CN116216279A - Automatic issuing system and automatic issuing method for commercial vehicle body - Google Patents
Automatic issuing system and automatic issuing method for commercial vehicle body Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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Abstract
Description
技术领域technical field
本发明涉及汽车装配传输技术领域,具体地涉及商用车车身的自动发交系统及自动发交方法。The invention relates to the technical field of automobile assembly and transmission, in particular to an automatic delivery system and an automatic delivery method for commercial vehicle bodies.
背景技术Background technique
商用车在制造的过程中,会涉及到总成整件的转运工作。车身作为商用车的最大也是最基础的组成部分,其转运工作相当重要。而车身转运过程中,一个环节就是发交。During the manufacturing process of commercial vehicles, the transfer of the whole assembly will be involved. As the largest and most basic component of a commercial vehicle, the bodywork is very important for its transfer. In the process of car body transfer, one link is delivery.
所谓发交,可以简单理解为将车身从一个区域转移至另一个区域的接口;这个接口既包括相关的设备,也包含相关的工作流程,是一个完整的作业系统。The so-called delivery can be simply understood as the interface for transferring the body from one area to another; this interface includes not only related equipment, but also related work processes, which is a complete operating system.
目前,现有技术在发交方面,汽车制造厂普遍采用人工发交方式,具体来说:At present, in terms of delivery in the prior art, automobile manufacturers generally adopt a manual delivery method, specifically:
第一步,人工将成品车身车门打开一定角度;The first step is to manually open the door of the finished car body at a certain angle;
第二步,遥控吊钩挂取成品车身左右侧门框处;In the second step, the remote control hook is used to hang the left and right side door frames of the finished car body;
第三步,提升成品车身至合适高度,通过天车移动至看板车上方;The third step is to lift the finished car body to a suitable height and move it to the top of the kanban car through the crane;
第四步,落放成品车身至看板车撬体处,完成成品车身发交工作。The fourth step is to place the finished car body to the skid body of the kanban car to complete the delivery of the finished car body.
经检索,目前尚无有关自动化车身发交方法的现有技术;而与本发明最接近的现有技术为申请号为CN201720341053.9,申请日为2017年04月01日,名称为“车身转运器具”的中国实用新型专利,其公开了以下技术特征:After retrieval, there is currently no prior art related to the delivery method of the automated vehicle body; and the prior art closest to the present invention is the application number CN201720341053.9, the application date is April 01, 2017, and the name is "body transfer Appliance" Chinese utility model patent, which discloses the following technical features:
1.一种车身转运器具,包括转运架和设在转运架上的车身前部支撑定位机构和车身后部支撑定位机构,车身前部支撑定位机构包括前部横向调节结构和前部纵向调节结构,车身后部支撑定位机构包括后部横向调节结构;1. A vehicle body transfer device, comprising a transfer frame and a vehicle body front support positioning mechanism and a vehicle body rear support positioning mechanism arranged on the transfer frame, the vehicle body front support positioning mechanism includes a front lateral adjustment structure and a front longitudinal adjustment structure , the support and positioning mechanism at the rear of the vehicle body includes a rear lateral adjustment structure;
2.转运架为框架结构;2. The transfer frame is a frame structure;
3.前部纵向调节结构设在转运架上,前部横向调节结构设在前部纵向调节结构上,前部横向调节结构上设有上下可调节的前部支撑套筒;3. The front longitudinal adjustment structure is set on the transfer frame, the front horizontal adjustment structure is set on the front longitudinal adjustment structure, and the front horizontal adjustment structure is equipped with a front support sleeve that can be adjusted up and down;
4.后部横向调节结构上设有上下可调节的后部支撑套筒;4. The rear lateral adjustment structure is equipped with an up and down adjustable rear support sleeve;
5.前部纵向调节结构包括纵杆和设在前部横向调节结构下部的安装板,安装板上设有固定孔,纵杆上设有一组可与固定孔配合的调节孔;5. The front longitudinal adjustment structure includes a longitudinal rod and a mounting plate located at the lower part of the front lateral adjustment structure. The mounting plate is provided with fixing holes, and the longitudinal rod is provided with a set of adjustment holes that can cooperate with the fixing holes;
6.前部横向调节结构包括横杆和前部支撑架,前部支撑架下部设有固定孔,横杆上设有一组可与固定孔配合的调节孔;6. The front lateral adjustment structure includes a cross bar and a front support frame. The lower part of the front support frame is provided with fixing holes, and the cross bar is provided with a set of adjustment holes that can cooperate with the fixing holes;
7.前部横向调节结构上设有前部支撑架,前部支撑架上设有前部支撑杆,前部支撑杆上设有一组定位孔,前部支撑套筒上设有一组可与定位孔相配合的调节孔;7. The front lateral adjustment structure is provided with a front support frame, a front support rod is provided on the front support rod, a set of positioning holes is provided on the front support rod, and a set of positioning holes is provided on the front support sleeve. matching holes;
8.后部横向调节结构包括横杆和后部支撑架,后部支撑架下部设有安装板,安装板上设有固定孔,横杆上设有一组可与固定孔配合的调节孔;8. The rear lateral adjustment structure includes a cross bar and a rear support frame. The lower part of the rear support frame is provided with a mounting plate, the mounting plate is provided with fixing holes, and the cross bar is provided with a set of adjustment holes that can be matched with the fixing holes;
9.后部支撑架上设有后部支撑杆,后部支撑套筒上设有一组定位孔,后部支撑套筒上设有一组可与定位孔相配合的调节孔。9. The rear support frame is provided with a rear support rod, the rear support sleeve is provided with a set of positioning holes, and the rear support sleeve is provided with a set of adjustment holes that can be matched with the positioning holes.
