在横梁板6的侧面上,扇叶架8安装在架设板7的底部,扇叶轴9贯穿式安装在扇叶架8的正面,压缩机箱10安装在箱底板1的顶部且位于隔板3与侧面板5之间,有循环机构设置在压缩机箱10的外侧;A heat exchange system for an oil-cooled air conditioner, comprising a box bottom plate 1, a
油循环机构包括循环油管11、抽吸管12、机械密封13、旋转球14、抽吸槽15、从动轴16以及喷管17,循环油管11的一端与压缩机箱10的内腔相连通,抽吸管12安装在循环油管11的管路之中,机械密封13的一端与抽吸管12固定连接,旋转球14设置于抽吸管12的内腔,抽吸槽15开设在旋转球14的外壁上,从动轴16的一端与旋转球14的外壁固定连接,喷管17的一端与循环油管11的一端对接安装,且喷管17位于压缩机箱10上方的底部开设有喷孔。The oil circulation mechanism includes a circulating
进一步地,机械密封13的一端与圈板2的内侧壁通过螺栓固定连接。Further, one end of the
进一步地,从动轴16的一端依次贯穿机械密封13以及圈板2并延伸至圈板2的外侧。Further, one end of the driven
进一步地,扇叶轴9的一端依次贯穿扇叶架8以及圈板2并延伸至圈板2的外侧。Further, one end of the
进一步地,扇叶轴9以及联动轴16位于圈板2外侧的外圈上均套装有轮盘18,两个轮盘18通过皮带19传动连接。Further, the outer rings of the
本实施例中,如图1-4所示,在空调出厂或者是安装使用的时候,直接在压缩机箱10之中灌注冷却用油,将压缩机浸泡在冷却油之中,当空调使用的时候,空调外机之中的扇叶通过动力单元的驱动开始转动工作,即扇叶轴9开始转动,扇叶轴9转动的时候通过轮盘18以及皮带15的传动,带动从动轴16转动,从动轴16转动的时候带动其上的旋转球14转动,由于机械密封13的存在,使得旋转球14在转动的时候,便会通过抽吸槽15带动循环油管11之中的空气以及后续而来的冷却油流淌,即从压缩机箱10的底部将吸收了压缩机热量的冷却油从压缩机箱10的底部抽出,经过循环油管11的流淌,将冷却油之中的热量散去部分,进入到喷管17之中,再由喷管17底部的喷孔重新将散去部分热量的冷却油喷向压缩机,再次对压缩机进行热量交换。In this embodiment, as shown in Figures 1-4, when the air conditioner leaves the factory or is installed and used, the cooling oil is directly poured into the
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN117128577A (en) * | 2023-07-28 | 2023-11-28 | 山东厚濡环保设备有限公司 | Heat exchanger and heat exchange device comprising same |
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CN117128577A (en) * | 2023-07-28 | 2023-11-28 | 山东厚濡环保设备有限公司 | Heat exchanger and heat exchange device comprising same |
CN117128577B (en) * | 2023-07-28 | 2024-04-19 | 山东厚濡环保设备有限公司 | Heat exchanger and heat exchange device comprising same |
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