CN116214037A - A kind of flexible chemical equipment for elevator car bottom - Google Patents
A kind of flexible chemical equipment for elevator car bottom Download PDFInfo
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- CN116214037A CN116214037A CN202310070071.8A CN202310070071A CN116214037A CN 116214037 A CN116214037 A CN 116214037A CN 202310070071 A CN202310070071 A CN 202310070071A CN 116214037 A CN116214037 A CN 116214037A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B50/00—Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies
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Abstract
本发明提供了一种用于电梯轿底的柔性化工装,属于电梯轿底焊接技术领域,包括第一横梁定位装置、第一横梁定位装置移动机构、轿厢底板定位装置、第一加强筋定位装置、第一加强筋定位装置移动机构、第二加强筋定位装置、第二加强筋定位装置移动机构、第二横梁压紧装置、第二横梁压紧装置移动机构和工装底板组件;通过定位轴和定位板实现轿厢底板的定位;当电梯轿底的宽度发生变化,第一横梁定位装置和第一加强筋定位装置能够沿着各自的导轨滑动到相应的位置进行定位;当电梯轿底的长度或者加强筋数量发生变化,第二加强筋定位装置和第二横梁压紧装置能够沿着各自的导轨滑动到相应的位置进行定位;本工装能够实现不同尺寸电梯轿底的定位焊接。
The invention provides a flexible chemical equipment for the elevator car bottom, which belongs to the technical field of elevator car bottom welding, and includes a first beam positioning device, a moving mechanism of the first beam positioning device, a car floor positioning device, and a first reinforcing rib positioning device. device, the first reinforcing rib positioning device moving mechanism, the second reinforcing rib positioning device, the second reinforcing rib positioning device moving mechanism, the second beam pressing device, the second beam pressing device moving mechanism and the tooling base plate assembly; through the positioning shaft and the positioning plate to realize the positioning of the car floor; when the width of the elevator car bottom changes, the first beam positioning device and the first rib positioning device can slide to the corresponding positions along the respective guide rails for positioning; when the elevator car bottom When the length or the number of reinforcing ribs changes, the second reinforcing rib positioning device and the second beam pressing device can slide to corresponding positions along their respective guide rails for positioning; this tooling can realize positioning welding of elevator car floors of different sizes.
Description
技术领域technical field
本发明属于电梯轿底焊接技术领域,尤其涉及一种用于电梯轿底的柔性化工装。The invention belongs to the technical field of elevator car bottom welding, and in particular relates to a flexible chemical equipment for the elevator car bottom.
背景技术Background technique
现有技术中,对于电梯轿底的焊接采用一对一定位工装,即针对不同尺寸的轿底需要在不同的工装上定位焊接,这样就具有很多不足:生产效率低,焊接操作复杂,工装数量多,实际每套工装的利用率低。In the prior art, one-to-one positioning tooling is used for the welding of the elevator car bottom, that is, different sizes of car bottoms need to be positioned and welded on different tooling, which has many disadvantages: low production efficiency, complicated welding operations, and the number of tooling Many, the actual utilization rate of each set of tooling is low.
中国实用新型专利CN212239715U中公布了一种电梯轿底焊接工作站,包括点焊工位、移动装置、焊接机器人、焊接工位、搬运机器人和数控系统,点焊工位包括点焊基座、第一定位装置和第一气动夹紧装置,点焊工位设置于移动装置上,焊接机器人设置于点焊工位和焊接工位一侧,焊接工位包括焊接基座、第二气动夹紧装置和第二定位装置,第二气动夹紧装置和第二定位装置均设置于焊接基座上,搬运机器人设置于焊接工位一侧,数控系统分别连接焊接机器人、搬运机器人、焊接工位和移动装置。上述电梯轿底焊接工作站,通过将流水线上的多种焊接搬运工作替代成机器人自动化工作,避免了人工焊接对焊工的身体健康造成影响,而且通过机器人焊接效率和精度较高。但是该工作站不能用于不同规格尺寸的电梯轿底的焊接,这就导致要设计多个工作站来完成不同尺寸电梯轿底的焊接,不仅给工厂生产带来了不便,还提高了生产成本。Chinese utility model patent CN212239715U discloses an elevator car bottom welding workstation, including a spot welding station, a mobile device, a welding robot, a welding station, a handling robot and a numerical control system, and the spot welding station includes a spot welding base and a first positioning device and the first pneumatic clamping device, the spot welding station is arranged on the mobile device, the welding robot is arranged on one side of the spot welding station and the welding station, and the welding station includes a welding base, a second pneumatic clamping device and a second positioning device , the second pneumatic clamping device and the second positioning device are both arranged on the welding base, the handling robot is arranged on one side of the welding station, and the numerical control system is respectively connected to the welding robot, the handling robot, the welding station and the mobile device. The above-mentioned elevator car bottom welding workstation replaces various welding and handling tasks on the assembly line with robotic automation, avoiding the impact of manual welding on the health of welders, and the efficiency and accuracy of robot welding are high. But this workstation cannot be used for the welding of the elevator car bottoms of different specifications and sizes, which leads to designing multiple workstations to complete the welding of elevator car bottoms of different sizes, which not only brings inconvenience to the factory production, but also increases the production cost.
发明内容Contents of the invention
针对上述现有技术中存在的问题,本发明提供了一种用于电梯轿底的柔性化工装,本发明要解决的技术问题是提供一种能够焊接不同尺寸电梯轿底的工装。Aiming at the above-mentioned problems in the prior art, the present invention provides a flexible chemical tooling for elevator car bottoms. The technical problem to be solved by the present invention is to provide a tooling capable of welding elevator car bottoms of different sizes.