很显然,该现有技术的着重点在于给出一种车身转运装置的结构,尤其是转运架上的前后支撑横向和纵向均可调节,可满足不同车型车身的定位转运。但该现有技术依然没有从工作流程的角度对发交流程进行优化。Apparently, the focus of this prior art is to provide a body transfer device structure, especially the front and rear supports on the transfer frame can be adjusted horizontally and vertically, which can meet the positioning and transfer of different car bodies. However, this prior art still does not optimize the delivery process from the perspective of workflow.
进一步来说,现有的人工发交作业模式具有如下缺陷:Further, the existing manual delivery operation mode has the following defects:
1.由于看板车接车的时间、速度不均衡,从而极易使得发交人员的工作时间具有跨度大、波动大的特点,容易造成发交人员作业饱和度不均衡,影响工作人员作业饱和度的平衡分配;1. Due to the uneven pick-up time and speed of the kanban car, it is easy to make the working hours of the delivery personnel have the characteristics of large span and large fluctuations, which may easily cause unbalanced job saturation of the delivery personnel and affect the job saturation of the staff. a balanced distribution of
2.由于人工吊运难度大,容易出现多种质量缺陷,吊钩需避开车顶,极易造成过失性操作失误;而操作疏忽又非常容易造成包括但不限于侧顶坑包,示廓灯破碎一类问题,且如果反复吊取则会导致窗帘导轨压坏;2. Due to the difficulty of manual lifting and transportation, various quality defects are prone to occur. The hook needs to avoid the roof, which is very easy to cause negligent operation errors; and negligent operation is very easy to cause including but not limited to side roof pits, outlines Problems such as broken lamps, and repeated lifting will lead to crushing of curtain rails;
3.由于人工落放成品车身精度难以保证,从而非常容易发生一种事故,即落放于看板车撬体时,人工判断落放位置容易造成喇叭、预热油管压碎;3. Since the precision of the finished product body is difficult to guarantee manually, an accident is very likely to occur, that is, when it is placed on the skid body of the kanban car, the manual judgment of the position may easily cause the horn and the preheating oil pipe to be crushed;
4.由于看板车内的撬体需要人工根据落放车型信息进行撬体切换,调整支撑位置、支撑高度,而人工切换费事、费力且容易出现错误,因此人工作业在这个维度上既效率低下,又容易发生错误而产生事故;4. Since the pry body in the kanban car needs to be manually switched according to the vehicle model information, the support position and support height must be adjusted, but manual switching is laborious, laborious and error-prone, so manual work is inefficient in this dimension , and prone to errors and accidents;
5.由于增加新车型后,看板车需要增加对应的支撑点位,从而对看板车来说改造数量较多,影响较大,极为不便;5. Due to the addition of new models, the kanban car needs to increase the corresponding support point, so the number of transformations for the kanban car is large, the impact is great, and it is extremely inconvenient;
6.由于不同型号成品车身长度不同,结构重心前后略有偏差,从而当人工挂取门框提升成品车身后,会造成成品车身后倾的现象,进而又增加了出现安全事故的概率;6. Due to the different lengths of the finished car bodies of different models, the center of gravity of the structure is slightly deviated from front to back, so when the door frame is manually lifted to lift the finished car body, it will cause the finished car body to tilt backward, which in turn increases the probability of safety accidents;
7.由于当产线节拍提升至一定高度后,人工发交的作业速度就成了流程瓶颈,从而造成人工发交速度较慢导致的无法满足产线生产发交需求的问题产生。7. When the tempo of the production line increases to a certain height, the operation speed of manual delivery becomes the bottleneck of the process, resulting in the problem that the slow speed of manual delivery cannot meet the production and delivery needs of the production line.