为解决上述技术问题,本发明提供了一种用于电梯轿底的柔性化工装,包括第一横梁定位装置、第一横梁定位装置移动机构、轿厢底板定位装置、第一加强筋定位装置、第一加强筋定位装置移动机构、第二加强筋定位装置、第二加强筋定位装置移动机构、第二横梁压紧装置、第二横梁压紧装置移动机构和工装底板组件;In order to solve the above-mentioned technical problems, the present invention provides a flexible chemical equipment for the elevator car floor, which includes a first crossbeam positioning device, a first crossbeam positioning device moving mechanism, a car floor positioning device, a first rib positioning device, The first reinforcing rib positioning device moving mechanism, the second reinforcing rib positioning device, the second reinforcing rib positioning device moving mechanism, the second beam pressing device, the second beam pressing device moving mechanism and the tooling floor assembly;
第一横梁定位装置的下部与工装底板组件连接,第一横梁定位装置的下部还与第一横梁定位装置移动机构连接,轿厢底板定位装置的一侧与第一加强筋定位装置连接,第一加强筋定位装置的下方与第一加强筋定位装置移动机构连接,第二加强筋定位装置的下方与工装底板组件连接,第二加强筋定位装置移动机构的上方与第二加强筋定位装置连接,第二横梁压紧装置的下方与工装底板组件连接,第二横梁压紧装置的下方与第二横梁压紧装置移动机构连接;The lower part of the first crossbeam positioning device is connected with the tooling floor assembly, the lower part of the first crossbeam positioning device is also connected with the moving mechanism of the first crossbeam positioning device, one side of the car floor positioning device is connected with the first rib positioning device, and the first The lower part of the reinforcing rib positioning device is connected with the moving mechanism of the first reinforcing rib positioning device, the lower part of the second reinforcing rib positioning device is connected with the tooling floor assembly, and the upper part of the moving mechanism of the second reinforcing rib positioning device is connected with the second reinforcing rib positioning device, The bottom of the second beam pressing device is connected with the tooling floor assembly, and the bottom of the second beam pressing device is connected with the moving mechanism of the second beam pressing device;
第一横梁定位装置包括第一导轨,第一导轨的下表面与工装底板组件连接,第一横梁定位装置在第一横梁定位装置移动机构的带动下沿着第一导轨滑动;第一加强筋定位装置包括第二导轨,所述第二导轨与工装底板组件连接,第一加强筋定位装置能够沿着第二导轨滑动;第二加强筋定位装置包括第三导轨,所述第三导轨与第一加强筋定位装置连接,第二加强筋定位装置能够沿着第三导轨滑动;第二横梁压紧装置包括第四导轨,所述第四导轨与工装底板组件连接,第二横梁压紧装置在能够沿着第四导轨滑动;The first crossbeam positioning device includes a first guide rail, the lower surface of the first guide rail is connected with the tooling floor assembly, and the first crossbeam positioning device slides along the first guide rail under the drive of the first crossbeam positioning device moving mechanism; the first reinforcing rib is positioned The device includes a second guide rail, the second guide rail is connected with the tooling base plate assembly, the first reinforcement rib positioning device can slide along the second guide rail; the second reinforcement rib positioning device includes a third guide rail, and the third guide rail is connected to the first reinforcement rib positioning device. The rib positioning device is connected, and the second rib positioning device can slide along the third guide rail; the second beam pressing device includes a fourth guide rail, and the fourth guide rail is connected with the tooling base plate assembly, and the second beam pressing device can slide along the fourth rail;
第一导轨与第二导轨平行设置;第三导轨与第四导轨平行设置。The first guide rail is arranged parallel to the second guide rail; the third guide rail is arranged parallel to the fourth guide rail.
进一步的,第一导轨与第一横梁平行设置,第二导轨与第一纵梁垂直设置。Further, the first guide rail is arranged parallel to the first beam, and the second guide rail is arranged perpendicular to the first longitudinal beam.
进一步的,第三导轨与第一纵梁平行设置,第四导轨与第二横梁垂直设置。Further, the third guide rail is arranged parallel to the first longitudinal beam, and the fourth guide rail is arranged perpendicular to the second cross beam.
进一步的,第一横梁定位装置包括第一基架、第五导轨和连杆装置,连杆装置的下部与第五导轨滑动连接,第五导轨的下表面与第一基架连接,第一基架的下表面与第一导轨滑动连接。Further, the first crossbeam positioning device includes a first base frame, a fifth guide rail and a link device, the lower part of the link device is slidably connected to the fifth guide rail, the lower surface of the fifth guide rail is connected to the first base frame, and the first base The lower surface of the frame is slidingly connected with the first guide rail.
进一步的,第一加强筋定位装置还包括第二基架、第六导轨和连杆装置,连杆装置的下部与第六导轨滑动连接,第六导轨的下表面与第二基架连接,第二基架的下方与第二导轨连接。Further, the first rib positioning device also includes a second base frame, a sixth guide rail and a link device, the lower part of the link device is slidably connected to the sixth guide rail, the lower surface of the sixth guide rail is connected to the second base frame, and the sixth guide rail is connected to the second base frame. The bottom of the second pedestal is connected with the second guide rail.
进一步的,第二加强筋定位装置移动机构包括第一动力装置和第二动力装置,第一动力装置的下表面与第二基架连接,第二动力装置的上部与第二基架连接,第一动力装置和第二动力装置的轴线互相平行。Further, the second rib positioning device moving mechanism includes a first power device and a second power device, the lower surface of the first power device is connected to the second base frame, the upper part of the second power device is connected to the second base frame, and the second power device is connected to the second base frame. The axes of the first power unit and the second power unit are parallel to each other.
进一步的,第二横梁压紧装置还包括支撑架,支撑架的下表面与第四导轨滑动连接。Further, the second beam pressing device further includes a support frame, and the lower surface of the support frame is slidably connected with the fourth guide rail.
进一步的,第一横梁定位装置、第一加强筋定位装置、第二加强筋定位装置和第二横梁压紧装置均设置在电梯轿底的一侧,第一横梁定位装置移动机构、第一加强筋定位装置移动机构、第二加强筋定位装置移动机构、第二横梁压紧装置移动机构和工装底板组件均设置在电梯轿底的下方。Further, the first crossbeam positioning device, the first reinforcing rib positioning device, the second reinforcing rib positioning device and the second crossbeam pressing device are all arranged on one side of the elevator car bottom, and the first crossbeam positioning device moving mechanism, the first reinforcement The moving mechanism of the rib positioning device, the moving mechanism of the second reinforcing rib positioning device, the moving mechanism of the second beam pressing device and the tooling floor assembly are all arranged under the elevator car bottom.
进一步的,轿厢底板定位装置包括定位轴,定位轴的一端与电梯轿底连接,限定轿厢底板的位置。Further, the positioning device for the car floor includes a positioning shaft, one end of which is connected to the elevator car floor to define the position of the car floor.
进一步的,第一横梁定位装置移动机构的下表面与工装底板组件连接。Further, the lower surface of the moving mechanism of the first beam positioning device is connected with the tooling base plate assembly.
进一步的,第一加强筋定位装置的下方与工装底板组件连接。Further, the lower part of the first reinforcing rib positioning device is connected with the tooling floor assembly.
进一步的,第一加强筋定位装置移动机构的下表面与工装底板组件连接。Further, the lower surface of the moving mechanism of the first reinforcing rib positioning device is connected with the tooling base plate assembly.
进一步的,第一横梁定位装置的连杆装置包括连杆和连杆动力机构,连杆的一端连接有压块,压块将电梯轿底压住,连杆的另一端与连杆动力机构连接。Further, the connecting rod device of the first beam positioning device includes a connecting rod and a connecting rod power mechanism, one end of the connecting rod is connected with a pressure block, and the pressure block presses the elevator car bottom, and the other end of the connecting rod is connected with the connecting rod power mechanism .
进一步的,第一横梁定位装置移动机构包括电机、螺杆和活动板,电机的输出轴与螺杆连接,活动板与螺杆的外表面连接,活动板的上表面与第一基架连接,电机带动螺杆旋转,活动板沿着X轴方向移动。Further, the moving mechanism of the first beam positioning device includes a motor, a screw and a movable plate, the output shaft of the motor is connected to the screw, the movable plate is connected to the outer surface of the screw, the upper surface of the movable plate is connected to the first base frame, and the motor drives the screw When rotated, the movable board moves along the X axis.
进一步的,轿厢底板定位装置还包括定位板,定位板的一侧与第二基架连接,定位板上设置有通孔,定位轴通过通孔将轿厢底板与定位板连接为一体;定位板上设置有多个通孔,能够根据电梯轿底的尺寸进行选择。Further, the car floor positioning device also includes a positioning plate, one side of the positioning plate is connected with the second base frame, and a through hole is arranged on the positioning plate, and the positioning shaft connects the car floor and the positioning plate as a whole through the through hole; There are multiple through holes on the board, which can be selected according to the size of the elevator car bottom.
进一步的,第一加强筋定位装置移动机构也包括电机、螺杆和活动板,电机的输出轴与螺杆连接,活动板与螺杆的外表面连接,活动板的上表面与第二基架连接,电机带动螺杆旋转,活动板沿着X轴方向移动。Further, the moving mechanism of the first rib positioning device also includes a motor, a screw and a movable plate, the output shaft of the motor is connected to the screw, the movable plate is connected to the outer surface of the screw, the upper surface of the movable plate is connected to the second base frame, and the motor Drive the screw to rotate, and the movable plate moves along the X-axis direction.
进一步的,第二导轨与第六导轨平行设置,第一加强筋定位装置能够通过第六导轨沿着X轴移动滑动。Further, the second guide rail is arranged parallel to the sixth guide rail, and the first reinforcing rib positioning device can move and slide along the X-axis through the sixth guide rail.
进一步的,第二加强筋定位装置也包括连杆装置,连杆装置包括连杆和连杆动力机构,连杆的一端连接有压块,压块将电梯轿底压住,连杆的另一端与连杆动力机构连接。Further, the second rib positioning device also includes a connecting rod device, the connecting rod device includes a connecting rod and a connecting rod power mechanism, one end of the connecting rod is connected with a pressing block, and the pressing block presses the elevator car bottom, and the other end of the connecting rod Connect with connecting rod power mechanism.
进一步的,第二加强筋定位装置还包括连接件,连接件为“Z”字型结构。Further, the second reinforcing rib positioning device also includes a connecting piece, and the connecting piece is in a “Z” shape.
进一步的,连接件的一端与第一动力装置的上方连接,连接件的另一端与第二加强筋定位装置的连杆装置连接,连接件的下表面与第二动力装置连接。Further, one end of the connector is connected to the top of the first power device, the other end of the connector is connected to the link device of the second rib positioning device, and the lower surface of the connector is connected to the second power device.
第一动力装置和第二动力装置均包括电机、螺杆和活动板,电机的输出轴与螺杆连接,活动板与螺杆的外表面连接。第二加强筋定位装置在第一动力装置和第二动力装置的带动下沿着Y轴方向滑动。Both the first power device and the second power device include a motor, a screw and a movable plate, the output shaft of the motor is connected with the screw, and the movable plate is connected with the outer surface of the screw. The second rib positioning device slides along the Y-axis direction driven by the first power device and the second power device.
进一步的,第二横梁压紧装置移动机构包括电机、螺杆和活动板,电机的输出轴与螺杆连接,活动板与螺杆的外表面连接,活动板的上表面与支撑架连接,电机带动螺杆旋转,活动板沿着Y轴方向移动。Further, the moving mechanism of the second beam pressing device includes a motor, a screw and a movable plate, the output shaft of the motor is connected to the screw, the movable plate is connected to the outer surface of the screw, the upper surface of the movable plate is connected to the support frame, and the motor drives the screw to rotate , the active board moves along the Y axis.
进一步的,第一横梁定位装置还包括止挡件,止挡件将多个连杆装置连接为一体,连杆装置的下端与第五导轨或第六导轨连接,止挡件的侧面设置有挡块,挡块用于限制横梁和纵梁的位置。Further, the first beam positioning device also includes a stopper, which connects a plurality of linkage devices as a whole, the lower end of the linkage device is connected with the fifth guide rail or the sixth guide rail, and the side of the stopper is provided with a stopper. Blocks, stoppers are used to limit the position of beams and stringers.
进一步的,工装底板组件包括托架、测距装置、输送装置和轮子,托架连接在底板框架的上表面,用于支撑电梯轿底;测距装置连接在底板框架的侧面,用于检测各装置的具体位置,避免人工误选规格号,测距装置包括激光位移传感器;输送装置连接在底板框架的上表面,用于输送电梯轿底;轮子连接在底板框架的下方,便于工作人员推动整个工装。Further, the tooling floor assembly includes a bracket, a distance measuring device, a conveying device and wheels, and the bracket is connected to the upper surface of the floor frame to support the elevator car floor; the distance measuring device is connected to the side of the floor frame to detect each The specific location of the device can avoid manual misselection of specification numbers. The distance measuring device includes a laser displacement sensor; the conveying device is connected to the upper surface of the floor frame to transport the elevator car bottom; the wheels are connected to the bottom of the floor frame to facilitate the staff to push the whole tooling.
本发明通过定位轴和定位板实现轿厢底板的定位;第一横梁定位装置的连杆装置能够沿着第一导轨滑动,当电梯轿底的宽度发生变化时,能够移动到相应的位置进行定位;第一加强筋定位装置的连杆装置能够沿着第二导轨滑动,当电梯轿底的宽度发生变化时,能够移动到相应的位置进行定位;第二加强筋定位装置的连杆装置能够沿着第三导轨滑动,当电梯轿底的长度或者加强筋数量发生变化时,能够移动到相应的位置进行定位;第二横梁压紧装置能够沿着第四导轨滑动,当电梯轿底的长度发生变化时,能够移动到相应的位置进行定位。The present invention realizes the positioning of the car floor through the positioning shaft and the positioning plate; the connecting rod device of the first beam positioning device can slide along the first guide rail, and can move to the corresponding position for positioning when the width of the elevator car bottom changes The connecting rod device of the first reinforcing rib positioning device can slide along the second guide rail, and when the width of the elevator car bottom changes, it can move to the corresponding position for positioning; the connecting rod device of the second reinforcing rib positioning device can move along the Sliding along the third guide rail, when the length of the elevator car bottom or the number of reinforcing ribs changes, it can move to the corresponding position for positioning; the second beam pressing device can slide along the fourth guide rail, when the length of the elevator car bottom changes When changing, it can move to the corresponding position for positioning.
本发明一种用于电梯轿底的柔性化工装针对电梯轿底的产品尺寸变化,能够快速实现位置变化,来达到柔性变化,一套工装能够实现多种规格尺寸电梯轿底的定位焊接,提高了生产效率,简化了焊接操作,提高了工装的利用率低。According to the product size change of the elevator car bottom, the flexible chemical equipment for the elevator car bottom of the present invention can quickly realize the position change to achieve flexible changes. A set of tooling can realize the positioning welding of elevator car bottoms of various specifications and sizes, and improve It improves production efficiency, simplifies welding operations, and improves the utilization rate of tooling.
附图说明Description of drawings
图1是本发明一种用于电梯轿底的柔性化工装的实施例示意图。Fig. 1 is a schematic diagram of an embodiment of a flexible chemical equipment used for elevator car bottoms according to the present invention.
图2是本发明一种用于电梯轿底的柔性化工装的电梯轿底示意图。Fig. 2 is a schematic diagram of an elevator car floor of a flexible chemical equipment used for an elevator car floor according to the present invention.