发明内容Contents of the invention
本发明针对上述问题,提供商用车车身的自动发交系统及自动发交方法,其目的在于降低了人工成本,有效提高车间自动化程度;避免了吊运成品车身门框时对成品车身本身造成的损坏,同时杜绝了成品车身再有落放精度不准的问题;将看板车撬体修改为直行滚床形式,直接接入撬体与成品车身,无需人工作业,整体发交作业自动化完成;保证看板车滚床与三联式升降机能顺利对接,避免两部分滚床中心轴线不重合撬体及车身无法顺利进入看板车滚床内;改造后的看板车的后部类似背负多台直行滚床,成品车身与撬体可直接通过滚床进入看板车上,完成车身自动发交;可以有效降低人工成本,提高车间整体自动化率,减少因人工吊取产生部件损坏的质量问题。In view of the above problems, the present invention provides an automatic delivery system and an automatic delivery method for commercial vehicle bodies, the purpose of which is to reduce labor costs, effectively improve the degree of automation in the workshop, and avoid damage to the finished car body itself when lifting the door frame of the finished car body At the same time, it eliminates the problem of inaccurate positioning of the finished car body; the skid body of the kanban car is modified into a straight rolling bed form, which is directly connected to the skid body and the finished car body, without manual work, and the overall delivery operation is completed automatically; guarantee The kanban trolley and the triple-type elevator can be smoothly docked to prevent the center axes of the two parts from overlapping and the body cannot enter the kanban trolley smoothly; The finished car body and skid body can be directly put on the kanban car through the rolling bed to complete the automatic delivery of the car body; it can effectively reduce labor costs, improve the overall automation rate of the workshop, and reduce the quality problems of component damage caused by manual lifting.
为解决上述问题,本发明提供的技术方案为:In order to solve the above problems, the technical solution provided by the invention is:
一种商用车车身的自动发交系统,包含看板车、看板车停车对中辅助系统;其中:An automatic delivery system for a commercial vehicle body, including a kanban car and a kanban car parking centering auxiliary system; wherein:
所述看板车为双向动力直行滚床结构,包含双向动力直行滚床;所述双向动力直行滚床在交接时与交发用的三联式升降机内的滚床进行对接;The kanban car is a two-way power straight-running roller bed structure, including a two-way power straight-running roller bed; the two-way power straight-running roller bed is docked with the roller bed in the triple elevator for delivery during handover;
所述看板车停车对中辅助系统,用于辅助维持所述看板车的停车定位精度,保证所述看板车准确停至居中位置。The kanban car parking and centering auxiliary system is used to assist in maintaining the parking positioning accuracy of the kanban car and ensure that the kanban car is accurately parked at a centered position.
优选地,所述双向动力直行滚床布置于所述看板车的车厢的居中位置;所述双向动力直行滚床的两端设置有防冲出安全装置;所述双向动力直行滚床上还设置有夹紧机构。Preferably, the two-way power straight rolling bed is arranged in the middle of the compartment of the kanban car; the two ends of the two-way power straight rolling bed are provided with anti-rushing safety devices; the two-way power straight rolling bed is also provided with clamping mechanism.
优选地,所述看板车停车对中辅助系统包含防撞墙、限位机构、拖拽矫正带;其中:Preferably, the kanban truck parking centering auxiliary system includes an anti-collision wall, a limit mechanism, and a drag correction belt; wherein:
所述防撞墙设置于看板车停车位的后部;所述看板车停车位在1楼,靠近发交口;The anti-collision wall is set at the rear of the kanban car parking space; the kanban car parking space is on the first floor, close to the intersection;
所述限位机构设置于所述看板车停车位的左右两侧;The limit mechanism is arranged on the left and right sides of the parking space of the kanban car;
所述拖拽矫正带设置于所述看板车停车位的底部。The drag correction belt is set at the bottom of the kanban car parking space.
优选地,所述限位机构,包含前轮限位机构和后轮限位机构。Preferably, the limiting mechanism includes a front wheel limiting mechanism and a rear wheel limiting mechanism.
优选地,所述拖拽矫正带,包含前轮拖拽矫正带和后轮拖拽矫正带。Preferably, the drag correction belt includes a front wheel drag correction belt and a rear wheel drag correction belt.
一种商用车车身的自动发交系统的商用车车身的自动发交方法,包含以下步骤:An automatic delivery method for a commercial vehicle body of an automatic delivery system for a commercial vehicle body, comprising the following steps:
S100.将空载的所述看板车进入所述看板车停车位,然后做好接入所述成品车身的准备工作;S100. Put the unloaded kanban car into the parking space of the kanban car, and then make preparations for accessing the finished vehicle body;
S200.校准所述看板车的停车精度;S200. Calibrate the parking accuracy of the kanban car;
S300.将成品车身从成品输送区的内部运输,直至输送到达至所述发交口处;S300. Transporting the finished vehicle body from the interior of the finished product conveying area until it arrives at the delivery port;
S400.通过所述三联式升降机,将所述成品车身从2楼降至1楼,与所述看板车同层;S400. Lowering the finished car body from the second floor to the first floor by the triple elevator, which is on the same floor as the kanban car;
S500.利用所述三联式升降机内的滚床,将撬体与所述成品车身一同推送至所述看板车内的所述双向动力直行滚床内;每一个所述撬体唯一对应并装载一个所述成品车身;S500. Using the rolling bed in the triple elevator, push the skid body together with the finished vehicle body to the two-way power straight rolling bed in the kanban car; each skid body is uniquely corresponding and loaded with one said finished body;
S600.重复执行S100~500,直至所有所述撬体与所述成品车身都被推送至所述看板车内的所述双向动力直行滚床内;至此发交工作结束。S600. Repeat S100-500 until all the skid body and the finished vehicle body are pushed into the two-way power straight rolling bed in the kanban car; and the delivery work is completed.
优选地,S100中,当所述看板车进入所述看板车停车位后,通过所述防撞墙限制所述看板车的停止位与对接的所述三联式升降机之间的间距;Preferably, in S100, after the kanban car enters the parking space of the kanban car, the distance between the parking space of the kanban car and the docked triple lift is limited by the anti-collision wall;
当所述看板车进入所述看板车停车位后,通过所述限位机构限制所述看板车的左右两侧停止时的偏差。After the kanban cart enters the parking space of the kanban cart, the deviation of the left and right sides of the kanban cart when stopping is limited by the limit mechanism.
优选地,S200具体包含以下步骤:Preferably, S200 specifically includes the following steps:
S210.通过所述前轮拖拽矫正带对所述看板车的前轮的停车精度进行矫正,且同时通过所述后轮拖拽矫正带对所述看板车的后轮的停车精度进行矫正,直至所述看板车完成停车后,所述看板车内的所述双向动力直行滚床的中心轴线与所述三联式升降机内的滚床的中心轴线重合;S210. Correct the parking accuracy of the front wheels of the kanban car by using the front wheel drag correction belt, and at the same time correct the parking accuracy of the rear wheels of the kanban car by using the rear wheel drag correction belt, After the kanban car finishes parking, the central axis of the two-way power straight rolling bed in the kanban car coincides with the central axis of the rolling bed in the triple elevator;
S220.所述看板车将空的所述撬体通过所述三联式升降机输送至车间内的所述成品输送区的内部的空撬返回线中;所述空撬返回线在2楼;S220. The kanban truck transports the empty skid body to the empty skid return line inside the finished product conveying area in the workshop through the triple elevator; the empty skid return line is on the second floor;
S230.所述看板车开启等待模式,准备随时接入所述成品车身。S230. The kanban car turns on a waiting mode, ready to be connected to the finished vehicle body at any time.
优选地,S220具体包含以下步骤:Preferably, S220 specifically includes the following steps:
S221.在所述成品输送区内,由所述三联式升降机从1楼的所述看板车处接入空的所述撬体;S221. In the finished product conveying area, use the triple elevator to access the empty skid body from the kanban car on the first floor;
S222.所述三联式升降机升至2楼,然后将空的所述撬体送入所述空撬返回线中;S222. The triple lift lifts to the second floor, and then sends the empty skid body into the empty skid return line;
S223.所述三联式升降机,准备随时接入所述成品车身。S223. The triple lifter is ready to be connected to the finished vehicle body at any time.
优选地,S500具体包含以下步骤:Preferably, S500 specifically includes the following steps:
S510.将所述撬体连同承载的所述成品车身,在车间2楼,依次经过滚床、移行机,输送至所述发交口处;S510. Transporting the skid body together with the finished vehicle body to the delivery port on the second floor of the workshop through the roller bed and the transfer machine in sequence;
S520.通过移行机,将所述撬体及被所述撬体承载的所述成品车身推送至所述三联式升降机内的;1台所述三联式升降机一次最多装载3台所述成品车身以及每个所述成品车身下用于承载对应的所述成品车身的所述撬体;S520. Pushing the skid body and the finished vehicle body carried by the skid body into the triple lifter by means of a traveling machine; one triple lifter can load at most 3 sets of the finished car body and The pry body for carrying the corresponding finished vehicle body under each finished vehicle body;
S530.所述三联式升降机带着所述成品车身以及所述成品车身下用于承载对应的所述成品车身的所述撬体,从2楼降至1楼;S530. The triple elevator takes the finished car body and the pry body under the finished car body for carrying the corresponding finished car body, and descends from the second floor to the first floor;
S540.利用所述三联式升降机内的滚床,将所述撬体与所述成品车身一同推送至所述看板车内的所述双向动力直行滚床内。S540. Using the rolling bed in the triple elevator, push the skid body together with the finished vehicle body to the two-way power straight rolling bed in the kanban car.