图3是本发明一种用于电梯轿底的柔性化工装的装配图。Fig. 3 is an assembly drawing of a flexible chemical equipment for elevator car bottom according to the present invention.
图4是本发明一种用于电梯轿底的柔性化工装的实施例示意图。Fig. 4 is a schematic diagram of an embodiment of the flexible chemical equipment used for the elevator car bottom according to the present invention.
图5是本发明一种用于电梯轿底的柔性化工装的实施例示意图。Fig. 5 is a schematic diagram of an embodiment of a flexible chemical equipment used for elevator car bottoms according to the present invention.
图6是本发明一种用于电梯轿底的柔性化工装的第一横梁定位装置示意图。Fig. 6 is a schematic diagram of the first crossbeam positioning device used for the flexible chemical equipment of the elevator car bottom according to the present invention.
图7是本发明一种用于电梯轿底的柔性化工装的第一横梁定位装置示意图。Fig. 7 is a schematic diagram of the first crossbeam positioning device used for the flexible chemical equipment of the elevator car bottom according to the present invention.
图8是本发明一种用于电梯轿底的柔性化工装的第一横梁定位装置移动机构示意图。Fig. 8 is a schematic diagram of the moving mechanism of the first crossbeam positioning device of the flexible chemical equipment used for the elevator car bottom according to the present invention.
图9是本发明一种用于电梯轿底的柔性化工装的轿厢底板定位装置示意图。Fig. 9 is a schematic diagram of a car floor positioning device used for flexible chemical equipment on the elevator car floor according to the present invention.
图10是本发明一种用于电梯轿底的柔性化工装的局部示意图。Fig. 10 is a partial schematic diagram of a flexible chemical equipment used for elevator car bottoms according to the present invention.
图11是本发明一种用于电梯轿底的柔性化工装的局部示意图。Fig. 11 is a partial schematic diagram of a flexible chemical equipment used for elevator car bottoms according to the present invention.
图12是本发明一种用于电梯轿底的柔性化工装的第二加强筋定位装置示意图。Fig. 12 is a schematic diagram of a second reinforcing rib positioning device used in the flexible chemical equipment of the elevator car bottom according to the present invention.
图13是本发明一种用于电梯轿底的柔性化工装的第二加强筋定位装置移动机构示意图。Fig. 13 is a schematic diagram of the moving mechanism of the second reinforcing rib positioning device of the flexible chemical equipment used for the elevator car bottom according to the present invention.
图14是本发明一种用于电梯轿底的柔性化工装的第二横梁压紧装置示意图。Fig. 14 is a schematic diagram of a second crossbeam pressing device of the flexible chemical equipment used for the elevator car bottom according to the present invention.
图15是本发明一种用于电梯轿底的柔性化工装的第二横梁压紧装置移动机构示意图。Fig. 15 is a schematic diagram of the moving mechanism of the second beam pressing device of the flexible chemical equipment used for the elevator car bottom according to the present invention.
图16是本发明一种用于电梯轿底的柔性化工装的工装底板组件示意图。Fig. 16 is a schematic diagram of a tooling floor assembly of a flexible chemical tooling used for an elevator car bottom according to the present invention.
图17是本发明一种用于电梯轿底的柔性化工装的工装底板组件示意图。Fig. 17 is a schematic diagram of a tooling floor assembly of a flexible chemical tooling used for an elevator car bottom according to the present invention.
其中,1、第一横梁;2、第二横梁;3、第一纵梁;4、第二纵梁;5、加强筋;6、轿厢底板;10、第一横梁定位装置;20、第一横梁定位装置移动机构;30、轿厢底板定位装置;40、第一加强筋定位装置;50、第一加强筋定位装置移动机构;60、第二加强筋定位装置;70、第二加强筋定位装置移动机构;80、第二横梁压紧装置;90、第二横梁压紧装置移动机构;100、工装底板组件;101、连杆;102、连杆动力机构;103第一导轨;104、第一基架;105、第五导轨;106、止挡件;201、电机;202、螺杆;203、活动板;301、定位轴;302、定位板;401、第二基架;402、第二导轨;403、第六导轨;601、第三导轨;602、连接件;701、第一动力装置;702第二动力装置;801、第四导轨;802、支撑架;1001、托架;1002、测距装置;1003、底板框架;1004、输送装置;1005、轮子。Among them, 1. the first beam; 2. the second beam; 3. the first longitudinal beam; 4. the second longitudinal beam; 1. Crossbeam positioning device moving mechanism; 30. Car floor positioning device; 40. First reinforcing rib positioning device; 50. First reinforcing rib positioning device moving mechanism; 60. Second reinforcing rib positioning device; 70. Second reinforcing rib Positioning device moving mechanism; 80, second beam pressing device; 90, second beam pressing device moving mechanism; 100, tooling base plate assembly; 101, connecting rod; 102, connecting rod power mechanism; 103 first guide rail; 104, 105, the fifth guide rail; 106, stopper; 201, motor; 202, screw rod; 203, movable plate; 301, positioning shaft; 302, positioning plate; 401, the second base frame; 402, the first Two guide rails; 403, the sixth guide rail; 601, the third guide rail; 602, connectors; 701, the first power unit; 702 the second power unit; 801, the fourth guide rail; 802, support frame; 1001, bracket; 1002 , distance measuring device; 1003, floor frame; 1004, conveying device; 1005, wheels.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
为了更好地了解本发明的目的、结构及功能,下面结合附图,对本发明一种用于电梯轿底的柔性化工装进一步详细描述。In order to better understand the purpose, structure and function of the present invention, a flexible chemical installation for elevator car bottoms according to the present invention will be further described in detail below in conjunction with the accompanying drawings.