本发明与现有技术对比,具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.由于本发明的发交方法与现有的人工操作方式相比,无需切换看板车内支撑点位,从而降低了人工成本,有效提高车间自动化程度;1. Compared with the existing manual operation method, the delivery method of the present invention does not need to switch the support point in the kanban car, thereby reducing the labor cost and effectively improving the degree of automation of the workshop;
2.由于本发明无需切换看板车内支撑点位,从而避免了吊运成品车身门框时对成品车身本身造成的损坏,同时杜绝了成品车身再有落放精度不准的问题;2. Since the present invention does not need to switch the support points inside the kanban car, it avoids the damage to the finished car body itself when lifting the door frame of the finished car body, and at the same time eliminates the problem of inaccurate placement of the finished car body;
3.由于对看板车结构改造,现有技术都是以看板车为撬体支撑形式承载成品车身,而接车时需要人工切换撬体支撑,费时费力,相比较而言,本发明将看板车撬体修改为直行滚床形式,直接接入撬体与成品车身,无需人工作业,整体发交作业自动化完成;3. Due to the transformation of the structure of the kanban car, the existing technology uses the kanban car as a pry body support to carry the finished car body, and when picking up the car, it is necessary to manually switch the pry body support, which is time-consuming and laborious. In comparison, the present invention uses the kanban car The skid body is modified into a straight rolling bed form, which is directly connected to the skid body and the finished body, without manual work, and the overall delivery operation is completed automatically;
4.由于本发明采用了停车对中辅助系统,提高看板车进入停车位静止时的前后及左右两侧精度,从而保证看板车滚床与三联式升降机能顺利对接,避免两部分滚床中心轴线不重合撬体及车身无法顺利进入看板车滚床内;4. Since the present invention adopts the parking centering auxiliary system, the accuracy of the front, rear and left and right sides of the kanban car when it enters the parking space is improved, thereby ensuring the smooth docking of the kanban car rolling bed and the triple lifter, and avoiding the central axis of the two-part rolling bed Non-overlapping pry body and body cannot smoothly enter the kanban car rolling bed;
5.由于现有技术的看板车都是通过支撑点位来承载成品车身,不便于后续车身自动发交方案实施;而相比较而言,本发明改造后的看板车的后部类似背负多台直行滚床,成品车身与撬体可直接通过滚床进入看板车上,完成车身自动发交;5. Since the kanban trucks of the prior art carry the finished car body through the support points, it is not convenient for the implementation of the automatic delivery scheme of the subsequent car body; and in comparison, the rear part of the kanban car after the transformation of the present invention is similar to carrying multiple Straight rolling bed, the finished car body and pry body can directly enter the kanban car through the rolling bed, and complete the automatic delivery of the car body;
6.由于本发明的方法全程无需人工干预,而是自动完成发交作业,从而在采用了本发明后可以有效降低人工成本,提高车间整体自动化率,减少因人工吊取产生部件损坏的质量问题。6. Since the method of the present invention does not require manual intervention in the whole process, but automatically completes the delivery operation, the labor cost can be effectively reduced after the present invention is adopted, the overall automation rate of the workshop can be improved, and the quality problem of component damage caused by manual lifting can be reduced. .
附图说明Description of drawings
图1为本发明具体实施例的自动发交口的布局俯视示意图;Fig. 1 is the top view schematic diagram of the layout of the automatic delivery mouth of the specific embodiment of the present invention;
图2a为本发明具体实施例的看板车的俯视示意图;Fig. 2a is a schematic top view of a kanban cart according to a specific embodiment of the present invention;
图2b为现有技术的看板车的俯视示意图;Fig. 2b is a schematic top view of a kanban cart in the prior art;
图3a为本发明具体实施例的看板车停车对中辅助系统俯视示意图;Fig. 3a is a top view schematic diagram of the kanban truck parking centering auxiliary system according to a specific embodiment of the present invention;
图3b为本发明具体实施例的看板车停车对中辅助系统右视示意图;Fig. 3b is a schematic diagram of the right side view of the kanban car parking centering auxiliary system according to a specific embodiment of the present invention;
图4为本发明具体实施例的商用车车身的自动发交方法的流程示意图。Fig. 4 is a schematic flow chart of an automatic delivery method for a commercial vehicle body according to a specific embodiment of the present invention.
其中:1.看板车,2.双向动力直行滚床,3.三联式升降机,4.防撞墙,5.发交口,6.成品车身,7.前轮限位机构,8.后轮限位机构,9.前轮拖拽矫正带,10.后轮拖拽矫正带,11.可调整支撑点。Among them: 1. Kanban car, 2. Two-way power straight rolling bed, 3. Triple lift, 4. Anti-collision wall, 5. Intersection, 6. Finished body, 7. Front wheel limit mechanism, 8. Rear wheel limit Position mechanism, 9. The front wheel drags the correction belt, 10. The rear wheel drags the correction belt, 11. The support point can be adjusted.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention, should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention, after having read the present invention, those skilled in the art will understand various equivalent forms of the present invention All modifications fall within the scope defined by the appended claims of the present application.