实施例1:Example 1:
图1和图3示出了本发明一种用于电梯轿底的柔性化工装的第一种实施方式,包括第一横梁定位装置10、第一横梁定位装置移动机构20、轿厢底板定位装置30、第一加强筋定位装置40、第一加强筋定位装置移动机构50、第二加强筋定位装置60、第二加强筋定位装置移动机构70、第二横梁压紧装置80、第二横梁压紧装置移动机构90和工装底板组件100;Fig. 1 and Fig. 3 have shown the first embodiment of a kind of flexible chemical equipment for the elevator car bottom of the present invention, including the first
如图2所示,所述电梯轿底包括第一横梁1、第二横梁2、第一纵梁3、第二纵梁4、加强筋5和轿厢底板6;第一横梁1、第二横梁2、第一纵梁3、第二纵梁4和加强筋5均设置在轿厢底板6的上表面,第一横梁1、第二横梁2、第一纵梁3和第二纵梁4首尾相连,构成框型结构,加强筋5设置在框型结构的内部;As shown in Figure 2, the elevator car bottom includes a
第一横梁定位装置10设置在第一横梁1的一侧,第一横梁定位装置移动机构20、第一加强筋定位装置移动机构50、第二加强筋定位装置移动机构70和第二横梁压紧装置移动机构90均设置在轿厢底板6的下方,第一加强筋定位装置40设置在第一纵梁3和第二纵梁4的一侧,第二加强筋定位装置60也设置在第一纵梁3和第二纵梁4的一侧,第二横梁压紧装置80设置在第二横梁2的一侧;The first
第一横梁定位装置10的下部与工装底板组件100连接,第一横梁定位装置10的下部还与第一横梁定位装置移动机构20活动连接,第一横梁定位装置移动机构20的下表面与工装底板组件100连接,轿厢底板定位装置30的一侧与第一加强筋定位装置40连接,第一加强筋定位装置40的下方与工装底板组件100连接,第一加强筋定位装置40的下方还与第一加强筋定位装置移动机构50活动连接,第一加强筋定位装置移动机构50的下表面与工装底板组件100连接,第二加强筋定位装置60的下方与工装底板组件100连接,第二加强筋定位装置移动机构70的上方与第二加强筋定位装置60连接,第二加强筋定位装置移动机构70与第二加强筋定位装置60活动连接,第二横梁压紧装置80的下方与工装底板组件100连接,第二横梁压紧装置80的下方还与第二横梁压紧装置移动机构90活动连接;The bottom of the first
第一横梁定位装置10包括第一导轨103和连杆装置,连杆装置的下端与第一导轨103连接,连杆装置在第一横梁定位装置移动机构20的带动下沿着第一导轨103滑动;The first
轿厢底板定位装置30包括定位轴301,定位轴301的一端与轿厢底板6连接,限定轿厢底板6的位置;The car
第一加强筋定位装置40包括第二导轨402和连杆装置,连杆装置的下端与第二导轨402连接,连杆装置在第一加强筋定位装置移动机构50的带动下沿着第二导轨402滑动;The first
第二加强筋定位装置60包括第三导轨601和连杆装置,连杆装置的下端与第三导轨601连接,连杆装置在第二加强筋定位装置移动机构70的带动下沿着第三导轨601滑动;The second reinforcing
第二横梁压紧装置80包括第四导轨801和连杆装置,连杆装置的下端与第四导轨801连接,连杆装置在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动;The second
工装底板组件100包括底板框架1003,底板框架1003与轿厢底板6的下表面连接。The
实施例2:Example 2:
图1示出了本发明一种用于电梯轿底的柔性化工装的第一种实施方式,包括第一横梁定位装置10、第一横梁定位装置移动机构20、轿厢底板定位装置30、第一加强筋定位装置40、第一加强筋定位装置移动机构50、第二加强筋定位装置60、第二加强筋定位装置移动机构70、第二横梁压紧装置80、第二横梁压紧装置移动机构90和工装底板组件100;Fig. 1 shows the first embodiment of a kind of flexible chemical equipment for the elevator car bottom of the present invention, including the first
所述电梯轿底包括第一横梁1、第二横梁2、第一纵梁3、第二纵梁4、加强筋5和轿厢底板6;第一横梁1、第二横梁2、第一纵梁3、第二纵梁4和加强筋5均设置在轿厢底板6的上表面,第一横梁1、第二横梁2、第一纵梁3和第二纵梁4首尾相连,构成框型结构,加强筋5设置在框型结构的内部;The elevator car bottom includes a
第一横梁定位装置10设置在第一横梁1的一侧,第一横梁定位装置移动机构20、第一加强筋定位装置移动机构50、第二加强筋定位装置移动机构70和第二横梁压紧装置移动机构90均设置在轿厢底板6的下方,第一加强筋定位装置40设置在第一纵梁3和第二纵梁4的一侧,第二加强筋定位装置60也设置在第一纵梁3和第二纵梁4的一侧,第二横梁压紧装置80设置在第二横梁2的一侧;The first
第一横梁定位装置10的下部与工装底板组件100连接,第一横梁定位装置10的下部还与第一横梁定位装置移动机构20活动连接,第一横梁定位装置移动机构20的下表面与工装底板组件100连接,轿厢底板定位装置30的一侧与第一加强筋定位装置40连接,第一加强筋定位装置40的下方与工装底板组件100连接,第一加强筋定位装置40的下方还与第一加强筋定位装置移动机构50活动连接,第一加强筋定位装置移动机构50的下表面与工装底板组件100连接,第二加强筋定位装置60的下方与工装底板组件100连接,第二加强筋定位装置移动机构70的上方与第二加强筋定位装置60连接,第二加强筋定位装置移动机构70与第二加强筋定位装置60活动连接,第二横梁压紧装置80的下方与工装底板组件100连接,第二横梁压紧装置80的下方还与第二横梁压紧装置移动机构90活动连接;The bottom of the first
如图16所示,第一横梁定位装置10包括第一导轨103和连杆装置,连杆装置的下端与第一导轨103连接,连杆装置在第一横梁定位装置移动机构20的带动下沿着第一导轨103滑动;As shown in Figure 16, the first
轿厢底板定位装置30包括定位轴301,定位轴301的一端与轿厢底板6连接,限定轿厢底板6的位置;The car
第一加强筋定位装置40包括第二导轨402和连杆装置,连杆装置的下端与第二导轨402连接,连杆装置在第一加强筋定位装置移动机构50的带动下沿着第二导轨402滑动;The first
第二加强筋定位装置60包括第三导轨601和连杆装置,连杆装置的下端与第三导轨601连接,连杆装置在第二加强筋定位装置移动机构70的带动下沿着第三导轨601滑动;The second reinforcing
第二横梁压紧装置80包括第四导轨801和连杆装置,连杆装置的下端与第四导轨801连接,连杆装置在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动;The second
工装底板组件100包括底板框架1003,底板框架1003与轿厢底板6的下表面连接。The
本实施例与第一实施例不同之处在于:This embodiment differs from the first embodiment in that:
第一导轨103与第一横梁1平行设置,第一横梁定位装置10能够沿着X轴方向移动;第二导轨402与第一纵梁3垂直设置,第一加强筋定位装置40能够沿着X轴方向移动;第三导轨601与第一纵梁3平行设置,第二加强筋定位装置60能够沿着Y轴方向移动;第四导轨801与第二横梁2垂直设置,第二横梁压紧装置80能够沿着Y轴方向移动,从而满足不同尺寸的电梯轿底的焊接需求。The
如图6所示,第一横梁定位装置10的连杆装置包括连杆101和连杆动力机构102,连杆101的一端连接有压块,压块将电梯轿底压住,连杆101的另一端与连杆动力机构102连接;As shown in Figure 6, the connecting rod device of the first