如图1所示,一种商用车车身的自动发交系统,包含看板车1、看板车停车对中辅助系统;其中:As shown in Figure 1, an automatic delivery system for a commercial vehicle body includes a
如图2a所示,本发明的看板车1为双向动力直行滚床2结构,包含双向动力直行滚床2;双向动力直行滚床2在交接时与交发用的三联式升降机3内的滚床进行对接。As shown in Figure 2a, the
本具体实施例中,双向动力直行滚床2布置于所述看板车1的车厢的居中位置;双向动力直行滚床2的两端设置有防冲出安全装置;双向动力直行滚床2上还设置有夹紧机构。In this specific embodiment, the two-way power straight rolling
需要说明的是,如图2b所示,本发明的看板车1与现有技术的看板车1的区别就是本发明的看板车1采用的是上述双向动力直行滚床2;现有技术的看板车1则是采用的可调整支撑点11是本发明的核心发明点之一;双向动力直行滚床2可以非常精准的调节成品车身6在看板车1内的位置;由于一个看板车1一次最多可以装载3个成品车身6,因此如果采用现有技术的,则需要大量的人工调整工作,非常影响物流输送的效率,容易在成品车身6装载在看板车1上的过程中,形成流程瓶颈;而本发明应用的双向动力直行滚床2就能够自动调整成品车身6在看板车1内的位置,非常好的解决了上述问题。It should be noted that, as shown in Figure 2b, the difference between the
另一方面,看板车1内的双向动力直行滚床2可与发交用的三联式升降机3内的滚床顺利对接,成品车身6随同撬体直接从滚床内输送进入看板车1,完成发交。On the other hand, the two-way power straight-running
需要进一步说明的是,双向动力直行滚床2布置于车厢的居中位置,其目的在于保证看板车1与滚床对接顺利。It should be further explained that the two-way power straight rolling
看板车停车对中辅助系统,用于辅助维持看板车1的停车定位精度,保证看板车1准确停至居中位置。The kanban car parking centering auxiliary system is used to assist in maintaining the parking positioning accuracy of the
需要进一步说明的是,双向动力直行滚床2的两端设置有防冲出安全装置,其目的在于保证撬体在看板车1的滚床内不掉落。It should be further explained that the two ends of the two-way power straight rolling
需要进一步说明的是,双向动力直行滚床2上设置有夹紧机构,其目的在于保证输送成品车身6时的平稳性。It should be further explained that the two-way power straight rolling
本具体实施例中,看板车停车对中辅助系统包含防撞墙4、限位机构、拖拽矫正带;其中:In this specific embodiment, the kanban car parking centering auxiliary system includes an
如图3a所示,防撞墙4设置于看板车停车位的后部;看板车停车位在1楼,靠近发交口5。As shown in Figure 3a, the
需要说明的是,在看板车停车位的后部设置防撞墙4,其目的在于防止看板车1倒车距离过多的情况下,与其他设备碰撞损伤。It should be noted that an
限位机构设置于看板车停车位的左右两侧。The limit mechanism is arranged on the left and right sides of the kanban car parking space.
如图3b所示,本具体实施例中,限位机构,包含前轮限位机构7和后轮限位机构8。As shown in FIG. 3 b , in this specific embodiment, the limit mechanism includes a front
拖拽矫正带设置于看板车停车位的底部。The drag correction belt is set at the bottom of the kanban car parking space.
需要说明的是,在看板车停车位的底部设置拖拽矫正带,其目的在于保证看板车1在停车后,其双向动力直行滚床2的中心轴线与对接的三联式升降机3内的滚床设备的中心轴线重合。It should be noted that the drag correction belt is set at the bottom of the parking space of the kanban car, the purpose of which is to ensure that after the
本具体实施例中,拖拽矫正带,包含前轮拖拽矫正带9和后轮拖拽矫正带10,分别对应看板车1的前轮和看板车1的后轮。In this specific embodiment, the drag correction belt includes the front wheel
如图4所示,一种商用车车身的自动发交系统的商用车车身的自动发交方法,包含以下步骤:As shown in FIG. 4 , an automatic delivery method for a commercial vehicle body of an automatic delivery system for a commercial vehicle body includes the following steps:
S100.将空载的看板车1进入看板车停车位,然后做好接入成品车身6的准备工作。S100. Put the unloaded
需要说明的是,S100为发交系统的初始状态,只有在看板车1进入看板车停车位的前提下,才能进行后续作业流程,否则会有安全隐患。It should be noted that S100 is the initial state of the delivery system, and only after the
本具体实施例中,S100中,当看板车1进入看板车停车位后,通过防撞墙4限制看板车1的停止位与对接的三联式升降机3之间的间距。In this specific embodiment, in S100, when the
当看板车1进入看板车停车位后,通过限位机构限制看板车1的左右两侧停止时的偏差。After the
本具体实施例中,在发交口5处,看板车1倒车进入看板车停车位。In this specific embodiment, at the
S200.校准看板车1的停车精度。S200 . Calibrate the parking accuracy of the
需要说明的是,S200是通过看板车停车对中辅助系统完成定点停车。It should be noted that the S200 completes fixed-point parking through the kanban car parking alignment assist system.
需要进一步说明的是,S200的主要工作任务在于完成左右方向精度调整。It should be further explained that the main task of the S200 is to complete the precision adjustment of the left and right directions.