如图7所示,第一横梁定位装置10还包括第一基架104和第五导轨105,连杆101的下部与第五导轨105滑动连接,第五导轨105的下表面与第一基架104连接,第一基架104的下表面与第一导轨103滑动连接;第五导轨105与第一导轨103垂直设置,第一横梁定位装置10的连杆装置能够沿着第五导轨105的长度方向滑动,第一横梁定位装置10的连杆装置能够沿着Y轴滑动。As shown in Figure 7, the first
如图8所示,第一横梁定位装置移动机构20包括电机201、螺杆202和活动板203,电机201的输出轴与螺杆202连接,活动板203与螺杆202的外表面连接,活动板203的上表面与第一基架104连接,电机201带动螺杆202旋转,活动板203沿着X轴方向移动。As shown in Figure 8, the first beam positioning
实施例3:Example 3:
图1示出了本发明一种用于电梯轿底的柔性化工装的第一种实施方式,包括第一横梁定位装置10、第一横梁定位装置移动机构20、轿厢底板定位装置30、第一加强筋定位装置40、第一加强筋定位装置移动机构50、第二加强筋定位装置60、第二加强筋定位装置移动机构70、第二横梁压紧装置80、第二横梁压紧装置移动机构90和工装底板组件100;Fig. 1 shows the first embodiment of a kind of flexible chemical equipment for the elevator car bottom of the present invention, including the first
所述电梯轿底包括第一横梁1、第二横梁2、第一纵梁3、第二纵梁4、加强筋5和轿厢底板6;第一横梁1、第二横梁2、第一纵梁3、第二纵梁4和加强筋5均设置在轿厢底板6的上表面,第一横梁1、第二横梁2、第一纵梁3和第二纵梁4首尾相连,构成框型结构,加强筋5设置在框型结构的内部;The elevator car bottom includes a
第一横梁定位装置10设置在第一横梁1的一侧,第一横梁定位装置移动机构20、第一加强筋定位装置移动机构50、第二加强筋定位装置移动机构70和第二横梁压紧装置移动机构90均设置在轿厢底板6的下方,第一加强筋定位装置40设置在第一纵梁3和第二纵梁4的一侧,第二加强筋定位装置60也设置在第一纵梁3和第二纵梁4的一侧,第二横梁压紧装置80设置在第二横梁2的一侧;The first
第一横梁定位装置10的下部与工装底板组件100连接,第一横梁定位装置10的下部还与第一横梁定位装置移动机构20活动连接,第一横梁定位装置移动机构20的下表面与工装底板组件100连接,轿厢底板定位装置30的一侧与第一加强筋定位装置40连接,第一加强筋定位装置40的下方与工装底板组件100连接,第一加强筋定位装置40的下方还与第一加强筋定位装置移动机构50活动连接,第一加强筋定位装置移动机构50的下表面与工装底板组件100连接,第二加强筋定位装置60的下方与工装底板组件100连接,第二加强筋定位装置移动机构70的上方与第二加强筋定位装置60连接,第二加强筋定位装置移动机构70与第二加强筋定位装置60活动连接,第二横梁压紧装置80的下方与工装底板组件100连接,第二横梁压紧装置80的下方还与第二横梁压紧装置移动机构90活动连接;The bottom of the first
第一横梁定位装置10包括第一导轨103和连杆装置,连杆装置的下端与第一导轨103连接,连杆装置在第一横梁定位装置移动机构20的带动下沿着第一导轨103滑动;The first
轿厢底板定位装置30包括定位轴301,定位轴301的一端与轿厢底板6连接,限定轿厢底板6的位置;The car
第一加强筋定位装置40包括第二导轨402和连杆装置,连杆装置的下端与第二导轨402连接,连杆装置在第一加强筋定位装置移动机构50的带动下沿着第二导轨402滑动;The first reinforcing
第二加强筋定位装置60包括第三导轨601和连杆装置,连杆装置的下端与第三导轨601连接,连杆装置在第二加强筋定位装置移动机构70的带动下沿着第三导轨601滑动;The second reinforcing
第二横梁压紧装置80包括第四导轨801和连杆装置,连杆装置的下端与第四导轨801连接,连杆装置在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动;The second
工装底板组件100包括底板框架1003,底板框架1003与轿厢底板6的下表面连接。The
本实施例与第一实施例不同之处在于:This embodiment differs from the first embodiment in that:
第一加强筋定位装置40的连杆装置也包括连杆101和连杆动力机构102,连杆101的一端连接有压块,压块将电梯轿底的加强筋和纵梁压住,连杆101的另一端与连杆动力机构102连接;The connecting rod device of the first
第一加强筋定位装置40还包括第二基架401和第六导轨403;The first
如图9和图10所示所示,第一加强筋定位装置40的连杆101的下部与第六导轨403滑动连接,第六导轨403的下表面与第二基架401连接,第二基架401的下方与第二导轨402连接,第六导轨403与第二导轨402平行设置,连杆装置能够沿着第六导轨403滑动;As shown in Figures 9 and 10, the lower part of the connecting
轿厢底板定位装置30还包括定位板302,定位板302的一侧与第二基架401连接,定位板302上设置有通孔,定位轴301通过通孔将轿厢底板6与定位板302连接为一体;定位板302上设置有多个通孔,能够根据电梯轿底的尺寸进行选择。The car base
第一加强筋定位装置移动机构50也包括电机201、螺杆202和活动板203,电机201的输出轴与螺杆202连接,活动板203与螺杆202的外表面连接,活动板203的上表面与第二基架401连接,电机201带动螺杆202旋转,活动板203沿着X轴方向移动。The first rib positioning
第二导轨402与第六导轨403平行设置,第一加强筋定位装置40能够通过第六导轨403沿着X轴移动滑动。The
实施例4:Example 4:
图1示出了本发明一种用于电梯轿底的柔性化工装的第一种实施方式,包括第一横梁定位装置10、第一横梁定位装置移动机构20、轿厢底板定位装置30、第一加强筋定位装置40、第一加强筋定位装置移动机构50、第二加强筋定位装置60、第二加强筋定位装置移动机构70、第二横梁压紧装置80、第二横梁压紧装置移动机构90和工装底板组件100;Fig. 1 shows the first embodiment of a kind of flexible chemical equipment for the elevator car bottom of the present invention, including the first
所述电梯轿底包括第一横梁1、第二横梁2、第一纵梁3、第二纵梁4、加强筋5和轿厢底板6;第一横梁1、第二横梁2、第一纵梁3、第二纵梁4和加强筋5均设置在轿厢底板6的上表面,第一横梁1、第二横梁2、第一纵梁3和第二纵梁4首尾相连,构成框型结构,加强筋5设置在框型结构的内部;The elevator car bottom includes a
第一横梁定位装置10设置在第一横梁1的一侧,第一横梁定位装置移动机构20、第一加强筋定位装置移动机构50、第二加强筋定位装置移动机构70和第二横梁压紧装置移动机构90均设置在轿厢底板6的下方,第一加强筋定位装置40设置在第一纵梁3和第二纵梁4的一侧,第二加强筋定位装置60也设置在第一纵梁3和第二纵梁4的一侧,第二横梁压紧装置80设置在第二横梁2的一侧;The first
第一横梁定位装置10的下部与工装底板组件100连接,第一横梁定位装置10的下部还与第一横梁定位装置移动机构20活动连接,第一横梁定位装置移动机构20的下表面与工装底板组件100连接,轿厢底板定位装置30的一侧与第一加强筋定位装置40连接,第一加强筋定位装置40的下方与工装底板组件100连接,第一加强筋定位装置40的下方还与第一加强筋定位装置移动机构50活动连接,第一加强筋定位装置移动机构50的下表面与工装底板组件100连接,第二加强筋定位装置60的下方与工装底板组件100连接,第二加强筋定位装置移动机构70的上方与第二加强筋定位装置60连接,第二加强筋定位装置移动机构70与第二加强筋定位装置60活动连接,第二横梁压紧装置80的下方与工装底板组件100连接,第二横梁压紧装置80的下方还与第二横梁压紧装置移动机构90活动连接;The bottom of the first
第一横梁定位装置10包括第一导轨103和连杆装置,连杆装置的下端与第一导轨103连接,连杆装置在第一横梁定位装置移动机构20的带动下沿着第一导轨103滑动;The first
轿厢底板定位装置30包括定位轴301,定位轴301的一端与轿厢底板6连接,限定轿厢底板6的位置;The car
第一加强筋定位装置40包括第二导轨402和连杆装置,连杆装置的下端与第二导轨402连接,连杆装置在第一加强筋定位装置移动机构50的带动下沿着第二导轨402滑动;The first
第二加强筋定位装置60包括第三导轨601和连杆装置,连杆装置的下端与第三导轨601连接,连杆装置在第二加强筋定位装置移动机构70的带动下沿着第三导轨601滑动;The second reinforcing
第二横梁压紧装置80包括第四导轨801和连杆装置,连杆装置的下端与第四导轨801连接,连杆装置在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动;The second
工装底板组件100包括底板框架1003,底板框架1003与轿厢底板6的下表面连接。The
本实施例与第一实施例不同之处在于:This embodiment differs from the first embodiment in that:
如图11和如12所示,第二加强筋定位装置60的连杆装置也包括连杆101和连杆动力机构102,连杆101的一端连接有压块,压块将电梯轿底的加强筋压住,连杆101的另一端与连杆动力机构102连接;As shown in Fig. 11 and Fig. 12, the connecting rod device of the second
如图13所示,第二加强筋定位装置60还包括连接件602,连接件602为“Z”字型结构;As shown in FIG. 13 , the second reinforcing
第二加强筋定位装置移动机构70包括第一动力装置701和第二动力装置702,第一动力装置701的下表面与第二基架401连接,连接件602的一端与第一动力装置701的上方连接,连接件602的另一端与第二加强筋定位装置60的连杆装置连接,连接件602的下表面与第二动力装置702连接,第二动力装置702的上部还与第二基架401连接,第一动力装置701和第二动力装置702的轴线与第一纵梁3平行。The second rib positioning
第一动力装置701和第二动力装置702均包括电机201、螺杆202和活动板203,电机201的输出轴与螺杆202连接,活动板203与螺杆202的外表面连接。第二加强筋定位装置60在第一动力装置701和第二动力装置702的带动下沿着Y轴方向滑动。Both the
实施例5:Example 5:
图1示出了本发明一种用于电梯轿底的柔性化工装的第一种实施方式,包括第一横梁定位装置10、第一横梁定位装置移动机构20、轿厢底板定位装置30、第一加强筋定位装置40、第一加强筋定位装置移动机构50、第二加强筋定位装置60、第二加强筋定位装置移动机构70、第二横梁压紧装置80、第二横梁压紧装置移动机构90和工装底板组件100;Fig. 1 shows the first embodiment of a kind of flexible chemical equipment for the elevator car bottom of the present invention, including the first
所述电梯轿底包括第一横梁1、第二横梁2、第一纵梁3、第二纵梁4、加强筋5和轿厢底板6;第一横梁1、第二横梁2、第一纵梁3、第二纵梁4和加强筋5均设置在轿厢底板6的上表面,第一横梁1、第二横梁2、第一纵梁3和第二纵梁4首尾相连,构成框型结构,加强筋5设置在框型结构的内部;The elevator car bottom includes a
第一横梁定位装置10设置在第一横梁1的一侧,第一横梁定位装置移动机构20、第一加强筋定位装置移动机构50、第二加强筋定位装置移动机构70和第二横梁压紧装置移动机构90均设置在轿厢底板6的下方,第一加强筋定位装置40设置在第一纵梁3和第二纵梁4的一侧,第二加强筋定位装置60也设置在第一纵梁3和第二纵梁4的一侧,第二横梁压紧装置80设置在第二横梁2的一侧;The first
第一横梁定位装置10的下部与工装底板组件100连接,第一横梁定位装置10的下部还与第一横梁定位装置移动机构20活动连接,第一横梁定位装置移动机构20的下表面与工装底板组件100连接,轿厢底板定位装置30的一侧与第一加强筋定位装置40连接,第一加强筋定位装置40的下方与工装底板组件100连接,第一加强筋定位装置40的下方还与第一加强筋定位装置移动机构50活动连接,第一加强筋定位装置移动机构50的下表面与工装底板组件100连接,第二加强筋定位装置60的下方与工装底板组件100连接,第二加强筋定位装置移动机构70的上方与第二加强筋定位装置60连接,第二加强筋定位装置移动机构70与第二加强筋定位装置60活动连接,第二横梁压紧装置80的下方与工装底板组件100连接,第二横梁压紧装置80的下方还与第二横梁压紧装置移动机构90活动连接;The bottom of the first
第一横梁定位装置10包括第一导轨103和连杆装置,连杆装置的下端与第一导轨103连接,连杆装置在第一横梁定位装置移动机构20的带动下沿着第一导轨103滑动;The first
轿厢底板定位装置30包括定位轴301,定位轴301的一端与轿厢底板6连接,限定轿厢底板6的位置;The car
第一加强筋定位装置40包括第二导轨402和连杆装置,连杆装置的下端与第二导轨402连接,连杆装置在第一加强筋定位装置移动机构50的带动下沿着第二导轨402滑动;The first
第二加强筋定位装置60包括第三导轨601和连杆装置,连杆装置的下端与第三导轨601连接,连杆装置在第二加强筋定位装置移动机构70的带动下沿着第三导轨601滑动;The second reinforcing
第二横梁压紧装置80包括第四导轨801和连杆装置,连杆装置的下端与第四导轨801连接,连杆装置在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动;The second
工装底板组件100包括底板框架1003,底板框架1003与轿厢底板6的下表面连接。The
本实施例与第一实施例不同之处在于:This embodiment differs from the first embodiment in that:
如图14和图15所示,第二横梁压紧装置80的连杆装置也包括连杆101和连杆动力机构102,连杆101的一端连接有压块,压块将电梯轿底的第二横梁2压住,连杆101的另一端与连杆动力机构102连接;As shown in Fig. 14 and Fig. 15, the connecting rod device of the second
第二横梁压紧装置80还包括支撑架802,支撑架802的下表面与第四导轨801滑动连接;The second
第二横梁压紧装置移动机构90包括电机201、螺杆202和活动板203,电机201的输出轴与螺杆202连接,活动板203与螺杆202的外表面连接,活动板203的上表面与支撑架802连接,电机201带动螺杆202旋转,活动板203沿着Y轴方向移动。The second beam pressing
第一横梁定位装置10和第一加强筋定位装置40均包括止挡件106,止挡件106将多个连杆装置连接为一体,连杆装置的下端与第五导轨105或第六导轨403连接,止挡件106的侧面设置有挡块,挡块用于限制横梁或纵梁的位置。The first
实施例6:Embodiment 6:
图1示出了本发明一种用于电梯轿底的柔性化工装的第一种实施方式,包括第一横梁定位装置10、第一横梁定位装置移动机构20、轿厢底板定位装置30、第一加强筋定位装置40、第一加强筋定位装置移动机构50、第二加强筋定位装置60、第二加强筋定位装置移动机构70、第二横梁压紧装置80、第二横梁压紧装置移动机构90和工装底板组件100;Fig. 1 shows the first embodiment of a kind of flexible chemical equipment for the elevator car bottom of the present invention, including the first