本具体实施例中,S200具体包含以下步骤:In this specific embodiment, S200 specifically includes the following steps:
S210.通过前轮拖拽矫正带9对看板车1的前轮的停车精度进行矫正,且同时通过后轮拖拽矫正带10对看板车1的后轮的停车精度进行矫正,直至看板车1完成停车后,看板车1内的双向动力直行滚床2的中心轴线与三联式升降机3内的滚床的中心轴线重合。S210. Correct the parking accuracy of the front wheels of the
S220.看板车1将空的撬体通过三联式升降机3输送至车间内的成品输送区的内部的空撬返回线中;空撬返回线在2楼。S220. The
本具体实施例中,S220具体包含以下步骤:In this specific embodiment, S220 specifically includes the following steps:
S221.在成品输送区内,由三联式升降机3从1楼的看板车1处接入空的撬体。S221. In the finished product conveying area, use the
S222.三联式升降机3升至2楼,然后将空的撬体送入空撬返回线中。S222. The
S223.三联式升降机3,准备随时接入成品车身6。S223. The
S230.看板车1开启等待模式,准备随时接入成品车身6。S230. The
S300.将成品车身6从成品输送区的内部运输,直至输送到达至发交口5处。S300. Transport the
S400.通过三联式升降机3,将成品车身6从2楼降至1楼,与看板车1同层。S400. The
S500.利用三联式升降机3内的滚床,将撬体与成品车身6一同推送至看板车1内的双向动力直行滚床2内;每一个撬体唯一对应并装载一个成品车身6。S500. Use the rolling bed in the
本具体实施例中,S500具体包含以下步骤:In this specific embodiment, S500 specifically includes the following steps:
S510.将撬体连同承载的成品车身6,在车间2楼,依次经过滚床、移行机,输送至发交口5处。S510. Transport the skid body together with the loaded
S520.通过移行机,将撬体及被撬体承载的成品车身6推送至三联式升降机3内的;1台三联式升降机3一次最多装载3台成品车身6以及每个成品车身6下用于承载对应的成品车身6的撬体。S520. Pushing the skid body and the
S530.三联式升降机3带着成品车身6以及成品车身6下用于承载对应的成品车身6的撬体,从2楼降至1楼。S530. The
S540.利用三联式升降机3内的滚床,将撬体与成品车身6一同推送至看板车1内的双向动力直行滚床2内。S540. Utilize the rolling bed in the
需要说明的是,由于1台三联式升降机3一次最多装载3台成品车身6以及每个成品车身6下用于承载对应的成品车身6的撬体,因此当成品车身6在车间2楼经过滚床输送至发交口5处时,是根据实际生产计划的需求,通过移行机将最多3台成品车身6以及每个成品车身6下用于承载对应的成品车身6的撬体依次装入三联式升降机3内。It should be noted that since one
简单来说,1个三联式升降机3一次可以外发3个成品车身6;然后每台三联式升降机3对接一个看板车1;每个看板车1也是可以一次接收3个成品车身6。To put it simply, one
如图1所示,本具体实施例中,同时有两条发交传输线在工作,因此在同一单位时间,最多就能满足6个成品车身6的传输需求;而如果采用现有技术,则会在看板车1处发生流程瓶颈,从而导致传输标的物堵车,本发明就很好的解决了这个问题。As shown in Figure 1, in this specific embodiment, there are two delivery and delivery transmission lines working at the same time, so at the same unit time, the transmission requirements of 6 finished
S600.重复执行S100~500,直至所有撬体与成品车身6都被推送至看板车1内的双向动力直行滚床2内;至此发交工作结束。S600. Repeat S100-500 until all skid bodies and finished
本发明的原理在于由看板车1与外发用的三联式升降机3配合动作,完成成品车身6的自动发交工作,从而使整个发交工作流程摆脱了行业现有的人工作业模式,实现了全自动化作业。The principle of the present invention is that the automatic delivery work of the
又由于采用本发明,整个发交过程无需人工干预,因此杜绝了所有由人可能造成的问题,包括但不限于:And due to the adoption of the present invention, the entire delivery process does not require manual intervention, thus eliminating all possible problems caused by humans, including but not limited to:
首先,看板车接车的时间、速度全程由系统调配,没有发交人员参与,因此也就不存在发交人员作业饱和度不均衡的问题了;First of all, the time and speed of the kanban car to pick up the car are all allocated by the system, without the participation of delivery personnel, so there is no problem of unbalanced work saturation of delivery personnel;
其次,由于不需要人工吊装,因此操作性失误也就不存在了,上述侧顶坑包、示廓灯破碎、反复吊取导致的窗帘导轨压坏都将迎刃而解;Secondly, since there is no need for manual hoisting, there will be no operational errors, and the above-mentioned side roof pits, broken position lights, and crushed curtain rails caused by repeated hoisting will all be solved;
再其次,由于本发明直接取消了吊装的环节,而是采用滚床精准定位传送,因此放置精度,是人工吊装作业无法企及的,计算机即精确,又能保证放置精度的统一,也不会发生落放看板车撬体时,喇叭、预热油管压碎的情况;Secondly, because the present invention directly cancels the link of hoisting, but adopts rolling bed for precise positioning and transmission, the placement accuracy is beyond the reach of manual hoisting operations. The computer is accurate and can ensure the unity of placement accuracy, and there will be no When the skid body of the kanban car is dropped, the horn and the preheating oil pipe are crushed;
再其次,由于全程采用自动化处理,无需人工切换,效率得到极大提高,而由人操作错误而产生事故的概率则降到了最低;Secondly, due to the use of automatic processing in the whole process, there is no need for manual switching, the efficiency is greatly improved, and the probability of accidents caused by human operation errors is minimized;