所述电梯轿底包括第一横梁1、第二横梁2、第一纵梁3、第二纵梁4、加强筋5和轿厢底板6;第一横梁1、第二横梁2、第一纵梁3、第二纵梁4和加强筋5均设置在轿厢底板6的上表面,第一横梁1、第二横梁2、第一纵梁3和第二纵梁4首尾相连,构成框型结构,加强筋5设置在框型结构的内部;The elevator car bottom includes a
第一横梁定位装置10设置在第一横梁1的一侧,第一横梁定位装置移动机构20、第一加强筋定位装置移动机构50、第二加强筋定位装置移动机构70和第二横梁压紧装置移动机构90均设置在轿厢底板6的下方,第一加强筋定位装置40设置在第一纵梁3和第二纵梁4的一侧,第二加强筋定位装置60也设置在第一纵梁3和第二纵梁4的一侧,第二横梁压紧装置80设置在第二横梁2的一侧;The first
第一横梁定位装置10的下部与工装底板组件100连接,第一横梁定位装置10的下部还与第一横梁定位装置移动机构20活动连接,第一横梁定位装置移动机构20的下表面与工装底板组件100连接,轿厢底板定位装置30的一侧与第一加强筋定位装置40连接,第一加强筋定位装置40的下方与工装底板组件100连接,第一加强筋定位装置40的下方还与第一加强筋定位装置移动机构50活动连接,第一加强筋定位装置移动机构50的下表面与工装底板组件100连接,第二加强筋定位装置60的下方与工装底板组件100连接,第二加强筋定位装置移动机构70的上方与第二加强筋定位装置60连接,第二加强筋定位装置移动机构70与第二加强筋定位装置60活动连接,第二横梁压紧装置80的下方与工装底板组件100连接,第二横梁压紧装置80的下方还与第二横梁压紧装置移动机构90活动连接;The bottom of the first
第一横梁定位装置10包括第一导轨103和连杆装置,连杆装置的下端与第一导轨103连接,连杆装置在第一横梁定位装置移动机构20的带动下沿着第一导轨103滑动;The first
轿厢底板定位装置30包括定位轴301,定位轴301的一端与轿厢底板6连接,限定轿厢底板6的位置;The car
第一加强筋定位装置40包括第二导轨402和连杆装置,连杆装置的下端与第二导轨402连接,连杆装置在第一加强筋定位装置移动机构50的带动下沿着第二导轨402滑动;The first
第二加强筋定位装置60包括第三导轨601和连杆装置,连杆装置的下端与第三导轨601连接,连杆装置在第二加强筋定位装置移动机构70的带动下沿着第三导轨601滑动;The second reinforcing
如图17所示,第二横梁压紧装置80包括第四导轨801和连杆装置,连杆装置的下端与第四导轨801连接,连杆装置在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动;As shown in Figure 17, the second
工装底板组件100包括底板框架1003,底板框架1003与轿厢底板6的下表面连接。The
本实施例与第一实施例不同之处在于:This embodiment differs from the first embodiment in that:
如图4、图5和图17所示,工装底板组件100包括托架1001、测距装置1002、输送装置1004和轮子1005,托架1001连接在底板框架1003的上表面,用于支撑电梯轿底;测距装置1002连接在底板框架1003的侧面,用于检测各装置的具体位置,避免人工误选规格号,测距装置1002包括激光位移传感器;输送装置1004连接在底板框架1003的上表面,用于输送电梯轿底;轮子1005连接在底板框架1003的下方,便于工作人员推动整个工装。As shown in Figure 4, Figure 5 and Figure 17, the
本发明一种用于电梯轿底的柔性化工装的工作流程如下:The working process of a kind of flexible chemical equipment for the elevator car bottom of the present invention is as follows:
首先将轿厢底板6定位:第一加强筋定位装置移动机构50带动第一加强筋定位装置40来到相应的位置,轿厢底板定位装置30也随之来到相应的位置,定位轴301将定位板302与轿厢底板6连接在一起,实现了轿厢底板6的定位;First the
第一横梁1的定位:第一横梁定位装置10在第一横梁定位装置移动机构20的带动下,沿着X轴方向移动到相应的位置,第一横梁定位装置10上的压块将轿厢底板6压紧,第一横梁定位装置10的止挡件106上的挡块抵住第一横梁1的侧面,限制了第一横梁1沿Y轴方向的移动;Positioning of the first crossbeam 1: driven by the first crossbeam positioning
第一纵梁3和第二纵梁4的定位:第一加强筋定位装置40的止挡件106上的挡块抵住第一纵梁3和第二纵梁4的侧面,限制了第一纵梁3和第二纵梁4沿X轴方向的移动;The positioning of the first
加强筋的定位:第一加强筋定位装置40上的压块将加强筋压紧;Positioning of the reinforcing rib: the pressing block on the first reinforcing
根据加强筋数量的变化,第二加强筋定位装置移动机构70带动第二加强筋定位装置60的连杆装置沿着第三导轨601滑动来到相应的位置,第二加强筋定位装置60的压块将加强筋压紧。According to the change of the number of reinforcing ribs, the moving
第二横梁2的定位:第二横梁压紧装置80在第二横梁压紧装置移动机构90的带动下沿着第四导轨801滑动来到相应的位置,第二横梁压紧装置80上部的压块压紧第二横梁2;The positioning of the second crossbeam 2: the second
电梯轿底安装定位后,测距装置1002通过测距来与选择的规范号对比,发现异常时,则自动停机并报警提醒。After the elevator car bottom is installed and positioned, the
本发明通过定位轴和定位板实现轿厢底板6的定位;第一横梁定位装置10的连杆装置101能够沿着第一导轨103滑动,当电梯轿底的宽度发生变化时,能够移动到相应的位置进行定位;第一加强筋定位装置40的连杆装置能够沿着第二导轨滑动,当电梯轿底的宽度发生变化时,能够移动到相应的位置进行定位;第二加强筋定位装置60的连杆装置能够沿着第三导轨601滑动,当电梯轿底的长度或者加强筋数量发生变化时,能够移动到相应的位置进行定位;第二横梁压紧装置80能够沿着第四导轨801滑动,当电梯轿底的长度发生变化时,能够移动到相应的位置进行定位。The present invention realizes the positioning of the
本发明一种用于电梯轿底的柔性化工装针对电梯轿底的产品尺寸变化,能够快速实现位置变化,来达到柔性变化,一套工装能够实现多种规格尺寸电梯轿底的定位焊接。According to the product size change of the elevator car bottom, the flexible chemical equipment for the elevator car bottom of the present invention can quickly realize the position change to achieve the flexible change, and a set of tooling can realize the positioning welding of the elevator car bottom with various specifications and sizes.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention are included within the protection scope of the present invention.
Claims (10)
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