再其次,对于增加新车型,本发明的看板车的双向动力直行滚床结构可以一律通吃,无需增加对应的支撑点位,对看板车而言无需大量改造,基本没有影响,极为方便,也易于通用和推广;Secondly, for adding new models, the two-way power straight rolling bed structure of the kanban car of the present invention can take all without adding corresponding support points, and does not need a large number of modifications for the kanban car, basically has no effect, is extremely convenient, and Ease of generalization and promotion;
再其次,对于不同型号成品车身长度不同,结构重心前后略有偏差的情况,采用本发明当人工挂取门框提升成品车身后,不会造成成品车身后倾的现象,进而又降低了出现安全事故的概率;Secondly, for different models of finished car bodies with different lengths and slight deviations in the front and rear of the structural center of gravity, using the present invention when the door frame is manually lifted to lift the finished car body will not cause the finished car body to tilt backward, thereby reducing the occurrence of safety accidents The probability;
最后,由于当产线节拍提升至一定高度后,人工发交的作业速度就成了流程瓶颈,而只有采用本发明的系统和方法才能跟上产线生产发交的需求。Finally, when the tempo of the production line increases to a certain height, the speed of manual delivery becomes the bottleneck of the process, and only the system and method of the present invention can keep up with the demand for production delivery of the production line.
进一步来说,成品输送区内的成品车身6位于车间2楼,而看板车1停放在车间1楼,因此需要依靠三联式升降机3内的滚床与看板车1直接对接。具体来说:撬体连同成品车身6输送至成品输送区内的外发用的三联式升降机3处,然后通过三联式升降机3从将成品车身6从2楼降至1楼;三联式升降机3降至1楼后,其中的滚床设备与看板车1内的双向动力直行滚床2对接,将撬体与成品车身6一同送入看板车1,内完成外发工作。Furthermore, the
在上述的详细描述中,各种特征一起组合在单个的实施方案中,以简化本公开。不应该将这种公开方法解释为反映了这样的意图,即,所要求保护的主题的实施方案需要比清楚地在每个权利要求中所陈述的特征更多的特征。相反,如所附的权利要求书所反映的那样,本发明处于比所公开的单个实施方案的全部特征少的状态。因此,所附的权利要求书特此清楚地被并入详细描述中,其中每项权利要求独自作为本发明单独的优选实施方案。In the foregoing Detailed Description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments of the subject matter require more features than are expressly recited in each claim. Rather, as the following claims reflect, the invention lies in less than all features of a single disclosed embodiment. Thus the following claims are hereby expressly incorporated into the Detailed Description, with each claim standing on its own as a separate preferred embodiment of this invention.
为使本领域内的任何技术人员能够实现或者使用本发明,上面对所公开实施例进行了描述。对于本领域技术人员来说;这些实施例的各种修改方式都是显而易见的,并且本文定义的一般原理也可以在不脱离本公开的精神和保护范围的基础上适用于其它实施例。因此,本公开并不限于本文给出的实施例,而是与本申请公开的原理和新颖性特征的最广范围相一致。The foregoing description of the disclosed embodiments was provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments without departing from the spirit and scope of the disclosure. Thus, the present disclosure is not intended to be limited to the embodiments presented herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
上文的描述包括一个或多个实施例的举例。当然,为了描述上述实施例而描述部件或方法的所有可能的结合是不可能的,但是本领域普通技术人员应该认识到,各个实施例可以做进一步的组合和排列。因此,本文中描述的实施例旨在涵盖落入所附权利要求书的保护范围内的所有这样的改变、修改和变型。此外,就说明书或权利要求书中使用的术语“包含”,该词的涵盖方式类似于术语“包括”,就如同“包括,”在权利要求中用作衔接词所解释的那样。此外,使用在权利要求书的说明书中的任何一个术语“或”是要表示“非排它性的或者”。The foregoing description includes illustrations of one or more embodiments. Of course, it is impossible to describe all possible combinations of components or methods to describe the above-mentioned embodiments, but those skilled in the art should recognize that various embodiments can be further combined and permuted. Accordingly, the embodiments described herein are intended to embrace all such alterations, modifications and variations that fall within the scope of the appended claims. Furthermore, to the extent that the term "comprises" is used in the specification or claims, the word is encompassed in a manner similar to the term "comprises" as interpreted when "comprises" is used as a link in the claims. Furthermore, any use of the term "or" in the specification of the claims is intended to mean a "non-exclusive or".
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, within the spirit and principles of the present invention, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the present invention.
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